Mitsubi Chi

Mitsubishi Forklift Trucks
OPERATOR'S MANUAL
Service Manual
Service Manual - Controller

Controller
FBT9P/10P/13P/15P/16P(B)/18P(B)/20P(B)N-80 Series
FB10/14/15/18(H)CA1(J) 221E20001-up 256E00792-up
FB20/25(H)CA1(J),FB28CA1(J) 241C10001-up 257C01120-up
FB30CA1(J) 251AC2001-up
FB10CA1(J)-25(H)CA1(J),FB28CA1(J)-30CA1(J)
GB
Mitsubishi Caterpillar Forklift Europe B.V.

99759-5S110
Hefbrugweg 77 1332 AM
Almere, The Netherlands
99759-5S110 Copyright © 2016 by MCFE. All Rights Reserved Printed in Japan 99759-5S110
INTRODUCTION
4 Most accident happens due to the disregard of basic safety rules or
precautions. In order to prevent accidents from happening, the factors
responsible for accidents must be avoided beforehand.
For this reason, please read this manual and fully understand the
precautions for safety and the proper procedures and directions for
inspection and maintenance before starting operation.
Performing maintenance and repair without adequate knowledge may

cause inadvertent accidents.
4 It is not possible to cover all the possible cases of accidents in this

"SERVICE MANUAL-CONTROLLER". Therefore, attention should be
given to precautions other than the ones mentioned in this "SERVICE
MANUAL-CONTROLLER". Especially, when repair and maintenance
work which are not covered in this "SERVICE MANUAL-CONTROLLER"
are carried out, always work under the direction of an instructor who
understands the matter.
Using this "Service Manual-Controller"
This manual has information about the layout and names of main components, explains disassembly,
assembly, inspection, adjustment, and maintenance procedures, and contains troubleshooting hints that
apply mainly to the model FB-CA1. For FB-CA1J series, refer to FB-CA1 specifications and descriptions
if not otherwise specified.
It is important to note that in order to improve quality, performance, and safety parts used in this forklift
truck are subject to change and that some portions of the contents and illustrations in the Service
Manual at the time of printing may not be identical due to these changes.
Instructions with and marks are very important and must always be followed.
Indicates a potentially hazardous situation that can result in death

DANGER or serious injury if not avoided.
You must always observe this precaution.
Indicates a potentially hazardous situation that can result in death
WARNING or serious injury if not avoided.
Indicates a potentially hazardous situation that can result in minor
CAUTION or moderate injury if not avoided.
Indicates suggestions, tips, and hints related to safe operation
NOTE
and maintenance.
1. Who should use this Service Manual-Controller

The Service Manual assumes that the person using it has a certain degree of technical knowledge and
expertise. If you do not understand the content in this Service Manual, perform your task under the
guidance of someone who does.

CONTENTS
5-2-13. Display language check and settings 47
1. Introduction 1
5-2-14. Optional function check and settings 48
1-1. FB-CA1 Model Minor change summary....... 1 5-2-15. Load sensor check and calibration 51
5-2-16. Overload check (Option) 53
5-2-17. Display brightness check and adjustment 53
5-2-18. Hour meter check 54
2. Basic setting 3 5-2-19. Brake oil level warning check 55
2-1. Indicator panel............................................. 3 5-2-20. Lift interrupt function check (Option) 56
5-2-21. Turning speed reduction setting and check
2-2. Indication of display..................................... 4
(Option) 57
2-3. Monitor display functions............................. 5
5-2-22. Accelerator potentiometer adjustment 58
2-4. Mode selection............................................11 5-2-23. Torque sensor adjustment 59
5-2-24. Automatic tilt horizontal stop check (Option) 60
5-3. Control unit................................................. 61
3. Control boards 19 5-3-1. Control unit Capacitor - discharge 61
5-3-2. FET module - inspection and replacement 62
3-1. Basic control board system layout............. 19 5-4. Motor.......................................................... 64
3-2. MPU board................................................. 20 5-4-1. Traction and Hydraulic motor insulation-
3-2-1. MPU board 20 inspection 64
3-2-2. MPU board setting 21 5-4-2. EPS motor - inspection 64
3-3. EPS controller............................................ 22 5-5. Other adjustments and checks.................. 65
3-3-1. EPS controller 22 5-5-1. Transformer - inspection 65
3-3-2. EPS controller setting 23 5-5-2. Diode - inspection 65
5-5-3. Auto-power-off function check 66
5-5-4. Battery electrolyte level sensor check (Option) 66
5-5-5. Turn signal lamp check 66
4. Service setting check 25 5-5-6. Travel inhibitor check (Option) 67
4-1. Service setting check screen..................... 25 5-5-7. Cooling fan check 67
4-2. Adjustment Standards List for FB-CA1 series 27 5-5-8. Laser pointer check (Option) 67
5-5-9. Built-in charger check 68
5-5-10. Checking charging overheat warning (Option) 69
5-5-11. Ground check 69
5. SICOS-AC check and adjustment 29 5-5-12. Reserve function - inspection 69
5-1. Caution while checking and adjustment..... 29

5-2. How to check and adjust............................ 29
5-2-1. Chassis insulation check 29
5-2-2. Battery voltage calibration 30
5-2-3. Current detector check 31
5-2-4. Model setting 35
5-2-5. Neutral safety check 36
5-2-6. OIS (Operation Interlock System) check 37
5-2-7. Hydraulic speed setting and adjustment 39
5-2-8. Descending regeneration check 42
5-2-9. Switch back (plugging/regenerative) braking
force adjustment 42
5-2-10. Regenerative braking force check and
adjustment 43
5-2-11. Pitching control adjustment 44
5-2-12. Display monitor icon check and setting 45
6. Troubleshooting 71 7-10.Wiring, load sensor................................. 102
7-10-1. Analog Load sensor (All models) 102
6-1. Self diagnosis function............................... 71 7-10-2. Digital Load sensor (All models) 103
6-1-1. Display 71 7-11.Wiring, warning........................................ 104
6-1-2. Error message list 73 7-11-1.Charging overheating warning (All models) 104
6-2. Error history memory................................. 75 7-11-2. Parking brake alarm (All models) 105
6-2-1. Error history memory1 75 7-11-3. Harness, accessory,
6-2-2. Error history memory 2 77 Parking brake alarm (All models), NFT production 106
6-2-3. Clearing the error history memory 7-11-4. Wiring, alarm,
(memory initialization) 78 Parking brake alarm (All models), NFT production 107
6-3. I/O Check................................................... 79 7-12.Wiring, signal........................................... 108
6-3-1. I/O Check 79 7-12-1. Replenishing signal (All models) 108
6-3-2. I/O port table 81 7-13.Wiring, wiper........................................... 109
7-13-1. Wiper on lower part (All models) 109
7-14.Wiring, rear grip........................................110
7. Wiring (Diagrams) 87 7-14-1. Rear assist grip with horn switch (All models) 110
7-15.Wiring, lift limit..........................................111
7-1. Wiring, system........................................... 87 7-15-1. Single stage type (All models) 111
7-1-1. FB10CA1-30CA1/FB10HCA1-25HCA1 87
7-15-2. 2 stage type (All models) 112
7-2. Wiring, body............................................... 88 7-16.Wiring, lamp (2)........................................113
7-2-1. FB10CA1-30CA1/FB10HCA1-25HCA1 88
7-16-1. Working lamp (All models) 113
7-3. Harness, body............................................ 89 7-16-2. Rear lamp (All models) 114
7-3-1. FB10CA1-30CA1/FB10HCA1-25HCA1 89
7-17.Wiring, seat heater...................................115
7-3-2. With Parking brake alarm (All models) 90
7-17-1. Seat heater (All models) 115
7-4. Controller wiring......................................... 91 7-18.Wiring, fork scale......................................116
7-4-1. FB10CA1-30CA1/FB10HCA1-25HCA1 91
7-18-1. Fork scale w/printer, w.o/printer (All models) 116
7-5. Controller harness...................................... 92 7-19.Wiring, chime/buzzer................................117
7-5-1. FB10CA1-30CA1/FB10HCA1-25HCA1 92
7-19-1. Chime(buzzer) [forward & backward] (All models) 117
7-6. Main controller........................................... 93 7-19-2. Chime [forward] (All models) 118
7-6-1. FB10CA1-30CA1/FB10HCA1-25HCA1 93 7-19-3. Chime [backward] (All models) 119
7-7. BC (200V).................................................. 94 7-19-4. Chime [forward], ON/OFF switchable (All models) 120
7-7-1. Wiring 7-19-5. Back buzzer with ON/OFF switch (All models) 121
FB10CA1-30CA1/FB10HCA1-25HCA1 94 7-19-6. Buzzer [backward], volume adjustable (All models) 122
7-7-2. Harness 7-19-7. Fwd/Bwd buzzer (All models) 123
FB10CA1-30CA1/FB10HCA1-25HCA1 95 7-20.Wiring, back lead..................................... 124
7-8. BC (400V).................................................. 96 7-20-1. Back lead (All models) 124
7-8-1. Wiring 7-21.Wiring, heater.......................................... 125
FB10CA1-30CA1/FB10HCA1-25HCA1 96 7-21-1. Wiring, heater (All models) 125
7-8-2. Harness
FB10CA1-30CA1/FB10HCA1-25HCA1 97
7-9. Wiring, lamp............................................... 98

7-9-1. Revolving lamp linked key SW (All models) 98
7-9-2. Revolving lamp linked Forward & backward
traveling (All models) 99
7-9-3. Revolving lamp linked Backward traveling
(All models) 100
7-9-4. Backup lamp (All models) 101
7-22.Fork horizontal auto stop (All models)..... 126
7-22-1. Wiring, system (2) 126
7-22-2. Wring, body (2) 127
7-23.Fingertip control (All models).................. 128
7-23-1. Wiring, system (4) 128
7-23-2. Wiring, body (4) 129
7-24.Wiring, directional switch......................... 130
7-24-1. Right & left lever 130
7-25.Australian Standard compliant (AS)........ 131
7-26-1. Wiring, system (4) with Fingertip control 131
7-26-2. Wiring, system (5) / AS 132
7-26-3. Wiring, body (5) / AS 133
7-26-4. Harness, AS 134
8. Reference 135
8-1. MPU board connectors............................ 135
8-1-1. Pin arrangement of connector housing 135
8-1-2. Name of parts 135
8-1-3. Installation of terminals into housing 136
8-1-4. How to extract terminals 137
8-1-5. Crimp tools (manufactured by AMP) 138
8-2. Water resistant connector........................ 139
8-2-1. Water resistant connectors 139
8-2-2. Water resistant connectors
(other than those described above) 139
Introduction 1
1. Introduction
1- 1. FB-CA1 Model Minor change summary
1 Adopt the emergency

switch
2 Change the shape of the

front panel
3 Change the battery plug
4 Change the front axle

5 Adopt pitching reduction
lFB20CA1/25CA1/28CA1/30CA1 system

MEMO
2. Basic setting
2- 1. Indicator panel
Monitor display Mode select switch
1
ձ 2
ղ 3
ճ 4
մ 16
ր
5
յ 6
ն 7
շ
8
ո 9
չ 10
պ 11
ջ 12
ռ 13
ս 14
վ 15
տ 221T0210E
1. Battery indicator
2. Slow speed mode monitor (Turtle mark)
3. Fork horizontal indicator (Option)
4. Travel speed meter
5. Battery charge pre-set time indicator (built-in charger only)
6. Calendar and clock
7. Hour meter
8. Safety monitor for traction circuit
9. Safety monitor for hydraulic circuit
10. Safety monitor for power steering circuit
11. Safety monitor for brake fluid
12. Safety monitor for battery electrolyte level (Option)
13. Safety monitor for parking brake
14. Safety monitor for operation interlock system
15. Service (wrench) mark
16. Mode select button
NOTE Icons of 8 to 15 shown in the illustration above are displayed for explanation only. During
actual operation, they only appear in the display when a malfunction occurs.
(Unless any malfunction occurs, they do not appear in the display.)

2 SICOS-AC Settings
2- 2. Indication of display
When the key switch is turned on, the self-diagnosis When the key switch is turned on.
function checks the control system and displays
"MONITORING OK" if no problems are found.
The "Read operator's manual" and "Fasten seat
belt" icons flash three times as a caution to the operator.
After 0.5 seconds
After 2 or 3 seconds, the normal screen is displayed.
If any abnormalities are detected, an error message is
displayed.
MONITORING
If a detailed message is displayed, or several messages are
displayed, they scroll in order from right to left on the display.
After 2 or 3 seconds
Normal screen
NOTE If you travel the forklift truck or operate its hydraulics
within 3 or 4 seconds after turning on the display, the
normal screen displays once the start-up monitoring
ECONOMY
functions are finished.
-Oct TU
215T1052E
Mode select button
NOTE If you select a mode during travel/hydraulic operation,

the display returns to the normal screen.
Mode selection 121T188
Pre-set time charge screen See FB-CA1 Operator's manual

Press button. lSet the battery charge start "How to charge the battery (By
time built-in charger)" of "5. Battery
and charger".
Mode select screen
l Slow speed mode
Press button. l Travel mode See page 11
(Release within 3 seconds.) l Hour meter / odometer selection "2-4. Mode selection".
l Display mode
l Regeneration (Neutral) mode
See page 16
Press button. Date / time setting screen
"[7] How to set the date and time" of
(For at least 3 seconds.) l Set date and time. 2-4.
Electricity consumption
meter
(built-in charger only)
See page 7
Press button. Hour meter screen "7. Hour meter" of 2-3.
lD
iplays three hour meters:
travel, hydraulic, and total hours.

SICOS-AC Settings 2
2- 3. Monitor display functions

This forklift truck has a self-diagnosis function.
1
ձ 2
ղ 3
ճ 4
մ 16
ր
5
յ 6
ն 7
շ
8
ո 9
չ 10
պ 11
ջ 12
ռ 13
ս 14
վ 15
տ
221T0211E
NOTE Icons of 8 to 15 shown in the illustration above are displayed for explanation only. During
actual operation, they only appear in the display when a malfunction occurs.
(Unless any malfunction occurs, they do not appear in the display.)
1. Battery indicator
The battery indicator shows the discharge condition of the
battery.
CAUTION Operating the forklift truck with less than a 20% battery charge shortens the service life of
the battery. If the battery charge is less than 20%, stop operation and charge the battery
immediately.
Charge the battery immediately

Fully
charged 40% discharge Less than 20% Less than 10% No charge
Discharge Discharge Discharge Discharge
215T0193E
When the battery charge is When the battery charge is less than 10%,
less than 20%, all green bars the red bar at the bottom of the indicator
in the display are unlit and and the indicator frame flash.
two red segments are lit. When there is no charge, only the indicator
frame flashes

2 SICOS-AC Settings
l Lift interrupt (Option)

When all green bars are unlit and only the two red bars
are lit in the battery indicator, lift speed is reduced by CHARGE THE BATTE
half. -Oct TU
The "*CHARGE THE BATTERY*" message also appears Two red segments are lit.
in the display.
If you continue to operate the forklift truck so that only a
10% charge remains, only one red bar flashes and the lift
function stops operating completely. CHARGE THE BATTE
-Oct TU
One red segment is started to flash
and lift function is interrupted. 215T0153E
2. Slow speed mode monitor (Turtle icon)

When you press the Turtle button, the Turtle icon lights
up and the forklift truck operates at the pre-set speed. ECONOMY
-Oct TU
215T0154E
3. Fork horizontal indicator (Option)

This mark displays when the fork is horizontal so that it is
possible to use the laser pointer. ECONOMY
-Oct TU
215T0155E
4. Speedometer
Displays the traveling speed on the screen.
ECONOMY
-Oct TU
215T0156E
5. Pre-set charge time indicator 0 5 10 15 20
(built-in charger only)

F
8 km/h
Displays the pre-set date and time to charge the battery. E(ECONOMY)
E
CHARGE TOTAL 88888.8HR
See "How to charge the battery (By built-in charger)" of DAY10/30
PM 10:30 30-Oct(TU) AM10:30
"4. Battery and charger" in FB-CA1 Operator's manual. 215T0191E
6. Date and time (calendar and clock)

Displays the current date and time. If you press
button for more than 3 seconds, the display changes to ECONOMY
the setting screen. For details, see page 16. -Oct TU

215T0157E

SICOS-AC Settings 2
7. Hour meter Normal screen

Total hours
The hour meter shows the total hours elapsed since

turning on the key switch.
You can also display actual operating hours. Knowing
total operating hours is useful for daily job management
and scheduling periodic
Press Press
inspections. button button
When you press button on the normal screen and Electricity consumption meter・Electricity rate・CO2 amount screen
press button 3 times, the hour meter confirmation Press button Press button
3 times 3 times
screens displays.
Hour meter screen
After 5 seconds, the normal screen displays. You can
also display Odometer or load weight instead of the hour
meter if you want.
See page 12 "2- 4. Mode selection [3] Meter mode
setting".
Total key-on hours
Total hydraulic hours
Total traveling hours
CAUTION The display automatically returns to the normal screen
l Total traveling distance
5 seconds after displaying the Hour meter screen. Option
You can return to the normal screen immediately by

l
pressing the or button.
215T0158E
l When the screen displays the odometer, “TRAVEL”

flashes when the forklift truck is traveling.
215T0159E
l When load weight is indicated, “LOAD” displays on the

0 5 10 15 20
screen. When weight is calculated, “LOAD” flashes F
8 km/h
for 5 seconds after hydraulic operation. When “LOAD” E(ECONOMY)

E
flashes the system is calculating the weight, and the CHARGE LOAD 1500kg
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
weight indicated in the display may change. After 215T0190E
flashing stops, the correct weight is displayed.
8. Safety monitor (travel circuit) 0 5 10 15 20

F
When a malfunction is detected in the travel circuit, the 8 km/h
travel icon flashes and the presumed defective part B10:FUSE-TRAVEL

E
name is isplayed.
CHARGE
10/30
30-Oct(TU) AM10:30
DAY
PM 10:30
215T0160E
9. Safety monitor (hydraulic circuit) 0 5 10 15 20

F
When a malfunction is detected in the hydraulic circuit, 8 km/h
the hydraulic icon flashes and the presumed defective C21:FET-HYD.

E
part name is displayed.

CHARGE
10/30
30-Oct(TU) AM10:30
DAY
PM 10:30
215T0161E

2 SICOS-AC Settings
10.Safety monitor (steering circuit) 0 5 10 15 20

F
When a malfunction is detected in the EPS circuit, the 8 km/h
steering icon flashes and the presumed defective part D30:FUSE-EPS

E
name is displayed.
CHARGE
10/30
30-Oct(TU) AM10:30
DAY
PM 10:30
215T0162E
11. Safety monitor (brake fluid level) 0 5 10 15 20

F
When the brake fluid level is low, the brake icon flashes 8 km/h
and the "*REFILL BRAKE OIL*" message is displayed. *REFILL BRAKE OIL*
E
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
215T0163E
12. Safety monitor (battery electrolyte level) 0 5 10 15 20
(Option)
F
8 km/h
*REPLENISH REFINE
When the electrolyte level is lower than the specific level, E
CHARGE
the battery icon flashes and the "*REPLENISH REFINED DAY10/30
PM 10:30 30-Oct(TU) AM10:30
WATER FOR BATTERY*" message is displayed. 215T0164E
13.Safety monitor (parking brake) 0 5 10 15 20

F
When the parking brake lever is engaged, the parking 8 km/h
brake icon flashes. If the operator star ts traveling *RELEASE PARKING B

E
without releasing the parking brake lever, the warning

CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
buzzer beeps and the "*RELEASE PARKING BRAKE*" 215T0166E
message is displayed.

SICOS-AC Settings 2
14.Safety monitor (Operator Interlock System [OIS]) 0 5 10 15 20

F
The system stops traveling and hydraulic operations if the 8 km/h
operator does not sit on the operator's seat correctly. *PLEASE BE SEATED*
E
If the operator leaves the seat while operating the

CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
forklift truck, the OIS first flashes the Seated icon. If the 215T0167
operator is away from the seat for more than 2 seconds,

the buzzer beeps and the system stops traveling and
hydraulic operations. If the operator sits on the seat
correctly within 2 seconds of the OIS icon flashing, the
OIS does not activate.
If the OIS stops traveling and hydraulic operations,
quit operation, sit on the seat correctly, and then start
operation again.
CAUTION The OIS stops the current flow to the traction

l
motor but does not engage the mechanical brake.
Therefore, if the OIS activates while traveling, the
forklift truck may keep moving due to inertia.
When the OIS activates, it will not reset if the
l
directional lever is in the forward or reverse position
even when the operator sits on the seat correctly.
To reset the system, put the directional lever in the
neutral position.

2 SICOS-AC Settings
15.Service icon (wrench mark) 0 5 10 15 20

F
The service icon alerts the operator about a forklift truck 8 km/h
malfunction. D30:FUSE-EPS
E
If the system detects a malfunction, the wrench icon flashes

CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
and the presumed defective part name appears in the 215T0170E
display. If the malfunction concerns more than one part, the

display scrolls the part names at 5 second intervals.
CAUTION l If the system detects the following malfunctions, all

traveling, hydraulic, and power steering functions stop.
A01 : CONTACTOR
B11 : FET-TRAVEL
B12 : SENSOR-CURRENT TRAVEL
C21 : FET-HYD.
C22 : SENSOR-CURRENT HYD.
E40 : TR-AOS
G51 : *FAIL CURRENT-TRAVEL*
G52 : *FAIL CURRENT-HYD.*
G53 : *FAIL VOLTAGE-TRAVEL*
G54 : *FAIL VOLTAGE-HYD.*
l The , , , buttons do not function when any of

the above messages are displayed.
Slow speed mode button

16.Mode select button
To change the screen to each mode, press these
buttons.
< Slow speed mode button> 121T303[E]
Press this button to activate the slow speed mode. Mode select button
1. Normal traveling mode

When the slow speed mode is off, the Turtle icon F 0 5 10 15 20
km/h
( ) does not appear in the display. E(ECONOMY)
E
CHARGE TOTAL 88888.8HR
DAY10/30
30-Oct(TU) AM10:30
2. Slow speed mode PM 10:30
When the slow speed button is off

When the slow speed mode is activated, the Turtle (Turtle mark is not displayed)
icon ( ) and preset speed appear in the display.
Preset speed indication
lYou can change the maximum travel speed (normal F 0 5 10 15 20
mode) and pre-set speed (Turtle mode) by pressing the 8 km/h
E(ECONOMY)
Turtle mode button. CHARGE
E
TOTAL 88888.8HR
DAY
PM
10/30
10:30 30-Oct(TU) AM10:30
When the slow speed button is on
(Turtle mark is displayed)
215T0171E
10
SICOS-AC Settings 2
2- 4. Mode selection
[1] Slow speed
[2] Travel mode
[3] Meter mode
[4] Display mode
[5] Regeneration (neutral) mode
[6] Pitching mode
[7] How to set the date and time
CAOTION These settings are deactivated while traveling or

l
depressing the brake pedal.
If you try to specify mode settings while trave ling
l
or operating the hydraulic system, the display
immediately returns to the normal screen.
Press button to display the mode selection screen.

Press button again to return to the normal screen.
NOTE When setting the following modes [1] to [6], the

buttons work as follows. 121T188
l and buttons : : Moves the cursor to select a value. Mode select button
l button : Moves the cursor to the next item.
l button : Returns the cursor to the previous item.
[1] Slow speed settings Normal screen

Slow speed
preset indication
This sets the maximum traveling speed for the slow
speed mode.
Make sure that you have pressed the Turtle button and
that the Turtle icon is flashing. Then, press and
buttons to input the maximum speed you want. Press
button
You can select the following 8 values for the maximum
Slow speed setting
speed: 2, 3, 4, 5, 6, 8, 10, and 12km/h.
After setting, press button to move the cursor to the
travel mode setting.
Press button to return to the normal screen.
Set the value
Press Press
button button
To the setting of travel mode

215T0172E
11
2 SICOS-AC Settings
[2] Travel mode settings Travel mode setting
This screen is used to set the travel mode.
Make sure that the current traveling mode indicator is

ECONOMY NORMAL
flashing. Press and to select the mode. POWER
After selecting the mode, press button to move the
Set the travel mode.
cursor to the meter mode settings.
Press Press
Press button to return the cursor to the slow speed button button
mode settings. To the setting of meter mode
215T0173E
For traveling mode, you can select one of the three

following settings.
E (ECONOMY)
This setting is recommended if you want to move very
short distances at slow speed. The Economy setting also
reduces battery power consumption.
N (NORMAL)
This is the setting for normal traveling. The forklift truck
accelerates quickly and moves smoothly.
P (POWER)
Acceleration is fastest in this setting.
[3] Meter mode settings Meter mode setting
In this mode you can display either the hour meter, F 0 5 10 15 20
odometer, or load weight on the normal screen. 8 km/h
E
METER
CHARGE
DAY10/30
HR / km
With the cursor set on Meter mode, press and
PM 10:30
kg (LARGE) / (NORMAL)
buttons to select HR (hour meter), km (odometer), or kg Select the meter mode.

(load weight: LARGE/NORMAL). Press Ⓡ Ⓡ Press
After selecting, press button to go to the next step [4]. button button
To the display mode setting screen
Press button to return to the previous step [2].
kg (load weight : LARGE) screen [Option]
0 5 10 15 20
NOTE When " kg (LARGE)" is selected, Trave ling mo de " E F
8 km/h
(ECONOMY)", "N (NORMAL)", and "P (POWER)" do not

appear on the display.
E
CHARGE
LOAD 1 5 00 kg
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
215T0174E
12
SICOS-AC Settings 2
l Load weight indication
CAUTION For safe operation, the forklift truck is equipped with a load sensor, but the displayed
l
value should be used as reference only.
To calculate weight, you need to raise the fork about 500 mm above the floor and stop
l
hydraulic and traveling operation.
You cannot use this function to calculate and record official weights.
l
Load weight setting screen

Select "kg" mode.
Raise the fork about 500 mm above the floor. After F 0 5 10 15 20
8 km/h
releasing the hydraulic lever, the "LOAD" message flashes METER

E
for 5 seconds because hydraulic pressure is fluctuating due CHARGE
DAY10/30
HR / km
PM 10:30
kg (LARGE) / (NORMAL)
to hydraulic operation.
Read the weight after the "LOAD" message stops flashing.
0 5 10 15 20
l If the loaded weight is more than 110% of the loading F

8 km/h
capacity shown on the name plate, the "LOAD" E(ECONOMY)

E
message changes to "OVER". "OVER" flashes in the CHARGE LOAD 1500 kg
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
display and the warning buzzer beeps.
l The overload settings can be changed.
0 5 10 15 20
S
ee "5-2-15.Load sensor check and calibration"
F
8 km/h
on page 51. E(ECONOMY)

E
CHARGE OVER 1650 kg
<Zero adjustment (for net weight)> 30-Oct(TU) AM10:30
DAY10/30
PM 10:30
l If you want to substract pallet weight to get the net

weight of the load, press button. The zero adjust
icon " " appears in the display and the indicated
0 5 10 15 20
F
8 km/h
weight changes to 0 (zero) kg. E(ECONOMY)

To turn this function off, press button again.
E
l CHARGE LOAD 1500 kg
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
NOTE You cannot switch to this function if the " LOAD "
215T0195E
message is flashing.
215T0196E
13
2 SICOS-AC Settings
Normal screen and meter mode screen

When set to display hour meter (HR) When set to display odometer (km) When set to display load weight (kg)
Total key-on hours Total traveling distance Actual load weight
Normal screen Normal screen Normal screen
0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
F F F
8 km/h 8 km/h 8 km/h
E(ECONOMY) E(ECONOMY) E(ECONOMY)

E E E
CHARGE TOTAL 88888.8HR CHARGE TRAVEL 888888.8km CHARGE LOAD 888888.8kg
DAY
PM
10/30
10:30 30-Oct(TU) AM10:30
DAY
PM
10/30
10:30 30-Oct(TU) AM10:30
DAY
PM
10/30
10:30 30-Oct(TU) AM10:30
Press Press Press

button button button for net weight
Electricity rate screen Reduced CO2 amount screen

0 5 10 15 20 0 5 10 15 20
F F km/h
8 km/h 8
DAY kWh yen DAY kWh kg-CO2
E
10/30 19.5 195 E
10/30 19.5 10.72
CHARGE 10/29 21.0 210 CHARGE 10/29 21.0 11.55
DAY
PM
10/30
10:30 10/28 20.9 209 DAY
PM
10/30
10:30 10/28 20.9 11.49
Press Press Press Press

Ⓡ Ⓡ
Ⓡ button button Ⓡ button button
0 5 10 15 20 0 5 10 15 20
F F km/h
8 km/h 8
10/27 20.0 200 10/27 20.0 11.00
E
10/26 19.5 195 E
10/26 19.5 10.72
CHARGE 10/25 21.0 210 CHARGE 10/25 21.0 11.55
DAY
PM
10/30
10:30 10/22 20.9 209 DAY
PM
10/30
10:30 10/22 20.9 11.49
Press Press Press Press

Ⓡ Ⓡ
Ⓡ button button Ⓡ button button
0 5 10 15 20 0 5 10 15 20
F F km/h
8 km/h 8
MONTH kWh yen MONTH kWh kg-CO2
E 10 9999 99999 E 10 9999 9999.9
CHARGE CHARGE
DAY 10/30 11 9999 99999 DAY 10/30 11 9999 9999.9
PM 10:30 PM 10:30
Press Ⓡ
Press
Ⓡ button Ⓡ button
Confirmation screen Confirmation screen

0 5 10 15 20 0 5 10 15 20
F F
8 km/h 8 km/h
TRAVEL 8888888km TOTAL 8888888HR

E TRAVEL 55555.5HR E TRAVEL 55555.5HR
CHARGE
DAY10/30
HYD. 33333.3HR CHARGE
DAY10/30
HYD. 33333.3HR
PM 10:30
TOTAL 88888.8HR PM 10:30
TRAVEL 888888.8km
Total key-on hours Total traveling distance
Total hydraulic hours Total hydraulic hours
Total traveling hours Total traveling hours
Total traveling distance Total key-on hours
* 5 seconds after displaying any of the above screens, the display automatically returns to the normal screen.
You can also return immediately to the normal screen by pressing or buttons.
215T0175E
14
SICOS-AC Settings 2
[4] Display mode settings Display mode setting screen
This mode sets the brightness of the screen.
Make sure the cursor is located over the brightness setting area.
Press and button to select the brightness you want.
You can select from among 8 levels: 0 to 7.
Set the brightness
After selecting, press button to go to the next step
Press Press
[5]. Press button to return to the previous step [3]. button button
To the setting mode of regeneration

NOTE Refer the table below for the brightness settings. (coast mode)
215T0176E
BRIGHTNESS (Intensity of back light)

0 7
Dark Bright
[5] Regeneration (neutral) mode settings Setting mode of regeneration (coast mode)
This mode allows you to set the regenerative braking force

when releasing the accelerator pedal while traveling.
Make sure that the REGEN (NEUTRAL) mode screen is
displayed. To select brake strength, press and buttons.
Set the regenerative braking force
Braking strength has 4 levels: "NON" (No braking), when coasting.
"LOW", "MID" (Middle), and "HIGH". Press Press

button button
NOTE The default is "MID" (Middle). To the setting of pitching control

(pitching mode)
215T0177E
After selecting, press button to go to the next step

[6]. Press button to return to the previous step [4].
[6] Pitching mode settings Pitching mode setting screen
This function suppresses forward and backward vibration F 0 5 10 15 20
of loads while traveling. The effectiveness of this mode 8 km/h
PITCHING CONTROL
may vary due to floor conditions, traveling speed, and E
CHARGE OFF/ON
DAY10/30
weight of load. PM 10:30
To activate this function, select ON for PITCHING Set to OFF or ON by Pressing

or button.
CONTROL by pressing button.
After selecting, press button to return the normal screen. PressⓇ Ⓡ
button
Press button to return to the previous step [5]. Return to the normal screen.
215T0194E
NOTE This mode does not suppress all forklift truck

l
vibrations.
This mode suppresses vibration at certain levels.
l
If you want to change the levels, please contact
your local Mitsubishi forklift trucks dealer.
If the ride while traveling is noticeably rough, you
l
can change the level or change the mode ON/OFF
setting.
15
2 SICOS-AC Settings
[7] How to set the date and time Normal screen

Pressing button for more than 3 seconds displays
the date and time setting screen.
Press button to return to the normal screen. ECONOMY
-Oct(TU)
CAUTION If you try to specify mode settings while trave ling Press button
for more than
3 seconds.
or operating the hydraulic system, the display
immediately returns to the normal screen.
NOTE When setting the the date and time, the buttons work DATE TIME
as follows. -Oct(TU)
,2012
l and buttons : : Moves the cursor to select a value.
button : Moves the cursor to the next item. Year is flashed.
l 215T0179E
l button : Returns the cursor to the previous item.
1. Set the year

F 0 5 10 15 20
Make sure the cursor is located over the year area. km/h
DATE TIME
Press and button to set the year. You can select E
30-Oct(TU) AM10:30
CHARGE
from 2000 to 2999. DAY10/30
PM 10:30 ,2012
After setting, press button to move the cursor to the Set the current year.
month area.
Press button to return to the normal screen. Press Ⓡ Ⓡ Press
button button
2. Set the month

F 0 5 10 15 20
Make sure the cursor is located over the month area. km/h
Press and button to set the month. You can DATE TIME
E
30-Oct(MO) AM10:30
select from 1 to 12. CHARGE
DAY10/30
PM 10:30 ,2012
After setting, press button to move the cursor to the Set the month
date setting.
Press button to return the cursor to the year area. Press Ⓡ Ⓡ Press
button button
3. Set the date

F 0 5 10 15 20
Make sure the cursor is located over the date area. km/h
DATE TIME
Press and button to set the date. You can select E
30-Oct(MO) AM10:30
from 1 to 31. When setting the date, the day of the
CHARGE
DAY10/30
PM 10:30 ,2012
week is set automatically.
Set the date
After setting, press button to move the cursor to the (Day of the week is set automatically)
AM/PM area.
Press button to return the cursor to the month area. Press Ⓡ Ⓡ Press
button button
215T0180E
16
SICOS-AC Settings 2
4. Set AM or PM
F 0 5 10 15 20
Press and button to select AM or PM. km/h
DATE TIME
After setting, press button to move the cursor to the E
30-Oct(TU) AM10:30
CHARGE
hour area. DAY10/30
PM 10:30 ,2012
Press button to return the cursor to the date area. Set “AM” or “PM”.
Press Ⓡ Ⓡ Press
button button
5. Set the hour

F 0 5 10 15 20
Press and button to set the hour. You can select km/h
from 1 to 12. DATE TIME

E
30-Oct(TU) AM10:30
After setting, press button to move the cursor to the CHARGE
DAY10/30
PM 10:30 ,2012
minute area. Set the hour
Press button to return the cursor to the AM or PM
area. Press Ⓡ Ⓡ Press
button button
6. Set the minutes

F 0 5 10 15 20
Press and button to set the minute. You can be km/h
select from 00 to 59. DATE TIME

E
CHARGE
30-Oct(TU) AM10:30
DAY10/30
PM 10:30 ,2012
Set the minute
After setting, press button. Press Ⓡ Ⓡ

The “COMPLETE” message flashes three times. button
For each step, you can return to the previous step by

pressing button. F 0 5 10 15 20
km/h
DATE TIME
CAUTION l Pressing and buttons sets the seconds to
E
CHARGE
30-Oct(TU) AM10:30
DAY10/30
,2012 COMPLETE
"00".
PM 10:30
“COMPLETE” is flashed three times.

l After setting the minute and pressing button,
the second are set to "00".
l Setting the date and time also updates the pre-set Return to the normal screen.
215T0183E
charge time settings.
17
MEMO
3. Control boards
3- 1. Basic control board system layout
SICOS -AC connects each board around the EPS
controller board, and shares the data as shown in the
following figure. In addition, all control boards use a one-
chip CPU (with flash ROM) as their main CPU, which
means that their ROM cannot be removed.
FB10CA1-30CA1
Mode
Display unit switch MPU board
board
Travel circuit Traction

FET module
EPS controller control CPU Motor
board
(display and charger)
Hydraulic circuit FET module Hydraulic
control CPU Motor
EPS
Motor
241T0201E
19
3 Control boards
3- 2. MPU board
3-2-1. MPU board
This board controls the traction motor and the hydraulic
motor.
<Type : PB110-XXX>
Current adjustment volume for proportional control valve (option)
(clockwise rotation reduction in current)
Rotary switch for model selection

F3 F2
DIP switch (Truck inspection specification setting)
)
% & '(
2
1

Connector for PC communication

$
(factory use only)
&1
/,)7 7,/7 5($&+ $77
CN5
+<'
CPU CPU PV (Lights when 12V power supply
for cooling fan is normal.)
&1
CN6
759
39 P16 (Lights when 16V power supply is normal.)
Body harness Travel CPU Hydraulic CPU 3
3
P7 (Lights on when 7V power supply is normal.)
(V27xxx) (V28xxx) +<'
HYD (Flashes when hydraulic CPU operates normally.)

759
CN7
TRV (Flashes when travel CPU operates normally.)

CN8
CN1 CN2 CN11 CN12
F1 Body harness
Installed only for AOS / finger chip (option)
241T0206
<MPU board>
Fuse No. Rating Part No. Purpose
F1 1.0A 70001-18230 Power supply for laser pointer
F2 3.0A 70001-18240 Power supply for cooling fan
Power supply for bearing sensor and
F3 1.0A 70001-18230
directional switch
20
Control boards 3
3-2-2. MPU board setting

<RS Model selection>
The rotary switch RS on the MPU board is used to select the forklift truck model.
When replacing the MPU board, be sure to refer to the table below in order to match the
rotary switch with the corresponding forklift truck model.
<RS Model selection>

RS Applicable forklift models
0 FB10CA1
1 FB14CA1/15CA1
2 FB18CA1
3 FB20CA1
4 FB25CA1
5 FB28CA1
6 FB30CA1
7 FB10HCA1
8 FB14HCA1/15HCA1
9 FB18HCA1
A FB20HCA1
B FB25HCA1
C
D
Not used
E
F
<Dip switch selection>

DS Setting Remarks
1 Used OFF: Standard ON: Inspection type
2 Not used
3 Not used
4 Not used
<Volume setting : for proportional control valve current adjustment>

*For optional AOS / finger tip control only
Volume Vo. Function Remarks
Lift proportional control valve current
VR1
adjustment
Attachment2 proportional control valve
VR2
current adjustment Turning the volume clockwise decreases
Tilt proportional control valve current the current
VR3
adjustment
Attachment1 proportional control valve
VR4
current adjustment
Notice) Standard board does not have the volume.
21
3 Control boards
3- 3. EPS controller
3-3-1. EPS controller
EPS controller controls the display and data sharing
between each board.
<Type : PB112-XXX, PB113-XXX>

EPS / DSP CPU
(Y42000)
RS (Rotary switch for monitor select)
F 0 12
CPU (Flashes when the EPS/DSP CPU operates normally.)

B CDE
34 56
7 89A
P7 (Lights when the 7V power supply is normal.) CPU

CPU
ADJ (Adjusting volume of pole changing point )*non-use P7
ADJ
Connector for PC communication or software F1 F2

(factory use only)
Fuse (protection from short circuit)

F1 (FMC 2.0A for turn signal lamp-left)
Body harness F2 FMC 2.0A for turn signal lamp-right)
241T0207
CAUTION The battery sends current to display (EPS controller) board even if the key is turned off.
Before performing maintenance, always disconnect Battery plug.
<EPS controller board (EPS / DSP board)>

Fuse No. Rating Part No. Purpose
Power supply for turn signal lamp (right),
F1 2.0A 70001-05910
and detection of blown bulb
Power supply for turn signal lamp (left),
F2 2.0A 70001-05910
and detection of blown bulb
<Detecting blown bulbs of the turn signal lamp>

Condition of turn signal lamp Lamp Buzzer
Normal Flashing interval: 500ms Sound interval : 500ms
Blown bulb (front/rear) Flashing interval : 250ms Sound interval : 250ms
Blown bulb (front and rear) or
Stop Sound interval : 250ms
blown fuse F1 (F2).
22
Control boards 3
3-3-2. EPS controller setting

The rotary switch (RS) on the EPS controller enables you to select the option settings and
adjustment screens shown in the table below.
<Rotary Switch (RS) setting>
RS Functions Remarks
MONITORING OK Displayed when key switch is ON.
Battery discharge indicator, Travel speed, Error,
Normal monitor screen Clock, Calendar, Function display (Hour meter,
odometer, load weight)
Hour meter / Electricity Shows hour meter counter (Total, Travel, and
consumption check Hydraulic)
Date / time setting screen Set date and time
Set maximum speed in slow speed mode
Slow speed mode setting
(2, 3, 4, 5, 6, 7, 8, 10, 12 km/h)
0
Travel mode setting Select travel mode (Economy, Normal, Power)
Select meter indication
Hour meter, odometer, load
(Hour meter, odometer, load weight [Uppercase /
weight setting
lowercase letters])
Set brightness of the display screen
Display mode setting
(0-7: back light adjustment)
Neutral (accelerator OFF) Select neutral regeneration mode
regeneration mode setting (Non, Low, Mid, High)
Pitching mode setting OFF/ON
Set monitor symbol
1 Monitor symbol setting Standard : TRAVEL, HYD, STEER, BRAKE, OIL
Option : BATTERY, OVER LOAD, FORK OIL
2 Forklift model setting Set the truck model on the travel/hydraulic board
Set plugging (switch back) brake strength
Plugging strength setting
(0-32)
3 Brake strength setting Set regenerative brake strength (0-32)
Pitching control volume Set pitching control volume
setting (20, 30, 40, 45)
Lift speed limitation 1 setting: Set lift speed limit (0-32):
Low travel speed Travel speed 0 - 5 km/h
Middole travel speed Travel speed 5 - 10 km/h
High travel speed Travel speed 10 km/h over
Set lift speed 1
Llift speed 1 setting
(0 - 32 :1st microswitch)
4
Set lift speed 2
Llift speed 2 setting
(0 - 32 :2nd microswich)
Tilt speed setting Set tift speed (0 - 32)
Attachment 1 speed Set attachment 1 speed (0 - 32)
Hydraulic response Set attachment 3 speed (1 - 32)
23
3 Control boards
RS Functions Remarks
5 Language selecting Select language (Six languages)
6 Option setting Set optional functions
Voltage, motor current,
7
transistor temperature check
TRV/HYD/EPS
RAM and I/O memory data
8
check
Error history memory 1 Check error history (latest 10 cases)
9
Error history memory 2 Check error history (all past cases)
Voltage settings for capacity standards
Battery voltage / overload
A overload weight value setting, Overload warning
weight setting
buzzer setting
Reduce turning speed 1 - 16
B Electricity consumption/ Electricity rate: 1.0 - 50.0 [Japanese Yen/kWh]
reduced CO2 setting Reduced CO2 amount: 0.10 - 1.00 [kg/kWh]
C AOS setting 1 Set lift end / tilt end and other settings
D AOS setting 2 Check lever switch
E Memory initialize Initialize error history memories.
F Normal screen 2 No errors are displayed on the screen of RS0
* See "4-2. Adjustment Standards List for FB-CA1 series" on page 27 for parameters.
24
4. Service setting check
4- 1. Service setting check screen
Press the button for at least 3 seconds. The following
screen appears.
Forklift model type check screen
Display the model set by RSW on

the MPU board
121T178
Software number check screen
FB9CA1 - 30CA1
79 (< Display software numbers :

T (Travel),
+9
221T0242 H (Hydraulic),
E (Display)
121T246
Buzzer mode and rotary switch mode settings screen
Buzzer mode settings are

highlighted.
121T180 lSet by pressing or buttons
(OFF/ON)
ON : Normal
OFF: a ll buzzers off except turn
(To the next page)
signal
25
4 Service setting check
(From the previous page)
Rotary switch mode setting

121T181 flashes.
l Set by pressing or
The rotary switch No. flashes button (OFF/ON)
ON : Normal
OFF : D isable the rotary switch
RS on the EPS controller.
You change the setting
with the mode select
buttons.
Press or button
while pressing the mode
button to electrically
change the position of the
rotary switch.
CAUTION
When communication with travel, hydraulic, and
l
EPS controller (display) board is not possible (due
to the problems such as disconnection), software
numbers are not displayed.
If the buzzer mode is turned OFF, among all the
l
buzzers, only the turn signal lamp buzzer activates.
If the rotary SW mode is set to OFF, the rotary SW
l
on the board is disabled. Then, you canchange the
rotary switch position electrically by
pressing or button with the button for
atleast 3 seconds.
26
(36FRQWUROOHUࠉࠉ56 Confirm㸦Unloaded / Loaded㸧
㸦Power mode, Pneumatic
㻹㻼㼁
%DWWHU\ 4 3 1 5 single tire, 2 stage mast㸧
0RGHO ERDUG
YROWDJH 㻾㻿 BRAKE PITCHI 7UDYHOVSHHG /LIWVSHHG
SPD-L SPD-M SPD-H HYD HYD HYD HYD HYD HYD RESPO PLUGG TORQ NG TRAVEL HYD STEER BATT BRAKE LOAD OIL /DQJXDJH
LIFT LIFT LIFT LIFT-1 LIFT-2 TILT ATT.1 ATT.2 ATT.3 NSE ING NPK PPVHF
UE GAIN
FB10CA1 0 32 26 20 20 32 20 0 0 0 2 32 28 128 ‫ۑ‬ ‫ۑ‬ ‫ۑ‬ ‫ۑ‬ JAPAN
FB14CA1
1
FB15CA1
48V FB18CA1 2
FB20CA1 3 96
FB25CA1 4
FB28CA1 5
72V FB30CA1 6 128
FB10HCA1 7
FB14HCA1
8
FB15HCA1
48V FB18HCA1 9
FB20HCA1 A 96
FB25HCA1 B
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㻱㼞㼞㼛㼞㻌㼔㼕㼟㼠㼛㼞㼥㻌䠖㻭㼘㼘㻌㼏㼘㼑㼍㼞㼀㻵㻸㼀㻌㻿㼀㻻㻼㻌䠖㻻㻲㻲㻌䠷㻭㼡㼠㼛㼙㼍㼠㼕㼏㻌㼠㼕㼘㼠㻌㼘㼑㼢㼑㼘㼕㼚㼓䠹
㻲㻾㻱㻺㻯㻴㻌䠖㻲㻾㻯㻌䠚㻯㻻㻺㼀㻾㻻㻸㻱㼁㻾㻌㻌㻻㻷
㻴㻻㼁㻾㻌㻹㻱㼀㻱㻾㻌䠖㻝㻌䠷㻴㼛㼡㼞㻌㼙㼑㼠㼑㼞㻌㼏㼛㼡㼚㼠䠹
㻳㻱㻾㻹㻭㻺㻌䠖㻳㻾㻹㻌䠚㼁㻱㻮㻱㻾㼃㻭㻯㻴㼁㻺㻳㻌㻌㻻㻷
㻿㻼㻱㻱㻰㻌㻿㼃㻵㼀㻯㻴㻌䠖㻝㻌䠷㼀㼡㼞㼠㼘㼑㻌㼟㼣㼕㼠㼏㼔䠹䠄㻺㼛㻌㼏㼔㼍㼚㼓㼑㼍㼎㼘㼑䠅
㻿㻼㻭㻺㻵㻿㻴㻌䠖㻿㻼㻺㻌䠚㻹㻻㻺㻵㼀㻻㻾㻌㻌㻻㻷
㻸㻻㻭㻰㻌㻿㻱㻺㻿㻻㻾㻌䠖㻻㻺㻌䠷㻰㼕㼓㼕㼠㼍㼘㻌㼘㼛㼍㼐㻌㼟㼑㼚㼟㼛㼞䠹
㻰㼁㼀㻯㻴㻌䠖㻰㼀㻯㻌䠚㻹㻻㻺㻵㼀㻻㻾㻵㻺㻳㻌㻌㻻㻷
㼃㼔㻌㻹㻱㼀㻱㻾㻌䠖㻻㻲㻲㻌䠷㻯㼔㼍㼞㼓㼕㼚㼓㻌㼑㼘㼑㼏㼠㼞㼕㼏㼕㼠㼥㻌㼐㼕㼟㼜㼘㼍㼥䠹
㻭㻿㻌䠖㻻㻲㻲㻌䠷㻭㻿㻌㼟㼠㼍㼚㼐㼍㼞㼐䠹
㻹㼍㼐㼑㻵㼚㻌䠖㻶㻼㻺㻌㼇㻼㼞㼛㼐㼡㼏㼠㼕㼛㼚㻌㼍㼞㼑㼍㼉㻌
㻖㼃㼔㼑㼚㻌㼟㼑㼘㼑㼏㼠㼕㼚㼓㻌㼘㼍㼚㼓㼡㼍㼓㼑㻌㼒㼛㼞㻌㻯㻴㻭㻾㻳㻱㻾㻘㻌㼕㼒㻌㼥㼛㼡㻌㼟㼑㼘㼑㼏㼠㻌㻶㼍㼜㼍㼚㼑㼟㼑㻘㻌㼠㼔㼑㼚㻌㼕㼠㻌㼍㼡㼠㼛㼙㼍㼠㼕㼏㼍㼘㼘㼥㻌㼠㼡㼞㼚㼟㻌㻻㻺㻚㻌㻵㼒㻌㼍㼚㼥㻌㼛㼠㼔㼑㼞㻌㼘㼍㼚㼓㼡㼍㼓㼑㻌㼕㼟㻌㼟㼑㼠㻘㻌㼕㼠㻌㼠㼡㼞㼚㼟㻌㻻㻲㻲㻚
㻖㻌㻴㻻㼁㻾㻌㻹㻱㼀㻱㻾㻌䠄㻴㼛㼡㼞㻌㼙㼑㼠㼑㼞㻌㼏㼛㼡㼚㼠䠅㻌㼟㼑㼠㼠㼕㼚㼓
䚷㻝䠖㻌㻷㼑㼥㻌㻿㼃㻌㼘㼕㼚㼗㼑㼐㻌㼕㼚㼐㼕㼏㼍㼠㼕㼛㼚
䚷㻞䠖㻌㻭㼏㼠㼡㼍㼘㻌㼛㼜㼑㼞㼍㼠㼕㼛㼚㻌㼠㼕㼙㼑㻌㼕㼚㼐㼕㼏㼍㼠㼕㼛㼚
㻖㻌㻲㼛㼞㻌㻌㼢㼑㼔㼕㼏㼘㼑㻌㼕㼚㼟㼜㼑㼏㼠㼕㼛㼚㻌㼟㼜㼑㼏㼕㼒㼕㼏㼍㼠㼕㼛㼚㻘㻌㼠㼡㼞㼚㻌㻻㻺㻌㼠㼔㼑㻌㼐㼕㼜㻌㼟㼣㼕㼠㼏㼔㻌㻰㻿㻙㻝㻌㼛㼒㻌㻹㻼㼁㻌㼎㼛㼍㼞㼐㻚㻌㻷㼑㼑㼜㻌㼠㼔㼑㻌㼜㼛㼣㼑㼞㻌㼙㼛㼐㼑㻌㻻㻺㻚㻌
㻿㼑㼠㼠㼕㼚㼓㼟㻌㼍㼞㼑㻌㼚㼛㼠㻌㼞㼑㼝㼡㼕㼞㼑㼐㻌㼒㼛㼞㻌㻰㻿㻙㻞㻘㻌㻰㻿㻙㻟㻘㻌㼍㼚㼐㻌㻰㻿㻙㻠㻚㻌㻔㼡㼚㼡㼟㼑㼐㻕
㻖㻌㼀㼡㼞㼚㻌㻻㻺㻌㼠㼔㼑㻌㻭㻿㻌㼛㼚㼘㼥㻌㼒㼛㼞㻌㻭㼡㼟㼠㼞㼍㼘㼕㼍㼚㻌㼟㼠㼍㼚㼐㼍㼞㼐㼟㻚㻌
㻖㻌㻿㼑㼠㼠㼕㼚㼓㼟㻌㼍㼞㼑㻌㼚㼛㼠㻌㼞㼑㼝㼡㼕㼞㼑㼐㻌㼒㼛㼞㻌㻹㼍㼐㼑㻵㼚㻌㻔㻶㻼㻺㻕
4- 2. Adjustment Standards List for FB-CA1 series
Service setting check 4
27
MEMO
5. SICOS-AC check and adjustment
5- 1. Caution while checking and adjustment
lEPS controller board
CAUTION l Even if the key is turned off, the battery voltage is
F01
still supplied to the EPS controller board. Disconnect
CDE
23
the battery plug before performing maintenance.
456
AB
789
l After finishing the setting, be sure to return the
position of the rotary switch RS1 to "0". After setting, Return RS1 to "0".
l When measuring the electric current by the current
tester, measure the current for the traction and
hydraulic motors in AC mode.
Measure the current for the power steering (EPS)
motor and the battery in DC mode.
To enable rotation of sof tware -based rotar y SW, turn OFF ROTARY SW on the
“Confirmation and setting screen” for other services.
(Refer page 25 and 26)
5- 2. How to check and adjust

5-2-1. Chassis insulation check
<How to check chassis insulation>
1. Disconnect the battery plug.
2. Use a tester to measure insulation resistance.
(1) Between the positive (+) terminal of the plug on the chassis side
and the chassis.
(2) Between the negative (-) terminal of the plug on the chassis side
and the chassis.
Standard value 1MΩ or greater
29
5 SICOS-AC check and adjustment
5-2-2. Battery voltage calibration

When you replace the EPS controller, you need to calibrate battery
voltage in order to correctly activate the battery indicator.
<Preparation>
48V battery model(FB10CA1-28CA1)

l Remove the plug for pulling out the battery, and then measure the
battery voltage at the terminal part where the battery line appears.
72V battery model (FB30CA1)

Remove the plug for pulling out the battery, and then take
l
measurements between "the terminal to which 48 V line (KIV2) is
connected", and "the terminal to which [-] lead wire is connected".
When calibrating, the battery needs to be fully charged, so specific

l
gravity of battery electrolyte should be over 1.25 at 20°C.
<How to calibrate voltage> lEPS controller
1. Set the rotary switch RS on the EPS controller to "A". F01
CDE
2. Turn on the key switch. The following screen appears.
23
456
AB 789
lBattery voltage setting screen Set RS to "A".

When the rotary switch mode is set to
OFF in the service setting,
Press or button for at least 3

seconds while also pressing button.
215T0329
Battery Voltage (flashes)
3. Set the voltage to the same value as the actual battery

voltage measured by the tester.
NOTE The allowable variance is within ± 0.1 V.
lPress button to increase the value.

lPress button to decrease the value.
30
SICOS-AC check and adjustment 5
5-2-3. Current detector check
Traction motor current check (idling / lock)

<Measurement point>
IU: traction motor U phase current (V phase and W phase are also acceptable.)
<Measurement conditions>
Specific gravity of the battery electrolyte : over 1.25 (at 20°C)
<Measurement instrument>
Alternating current (AC+DC) mode
U V
W
Digital high
tester
Traction motor
221T0249
CAUTION When measuring AC motor current, use the following l Digital high tester
recommended ammeter:
Hioki 3290 AC/DC high tester (Digital) RANGE
<How to measure motor current>
1. Press [MODE] button and select "AC + DC" for the mode.
2. Press [RANGE] button and select "H" for the range.
3. Press [SAMPL] button and select "SLOW". SAMPL
4. Measure the motor current (until current is stable, MODE
wait for about 10 seconds).

281W0101
31
<How to check traction motor current>
NOTE Before checking, adjust battery voltage.

See "5-2-2 Battery voltage calibration". lEPS controller
F01
1. Set the rotary switch RS on the EPS controller to "7".
CDE
23
456
AB
789
3. When you press or button, TRV flashes.
Set RS to "7".
l Voltage, current and temperature screen
"TRV" is short for "Travel" circuit.

Here, the screen shows TRV motor
current and battery voltage.
Make sure that the motor current
reads "000A" when the left drive
221T0214
wheel is jacked up and stationary.
This screen shows

the temperature of MPU board and
the temperature of FET module for
the left traction motor.
221T0215
WARNING While measuring, make sure to install a wheel stopper on

a rear wheel, and put the front wheel in a floating state.
3. Without depressing the accelerator pedal, check that

traction motor current (MOTOR) is 000A.
4. Jack up the front wheels, and do the following operations.
lCheck idling current
Fully depress the accelerator pedal for 10 seconds.
lCheck locking current
1) Pull the parking brake lever.
2) C ompletely lock the front wheels by f ir mly
depressing the foot brake.
3) F ully depress the ac c elerator pedal for 10
seconds.
5. Under these conditions, check that the display
indicates a traction motor current (MOTOR) within ±
20A.
32
Hydraulic motor current check (Relief current)

<Measurement point>
IU: hydraulic motor U phase current (V phase and W phase are also acceptable.)
<Measurement conditions>
Specific gravity of the battery electrolyte : over 1.25 (at 20°C)
<Measurement instrument>
Alternating current (AC+DC) mode
Control unit
Fan
2P
WH
<6>
V1
CN
<7>
12
W1
CN
11
<5>
U1 Harness, M(4)
MPU board
<9>
EPS
CN2
V2
controller <10>
CN1 W2
Digital high
<8> tester
CN5 CN6 CN7 CN8
U2
CN1 6P Harness, M(3)

BK
2P-X 2P-Y 㻗㻙 2P
WH
<3> <2>
<12>
221T0216
CAUTION l Digital high tester

When measuring AC motor current, use the following
recommended ammeter:
RANGE
Hioki 3290 AC/DC high tester (Digital)
<How to measure motor current>
1. Press [MODE] button and select "AC + DC" for the mode.
2. Press [RANGE] button and select "H" for the range. SAMPL
3. Press [SAMPL] button and select "SLOW".
MODE
4. Measure the motor current (until current is stable,
wait for about 10 seconds). 281W0101
33
<How to check hydraulic motor current>

lEPS controller
NOTE Before checking, adjust battery voltage. F01
CDE
23
See "5-2-2. Battery voltage calibration".
456
AB
789
Set RS to "7".
3. When you press or button, HYD flashes. OFF in the service setting,

l Voltage, current, and temperature screen. seconds while also pressing button.
"HYD" is short for "Hydraulic" circuit.

Here, the screen shows hydraulic
221T0217
motor current and battery voltage.
Make sure that the motor current
reads "000A" when all hydraulic
levers are released and the
hydraulic motor is stationary.
This screen shows the temperature of

FET module for the hydraulic motor.
241T0209
4. Without operating the lift lever, check that hydraulic

motor current (MOTOR) is 000A.
5. Fully pull up the lift lever until it reaches lift relief

position (lift end-of-stroke) and hold for 10 seconds.
6. Under these conditions, check that the display

indicates a hydraulic motor current (MOTOR) within ±
20A.
34
5-2-4. Model setting

<How to check the model procedure 1>
lEPS controller
2. Turn on the key switch. The following screen appears. F01
CDE
23
3. Confirm that the model setting is correct.
456
AB
789
4. After checking the model, return the rotary switch RS
on the EPS controller to "0".
Set RS to "2".

<How to check the model procedure 2>
1. Press button for more than 3 seconds.
2. The following screen appears.
3. Confirm that the model setting is correct.
4. Press button again to return to the normal screen.
Forklift model check screen

l
(If the rotary switch RS1 on the MPU board is set to
"1".)
The model set by the rotary switch

RS on MPU board
221T0222
<Setting the model>

1. Set the rotary switch RS on the MPU board to the
correct model.
See "3-2-2. MPU board setting" on page 21.
35
5-2-5. Neutral safety check

<How to check the neutral safety- procedure 1>
1. Turn OFF the key switch and then step on the
accelerator pedal.
2. Turn ON the key switch.
3. Make sure that the message [* RELEASE ACCEL TO
NEUTRAL] is displayed.
RELEASE ACCEL TO
30-Oct(TU)
215T0313E
4. M ake sure that the traveling operation is not

performed.
5. Make sure that the error message disappears from the
screen when you release the accelerator pedal.
<How to check the neutral safety-procedure 2>

1. Turn OFF the key switch and place the directional
switch in forward or reverse position.
3. Make sure that the message [* PUT DIRECTIONAL
LEVER INTO NEUTRAL] is displayed.
PUT DIRECTIONAL LEVER
30-Oct(TU)
215T0312E
4. M ake sure that the traveling operation is not

performed.
5. Place the directional switch in neutral position, and
then confirm that the error message disappears from
the screen.
36
<How to check the neutral safety procedure 3>

1. Turn OFF the key switch and then per form any
hydraulic lever operation other than the lift down
operation.
3. Make sure that the message [* OFF HYD. LEVER TO
NEUTRAL] is displayed.
OFF HYD.LEVER TO NEUTRAL
30-Oct(TU)
221T0223E
4. Confirm that the hydraulic operation is not performed.

5. Return the hydraulic lever to original position and then
confirm that the error message disappears from the
screen.
5-2-6. OIS (Operation Interlock System) check

<How to check OIS>
1. Leave the operator’s seat.
2. Make sure that the message *PLEASE BE SEATED* is
displayed.
PLEASE BE SEATED
30-Oct(TU)
215T0308
3. Make sure that the travel and hydraulic functions

interlock after 2 seconds, and also confirm that the
forklift truck cannot operate after interlocking.
<How to check OIS cancellation function>

1. Sit on the operator’s seat.
2. Make sure that hydraulic functions are restored after 1
second.
3. Release the accelerator pedal and place the directional
lever in the neutral position.
4. Make sure that the traveling function works normally.
37
<Checking the OIS cancellation neutral safety function>

1. Activate the OIS by leaving the operator’s seat.
2. Place the directional lever in the forward or reverse
position. While still away from the operator’s seat,
depress the accelerator pedal, and then sit on the
operator’s seat.
3. Make sure that the message *PUT DIRECTIONAL
LEVER INTO NEUTRAL* scrolls from right to left on
the display.
PUT DIRECTIONAL LEVER
30-Oct(TU)
215T0312
4. While depressing the accelerator pedal, place the

directional lever in the neutral position.
5. Make sure that the message *RELEASE ACCEL TO
NEUTRAL* scrolls from right to left on the display.
RELEASE ACCEL TO
30-Oct(TU)
215T0313
6. Release the accelerator pedal.

7. After releasing the pedal, make sure that the message
disappears from the screen and that the travel function
works normally.
38
5-2-7. Hydraulic speed setting and adjustment

<How to set hydraulic speed> lEPS controller
F01
CDE
23
3. Confirm that the setting values are the same as the
456
AB
789
values on "4-2. Adjustment Standards List for FB-CA1
series" on page 27. Set RS to "4".
<Adjusting procedure> Press or button for at least 3

1. Press or button to move the cursor to the item
you want.
2. Change the setting by pressing or button.
Press button to increase the value.
Press button to decrease the value.
3. After changing the value, return the rotary switch RS on
the EPS controller to "0".
lLift speed limit/traveling speed settings screen
32 l When the cursor is flashing here,

you can set the lifting speed for
10 the “0 - 5 km/h” traveling speed
215T0226
range.
Press or buttons to change
the speed. You can enter 0 to 32.
32
● When tthe cursor is flashing here,
26 you can set the lifting speed for
215T0227
the "5 - 10 km/h" traveling speed

range.
the speed. You can enter 0 to 32.
● When the cursor is flashing here,

10 20 you can change the lifting speed
for ‘over 10 km/h” traveling speed
215T0228
range.
(To the next page) the speed. You can enter 0 to 32.
39
● From this step, the screen

4 shows the speed settings for all
hydraulic functions.
SPEED ( HYD )
L I FT 1 2 0 T I LT 20 The setting values flash.
●Set LIFT1 hydraulic speed by
L I FT2 3 2 AT T- 1 00
221T0224
pressing or buttons.
You can enter 0 to 32.
4
SPEED ( HYD )
L I FT 1 2 0 T I LT 20
L I FT2 3 2 AT T- 1 00 The setting values flash.
221T0225
●Set LIFT2 hydraulic speed by
4
SPEED ( HYD )
L I FT 1 2 0 T I LT 20 The setting values flash.
●Set TILT hydraulic speed by
L I FT2 3 2 AT T- 1 00
221T0226
4
SPEED ( HYD ) The setting values flash.
●Set ATT-1 hydraulic speed by
L I FT 1 2 0 T I LT 25 pressing or buttons.
L I FT2 3 2 AT T- 1 00 You can enter 0 to 32.
221T0227
4
SPEED ( HYD )
AT T- 2 00 The setting values flash.
AT T- 3 00 pressing or buttons.
221T0228
(To the next page)
40
4
SPEED ( HYD )
AT T- 2 00
AT T- 3 00 The setting values flash.
221T0229
The setting value flashes.

● To set over drive / reaction of lift,
215T0235 press or buttons. You can
enter 1 to 8.
<Attachment speed settings>

Attachment type HYD ATT value
Integral SF 3
Hook on SF 6
NOTE The above figures are guidelines only. Adjust the SF

speed to 2.5 sec (± 0.5 sec) at full stroke 200 mm [66
mm/sec - 100 mm/sec] with no load.
41
5-2-8. Descending regeneration check

<How to check>
1. Apply the parking brake at an appropriate slope and
stop the truck.
2. Make sure that the truck descends the slope at a
speed of 1 km/h ± 0.5 km/h when the parking brake
and brake pedal are released.
5-2-9. Switch back (plugging/regenerative) braking force adjustment

<Standard settings>
See "4-2. Adjustment Standards List for FB-CA1
l
series" on page 27.
<Measuring conditions>
Forklif t truck is on flat ground with no load and
l
traveling at full speed
Specific gravity of the battery electrolyte : 1.25 or more
l
(at 20°C)
lEPS controller
<How to set plugging brake force>
1. Set the rotary switch RS1 on the EPS controller to "3". F01
CDE
23
456
AB 789
lPlugging strength setting screen
Set RS to "3".

215T0222
Plugging strength parameter (flashing)
3. Confirm that the PLUGGING setting value is flashing.
NOTE If the PLUGGING setting value is not flashing, press

button to move the cursor to PLUGGING value.
4. To change the value, press button or button.

Press button to increase the braking force.
Press button to decrease the braking force.
5. After changing the value, return the rotary switch RS
42
5-2-10. Regenerative braking force check and adjustment

<How to check regenerative braking force>
1. In the regenerative brake setting field, select “NON”.
See "[5] Regeneration (neutral) mode setting" on
page 15.
NON MID
215T0224
2. Travel forward at moderate speed and release the

accelerator pedal.
3. Lightly depress the brake pedal.
4. Confirm that a light brake force (regenerative brake) is
applied.
5. After checking the brake force, return the regenerative
braking setting to the original setting.
<How to set braking strength>

lBraking strength setting screen lEPS controller
F01
CDE
23
456
AB
789
Set RS to "3".
215T0223
Braking strength parameter (flashing)

3. Press button to move the cursor to the BRAKE seconds while also pressing button.
setting value.
4. To change the value, press or button.
Press button to increase the braking force.
Press button to decrease the braking force.
43
5-2-11. Pitching control adjustment

<How to adjust pitching control> lEPS controller
1. Set the rotary switch RS on the EPS controller to "3". F01

CDE
23
456
AB
789
Set RS to "3".

221T0244
lPitching control setting screen
221T0246
3. Press button 2 times. The pitching control setting

screen appears.
4. Press and buttons to select one of the following
control values.
Applicable model Control value Initial value
FB10CA1/14CA1/15CA1/ 32/64/96/128 96
18CA1/30CA1
FB20CA1/25CA1/28CA1 32/96/128/192 128
Press button to increase the value.
Press button to decrease the value.
NOTE To reflect this adjustment, turn the pitching control setting ON.
Refer " 6 Pitching control setting" of "2.4 Setting modes"
(page 15).
NOTE This function controls lateral movement of load and does not control lateral
movement of frame. The effect will vary depending on work conditions, such
as road surface, traction, speed, and load.
If adjusting pitch control does not produce a significant change, turn off
pitching control and check lateral movement under those conditions, and
then select whichever setting has the best result.
44
5-2-12. Display monitor icon check and setting

<How to check the icon settings>
1. Set the rotary switch RS on the EPS controller to "1". lEPS controller
2. Turn on the key switch. The following screen appears. F01

3. Confirm that the settings are the same as the values
CDE
23
456
on "4-2. Adjustment Standards List for FB-CA1 series"
AB
789
on page 27.
Set RS to "1".

lMonitoring icon settings screen

TRV
HYD
STEER
BATTERY.
215T0262
BRAKE OIL
OVER LOAD
FORK OIL
215T0263
45
<How to set monitor icons>

1. Press button or button to move the flashing
icon to the each item.
2. To set, press button or button.
Press button to turn the item ON.
Press button to turn the item OFF.
3. Turn off the key switch, and then return the rotary lEPS controller
switch RS on the EPS controller to "0". F01

4. Turn on the key switch again.
CDE
23
456
The display indicates that icons is set to ON in the
AB
789
monitoring symbol set tings screen and shows the
message " MONITORING OK! ". Return RS to "0".


MONITORING seconds while also pressing button.
215T0241E
NOTE When EPS controller is reset, automatically sets the

monitor symbols TRAVEL, HYD, STEER and BRAKE OIL
to ON.
And automatically sets the monitor symbols BATTERY,
OVER LOAD and FORK OIL to OFF.
46
5-2-13. Display language check and settings

<How to check the language setting>
F01
3. Confirm the language setting.
CDE
23
456
AB
789
Set RS to "5".
lDisplay language setting screen

215T0236
Set language flashes
<How to set the language>

1. Press and button to select one of the following
languages.
JPN : Japanese
ENG : English
FRC : French
GRM : German
SPN : Spanish
DTC : Dutch
2. After setting the language, return the rotary switch RS
CAUTION The "CHARGER" on the optional settings screen

mandatorily turns OFF when a language other than
"JPN" is set.
47
5-2-14. Optional function check and settings

<How to check optional functions>
F01
3. Check the option settings.
CDE
23
456
AB
789
Set RS to "6".
lOptional settings screen
For each option, select OFF or

ON.
For detailed description, see

the next page.
215T0237
(To the next page)
48
215T0238
$6
0D GH,Q - 3 1 1 )6 1 ) 7
221T0230
49
Default
Item Details
setting
LIFT LOCK OFF Stops lift operation when battery power is low.
Reduces traveling speed when the forks are in high lift position.
SPEED LIMIT OFF
(Requires a height detection switch.)
FINGER TIP OFF Set to ON if the forklift truck has a fingertip hydraulic lever.
AOS OFF Set to ON if the forklift truck has AOS (Advanced Operation System).
POWER MODE ON If set to OFF, the travel mode setting is set to N(NORMAL).
CHARGER ON If the forklift truck has a built-in charger, set this option to ON.
TILT STOP OFF Automatic tilt leveling function. (Set option with laser pointer.)
1: The hour meter starts after turning on the key switch.
HOUR METER 1 2: The hour meter records time only while traveling or operating
the hydraulic system.
1 : Slow speed mode (standard)
SPEED SWITCH 1
2 : Disabled
LOAD SENSOR ON
Wh METER OFF
AS OFF ON: Australian Standard Truck
Made in JPN Set production area (JPN/NFS/NFT)
<How to set options>

1. Press and button to move the cursor to the item you want.
2. Change the setting by pressing or button.
Press button to turn the item ON.
Press button to turn the item OFF.
3. After changing the settings, return the rotary switch RS on the EPS
controller to "0".
NOTE Improper option settings can affect the control system and generate
error codes and messages.
50
5-2-15. Load sensor check and calibration

<How to set and calibrate the load sensor> lEPS controller
1. Set the rotary switch RS on the EPS controller to "A".
F01
2. Turn on the key switch.
CDE
23
456
3. Press button to select the following screen .
AB
789
4. Check that the settings have the same values as "4-2.
Adjustment Standards List for FB-CA1 series" on page Set RS to"A"
27. When the rotary switch mode is set to

251T0330
5. Press button to select the following screen.

6. Set OVER (overload weight) as 110% of the maximum
loading capacity. Press or buttons to input the
value.
(Press button or button to adjust the digits)
NOTE Input overload weight rounded to the nearest 50 kg.
The setting value flashes.

l Press or buttons to input
an overload weight equivalent to
110% of the maximum loading
251T0331 capacity.
l Round the value to the nearest 50 kg.
(For example, 3820 kg 3850 kg,
3860 kg 3900 kg)
7. Press button for at least 2 seconds, until SET is
displayed.
8. Set the pressure at 0 kg (no-load).
Without a load, raise the forks about 50 cm, and then
slightly lower the forks to stabilize pressure.
9. Press button for at least 2 seconds, until SET is
displayed.
10. Load a pre-weighed load as a test weight. Lift the test
weight about 50cm, and then slightly lower the forks to
stabilize pressure.
51
11. Input the test load weight by pressing or

buttons.
12. Pres s but ton for at least 2 sec onds, unt il
COMPLETE is displayed.
lEPS controller
SET
SET F01
CDE
23
CONPLETE
456
AB
251T0332 789
13. Turn off the key switch, and then return the rotary
Return RS to"0"
switch RS on the EPS controller to "0".
<Checking the load sensor> Press or button for at least 3

1. After pressing button on the basic screen, press the
button for two times to display the following screen.
2. Press button to select kg (LARGE) or (NORMAL).
251T00335
3. Press button to return to the normal screen.

4. Without load, raise forks about 50 cm. Confirm that
"LOAD" shows "0 kg".
5. Place the test weight on the forks, and then lift the forks
about 50 cm. Confirm that "LOAD" shows the correct
weight.
NOTE When "LOAD" flashes, the hydraulic pressure for the

sensor has not yet stabilized.
Wait until flashing stops to read the weight.
<Specified value>
Within ± 5 % of actual load weight.
52
5-2-16. Overload check (Option)

<Checking procedure>
1. Fully lift-up the fork and change to relief state.
2. Make sure that "REDUCE THE LOAD" is displayed on
the screen.
Over loading (Option)

l
REDUCE THE LOAD
30-Oct(TU)
221T0233
Scrolls from right to left Flashing
5-2-17. Display brightness check and adjustment

<How to check display brightness>
Confirm that the information on the display is easy-to-
l
read in both indoor and outdoor conditions.
<How to set display brightness>

1. After pressing button on the basic screen, press
button for three times to display the display
adjustment screen.
lDisplay adjustment screen
215T0306
Display brightness value (flashes)
2. Confirm that the BRIGHTNESS value is flashing.

3. Press or button to adjust the brightness.
53
5-2-18. Hour meter check

The hour meter circuit is not connected when the forklift
truck is shipped out from the factory.
Before delivering the truck to the customer, you need to Cup holder
connect the hour meter circuit in order for it to work. BKWH

BUBK
<How to check the hour meter circuit>
1. Connect the following connector terminals.
NOTE Location of connector terminals

:behind the main front panel around the cup holder. 221T0231
Wire colors
: Blue/black (BUBK) and Black/white (BKWH).
2.Confirm that the hourglass symbol on the display

flashes when the key switch is turned on.
If HOUR METER mode "2" option is selected, confirm
that the hourglass symbol on the display flashes when
traveling or operating hydraulics.
CAUTION After checking, be sure to disconnect the circuit until

l
you deliver the forklift to the customer.
If you want the display to show Actual operation, in
l
HOUR METER optional setting, select “2”.
See "5-2-14.Optional function check and settings"
on page 48.
(ECONOMY)
30-Oct(TU)
215T0307E
Hourglass (flashing)
Standard : Key SW ON (White)
Option : Work (Black)
54
5-2-19. Brake oil level warning check

<How to the check brake oil level warning>
1. Remove the sensor on the bottom of the brake oil
reservoir tank.
2. Make sure that the message *REFILL BRAKE OIL*
scrolls from right to left on the display.
lBrake oil level
REFILL BRAKE OIL
30-Oct(TU)
215T0310E
Scrolls from right to left Flashes
55
5-2-20. Lift interrupt function check (Option)

<How to check lift interrupt> lEPS controller

CDE
23
456
3. Set "LIFT LOCK" mode to ON.
AB
789
See "5-2-14. Optional function check and setting" on
page 48. Set RS to "6".
lOption settings screen

Set to ON (flashes)
215T0242
4. Turn off the key switch, and then return the rotary
switch RS on the EPS controller to "0".
5. Connect the battery (40 to 46V) of over discharge
lEPS controller
status.
F01
CAUTION l Never apply current to the battery plug.
CDE
23
Sending current to the battery can generate large
456
AB
789
sparks and cause an explosion or fire.
l Make sure the positive (+) and negative (-) terminals Return RS to "0".
are correctly attached before sending current to the
battery plug on the chassis side. Sending current
through incorrectly attached terminals can destroy
the control unit.

7. M ake sure that the mes sage [ *CH A RG E TH E
BATTERY*] scrolls from right to left, and the lift is
stopped.
CHARGE THE BATTER

30-Oct(TU)
215T0243E
The frame flashes Message scrolls from right to left
56
5-2-21. Turning speed reduction setting and check (Option)

<How to set turning speed reduction>
1. Set the rotary switch RS on the EPS controller to B". lEPS controller
F01
CDE
23
456
AB
789
Set RS to "B".
l Turning limit speed setting screen

215T0333
Value (flashes)
3. Press or button to adjust the value

(0 - 16km/h).
<How to check turning speed reduction>

1. Depress the accelerator pedal and travel the forklift
truck.
2. Confirm that the speed limitation activates and
prevents the forklift truck from traveling at high speed.
(High speed becomes the setting value)
NOTE This function requires additional wiring (on MPU

board CN5-3 speed limitation), input switch, and other
modifications.
57
5-2-22. Accelerator potentiometer adjustment

<How to check the accelerator potentiometer 1>
lEPS controller
2. Turn on the key switch. F01
CDE
23
3. Press , , or to select I/O and TRV, and
456
AB
then set ADDRESS to "W 000E".
789
See "6-3-1. I/O check" on page 79.

Set RS to "8".

+ 36
( CPU : TRV
221T0234
Address : Set to“W”“000E”
4. Adjust the potentiometer mounting angle so that the ADDRESS is

"011E" (0109 - 0132) when the accelerator pedal is released.
5. Adjust the accelerator pedal height so that the ADDRESS is (02CC to
0309) when the accelerator pedal is fully pressed.
<How to check the accelerator potentiometer 2>
1. Turn OFF the key switch.
2. Disconnect the accelerator potentiometer connector, and then insert
the adapter to measure the voltage.
3. Turn ON the key switch, measure the voltage between white and black
yellow, and blue and black yellow by using tester.
4. Adjust the accelerator pedal height so that the voltage between white
and black yellow is 1.4 ± 0.1V, and the voltage between blue and black
yellow is 3.6V ± 0.1V when the accelerator pedal is released.
5. Adjust the accelerator pedal height so that the voltage between white
and black yellow is 3.5 to 3.8V, and the voltage between blue and black
yellow is 1.2 to 1.5V while the accelerator pedal is fully depressed.
The adapter to measure voltage
1 Red
From 2 White
Accelerator 6P 6P 6P 6P To MPU
3 BlackYellow
(potentiometer) Tab Receptacle Tab Receptacle board
4 Blue
241T0503E
Tester
Tester
pole (+)
Tester
pole (-)
For details about accelerator pedal adjustment, refer "FB-CA1 Service Manual-Chassis & Mast".
58
5-2-23. Torque sensor adjustment

<How to check the torque sensor 1> lEPS controller
CDE
23
456
AB
3. Press , , or to select I/O and EPS, and 789
then set ADDRESS to "W 000C".
See "6-3-1. I/O check" on page 79. Set RS to "8".

CPU : EPS
TRV / HYD / EPS / HPS Address : Set to“W”“000C”
C
lNeutral check of torque sensor
241T0211
4. Adjust the torque sensor (potentiometer) with the

attached shim so that the ADDRESS is 0200
(01EC to 0214), while the steering is not operated.
<How to check the torque sensor 2>

1. Turn OFF the key switch.
2. Disconnect the torque sensor connector, and then
insert the adapter to measure the voltage.
Torque sensor
3. Turn ON the key switch to measure the voltage (potentiometer)
between green blue and blue by using a tester. Shim 241T0211
4. Adjust the torque sensor with the attachment shim so

that the voltage between green blue and blue is 2.5 ±
0.1V when the steering is not operated.
The adapter to measure voltage

From 1 White
Torque sensor 3P 3P 3P 3P 2 GreenBlue To
(potentiometer) Tab Receptacle Tab Receptacle 3 Blue
EPS controller
Tester
Tester
pole (+)
241T0501E
Tester
pole (-)
59
5-2-24. Automatic tilt horizontal stop check (Option)

<How to check the automatic tilt horizontal stop>
2. Set the "TILT STOP" to "ON". F01

3. Match the tilt with the backward tilt.
CDE
23
456
4. Press the ‘level stop’ button.
AB
789
5. Perform the forward tilting operation.
6. Make sure that ‘fork level stop’ is performed in no- Set RS to "6".
load state. When the rotary switch mode is set to
7. Perform the fork horizontal adjustment when the level OFF in the service setting,
is incorrect.
For details about the fork horizontal adjustment, Press or button for at least 3
refer to "FB-CA1 Service Manual-Chassis & Mast" seconds while also pressing button.
60
5- 3. Control unit
5-3-1. Control unit Capacitor - discharge
C apac i to r r et ains an e l e c t r i c c har g e eve n af te r
disconnecting Batter y plug. Before star ting work,
discharge Capacitor.
<Procedure>
1) Prepare Enameled resistor ("20W, 50 " , "50W, 10
" or "10W, 15 ").
2) Apply the terminals of Enameled resistor to both
Capacitor line[+] and Battery line[-]
(as shown in the figure on the right).
3) Keep the connection for about 10 to 30 seconds.
l Discharging Capacitor (Control unit)
CU11X-XX
Battery Battery
line [+] line [-]
221W1020
61
5-3-2. FET module - inspection and replacement

1. Turn OFF the key switch, disconnect the battery plug, lInspecting FET module (1)
and then discharge the capacitor.
2. Remove FET module from the controller.
D2-W
3. With a digital tester, perform a continuity test at W
test points 1 to 6, as shown in the table below.
N D2-V
V
Use the semiconductor continuity test mode. Do not
use the resistance range. U D2-U
D1-U,V,W
If you detect continuity at any test point, replace the P
module (Travel or Hydraulic) with a new one.
NOTE Replace the capacitor annually or eve r y 10 0 0

G2-W
operating hours.
G2-V
G2-U
G1-W
"Positive test" lead at "Negative test" lead at G1-U G1-V
1 P(Drain1) G1-(U) 461S005
2 P(Drain1) G1-(V)
3 P(Drain1) G1-(W)
4 U(D2-U) G2-(U)
5 V(D2-V) G2-(V)
6 W(D2-W) G2-(W)
* Both positive(+) and negative(-) are acceptable for the test.
Perform the continuity check of the tester in advance.
lFET module Circuit chart
D1 D1 D1
G1 G1
G1
U V W
D2 D2 D2
G2 G2
G2
461S006
62
4) If any continuities are shown, check the MPU board for

lInspecting FET module (2)
any burning marks.
It is probably damaged also by electric surge Main terminal
Fitting part
5) When installing FET module to Heat sink, be sure to
apply the thermal conductive compound [G-747] (Shin-
Ethu Silicones or equivalent) to the entire contact
surface.
6) Apply the tightening torque to Main terminal (M6) and
Base plate (M6), as shown on the right.
Main terminal 461S007E
lMain terminal (M6)

CAUTION To prevent static electricity damage to the element, do not
lBase plate (M6)
Tightening torque
allow direct contact with any FET module terminal.
3.5 - 4.5 N m
Just before connecting the connector, remove the
{0.36 - 0.49 kgf m}
insulation caps that cover terminals of FET module.
: Tightening torque
63
5- 4. Motor
5-4-1. Traction and Hydraulic motor insulation- inspection
Measure the insulation between terminals and stator lInspecting insulation
comp. with the Megger.
Terminal
<Resistance>
Measuring device Specific resistance
Megger 0.5 M or greater (DC500V)
<Measuring procedure>
1. Apply the earth probe (negative [-]) of the Megger to Stator Comp.
the stator comp.
2210150
2. Apply the line probe (positive [+]) of the Megger to

each terminal. (U, V and W)
5-4-2. EPS motor - inspection

Inspect with the following procedure after assembling.
41 Abnormal noise and spark

Operate the motor. Then make sure that abnormal
l
noise is not heard and sparks of brushes are not seen.
2 Inspection of insulation
Measure the insulation bet ween ter minals in the
connector and the end cover with the Megger. lInspecting insulation
<Resistance>
Measuring device Specific resistance
Terminal
Yoke
Megger 0.1 M or greater (DC500V)
<Measuring procedure>
1. Apply the earth probe (negative [-]) of the Megger to
the yoke. 152T058
2. Apply the line probe (positive [+]) of the Megger to

each terminal of connector plug.
64
5- 5. Other adjustments and checks

5-5-1. Transformer - inspection
1) Check for damage and dirt.
If the transformer is dirty, clean it with compressed air.
2) Measure insulation resistance.
Insulation resistance
5M or more
standard value
<Measurement procedure>
Measuring Transformer
l
CAUTION
insulation Transformer
lAlways disconnect Battery plug before measuring.
l If you are using a Megger, do not touch measurement terminals.
1) Remove all diodes from Transformer.

2) Check insulation by measuring the following locations with
Megger.
lBetween primary and secondary coils Megger
lBetween primary coil and chassis 244W035
lBetween secondary coil and chassis
5-5-2. Diode - inspection

Inspect Diode by measuring resistance.
lChecking Diode
<Standard resistance values>
Terminal Tester
Resistance[k ] Diode
[+] Positive [-] Negative
Anode(A) Cathode(K)
Cathode(K) Anode(A) 10 - 100k
NOTE
K A
l The above ( ) describes the values with a reference of the
resistance values measured by using the digital tester (KAISE
SK 7711).
A K
l The above values are reference values. Measured values may SKN71/02 SKR71/02
slightly vary depending on the tester.
2210226
65
5-5-3. Auto-power-off function check

<How to check auto-power-off>
1. Turn on the key switch but do not operate the forklift
truck.
2. Confirm that the power supply turns off automatically
after about 15 minutes.
5-5-4. Battery electrolyte level sensor check (Option)

<How to set the battery electrolyte level sensor>
2. Set the "BATTERY" display monitor symbol to ON. F01

See "5-2-12. Display monitor symbol (icon) check and
CDE
23
456
setting".
AB
789
Set RS to "1".
<How to check the battery electrolyte level sensor>
1. Remove the sensor. OFF in the service setting,
2. Make sure that the message *REPLENISH REFINED
WATER FOR BATTERY* scrolls from right to left on Press or button for at least 3
the display. seconds while also pressing button.
5-5-5. Turn signal lamp check

<How to check the turn signal lamp>
1. When the turn signal lamp breaks down, blinker blinks.
At this moment, make sure that the buzzer sound rings
in synchronization with this blinking.
2. If the turn signal lever breaks down and then a steering
operation is per formed within 12 seconds in the
direction opposite to the direction of breaking down of
the switch, at that time make sure that the turn signal
lamp turns OFF.
However, if you do not perform the steering operation
for equal to or more than 12 seconds, the blinker
automatically turns OFF.
66
5-5-6. Travel inhibitor check (Option)

<How the check the travel inhibitor>
1. Connect the connector [CN5-2 on the MPU board] to
the GND (-) line (CN7-11 on the MPU board).
See "7-1. Wiring, system" on page 87.
2. Confirm that the travel inhibitor prevents the forklift
truck from traveling.
5-5-7. Cooling fan check

<Working condition of the cooling fan>
Check the following condition.
• Temperature of all traveling FETs, hydraulic FETs, or MPU boards is
below 35
: Stop the unit cooling fan
• Temperature of any one of traveling FETs, hydraulic FETs, or MPU
boards
is equal to or more than 40
: Operate the unit cooling fan
5-5-8. Laser pointer check (Option)

<How to set the laser pointer>
1. Turn on the laser pointer switch on the front panel.
2. Operate the tilt lever to tilt the mast vertically.
3. Adjust the fork leveling sensor to activate the laser
pointer.
4. The "fork level icon" appears on the display.
67
5-5-9. Built-in charger check

<Total timer check>
Magnetic Auto Reserve Equal
Checking procedure
contactor LED LED LED
1 Connect the battery plug. OFF
Connect the battery charging plug to the socket
on chassis.
2 OFF
Connect the power plug to the building-side
power receptacle.
Press and hold the Auto Button for at least 3
3 ON
seconds.
The check will end approximately 1 minute and
4 OFF
36 seconds after Auto Button begins flashing.
: On
Auto LED (green) : Off
: Flashing
Auto button
Reserve LED (green)
Reserve button
Equal LED (orange)
Equal button
Stop button
252W1017
CAUTION l If the battery is just finished to charge, operate hydraulic function for 2 or 3 minutes to
stabilize the battery voltage before starting to check the total timer.
(If the battery is just finished to charge, stop battery charging for a short time before 1
minute and 36 seconds elapsed.)
l If you interrupt to charge the battery, press the "STOP" button before disconnecting the
battery plug to prevent from sparking.
l Similarly you can confirm the total time even with "equal"
l Check the continuity between the earth terminal in the receptacle and the chasis. (It must
be conducted without resistance.)
l Carry out the inspection in well-ventilated area without fire.
NOTE When the “CHARGER” of the option set (EPS controller board RS=6) is "OFF", the reserve
charging function does not operate.
68
5-5-10. Charging overheat warning setting and ckecking (Option)

<Setting>
Remove the rear cover and set the default on the timer as follows.
Indicating needle
Mode Default: 3
Default: OS
OS POWER
MODE
3 UP
2 4
1 5
Scale Time unit
Default: 0~6 Default: min
0 6
min
MS4SM 241T0508
<How to check charging overheat warning>

1. Connect the charging plug to the socket on a chassis.
2. Connect the power plug to the power receptacle.
3. Hold down the stop button for equal to or more than 15 seconds.
4. Make sure that the message [CHARGER PLUG WARNING] is displayed.
5. Make sure that auto, reserve, or equal LED blink in sequence.
6. Press auto, reserve, or equal button, and then make sure that the battery charging is not started.
Auto LED (green)
Auto button
Reserve LED (green)
Reserve button
Equal LED (orange)
Equal button
Stop button
252W1017
5-5-11. Ground check

With the circuit tester, check the continuity between each terminal in the receptacle on the
charger panel and the chassis (zero ohm at resistance range X1).
5-5-12. Reserve function - inspection

l In the " " (month & date) section, set the timer 1 to 14 minutes from the current time.
Make sure that battery charging correctly starts at the set time.
See "FB-CA1 Service Manual-Chassis & Mast 10d-4-2. Reserve charge (charging at a pre-set time)".
69
MEMO
6. Troubleshooting
6- 1. Self diagnosis function
6-1-1. Display
When the self-diagnosis function detects an abnormality or
error the screen displays the following symbols and error
messages.
l The corresponding abnormality or error symbol flashes
on the display.
l The corresponding error message is displayed. If several
abnormalities or errors are detected, the corresponding
error messages are displayed in order.
Travel system errors
The service (wrench) mark flashes.
B12:SENSOR-CURRENT TRAVEL
The error message scrolls from right
to left.
30-Oct(TU) The travel symbol flashes.
215T0301E
Hydraulic (including AOS) system errors
C22:SENSOR-CURRENT HYD. The error message scrolls from right

to left.
30-Oct(TU) The hydraulic symbol flashes.
215T0302E
Steering (EPS) system errors
D31:SENSOR EPS TORQUE The error message scrolls from right

to left.
30-Oct(TU) The steering symbol flashes.

215T0303E
71
6 Troubleshooting
Other errors
REDUCE DUTY-OPERA The other error message scrolls

from right to left.
30-Oct(TU)
215T0304
Multiple abnormalities and errors
C31:SENSOR-EPS TORQUE The detected error messages scroll

in order from right to left.
30-Oct(TU) All of the symbols for the detected

abnormalities and errors flash in
215T0305
order from right to left.
NOTE l Travel, hydraulics, and EPS interlock if any of the

following abnormalities or errors occur.
A01 : CONTACTOR-MAIN
B11 : FET-TRAVEL
B12 : SENSOR-CURRENT TRAVEL
C21 : FET-HYD.
C22 : SENSOR-CURRENT HYD.
E40 : TR-AOS
G51 : *FAIL CURRENT-TRAVEL*
G52 : *FAIL CURRENT-HYD.*
G53 : *FAIL VOLTAGE-TRAVEL*
G59 : *FAIL MAIN BOARD*
l The , , , and buttons are disabled

when the self-diagnosis screen is displayed. lEPS controller
l When an abnormality or error is resolved, the
display returns to the normal screen. F01
CDE
23
l If the rotary switch RS on the EPS controller is set to

456
AB
789
"F", the self-diagnosis screen does not display. (The
normal screen is displayed.) RS “F”
72
Troubleshooting 6
6-1-2. Error message list
Error Message Possible Cause Remarks

A01: CONTACTOR-MAIN Contactor contact failure
B10: FUSE-MAIN Main fuse fusing
*FAIL OPERATION*
B11: FET+TRAVEL Traveling FET defect *TURN OFF KEY
SWITCH*
Current sensor (traveling motor
B12: SENSOR-CURRENT TRAVEL
phase U / phase V) defect
Micro switch defect in the
B13: DIRECTIONAL SWITCH
directional lever
*TURN OFF KEY
B14: ACCELERATOR Accelerator defect
SWITCH*
*FAIL OPERATION*
C21: FET-HYD. Hydraulic FET defect *TURN OFF KEY
SWITCH*
Current sensor (hydraulic motor
C22: SENSOR-CURRENT HYD.
phase U / phase V) defect
C23: SWITCH-LIFT Defect in the micro switch of lift lever
Defect in potentiometer used for tilt
C24: POTENTIO-MAST
level automatic stop
C25: PRESSURE SENSOR Load sensor defect
EPS fuse fusing
D30: FUSE-PS
(Accelerator input 1/2 deceleration)
EPS torque sensor defect *TURN OFF KEY
D31: SENSOR-EPS TORQUE
(Accelerator input 1/2 deceleration) SWITCH*
EPS FET defect (current do
*TURN OFF KEY
D32: TR-PS MAIN not flow) (Accelerator input 1/2
SWITCH*
deceleration)
EPS FET defect (excess current) *TURN OFF KEY
D33: FAIL CURRENT-EPS
(Accelerator input 1/2 deceleration) SWITCH*
*TURN OFF KEY
E40: TR-AOS Abnormal valve current
SWITCH*
Defect in the potentiometer used
E41: POTENTIO-HYD. LEVER
for AOS control
E42: ENCODER+HYD. MAST Defect in the encoder used for lift
*TURN OFF KEY
G51: *FAIL CURRENT-TRAVEL Abnormal traveling motor current
SWITCH*
*TURN OFF KEY
G52: *FAIL CURRENT-HYD. Abnormal Hydraulic motor current
SWITCH*
*TURN OFF KEY
G53 *FAIL VOLTAGE-TRAVEL Abnormal traveling voltage
SWITCH*
G54: *FAIL VOLTAGE-HYD Abnormal hydraulic voltage
Abnormal temperature of MPU
G55: *REDUCE DUTY-OPERATION Abnormal traveling FET
Abnormal hydraulic FET temperature
Abnormal voltage of FET gate *FAIL OPERATION*
G59: *FAIL MAIN BOARD* power supply/ outside 5V power *TURN OFF KEY
supply SWITCH*
G60: *FAIL FAN* Defect in unit cooling fan
73
6 Troubleshooting
Error Message Possible Cause Remarks

Abnormal communication between *TURN OFF KEY
G61: *FAIL BUS SYSTEM-TRAVEL*
traveling displays SWITCH*
G62: *FAIL BUS SYSTEM-HYD.*
hydraulic displays SWITCH*
G63: *FAIL BUS SYSTEM-AOS*
AOS displays SWITCH*
G64: *FAIL BUS SYSTEM-PS*
HPS displays SWITCH*
*FAIL OPERATION* During travel or hydraulic trip Display with error
*TURN OFF KEY SWITCH* During critical defects Display with error
*REDUCE THE LOAD* Overload When overload is entered
When fork oil sensor
*REFILL HYDRAULIC OIL* Fork oil
is entered
*REFILL BRAKE OIL* Brake oil When break oil is entered
*REPLENISH REFINED For battery fluid level
Refilling refined water
WATER FOR BATTERY* sensor input
When battery
*CHARGE THE BATTERY* Request for battery charging
capacity is low
Attempt to travel when the parking
*RELEASE PARKING BRAKE*
brake is ON
When AOS emergency stop switch
*AOS FAIL OPERATION*
is pressed
When the order of position of lifting
*RACK MISSET*
height is incorrect
EEPROM data reading and writing
*EEPROM ERROR*
defect
Took a seat while in directional set
*RELEASE ACCEL TO state
NEUTRAL* In directional set state when the
key switch is turned ON
Took a seat during accelerator ON
*PUT DIRECTIONAL LEVER state
INTO NEUTRAL* Accelerator ON when the key
switch is turned ON
When hydraulic CPU
*OFF HYD.LEVER TO Hydraulic lever is ON when the key
is in a neutral safety
NEUTRAL* switch is turned ON
state
When an operator is away from the
*PLEASE BE SEATED*
seat
Operator does not fasten seatbelt Only
*FASTEN SEATBELT*
when they sit on seat Australian standard
Seatbelt is fastened when key
switch is turned on. Only
*REFASTEN SEATBELT*
Seatbelt is fastened when operator Australian standard
sit on seat.
74
Troubleshooting 6
6- 2. Error history memory

6-2-1. Error history memory1
l The control system of this forklift truck has t wo
memory screens: "Error history memory 1" and "Error
history memory 2".
"Error history memory 1" records the 10 most recent

l
errors and abnormalities. They are shown on the
display in order from the newest event.
"Error histor y memor y 2" records all errors and

l
abnormalities that have occurred. The display shows
all detectable error codes. When a code is highlighted,
an error has occurred.
<How to view Error memory history 1>

lEPS controller
2. Turn on the key switch. The screen on the next page F01
CDE
23
appears.
456
AB
789
Set RS to "9".
NOTE l When there are fewer than 10 recent errors and
abnormalities, place the blinking cursor on the last OFF in the service setting,
error or abnormalit y, and then press button to
go to "Previously detected errors/abnormalities (1)". Press or button for at least 3
If there are no errors or abnormalities in Memory 1,
l seconds while also pressing button.
press button to go to "Previously detected

errors/abnormalities (1)".
75
6 Troubleshooting
lThe 10 most recently detected errors/abnormalities lError/abnormality details

Number of times the error event
The most recent error event flashes as A01. occurred at time of detection.
9
30-Oct(TU)
,2012

215T0318E
The date and time when the

221T0314
error event occurred.

The hour meter reading when
the error event occurred.
The second error event flashes as B10.
9 9
30-Oct(TU)
,2012

221T0315 215T0319E
9 9
30-Oct(TU)
,2012

221T0316 215T0320E
The ninth error event flashes as B10.
9 9
30-Oct(TU)
,2012

221T0318 215T0323E
The tenth error event flashes as A01.
To the next page "Previously detected errors/abnormalities"
76
Troubleshooting 6
6-2-2. Error history memory 2

lEPS controller
<Previously detected errors/abnormalities>
F01
l Keep the rotary switch RS on the EPS controller at "9".
CDE
23
456
AB
789
NOTE "Error history memory 2" displays all detectable error
l
codes, including codes for which no problems have RS=9
occurred. Only highlighted error codes have had a When the rotary switch mode is set to
previous error event.
If an error or abnormality was detected several
l
times previously, the data of the most recent event is Press or button for at least 3
displayed under "Error/abnormality details".
l"Error history memory 1" display lError/abnormality details

Details about error "A01"
9 9
30-Oct(TU)
C21 ,2012
Flashing Highlighted 215T0324E
Details about error "B10"

241T0301
9 9
30-Oct(TU)
C21 ,2012
Highlighted Flashing
241T0301 215T0325E
Details about error "A01"

Flashing
9 9
30-Oct(TU)
,2012
221T0317 215T0327E
Highlighted
Details about error "A01" 215T0328E
9 9
30-Oct(TU)
,2012
Flashing
221T0317
77
6 Troubleshooting
6-2-3. Clearing the error history memory (memory initialization)

1. Set the rotary switch RS on the EPS controller to "E". lEPS controller
F01
3. W h e n t h e f o l l ow i n g s c r e e n a p p e a r s, m e m o r y
CDE
23
initialization is complete.
456
AB
789
4. Return the rotary switch RS on the EPS controller to
"0". Set RS to "E".

l Memory Initialization Completion Screen
Turn off the key switch once, and turn on
it again. Memory is initialized.
215T0334
NOTE Initializing returns the following items to their initial

values:
l Slow speed (turtle) : 5 km/h
l Travel mode : N (NORMAL)
l BRIGHTNESS (back light brightness)
:7
l Meter mode : HR (hour meter)
l Neutral regenerative brake : MID
l Pitching control : ON
l Error history : All clear
78
Troubleshooting 6
6- 3. I/O Check
6-3-1. I/O Check lEPS controller
F01
CDE
23
456
AB
789
3. Press button to enter the I/O check mode.
The I/O icon flashes. Set RS to "8".
The RAM icon flashes. Press or button for at least 3

[Initial screen]
lCPU
TRV: Travel
221T0601
HYD : Hydraulic
EPS : Power steering
lI/O check mode *The following screens are for

standard models.
The I/O icon flashes.

+ 36
221T0305
[CPU setting screen]
Highlights the I/O icon.

Highlights
l selected CPU.
+ 36 Press
l
or button to select
CPU.
221T0306
Displays currently selected data length.
Displays current data address.
[Address setting screen]

Highlights I/O icon.
+ 36 Highlights selected CPU.
: W
l (2-byte character) flashes.
221T0307
(cannot be modified)
l Displays current data address
(To the next page) setting.
79
6 Troubleshooting

[Address setting screen]

lDisplays W (2-byte character).
l"0" flashes. (cannot be modified)
221T0308

l"0" flashes. (cannot be modified)
221T0309

lThe data address (1-byte high)
221T0310
setting flashes.
lTo set the address number, press
or button
(The range is limited by CPU).

lThe data address (1-byte low)
setting flashes.
221T0311
lTo set the address number, press

or button (you can enter 0 to F).
[Data screen]
Displays I/O and the selected CPU.
l Displays W (2-byte character).
l Displays current data address setting.
221T0312
Data display.
lUpper: hexadecimal number
lLower: binary number
80
Troubleshooting 6
6-3-2. I/O port table

Travel CPU (TRV)
lI/O port table (1)

Address Bit IN/OUT Contents Remarks
Level selection for over-current
0 OUT Current value High when "H"
detection
Level selection for over-current
1 OUT Current value Low when "H"
detection
2 OUT LED drive LED ON when "L"
3 IN Debugging Monitor receive
4 OUT Debugging Monitor transmission
5 IN Main contactor contact ON when "H"
6 IN Encoder phase A 0 - 5 V input
W0000 7 IN Encoder phase B 0 - 5 V input
8 IN Soft writing / Encoder A input Soft writing / 0 - 5 V input
9 IN Soft writing / Encoder B input Soft writing / 0 - 5 V input
10 IN Motor phase U 0 - 5 V input
11 IN Motor phase V 0 - 5 V input
12 IN Motor phase W 0 - 5 V input
13 IN EPS fuse 0 - 5 V input
14 OUT Fan power supply Fan ON when "H"
15 OUT Fan power supply Not used
0 OUT CANbus date transmission CAN communication

1 IN CANbus date receive CAN communication
Overcurrent detection at
2 IN Error current detect
terminal L
W0002 Overcurrent detection at
terminal L
Overcurrent detection at
terminal L
5 IN Detect error Not used
0 IN Directional neutral Neutral when "H"

1 IN Directional forward Forward when "H"
2 IN Directional backward Backward when "H"
3 IN Seat switch ON when "L"
W0004 4 IN Travel inhibitor ON when "L"
5 IN Travel speed limit ON when "L"
6 IN Brake switch 1 Brake ON when "L"
8 IN Encoder phase B 0 - 5 V input
H : High=1 L : Low=0
81
6 Troubleshooting
lI/O port table (2)

0 OUT Main contactor ON when "L"
1 OUT Front brake output 1 Not used
2 OUT Front brake output 2 Not used
3 IN Main fuse 0 - 5 V input
4 IN DIP switch 4 Not used
ON when vehicle inspection
7 IN DIP switch 1
W0006 specs
8 OUT Forward output Forward output when "L"
9 OUT FET phase U lower ON when "H"
10 OUT Backward output Backward output when "L"
11 OUT FET phase U upper ON when "H"
12 OUT FET phase V lower ON when "H"
13 OUT FET phase W lower ON when "H"
14 OUT FET phase V upper ON when "H"
15 OUT FET phase W upper ON when "H"
16 IN Rotary switch 1 Truck model selection
W0008
20 OUT Lift lock valve Used for OIS
21 OUT Suspension lock output Not used

W000A 0 IN Detect current phase U 2.5V ± 1.75 = ± 700 A
W000C 1 IN Battery voltage 0 - 5 V = 0 - 80 V
W000E 2 IN Accelerator 1 0-5V
W0010 3 IN Board thermistor 0-5V
W0012 4 IN Detect current phase W 2.5V±1.75=±700A
W0014 5 IN FET thermistor 0-5V
W0016 6 IN Accelerator 2 0-5V
W0018 7 IN Turning angle detection 0-5V
Brake solenoid/ Unit power supply
8 IN Not used
voltage
W001A 9 IN Gate power supply voltage 0-5V
W001C 10 IN Fan power supply voltage 0-5V
External output voltage of power
W001E 11 IN 0-5V
supply
12 IN Front brake [left] drive FET voltage Not used
Front brake [right] drive FET
W0020 13 IN Not used
voltage
W0022 14 IN Attachment 1 lever potentiometer 0-5V
15 IN Attachment 1 lever potentiometer 0-5V
W0024 1 IN Traction motor speed sensor Count

82
Troubleshooting 6
Hydraulic CPU (HYD)

lI/O port table (1)
Select level for overcurrent Current value High
0 OUT
detection when "H"
Select level for overcurrent Current value Low
1 OUT
detection when "H"
2 OUT LED drive LED ON when "L"
5 OUT Main contactor contact ON when "H"
W0000
7 IN Encoder phase B 0 - 5 V input
8 IN Soft writing / Lift encoder phase A Soft writing / 0-5V input
9 IN Soft writing / Lift encoder phase B Soft writing / 0-5V input
10 IN Motor phase U 0 - 5 V input
11 IN Motor phase V 0 - 5 V input
12 IN Motor phase W 0 - 5 V input
13 IN Hydraulic fuse ON when "H"
14 IN Spare input 4 0 - 5 V input
15 OUT Spare input 2 0 - 5 V input
2 IN Detect abnormal current Overcurrent detection at terminal L
W0002
5 IN Detect error Not used
0 IN Lift switch 1 ON when "L"
1 IN Lift switch 2 ON when "L"
2 IN Tilt switch ON when "L"
3 IN Reach switch ON when "L"
W0004 4 IN Attachment 1 switch ON when "L"
5 IN Attachment 2 switch ON when "L"
6 IN Lift lock ON when "L"
7 IN Tilt level detection ON when "L"
8 IN Spare input 0 - 5 V input
0 OUT Not used
1 OUT 3V external output ON when "L"
2 OUT Proportional valve lift up valve output ON when "L"
3 OUT Proportional valve lift down valve output ON when "L"
4 OUT Proportional valve tift up valve output ON when "L"
5 OUT Proportional valve tift down valve output ON when "L"
6 OUT Proportional valve reach IN valve output ON when "L"
7 OUT Proportional valve reach OUT valve output ON when "L"
W0006
8 OUT Proportional valve attachment 1 valve output ON when "L"
9 OUT FET phase U lower ON when "H"
10 OUT Proportional valve attachment 1 valve output
11 OUT FET phase U upper ON when "H"
12 OUT FET phase V lower ON when "H"
13 OUT FET phase W lower ON when "H"
14 OUT FET phase V upper ON when "H"
15 OUT FET phase W upper ON when "H"
83
6 Troubleshooting
lI/O port table (2)

W0008
W000A 0 IN Detect current phase U 2.5V ± 1.75 = ± 700 A

W000C 1 IN Battery voltage 0 - 5 V = 0 - 55 V
W000E 2 IN Lift lever potentiometer 1 0-5V
W0010 3 IN Lift lever potentiometer 2 0-5V
W0012 4 IN Detect current phase W 2.5V ± 1.75 = ± 700 A
W0014 5 IN FET thermistor 0-5V
W0016 6 IN Tilt level potentiometer 0-5V
W0018 7 IN Tilt lever potentiometer 0-5V
W001A 8 IN Load sensor 0-5V
W001C 9 IN Tilt lever potentiometer 0-5V
W001E 10 IN Attachment 2 valve current 0-5V
0020 11 IN Reach lever potentiometer 0-5V
0022 12 IN Lift valve current 0-5V
0024 13 IN Tilt valve current 0-5V
0026 14 IN Reach valve current (Attach 1) 0-5V
0028 15 IN Reach lever potentiometer 0-5V
W002A 2 IN Lift rotary encoder Count

84
Troubleshooting 6
EPS CPU (EPS)

lI/O port table (1)
0 IN Rotary switch 1 Setting screen
4 IN Key switch power supply ON when "H"
5 IN Key switch start ON when "H"
6 IN Chopper error detection Not used
7 IN Chopper error detection Not used
W0000
10 IN Brake oil level Detect when "L"
11 IN Hydraulic oil level Detect when "L"
12 IN Overload Detect when "L"
13 IN Parking brake Detect when "L"
14 IN Start hour meter Started when "L"
15 POE6 POE6 Over current detection
2 IN SPI communication receive RTC communication
W0002
3 OUT SPI communication transmission RTC communication
4 OUT SPI communication clock RTC communication
5 OUT RTC tip enable Accessable when "H"
0 IN Charger switch "AUTO" ON when "L"
1 IN Charger switch "EQUAL" ON when "L"
2 IN Charger switch "RESERVED” ON when "L"
3 IN Charger switch "STOP" ON when "L"
W0004 4 IN Battery voltage type 24V when "L"/48V when "H"
5 OUT "AUTO" LED L→ON
6 OUT "EQUAL" LED L→ON
7 OUT "RESERVE" LED L→ON
LED for Pole changing voltage
8 OUT L→ON
adjustment
0 OUT Mctt. output ON when "L"
1 OUT FL power supply L→ON
2 OUT LED for CPU L→ON
3 OUT Relay drive for power supply L→ON
4 OUT Not used
5 OUT Not used
6 OUT Not used
7 IN SPI communication receive EEPROM communication
W0006 8 OUT SPI communication clock EEPROM communication
Communication is not possible
9 OUT Memory port enable when "H"/ Communication is
possible when "L"
10 OUT SPI communication transmission EEPROM communication
11 OUT Not used
12 OUT Turn signal lamp (right) L→ON
13 OUT Turn signal lamp (left) L→ON
14 OUT Not used
15 OUT Not used
85
6 Troubleshooting
lI/O port table (2)

16 OUT FET chopper pulse H→ON
18 OUT Not used
W0008
21 OUT Not used
W000A 0 IN Detects EPS current 2.5 V ± 2.5 = (± 76A)

W000C 1 IN Torque sensor input 0-5V
W000E 2 IN Battery voltage 0 - 5 V = 41 - 55 V
W0010 3 IN Detects battery voltage 0 - 5 V : 0.5 - 4.5 V = 0 - 200 A
Charger interlock reray voltage
W0012 4 IN 0 - 5 V = 0 - 80 V
adjustment
W0014 5 IN Charger interlock reray voltage 0 - 5 V = 51 - 65 V
W0016 6 IN Pole changing voltage adjustment 0-5V
W0018 7 IN Thermistor 0-5V
W001A 8 IN Turn signal lamp check (right) 0 - 5 V = 0 - 0.24 V
W001C 9 IN Turn signal lamp check (left) 0 - 5 V = 0 - 0.24 V
W001E 10 IN Detects battery voltage 0 - 1023 when 0 - 80V
W0020 11 IN Battery electrolyte level Detect when "L"
W0022 12 IN Auxiliary 0-5V
W0024 13 IN Auxiliary 0-5V
14 IN Not used
15 IN Not used
86
Wiring (Diagrams) 7
7. Wiring (Diagrams)
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㻗㻮㻷㼅㻱㻳㻺㻰㻿㼃㻠㻝㻤㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㻼㻭㻾㻱㻞
㻾㻼㻭㻢㻝㻗㻡㼂㻌㻼㻻㼃㻱㻾㻼㻟㻺㻡㻝㻥
㻹㻯㻟㻞㻡㻭㻝㻜㻜㼂㻘㻠㻣㻜㻜䃛㻲㻔㽢㻥㻌㻼㻭㻾㻭㻸㻸㻱㻸㻕㻲㻸㻭㼀㻌㻯㻭㻮㻸㻱㻔㻢㻌㻯㻻㻾㻱㻕
㻾㻺㻭㻢㻥㻳㻺㻰
㻾㻭㻠㻢㻞㻼㻴㻭㻿㻱㻌㻭㻌㻿㻵㻳㻺㻭㻸
㻼㻴㻭㻿㻱㻌㼁㻾㻮㻠㻢㻝㻜㻼㻴㻭㻿㻱㻌㻮㻌㻿㻵㻳㻺㻭㻸
㻾㻰㻳㻺㻹㻻㻰㻱㻌㻿㻱㻸㻱㻯㼀㻌㻿㼃㻵㼀㻯㻴
㼀㻵㼁㻼㼂㻝㻞㻡㻗㻝㻞㼂㻌㻼㻻㼃㻱㻾
㼃㻴㻌䠰㻲㻭㻺㻗
㻮㼁㻌䠰㻿㻞㻠
㻳㻞㻠
㻞
㻞
㻠
㻟
㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁
㻳㻭㼀㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁
㻾㻼㻭
㻾㻺㻭
㻡
㻡
㻝㻟
㻝㻠
㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻳㻺㻰㼀㻵㻸㼀㻌㻸㻱㼂㻱㻸㻌㻸㻭㻹㻼
㻹㻮㻿㻝㻞㻢㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㼃㻵㼀㻯㻴㻔㻗㻕
㻲㻱㼀㻌㻹㻻㻰㼁㻸㻱㻮㻷㻌䠰㻿㻝㻠㻞㻞㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁
㻾㻭㻡㻢㻟㻮㼁㻮㻷㻙
㻾㻰㻌䠰㻳㻭㼀㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁㻼㻴㻭㻿㻱㻌㻭㻌㻿㻵㻳㻺㻭㻸㻔㻻㻼㼀㻚㻕㻼㼂㻺㻝㻞㻢㻳㻺㻰㻮㻿㻞㻞㻡
㼁㻝㻳㻝㻠㻞㻝㻾㻮㻡㻢㻝㻝㻼㻴㻭㻿㻱㻌㻮㻌㻿㻵㻳㻺㻭㻸㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㼃㻵㼀㻯㻴㻔㻙㻕
㻴㻻㻾㻺䠩
㻹㼂㻝㻼㻴㻭㻿㻱㻌㼂㻾㻰㼅㻱㻞
㻮㻿㻟㻞㻠㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㼃㻵㼀㻯㻴㻔㻹㻕
㼀㻼㼁㻞㻝㻡㻗㻝㻞㼂㻌㻼㻻㼃㻱㻾
㻟㼃㻝㼀㻵㼂㼀㻵㼁㼅㻱㻾㻰㻞㼀㻵㼁㻞㻝㻢㻳㻺㻰㻾
㻮㻿㻠㻞㻟㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㼃㻵㼀㻯㻴㻔㻾㻕
㼃㻴㻾㻰㻌䠰㻯㼁㻾㻾㻱㻺㼀㻌㻿㻱㻺㻿㻻㻾㻮㻷㻞㼀㻺㼁㻞㻝㻣㻿㻵㻳㻺㻭㻸㻌㻔㻺㻱㼁㼀㻾㻭㻸㻌㻡㼂㻕㼃㻴㻮㻷
㼀㻾㼂㻌㻹㻻㼀㻻㻾㻮㼁㻾㻰㻌䠰㻿㻞㻢㻞㻝㻞㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂
㻲㻻㻾㻌㼀㻾㼂
㻳㻞㻢㻞㻝㻝㻳㻭㼀㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㻾㻰㻮㻷㻞㼀㻼㼂㻞㻝㻤㼄㻟㻮㻿㻡㻞㻞
㻲㻱㼀㻌㻹㻻㻰㼁㻸㻱㻮㻷㼅㻱㻌䠰㻿㻝㻢㻞㻝㻜㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㻮㼁㻞㻗㻝㻞㼂㻌㻼㻻㼃㻱㻾㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㼃㻵㼀㻯㻴㻔㻸㻻㼃㻌㻿㻼㻱㻱㻰㻕
㻾㻰㼅㻱㻌䠰㻳㻭㼀㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㼀㻵㼂㻮㼁㻾㻰㻞㼀㻵㼂㻞㻝㻥㻳㻺㻰㻝㻜㻜㼂㻌㻞㻞䃛
㻳㻝㻢㻞㻥㼀㻺㼂㻞㻞㻜㻿㻵㻳㻺㻭㻸㻌㻔㻺㻱㼁㼀㻾㻭㻸㻌㻡㼂㻕㼂㻺㻞㻝㻳㻺㻰
㻼㻴㻭㻿㻱㻌㼃㻴㻻㻾㻺㻌㻿㼃㻵㼀㻯㻴
㻾㻰㼅㻱㻝㻴㻼㼁㻝㻝㻡㻗㻝㻞㼂㻌㻼㻻㼃㻱㻾㼅㻱㻾㻰
㻴㻵㼁㼅㻱㻾㻰㻝㻴㻵㼁㻝㻝㻢㻳㻺㻰㼄㻟㻢㻳㻺㼃㻴㻯㻺㻴㻝㻥㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻌㻴
㼃㻴㻮㼁㻌䠰㻿㻞㻡㻞㻤㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㻯㼁㻾㻾㻱㻺㼀㻌㻿㻱㻺㻿㻻㻾㻮㻷㻝㻴㻺㼁㻝㻝㻣㻿㻵㻳㻺㻭㻸㻌㻔㻺㻱㼁㼀㻾㻭㻸㻌㻡㼂㻕
㻮㼁㼃㻴㻌䠰㻳㻞㻡㻞㻣㻳㻭㼀㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㻲㻻㻾㻌㻴㼅㻰㻾㻰㻮㻷㻝㼃㻴㻳㻺㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻌㻸
㻲㻱㼀㻌㻹㻻㻰㼁㻸㻱㻮㻷㻾㻰㻌䠰㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㻴㻼㼂㻝㻝㻤㻣㻯㻺㻸㻝㻝㻜
㻿㻝㻡㻞㻢㻮㼁㻝㻗㻝㻞㼂㻌㻼㻻㼃㻱㻾
㻾㻰㻮㻷㻌䠰㻳㻝㻡㻞㻡
㻳㻭㼀㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㻴㻵㼂㻮㻷㻾㻰㻝㻴㻵㼂㻝㻝㻥㻳㻺㻰
㻴㻺㼂㻝㻞㻜㻿㻵㻳㻺㻭㻸㻌㻔㻺㻱㼁㼀㻾㻭㻸㻌㻡㼂㻕㻾㻱㻭㻾㻌㻭㻿㻿㻵㻿㼀㻌㻳㻾㻵㻼㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻿㻿㼁㻼㻱㻺㻿㻵㻻㻺㻌㻸㻻㻯㻷㻌㻯㻻㻵㻸
㻼㻴㻭㻿㻱㻌㼁㻵㻺㻼㼁㼀㻔㻯㻴㻱㻯㻷㻕㻌㻲㻻㻾㻌㻴㼅㻰㻌㻲㼁㻿㻱㻔㻲㻮㻝㻜㻯㻭㻝䡚㻞㻤㻯㻭㻝㻛㻻㻼㼀㻚㻕㻸㻯㻷㻡㻝㻢㻔㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼃㻵㻼㻱㻾㻕
㻲㻞㻝㻞㻞㻾㻰㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻯㻻㻺㼀㻾㻻㻸㻌㻼㻻㼃㻱㻾㻌㻠㻤㼂
㻴㻵㼁㻾㻰㼅㻱㻗㻡㼂㻌㻼㻻㼃㻱㻾
㼂㻯㻯㻝㻝
㼃㻴㻌䠤㼃㻴㻭㻼㻝㻢㻠㻮㼁㻾㻰
㻮㼁㻌䠤㻿㻞㻝㻝㻠㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁㻭㻰㻝㻢㻡㻿㻵㻳㻺㻭㻸㻌㻔㻝㻚㻠㻙㻟㻚㻣㼂㻕
㼄㻢㻻㻲㻞㻡㻢㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻲㻻㻾㼃㻭㻾㻰㻮㻷
㻳㻞㻝㻝㻟㻳㻭㼀㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁㻼㻻㼀㻱㻺㼀㻵㻻㻹㻱㼀㻱㻾㻮㻷㼅㻱㻭㻺㻝㻢㻝㻞㻳㻺㻰㻳㻺㻰㻝㻞㻯㻻㻺㼀㻾㻻㻸㻌㻳㻺㻰
㻲㻱㼀㻌㻹㻻㻰㼁㻸㻱㻮㻷㻌䠤㻿㻝㻝㻝㻞㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁㻾㻰㼃㻴
㻾㻰㻌䠤㻳㻭㼀㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼁㻲㻻㻾㻌㻭㻯㻯㻱㻸㻱㻾㻭㼀㻻㻾㼂㻮㻡㻝㻜㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻯㻻㻺㼀㻾㻻㻸㻌㻼㻻㼃㻱㻾
㼁㻞㻳㻝㻝㻝㻝㻮㼁㻭㻼㻞㻢㻢㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻭㻰㻞㻢㻝㻟
㻹㼂㻞㻼㻴㻭㻿㻱㻌㼂
㻭㻺㻞㻢㻝㻠
㻿㻵㻳㻺㻭㻸㻌㻔㻟㻚㻣㻙㻝㻚㻠㼂㻕
㻳㻺㻰
㼃㻴㻾㻰
㻱㻼㻿㻌㻯㻻㻺㼀㻾㻻㻸㻸㻱㻾
㻟㼃㻞㻴㻵㼂㻮㻿㻝㻡㻝㻞㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻮㻾㻭㻷㻱㻌㻿㼃㻵㼀㻯㻴

㼃㻴㻾㻰㻌䠤㻿㻞㻟㻝㻝㻞㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㼅㻱㻮㼁㻯㻺㻌䕕

㻴㼅㻰㻌㻹㻻㼀㻻㻾㻮㼁㻾㻰㻌䠤㻳㻭㼀㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㼄㻡
㻼㻵㻺㻌㻺㻻㻚
㻲㻱㼀㻌㻹㻻㻰㼁㻸㻱㻮㻷㼅㻱㻌䠤㻳㻞㻟㻝㻝㻝

㻿㻝㻟㻝㻝㻜㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㻮㻷㻳㻺㻰㻌㻲㻻㻾㻌㼂㻲㻰
㻾㻰㼅㻱㻌䠤㻳㻝㻟㻝㻥
㻳㻭㼀㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼂㻭㻼㻟㻢㻣㻗㻡㼂㻌㻼㻻㼃㻱㻾㻳㻺㻰㻝㻞㻤
㻭㻰㻟㻢㻤㻿㻵㻳㻺㻭㻸㼄㻢㻾㻰㻼㻻㼃㻱㻾㻌㻿㼁㻼㻼㻸㼅㻌㻲㻻㻾㻌㼂㻲㻰㻌㻠㻤㼂
㻭㻺㻟㻢㻝㻡㻳㻺㻰㼂㻯㻯㻝㻤
㻼㻴㻭㻿㻱㻌㼃㼅㻱㻮㻷㻯㻴㻭㻾㻳㻱㻾㻌㻿㼃㻵㼀㻯㻴㻌㻮㻻㻭㻾㻰
㼄㻠㻻㻮㻞㻡㻝㻡㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻾㻱㼂㻱㻾㻿㻱
㻰㻵㻾㻱㻯㼀㻵㻻㻺㻭㻸㻌㻿㼃㻵㼀㻯㻴㻮㻭㻯㻷㻌㻮㼁㼆㼆㻱㻾㻛
㼃㻴㻮㼁㻌䠤㻿㻞㻞㻝㻤㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㼄㻠㻭㼁㻻㼀㻮㼁㼃㻴㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻭㼁㼀㻻㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻿㼃㻵㼀㻯㻴
㻭㼁㼀㻝㻝㻞
㻲㻱㼀㻌㻹㻻㻰㼁㻸㻱
㻮㼁㼃㻴㻌䠤
㻮㻷㻾㻰㻌䠤㻳㻞㻞㻝㻣㻳㻭㼀㻱㻌㻻㻲㻌㻸㻻㼃㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㻾㻰㻗㻡㼂㻌㻼㻻㼃㻱㻾㻮㼆㻮㻺
㻿㻝㻞㻝㻢㻿㻻㼁㻾㻯㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃㻾㻼㻭㻣㻥㻴㻿㻺㻣㻝㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰㻭㼁㻻㼀㻮㼁㻾㻰㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻭㼁㼀㻻㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻸㻱㻰
㻾㻰㻮㻷㻌䠤㻳㻝㻞㻝㻡
㻳㻭㼀㻱㻌㻻㻲㻌㼁㻼㻼㻱㻾㻌㻻㻲㻌㻼㻴㻭㻿㻱㻌㼃
㻰㻿㻟㼃㻴㻮㻷㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻺㻱㼁㼀㻾㻭㻸㻌㻿㼃㻵㼀㻯㻴
㻾㻱㻭㻾㻌㻯㻻㻹㻮㻵㻺㻭㼀㻵㻻㻺㻌㻸㻭㻹㻼㻔㻾㻕
㼃㻴㻮㼁㻸㻱㻰㻝㻝㻟㻟
㻭㻰㻺㻢㻝㻢
㻰㻿㻝㻮㻾㻭㻷㻱㻌㻿㼃㻵㼀㻯㻴㻱㻽㼁㻭㻸㻮㻺㼃㻴㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻱㻽㼁㻭㻸㻵㼆㻱㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻿㼃㻵㼀㻯㻴
㻳㻺㼃㻴㻭㻰㻲㻡㻝㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻲㻻㻾㼃㻭㻾㻰㻌㻿㼃㻵㼀㻯㻴㼀㻿㻸㻞㻡㼃㻱㻽㼁㻝㻝㻟
㻮㻺㼅㻱㻞
㻮㻷㼃㻴㻞㻴㻰㻟㻞㻝㻟㻿㻵㻳㻺㻭㻸
㼀㻴㻱㻾㻹㻻㻿㼀㻭㼀㻌㻲㻻㻾㻌㼀㻾㼂㻙㻲㻱㼀㻴㻺㻟㻞㻝㻠㻳㻺㻰㻰㻿㻞㻮㼁㼅㻱㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻾㻱㼂㻱㻾㻿㻱㻌㻿㼃㻵㼀㻯㻴㻞㻡㼃㻱㻽㼁㻭㻸㻮㻺㻾㻰㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻱㻽㼁㻭㻸㻵㼆㻱㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻸㻱㻰
㻭㻰㻮㻡㻝㻝㻸㻱㻰㻞㻝㻟㻠
㻮㻺㼅㻱㻝㼀㻸㻾㻱㻿㻱㻾㼂㻱㻳㻺㼃㻴
㼀㻴㻱㻾㻹㻻㻿㼀㻭㼀㻌㻲㻻㻾㻌㻴㼅㻰㻙㻲㻱㼀㻮㻷㼃㻴㻝㻴㻰㻠
㻴㻺㻠
㻝
㻝
㻝㻟
㻝㻠
㻿㻵㻳㻺㻭㻸
㻳㻺㻰
㻾㻿㼂㻝㻝㻠㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻾㻱㻿㻱㻾㼂㻱㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻿㼃㻵㼀㻯㻴
㻾㻰㻳㻺㻝㻜㼃
㼅㻱㻮㻷㻴㻼㻞㻤㻟㻗㻡㼂㻌㻼㻻㼃㻱㻾㻾㻱㻿㻱㻾㼂㻱㻳㻺㻾㻰
㻸㻻㻭㻰㻌㻿㻱㻺㻿㻻㻾㻴㻰㻞㻤㻝㻜㻿㻵㻳㻺㻭㻸㻮㻸㻞㻡㼃㻸㻱㻰㻟㻝㻟㻡㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻾㻱㻿㻱㻾㼂㻱㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻿㼃㻵㼀㻯㻴
㻮㻷㼃㻴㻮㻷㼃㻴㻴㻺㻞㻤㻝㻝㻳㻺㻰
㻺㻮㻞㻞㻤㻯㻻㻺㼀㻾㻻㻸㻌㻳㻺㻰
㻿㼀㻻㻼㻮㻷
㻾㻱㻭㻾㻌㻯㻻㻹㻮㻵㻺㻭㼀㻵㻻㻺㻌㻸㻭㻹㻼㻔㻸㻕㻿㼀㻼㻝㻝㻡㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㼀㻻㻼㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻿㼃㻵㼀㻯㻴
㼃㻴㻮㼁㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻹㻭㻵㻺㻌㻯㻻㻺㼀㻭㻯㼀㻻㻾㻌㻠㻤㼂㻮㻷㼃㻴
㻹㻯㻹㻯㻝㻝㻞㻣㼂㻺㻝㻞㻜㻳㻺㻰
㻹㻭㻵㻺㻌㻯㻻㻺㼀㻭㻯㼀㻻㻾㻸㻼㻝㻤㻝㻗㻡㼂㻌㻼㻻㼃㻱㻾
㼀㻿㻸
㻮㻺㼃㻴㻸㻰㻝㻤㻞㻿㻵㻳㻺㻭㻸㻞㻡㼃
㻹㻯㻞㻝㻞㻤㻟㻢㼂㻌㻔㻮㻭㼀㼀㻱㻾㼅㻌㼂㻻㻸㼀㻭㻳㻱㻙㻝㻞㼂㻕
㻸㻺㻝㻤㻥㻳㻺㻰
㻞㻡㼃
㻹㻮㻝㻞㻞㻝㻠㻳㻺㼃㻴㻯㻺㻴㻝㻝㻤㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻌㻴
㼀㻸㻾㻱㻿㻵㻿㼀㻻㻾
㻹㻮㻞㻞㻞㻞㻮㼁㼃㻴㻡㼃㻴㻳㻺㻯㻺㻸㻝㻟㻤㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻌㻸
㻴㻿㻝㻤㻠㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻝㻌㻿㼃㻵㼀㻯㻴㻝㻜㼃
㻹㻮㻟㻞㻞㻟㼃㻴㻮㼁㻝㼃㻘㻝䃈
㻴㻿㻞㻤㻝㻞㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻞㻌㻿㼃㻵㼀㻯㻴㻮㻸㻞㻡㼃㻮㻺㼅㻱
㻹㻮㻠㻞㻞㻠㻮㻺㼃㻴㼄㻢
㻴㻿㻟㻤㻡㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㼀㻵㻸㼀㻌㻿㼃㻵㼀㻯㻴㻱㻼㻿㻌㻯㻻㻺㼀㻾㻻㻸㻸㻱㻾
㻳㻺㼃㻴㻴㻱㻭㻰㻌㻸㻭㻹㻼
㻯㻻㻵㻸㻹㻮㻡㻞㻞㻡㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻌㻸㻻㻯㻷㻌㻯㻻㻵㻸㻌㻠㻤㼂㼅㻱㻮㼁
㻸㻵㻲㼀㻌㻸㻻㻯㻷㻌㼂㻭㻸㼂㻱㻴㻿㻠㻤㻝㻟㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻭㼀㼀㻚㻝㻌㻿㼃㻵㼀㻯㻴㻯㻻㻺㻺㻱㻯㼀㻻㻾
㼃㻴㻳㻺㻸㻵㻺㻱㻌㻺㻻㻚
㻹㻮㻢㻞㻞㻢㻟㻢㼂㻌㻔㻮㻭㼀㼀㻱㻾㼅㻌㼂㻻㻸㼀㻭㻳㻱㻙㻝㻞㼂㻕㻳㻺㼃㻴㻾㻵㻳㻴㼀㻠㻜㼃
㻴㻿㻡㻤㻢㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻭㼀㼀㻚㻞㻌㻿㼃㻵㼀㻯㻴㻯㻺㻌䕕䝢䞁㻺㻻㻚
㻲㻡㻴㻸㻴㼍㼞㼚㼑㼟㼟㻌㻯㼛㼘㼛㼞㻳㼞㼛㼡㼚㼐
㻾㻰㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻌㻸㻻㻯㻷㻌㼂㻭㻸㼂㻱㻌㻼㻻㼃㻱㻾㻴㻿㻢㻤㻝㻠㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻭㼀㼀㻚㻟㻌㻿㼃㻵㼀㻯㻴㻮㻷
㻹㻮㻞㻞㻣㻸㻱㻲㼀㻠㻜㼃㼃㻴㻳㻺㻿㻺㻝㻟㻢㻳㻺㻰
㻿㼠㼞㼕㼜㼑
㻝㻜㻭㻮㻷
㻾㻰㻴㻿㻺㻤㻝㻢㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰
㻴㻸㻸㻭㻹㻼㻌㻿㼃㻵㼀㻯㻴㻮㻷㻮㼘㼍㼏㼗㼅㻱㼅㼑㼘㼘㼛㼣㻮㻺㻮㼞㼛㼣㼚
㻮㼂㻹㻡㻞㻜㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㼂㻻㻸㼀㻭㻳㻱㻌㻻㻲㻌㻮㻭㼀㼀㻱㻾㼅㻾㻰㻳㻺
㼃㻸㻝㻝㻞㻡㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼㻔㻾㻵㻳㻴㼀㻙㻮㻭㻯㻷㻕
㻮㻺㻾㻰㻮㻭㼀㼀㻱㻾㼅㻌㻵㻺㼀㻱㻾㻸㻻㻯㻷
㻲㻟㻝㻞㻟㻱㻼㻿㻌㻲㼁㻿㻱㻿㻱㻭㼀㻌㻿㼃㻵㼀㻯㻴㻴㻿㻣㻤㻣㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼㻮㼁㼃㻴㼃㻴㼃㼔㼕㼠㼑㻳㻺㻳㼞㼑㼑㼚㻮㼁㻮㼘㼡㼑
㼃㻸㻞㻝㻞㻣㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼㻔㻸㻱㻲㼀㻙㻮㻭㻯㻷㻕
䠡䡔㻚㻌㻓㻮㻷㼃㻴㻓㻌㻩㻌㻳㼞㼛㼡㼚㼐㻦㻮㼘㼍㼏㼗㻘
㼅㻱㻮㼁㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㻱㻭㼀㻔㻻㻵㻿㻕㻌㻿㼃㻵㼀㻯㻴䚷䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻿㼠㼞㼕㼜㼑㻦㼃㼔㼕㼠㼑
㻿㻿㻡㻠㻾㻵㻳㻴㼀㻞㻡㼃㻾㻰㼅㻱㻾㻰㻾㼑㼐
㻱㻼㻿㻌㻯㻻㻺㼀㻾㻻㻸㻸㻱㻾䈜㻭㻿㻌㻿㻼㻱㻯㻵㻲㻵㻯㻭㼀㻵㻻㻺㻌㻻㻺㻸㼅㼃㻸㻝㻝㻞㻠㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼㻔㻾㻵㻳㻴㼀㻙㻲㻾㻻㻺㼀㻕
㼀㻿㻸
㻯㻻㻺㻺㻱㻯㼀㻻㻾㻿㻱㻭㼀㻌㻮㻱㻸㼀㻌㻿㼃㻵㼀㻯㻴
㻸㻱㻲㼀㻞㻡㼃㻮㼁㼅㻱
㼃㻸㻞㻝㻞㻢㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼㻔㻸㻱㻲㼀㻙㻲㻾㻻㻺㼀㻕
㻲㻟
㻾㻰㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻱㻼㻿㻌㻼㻻㼃㻱㻾㻌㻿㼁㻼㻼㻸㼅㼥㻔㻗㻕
㼃㻴
㼀㻵㻡㻞㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㼀㻾㼂㻙㻸㻻㻯㻷㼀㻿㻸㻨㻺㼛㼠㼑㻪
㻹㻼㻟㻮㻺㼃㻴
㻠㻜㻭㻮㼁
㻷㻝㻠㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻱㻼㻿㻌㻼㻻㼃㻱㻾㻌㻿㼁㻼㻼㻸㼅㻔㻙㻕㻿㻳㻡㻟㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㻼㻱㻱㻰㻌㻸㻵㻹㻵㼀㻿㼃㻝㻝㻠㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻮㻾㻭㻷㻱㻌㻻㻵㻸㻙㻸㻱㼂㻱㻸䚷㻝㻚㼀㻱㻾㻹㻵㻭㻸㻌㻿㼅㻹㻮㻻㻸㻿
㼃㻴
㻭㻡㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻱㻼㻿㻌㻹㻻㼀㻻㻾㻔㻭㻕
㻸㻸㻡㻤㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻙㻸㻻㻯㻷㻿㼃㻞㻝㻡㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻴㼅㻰㻾㻭㼁㻸㻵㻯㻌㻻㻵㻸㻙㻸㻱㼂㻱㻸䚷䚷䚷䚷䠖㻼㻸㼁㻳㻔㻼㻸㻭㼀㻱㻰㻕䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻝
㻯㻴㻭㻾㻳㻱㻾㻌㻼㻭㻺㻱㻸㻿㻱㻭㼀㻌㻿㼃㻵㼀㻯㻴㻮㻷
㻴㻿㻺㻣㻝㻝㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰㻿㼃㻟㻝㻢㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻻㼂㻱㻾㻸㻻㻭㻰䚷䚷䚷䚷䠖㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻔㻼㻸㻭㼀㻱㻰㻕䚷㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞
㻝
㻯㻭㻌㻾㻱㻸㻭㼅㻮㼁㻮㻷
㻱㻼㻿㻌㻹㻻㼀㻻㻾㻹㼀㻵㻝㻡㻣㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㻼㻭㻾㻱㻝
㻿㼃㻠㻝㻣㻼㻭㻾㻷㻵㻺㻳㻌㻮㻾㻭㻷㻱㻌㻿㼃㻵㼀㻯㻴
䚷䚷䚷䚷䠖㻼㻸㼁㻳㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻿㻭㼀㻻㻙㻼㻭㻾㼀㻿㻌㼀㻶㻙㻞㻙㻼
㻡㻞
㻸㼅㻞㻙㻭㻯㻞㻜㻜㼂
㼄㻞㻮㻷㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻱㻼㻿㻌㻹㻻㼀㻻㻾㻔㻭㻭㻕
㻻㻿㻞
㻴㻿㻤
㻡
㻤
㻡
㻝㻡
㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻿㻼㻭㻾㻱㻞
㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㻼㻭㻾㻱㻠
䚷䚷䚷䚷䠖㻿㼁㻴㻾㻌㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻌㻌㻌㻌㻌㻿㻭㼀㻻㻙㻼㻭㻾㼀㻿㻌㼀㻶㻙㻞㻙㻶
㻡㻞
㻭㻭㻢㼃㻴㼀㻿㻼
㻴㻿㻥㻡㻝㻣㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻿㻼㻭㻾㻱㻠
㻱㻼㻿㻌㻿㻱㻺㻿㻻㻾
㻳㻺㻮㼁㼀㻿㻰㻝
㻝
㻝㻥
㻟㻥
㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻿㻵㻳㻺㻭㻸
䚷㻞㻚㼃㻴㻱㻺㻌㼀㻴㻱㻌㻸㻵㻺㻱㻿㻌㻭㻾㻱㻌㻯㻻㻺㻺㻱㻯㼀㻱㻰㻘
㻮㼁㼅㻱㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻹㻭㻳㻺㻱㼀㻵㻯㻌㻯㻻㻺㼀㻭㻯㼀㻻㻾㻾㻭㻟㻣㻝㻜㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻱㻺㻯㻻㻾㻰㻱㻾㻝㻮㼁㼀㻿㻺㻝㻠㻜㻳㻺㻰
㻹㼏㼠㼠㻹㻯㻝㻟㻞㻹㼏㼠㼠㻚㻌㻌㻌㻌㼀㻴㻱㻌㻴㻻㼁㻾㻌㻹㻱㼀㻱㻾㻌㻿㼀㻭㻾㼀㻿㻌㻯㻻㼁㻺㼀㻵㻺㻳㻚
㻾㻰㼅㻱㻾㻮㻟㻣㻞㻜㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻱㻺㻯㻻㻾㻰㻱㻾㻞
㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻯㻴㻭㻾㻳㻵㻺㻳㻌㻵㻺㼀㻱㻾㻸㻻㻯㻷
㻾㼅㻝㻟㻝
㻾㻰㻳㻺㻴㼀㻼㻝㻞㻥㻗㻡㼂㻌㻼㻻㼃㻱㻾
㼅㻱㻾㻰㻾㻺㻭㻣㻝㻥㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰㻯㼁㻾㻾㻱㻺㼀㻌㻿㻱㻺㻿㻻㻾㼅㻱㻮㻷
㼄㻝㻾㻸㻼㻝㻞㻞㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻾㻱㻸㻭㼅㻌㻠㻤㼂
㻴㻿㻺㻤㻤㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰㻲㻻㻾㻌㻯㻴㻭㻾㻳㻱㻮㻷㼃㻴㻴㼀㻰
㻴㼀㻺
㻝
㻝
㻝㻝
㻟㻜
㻿㻵㻳㻺㻭㻸
㻳㻺㻰
㻮㻺㼅㻱
㻱㻹㻱㻾㻳㻱㻺㻯㼅㻷㻱㼅㻾㻸㻺㻝㻞㻟
㻿㼃㻵㼀㻯㻴㻿㼃㻵㼀㻯㻴㻳㻺
㻾㻰㻳㻺
㻡㻞㻡㻞㻮㼃㻸㻝㻝㻜㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻮㻭㼀㼀㻱㻾㼅㻌㻱㻸㻱㻯㼀㻾㻻㻸㼅㼀㻱㻌㻸㻱㼂㻱㻸
㻯㻺㻴㻣㻞
Wiring, system 7- 1.
㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻯㻻㻺㼀㻾㻻㻸㻌㻼㻻㼃㻱㻾㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻙㻴
㻲㻠㻷㻿㼃㻝㻞
㼄㻞㼄㻝
㻾㻰㻳㻺㻾㻰㼅㻱㻯㻺㻸㻣㻝㻞㻿㻱㻺㻿㻻㻾㻌㻲㻻㻾㻌㻮㻭㼀㼀㻱㻾㼅
㻮㻺㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻙㻸㻿㻼㻝㻝㻢㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻝㻜㻭㻷㻿㼀㻝㻟㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㻷㻱㼅㻌㻿㼃㻵㼀㻯㻴㻱㻸㻱㻯㼀㻾㻻㻸㼅㼀㻱㻌㻸㻱㼂㻱㻸㻿㻭㻝㻝㻟㻣㻿㻵㻳㻺㻭㻸
㻲㻢㻳㻺㼃㻴
㻠㻯㻺㻴㻣㻟㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻙㻴
㻝㻜㻭㻾㻰㻳㻺
㼂㻮㻝㻝㻵㻺㻼㼁㼀㻔㻯㻴㻱㻯㻷㻕㻌㻲㻻㻾㻌㻮㻭㼀㼀㻱㻾㼅㻌㼂㻻㻸㼀㻭㻳㻱㼃㻴㻳㻺㻿㻭㻞㻝㻝㻣
㻡㻯㻺㻸㻣㻝㻟㻿㻵㻳㻺㻭㻸
FB10CA1-30CA1/FB10HCA1-25HCA1 7-1-1.
㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻙㻸
㻮㼁㻮㻷㻳㻺㼃㻴㻼㻡㻜㻝㻞㻝㻻㼁㼀㻼㼁㼀㻌㻗㻡㼂
㻾㻰㼃㻴
㻮㻷㼃㻴
㻾㻰㻮㻷
㻝㻝㻭㻴㻝㻥㻵㻺㻼㼁㼀㻔㼀㻾㻵㻳㻳㻱㻾㻕㻌㻲㻻㻾㻌㻴㻻㼁㻾㻌㻹㻱㼀㻱㻾㻌㻯㻻㼁㻺㼀㻢㻯㻺㻴㻣㻠㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻙㻴

㼃㻴㻳㻺
䈜㻺㻻㼀㻱㻚㻟㻣㻯㻺㻸㻣㻝㻠㻯㻭㻺㻌㻯㻻㻹㻹㼁㻺㻵㻯㻭㼀㻵㻻㻺㻙㻸
㻝㻞㻟 54002-71880-1E
87
7 Wiring (Diagrams)
㻸㻭㻿㻱㻾㻌㻼㻻㻵㻺㼀㻱㻾㻴㻱㻭㻰㻌㻳㼁㻭㻾㻰㻔㻾㻵㻳㻴㼀㻕㻯㻻㻺㼀㻾㻻㻸㻌㼁㻺㻵㼀㻯㻻㻺㼀㻾㻻㻸㻌㻼㻻㼃㻱㻾
㻾㼑㼐
㻠㻼
䈜㼃㻵㼀㻴㻌㻸㻭㻿㻱㻾㻌㻼㻻㻵㻺㼀㻱㻾㻴㻱㻭㻰㻌㻸㻭㻹㻼
㻌㻿㼁㻼㻼㻸㼅㻌㻾㻱㻸㻭㼅
䈜㻞㻿㻼㻙㻹㻭㻿㼀㻾㻰㻝㻝
㻲㻭㻺
㻴㻭㻾㻺㻱㻿㻿㻘㻹㻭㻿㼀㻔㻝㻕㻴㻭㻺㻳㻵㻺㻳㻌㻻㻺㻌㻹㻭㻿㼀㻴㻸
㻮㻷㻝㻝㻺㻻㼀㻱㻚㻥
㼃㻴㻵㼀㻱
㼅㼑㼘㼘㼛㼣
㻮㻭㻯㻷㼃㻭㻾㻰㻌㻻㼁㼀㻼㼁㼀
㼃㻴㻵㼀㻱
㻠㻼
㻠㻼
㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼
㻞㻼
㼃㻭㼀㻱㻾㻼㻾㻻㻻㻲
㻸㻭㻿㻱㻾㻌㻰㻱㼂㻵㻯㻱㼃㻴㻾㻱㻸㻭㼅㻔㻸㻱㻲㼀㻕
㻌㻌㻌㼀㼅㻼㻱
㻞㻌㻼
㻞㻌㻼
㻴㻭㻾㻺㻱㻿㻿㻘㻴㻱㻭㻰㻌㻳㼁㻭㻾㻰㻝㻝
㻳㻺㼀㻿㻸
㻝㻝
㻨㻢㻪
䈜㻟㻲㻼㻙㻹㻭㻿㼀
㼂㻝
㻞㻌㻼
㻸㻱㼂㻱㻸㻌㻿㻱㻺㻿㻻㻾
㻮㻭㻯㻷㼃㻭㻾㻰㻌㻻㼁㼀㻼㼁㼀
㼃㼔㼕㼠㼑
㻠㻼
㻴㻭㻾㻺㻱㻿㻿㻘㻹㻭㻿㼀㻔㻝㻕㻴㻭㻺㻳㻵㻺㻳㻌㻻㻺㻌㻹㻭㻿㼀㻯㻺
㻾㻰㻮㻷㻝㻞㻨㻣㻪㻾㻱㻸㻭㼅㻔㻾㻵㻳㻴㼀㻕
㻾㻰㼃㻴
㻝㼃㻝
㻝㻯㻺
㻮㻷㼃㻴
㻹㻼㼁㻌㻮㻻㻭㻾㻰
㻝㻝
㻯㻻㻺㼀㻾㻻㻸㻌㼂㻭㻸㼂㻱
㻞㻌㻼
㻴㻭㻾㻺㻱㻿㻿㻘㻹㻭㻿㼀㻔㻞㻕㻝
㻮㼁㼅㻱㻭㻯㻯㻱㻿㻿㻻㻾㼅㻔㻲㻾㻻㻺㼀㻕㻨㻡㻪
㼁㻝
㻝
㻴㼅㻰㻾㻭㼁㻾㻵㻯㻌㻹㻻㼀㻻㻾
㻮㼘㼍㼏㼗
㻮㻺㼅㻱
㻴㻻㻾㻺㻌㻾㻱㻸㻭㼅
㻠㻼
䈜㻻㻺㻸㼅㻌㼃㻵㼀㻴㻌㻭㼀㼀㻭㻯㻴㻹㻱㻺㼀㻿㻝
㻮㼁
㻝
㼃㻴㻮㻷㻨㻥㻪
㻯㻺㻞
㼂㻞
㻞㻌㻼
㻞㻌㻼
㻸㻭㻿㻱㻾㻌㻰㻱㼂㻵㻯㻱㻭㼀㼀㻚㻞㻝
㻳㼞㼑㼑㼚
㻮㻾㻭㻷㻱㻌㻾㻱㻸㻭㼅
㻠㻼
㻭㼀㼀㻚㻝㻨㻝㻜㻪
㻾㻰㻮㻷㻞㻞㻴㻻㻾㻺㻌㻿㼃㻵㼀㻯㻴㼁㻞㼂㻞㼃㻞㻯㻺㻝㼃㻞
㼅㻱㻾㻰
㼀㻵㻸㼀
㻞㻞
㻔㼂㻭㻸㼂㻱㻌㻸㻱㼂㻱㻾㻕㻨㻤㻪㻨㻥㻪㻨㻝㻜㻪
㻨㻤㻪㻴㻭㻾㻺㻱㻿㻿㻘㻹㻔㻠㻕
㻯㻺㻡㻯㻺㻢㻯㻺㻣㻯㻺㻤
㼁㻞
㻨㻺㼛㼠㼑㻪㻸㻵㻲㼀㻝
㻌㻌㻟㻚㻨㼚㻪㻌㻻㻲㻌㻸㻱㻭㻰㻌㼃㻵㻾㻱㻌㻿㻴㻻㼃㻿㻌㻸㻱㻭㻰㻌㼃㻵㻾㻱㻌㻺㼛㻚
㻮㻸㻭㻯㻷
㻌㻌㻠㻚㼀㻱㻾㻹㻵㻺㻭㻸㻌㻹㻭㻾㻷㻵㻺㻳
㻮㼘㼍㼏㼗
㻢㻼
㻯㻺㻝
㻴㻭㻾㻺㻱㻿㻿㻘㻹㻔㻟㻕
㻢㻌㻼
㻸㻵㻲㼀㻞㻼㻻㼀㻱㻺㼀㻵㻻㻹㻱㼀㻱㻾
㻢㻼
䚷㻌㻌㻌㻌㻌㻌㻌㻌䚷䠖㻼㻸㼁㻳㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻟
㻞
䚷㻌㻌㻌㻌㻌㻌䚷䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻜㻞㻙㻡㻴㻭㻾㻺㻱㻿㻿㻘㻹㻔㻠㻕
㻗㻙
㻞㻼㻙㼄㻞㻼㻙㼅
㼃㼔㼕㼠㼑
䚷㻌㻌㻌㻌㻌㻌㻌㻌䚷䠖㻼㻸㼁㻳㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻸㻵㻲㼀㻌㻸㻻㻯㻷㻌㼂㻭㻸㼂㻱
㻞㻌㻼
㻝
㻞㻼
㻴㻭㻾㻺㻱㻿㻿㻘㻹㻔㻝㻕
䚷㻌㻌㻌㻌㻌㻌㻌㻌䚷䠖㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻟
㻞
㻨㻟㻪㻨㻞㻪
䚷㻌㻌㻌㻌㻌㻌㻌㻌䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻜㻟㻙㻡
㻸㻵㻲㼀㻌㻼㻾㻱㻿㻿㼁㻾㻱㻮㼁䕦㻨㻝㻞㻪
㻟㻌㻼
䚷㻌㻌㻌㻌㻌㻌㻌㻌䚷䠖㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻝
㻝
㻿㻱㻺㻿㻻㻾㼀㻾㻭㻯㼀㻵㻻㻺㻌㻹㻻㼀㻻㻾
䚷㻌㻌㻌㻌㻌㻌㻌㻌䚷䠖㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻭㻹㻼㻌㻠㻝㻣㻞㻥
㻣
㻯㻻㻺㻺㻱㻯㼀㻌㻭㻺㻰㻌㻿㼀㻭㻾㼀㻨㻝㻪
㻌㻌㻡㻚㻵㻺㻿㼀㻭㻸㻸㻭㼀㻵㻻㻺㻌㻺㻻㼀㻱㻿㻌㻻㻲㻌㼀㻴㻱㻌㻯㻴㻭㻾㻳㻱㻾㻌㻼㻭㻺㻱㻸㻌㻴㻻㼁㻾㻹㻱㼀㻱㻾㻌㻯㻻㼁㻺㼀㻵㻺㻳㻗㻌㻔㻠㻤㼂㻕
㻠㻌㻼
㻌㻌㻌㻌㼃㻴㻱㻺㻌㻵㻺㻿㼀㻭㻸㻸㻵㻺㻳㻌㼀㻴㻱㻌㻯㻴㻭㻾㻳㻱㻾㻌㻼㻭㻺㻱㻸㻌㼀㻻㻌㼀㻴㻱
䚷㻌㻌㼀㻾㼁㻯㻷㻌㻮㻻㻰㼅㻘㻌㼁㻿㻱㻌㼀㻻㻻㼀㻴㻱㻰㻌㻸㻻㻯㻷㻌㼃㻭㻿㻴㻱㻾㻿㻌㻲㻻㻾㼀㻾㻭㻯㼀㻵㻻㻺㻌㻹㻻㼀㻻㻾㻌㻨㻞㻪
䚷㻌㻌㻯㻻㻺㼀㻵㻺㼁㻵㼀㼅㻌㻮㻱㼀㼃㻱㻱㻺㻌㼀㻴㻱㻌㻼㻭㻺㻱㻸㻌㻭㻺㻰㻌㼀㻴㻱㻌㻮㻻㻰㼅㻚㻝㻝
㻮㼁㻮㻷㻿㻼㻱㻱㻰㻌㻿㻱㻺㻿㻻㻾㻙㻾㻱㻭㻾㻌㻯㻻㻹㻮㻵㻺㻭㼀㻵㻻㻺㻾㻱㻭㻾㻌㻯㻻㻹㻮㻵㻺㻭㼀㻵㻻㻺
㻌㻌㻢㻚㻓㻷㻓㻘㻓㼃㻓㻌㻭㻾㻱㻌㻿㼅㻹㻮㻻㻸㻌㻼㻾㻵㻺㼀㻵㻺㻳㻌㼃㻵㼀㻴㻌㻯㻻㻺㻺㻱㻯㼀㻻㻾㻚㻝㻝
㻮㻷㼃㻴㻌㻸㻭㻹㻼㻔㻸㻱㻲㼀㻕㻌㻸㻭㻹㻼㻔㻾㻵㻳㻴㼀㻕
㻌㻌㻣㻚㻲㻵㼄㻌㼀㻻㻌㻿㼁㻼㻼㻻㻾㼀㻌㻮㼅㻌㼀㻵㻱㻙㼃㻾㻭㻼㻌㻱㼀㻯㻚㻌㻲㻾㻻㻌㻼㻾㻱㼂㻱㻺㼀㻵㻻㻺㼁㻝㻨㻡㻪㻮㻭㼀㼀㻱㻾㼅㻔㻠㻤㼂㻕
㻌㻌㻌㻌㻻㻲㻌㻿㻸㻵㻼㻼㻵㻺㻳㻙㻻㻲㻲㻌㻯㻻㻺㻺㻱㻯㼀㻻㻾㻚
㻸㻭㻿㻱㻾㻌㻼㻻㻵㻺㼀㻱㻾㻌㻿㼃㻵㼀㻯㻴㼂㻝㻨㻢㻪㻮㻭㼀㼀㻱㻾㼅㻌㻼㻸㼁㻳䈜㻲㻮㻝㻜㻯㻭㻝㻙㻞㻤㻯㻭㻝㼀㻿㻸㼀㻿㻸
㻌㻌㻤㻚㻭㻲㼀㻱㻾㻌㻿㻱㻭㼀㻌㻵㻿㻌㻭㼀㼀㻭㻯㻴㻱㻰㻌㻻㻺㻌㼀㻾㼁㻯㻷㻘㻴㻭㻾㻺㻱㻿㻿
䚷㻌㻌㻿㻴㻻㼁㻸㻰㻌㻮㻱㻌㻯㻻㻺㻺㻱㻯㼀㻱㻰㻌㻔㻴㻭㻾㻺㻱㻿㻿㻘㻿㻴㻻㻾㼀㻯㻵㻾㻯㼁㻵㼀
䈜㼃㻵㼀㻴㻌㻸㻭㻿㻱㻾㻌㻼㻻㻵㻺㼀㻱㻾㼃㻝㻨㻣㻪
䚷㻌㻌㻿㻴㻻㼁㻸㻰㻌㻮㻱㻌㻾㻱㻹㻻㼂㻱㻰㻕㻚㻨㻝㻪㼀㻸㼀㻸
㻗㻌㻔㻣㻞㼂㻕
䚷㻥㻚㻯㻻㻺㻺㻱㻯㼀㻻㻾㻌㻿㻴㻻㼁㻸㻰㻌㻮㻱㻌㼀㻵㻱㻰㻌㼀㻻㻳㻱㼀㻴㻱㻾㻌㻵㻺㻌㼀㻴㻱㻌㻲㻻㻾㻹㻌㻻㻲
㻾㻱㻰
㻌㻌㻌㻌㻯㻻㻺㻯㻱㻺㼀㻾㻵㻯㻌㻯㻵㻱㻯㻸㻱㻌㻸㻵㻷㻱㻌㻲㻵㻳㻚㻝㻚㻞㻼㻨㻜㻪㻮㻸㻮㻸
㻴㼍㼞㼚㼑㼟㼟㻘㻹㻔㻟㻕㻗㻌㻔㻠㻤㼂㻕
㻭㻯㻯㻱㻿㻿㻻㻾㼅㻔㻾㻱㻭㻾㻕
㻭㻮㻻㼁㼀
㻲㻭㻺㻨㻞㻪
㼃㻴㻵㼀㻱
㻮㻷㼃㻴
㻸㻭㻹㻼㻌㻿㼃㻵㼀㻯㻴
㻞㻼
㻙
㻟㻜
㻝
㻮㻭㼀㼀㻱㻾㼅㻔㻣㻞㼂㻕㻾㻰㼃㻴㻝㻿㻱㻭㼀
㻮㼁㼅㻱
㻢㻌㻼
㻢㻌㻼
㻝
㻮㻺㼅㻱
㼀㻻㻾㻽㼁㻱㻮㻭㼀㼀㻱㻾㼅㻌㻼㻸㼁㻳
㻯㻸㻭㻹㻼䈜㻲㻮㻟㻜㻯㻭㻝㻝
㻟㻌㻼
㻲㻵㻳㻚㻝
㻮㻺㻮㻷㻌㻌㻌㻌㻌㻿㻱㻺㻿㻻㻾
㻮㻾㻭㻷㻱㻌㻻㻵㻸㻞㻞
㻟㻌㻼
㻮㻷㼃㻴
㻸㻱㼂㻱㻸㻌㻿㻱㻺㻿㻻㻾㻞㻞
㻵㻺㻰㻵㻯㻭㼀㻻㻾㻌㻼㻭㻺㻱㻸㻴㻭㻾㻺㻱㻿㻿㻘㻮㻻㻰㼅㻨㻜㻪

㻺㻻㼀㻱㻚㻤㻴㻭㻾㻺㻱㻿㻿㻘㻿㻴㻻㻾㼀㻯㻵㻾㻯㼁㻵㼀
䈜㻱㼄㻯㻸㼁㻰㻱㻌㻲㻚㼀㻚㻌㻿㻼㻱㻯㻵㻲㻵㻯㻭㼀㻵㻻㻺㻯㻻㻺㼀㻭㻯㼀㻻㻾㻌㻭㻿㻿㻓㼅㻝
㻾㻰㻮㻷
㻞㻞
㻱㻹㻱㻾㻳㻱㻺㻯㼅㻌㻿㼃㻵㼀㻯㻴㻲㻻㻻㼀㻌㻮㻾㻭㻷㻱㻌㻿㼃㻵㼀㻯㻴㻮㻭㻯㻷㻌㻮㼁㼆㼆㻱㻾㻯㻻㻺㼀㻭㻯㼀㻻㻾㻾㻰㻳㻺㻴㼍㼞㼚㼑㼟㼟㻌㻯㼛㼘㼛㼞㻳㼞㼛㼡㼚㼐
㻠㻌㻼
㻝㻜㻭
㻞㻞
㻮㻺㻿㼠㼞㼕㼜㼑
㻮㻷
㻨㻝㻪㻝㻜㻭
㻾㻰㻮㻷㻮㻷㻮㼘㼍㼏㼗㼅㻱㼅㼑㼘㼘㼛㼣㻮㻺㻮㼞㼛㼣㼚
㻣
㼃㻴㻮㻷㻱㻼㻿㻌㻹㻻㼀㻻㻾㼃㻴㼃㼔㼕㼠㼑㻳㻺㻳㼞㼑㼑㼚㻮㼁㻮㼘㼡㼑
㻺㻻㼀㻱㻚㻣㼃㻴䈜㻲㻮㻟㻜㻯㻭㻝䠡䡔㻚㻌㻓㻮㻷㼃㻴㻓㻌㻩㻌㻳㼞㼛㼡㼚㼐㻦㻮㼘㼍㼏㼗㻘
㻾㻱㻰
㻴㻻㻾㻺
㻢㻼
㻯㻺㻝㻣
㻮㻷㼃㻴㻾㻰㻾㼑㼐
䚷䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻿㼠㼞㼕㼜㼑㻦㼃㼔㼕㼠㼑
㻰㻵㻿㻼㻸㻭㼅㻼㻭㻾㻷㻵㻺㻳㻌㻮㻾㻭㻷㻱㻌㻿㼃㻵㼀㻯㻴㻾㻰㻳㻺

㻝㻜㻭
㻯㻺㻞
㻝㻜㻭
㻾㻰㻮㻷
㼀㻾㻭㻺㻿㻲㻻㻾㻹㻱㻾䈜㻲㻮㻝㻜㻯㻭㻝㻙㻞㻤㻯㻭㻝
㻹㻻㻰㻱㻌㻿㻱㻸㻱㻯㼀㻌㻿㼃㻵㼀㻯㻴㻯㻴㻭㻾㻳㻱㻾㻌㻼㻭㻺㻱㻸㻺㻻㼀㻱㻚㻡䈜㼃㻵㼀㻴㻌㻯㻴㻭㻾㻳㻱㻾㻮㼁㻮㻷
㻺㻻㼀㻱㻚㻢䈔䠧䈔
㼃㻴㻵㼀㻱
㻴㻭㻾㻺㻱㻿㻿㻘㻯㻴㻭㻾㻳㻱㻾㻔㻞㻕
䈜㼃㻵㼀㻴㻻㼁㼀㻌㻯㻴㻭㻾㻳㻱㻾
㻞㻼
㻝㻠㻼
㻨㻝㻟㻪
㻷㻱㼅㻌㻿㼃㻵㼀㻯㻴
㻟㻞㻡㻭
㻝㻢㻜㻭
㻟㻌㻼
㻠㻜㻭
㼃㻴㻵㼀㻱
㻴㻭㻾㻺㻱㻿㻿㻘㻿㻴㻻㻾㼀㻌㻯㻵㻾㻯㼁㻵㼀㻨㻝㻝㻪
㻠㻼
㻨㻝㻝㻪㻨㻟㻪
䈜㼃㻵㼀㻴㻌㻯㻴㻭㻾㻳㻱㻾
㼀㻾㻭㻺㻿㻲㻻㻾㻹㻱㻾
㻗㻾㻰䕦
㻮㻺㻾㻰
㻿㻱㻯㻻㻺㻰㻭㻾㼅㻌㻿㻵㻰㻱㻾㻱㻯㼀㻵㻲㻵㻱㻾
㻠㻌㻼
㻰㻵㻾㻱㻯㼀㻵㻻㻺㻭㻸㻌㻿㼃㻵㼀㻯㻴㻨㻝㻞㻪
㻙
㻝㻠㻼
㻴㻭㻾㻺㻱㻿㻿㻘㻯㻴㻭㻾㻳㻱㻾㻔㻝㻕
㻟㻌㻼
㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼㻌㻿㼃㻵㼀㻯㻴㻯㻴㻭㻾㻳㻱㻾
㻯㻻㻺㼀㻾㻻㻸㻸㻱㻾
㻺㻻㼀㻱㻚㻢䈔䠳䈔
㻾㻰㻮㻷
㻴㻱㻭㻰㻌㻳㼁㻭㻾㻰㻔㻸㻱㻲㼀㻕
㻞㻞
Wiring, body 7- 2.
㻴㻻㻾㻺㻌㻿㼃㻵㼀㻯㻴㻞㻞㼅㻱㻾㻰
㻱㻸㻱㻯㼀㻾㻻㻹㻭㻳㻺㻱㼀㻵㻯㻨㻝㻟㻪㻴㻱㻭㻰㻌㻸㻭㻹㻼
㻾㻰
㻿㼃㻵㼀㻯㻴㻮㻷
㻝㻝
㻴㻸
㻝㻝
㼃㻴㻵㼀㻱
㻠㻼
㼀㼁㻾㻺㻌㻿㻵㻳㻺㻭㻸㻌㻸㻭㻹㻼
FB10CA1-30CA1/FB10HCA1-25HCA1 7-2-1.
㼃㻴
㻴㻭㻾㻺㻱㻿㻿㻘㻴㻱㻭㻰㻌㻳㼁㻭㻾㻰㻝㻝
㻳㻺㼀㻿㻸
㻝㻝
54002-71910-0E
88
Wiring (Diagrams) 7
Models ▲1,2,3,5,6
BUWH䠀 26 1 A 25B Length Quantity:N
WHBU䠀 26 2 A 28B
Plug 6P Part Number Models (Part㻌䖪) PARTS,HARNESS
BNWH䠀 26 3 A 26B Black 32
YEBU䠀 26 4
Part Number
BKWH䈜
A 29B L1 L2 1 2 3 6 7 8 9 12 13 14 15 16 17 20 21 22 24 37 38 39 41 42 43 44 62 66 71 74
WHGN
GNWH䠀 26
RDYE䠀
5 A 27B
BK䠀 26 1 2 3
T
6
RD䠀
A 30B
- - - - -
WHGN䠀
GNWH䠀
WHRD䠀
WHBU䠀
BKWH䠀
20 21 4 5 6 Valve Micro Switch 54002-69683-0 ▲1 10CA1-28CA1 500 500 2 2 37 5 5 3 3 3 3 56 56 25 1 12 7 7 1 1 2 3 3 1 䠉 54002-69953
69
RD䠀
BK䠀
GNWH䠀
WHRD䠀
WHBU䠀
WHBK䠀
BKWH䠀
YERD
RDBK
3 3 26 3
BUYE䠀
↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ 2 2 ↑ ↑ ↑ ↑ 44 44 ↑ ↑ ↑ 19 ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑
50
RDGN
54002-69753-0 ▲2 10CA1-28CA1 with CABIN
RDYE
RDYE
RDYE
1 2 1 2
24 54002-69943
RD䠀
BN䠀
10 10 10 10 10 10 10 NOTE.9
N2,E2
38 40
RD
A 25
1 2 3 4 5 6 7 8 9 10 RDBK
36 2 2 24 24 24 24 24 24 24 24 24 24 24 24 24 75D 93B W1,U 62G 10CA1-28CA1 with Automatic
↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑
C W2 A 2
54002-69713-0 ▲3 3 3 45 4 4 3 3 59 59 14 8 10 2 1 54002-69983
40B 81B 18B
N1,S1
1 2 3
X X
1 2 3 4
A A
Models
1 1
W4 T
2 3
C
1 2
'b'
'b'
64M
U K2,K3
79B
YERD 2 D1,W1 63B S1 Horn Switch Fork Leveling Function
2
C W2 W2 A 62F
59B 80B 82B 19B S1
80A 82A
X
1B 24A
A A ▲1,2,3,5,6
97B 97B
D2
37B 8C
W4 R Hour Meter
Count Plug 2P
1
Plug 2P
1
42 44 54002-69734-0 ▲4 10CA1-28CA1 with Fingertip Lever ↑ ↑ ↑ ↑ 64 3 3 3 ↑ ↑ 3 3 3 1 1 86 88 17 䠉 12 7 7 ↑ 1 - ↑ ↑ 4 1 1 54002-70004
63C Models ▲4,7
White Red
81A 2B 14B 36C 97A 2 2 BNWH Brake Oil 54002-69693-0 ▲5 30CA1 650 700 2 2 37 5 5 ↑ ↑ ↑ ↑ - - - - 56 56 25 1 ↑ ↑ ↑ 2 ↑ ↑ 3 2 3 ↑ 䠉
39 37
S2
X
CN1 2 38B
Level Sensor
54002-69963
W1Horn Switch Waterproof Waterproof Waterproof Waterproof Head Lamp Laser Pointer BKWH䈜
JST XHP-10 Type Type Type Type
2 R,U 64K
BUBK 30CA1 with Automatic
1 2 3 4 5 6 7 8 9 10 Plug 3P Plug 4P Plug 3P Plug 2P 41B C 1 54002-69723-0 ▲6
Fork Leveling Function ↑ ↑ 3 3 45 ↑ ↑ 4 4 ↑ ↑ ↑ ↑ ↑ ↑ 59 59 ↑ ↑ 14 8 10 ↑ 2 1 ↑ ↑ ↑ 2 ↑ 54002-69993
50
BKWH䈜 Operating
W 11 10 K
35
Models 64J P,S2 1
V Switch BURD䠀 2 A 240B S3 Level Stop Switch
54002-69744-0 ▲7 30CA1 with Fingertip Lever ↑ ↑ ↑ ↑ ↑ ↑ ↑ - ↑ ↑
X Display 9 8
3 2 1 2 1
4 3
3 2 1 2 1
▲1,2,3
40 41 BK䠀 64 3 3 3 3 3 3 1 1 86 88 17 䠉 12 7 7 1 4 1 1 54002-70014
,5,6 2 A 241B Models ▲3,6
䈜Permissible substitutes can be used.
W4
ATTACH THE SLEEVE FOR
Turn Signal 42 43
W2 Lamp Switch key & Emergency Switch RECEPTACLE.
76 37010-23780 Contact SEH-001G-PU-P0.6 Gilding 3 JST 11
NOTE.7
NOTE.7
71 'a' 'b' 75 37010-24530 Housing EHR-4 1 JST EH
W3
NOTE.10
RDYE䠀 24 1 V 79C Waterproof
Directional Switch 74 0832-10140 N
To W4
K3
RD
Type Vinyl Tube(Inside Diameter:10mm,Length:1400mm,Black)
RDYE䠀
BKYE䠀 24 2 2 1
'c' 92D Level Lamp
WHGN
RDWH
Plug 2P
RDBK
NOTE THE PIN ARRAY
6 7 67 60
73 0832-10030 Vinyl Tube(Inside Diameter:10mm,Length:300mm,Black) 1
WH䠀
3 72 0832-060** 1
K2
24 RDYE䠀 24 1 V 79A Waterproof Vinyl Tube(Inside Diameter:6mm,Length:䖪L2,Black)
46B C 28
GNBU䠀 BKYE䠀 24 2 Type 2 1 BK BK
Waterproof
Type
47B C 2 24
'c' 92C Plug 2P Laser To C To A 71 0832-06010 N
L
3 2 1 48B C BU䠀 3 3 3 26 1W,1Ω Vinyl Tube(Inside Diameter:6mm,Length:100mm,Black)
WHGN
RDWH
Plug 3P 1 24
RDBK
BUYE䠀
EPS Sensor 1 2 3 4 Shinagawa Shoko
BKWH䈜
70 0832-06010 Corrugate Tube(φ7) CDP-B907-1 2 䈜
To O
To A
K1 Level Sensor
RDWH
WHBK
U,E2 N1,V
RD
RD
RDBK
BUYE
BNYE
YERD䠀 24 1 A 6B Waterproof 69 0825-13045 Spiral Tube SPP-13L 1 䈜
WHBU䠀
BU
BKWH䈜
BKWH䈜
62I 75C KITAGAWA INDUSTRIES

Type
YEBU䠀
BKYE䠀 24 2 2 1
BUBK䠀
'c' 92B Plug 2P Models

Models ▲1,2,4, 1 1 1 1 1 1 1 N1,U C ▲1,2,3,5,6 68 35820-00000 Relay Ca1a-DC48V-N ACA1223 AO1 5 Panasonic
3 3 3 26
73 71 NOTE.10 ,5,7 55B
1 2 3 4 Waterproof 214B A 1 24 BU䠀 A S1,N2 S2,V E2 7J 67 Register MOSX1C010J(1W,1Ω) 1 䈜 KOA
GNWH䠀
BUWH䠀
BNWH䠀
BKWH䠀
GNRD䠀
BURD䠀
BNRD䠀
RDYE䠀
BUYE䠀
Type
I,W1 E1,N2 215BA 5 24 WHGN䠀 NOTE.10 90B 62H 64L 77B
'c'
RDGN
Plug 8P
24 YERD䠀
66 70002-10230 Fuse Comp. 10A N 䈜 10A
BK䠀
3 26 26 3 3 210B A 2
62E 75B N2,E2
RD
RD
1 2 3 4 5 6 1 211BA 6 24 GNWH䠀 YERD䠀 24 1 A 6B Waterproof A E2 NihonInter

'c',N2 C 206B A 3 24 GNRD䠀 BKYE䠀 24 2 Type 2 1
K1 Level Sensor Plug 4P 65 35010-01900 Diode 1G6 2 䈜
To T
RDYE䠀
To H
RDYE䠀
To H
BKYE䠀
To H
BKYE䠀
To H
BKYE䠀
To K1
BKYE䠀
To K2
BKYE䠀
To K3
RD
To O
RD
RDWH
To E1
RDWH
To N1
RDWH
To E1
RDWH
To N1
RDWH
To E1
RDWH
To N1
24 24 24 24 24 24 24 24 24 24 24 24 24 M,P C 91B 7K 76B
207BA 7 24 WHBU䠀 'c' 92B Plug 2P White +
7I 57B 1 1 7 4 3 2 8 9 105 6 1112
4 3 2 1
64 39110-01350 Capacitor(125V 0.022uF)QXL2B223KTPT 2 NICHICON
24 BN䠀
64H 39B 8 7 6 5 202B A 4
U
'b' 'c' F C C C C
24 WHBK䠀
Y2 63 39110-01200
203BA 8 Capacitor(100V 22uF) TVX2A220MAD 1
K4 Tilt Angle Sensor Accessory
Plug 4P
NOTE THE PIN ARRAY
D5 E1,E2 P,R RDBK䠀 24 1 NICHICON
8B 8B 35C 42B 44B 49B 51B Solenoid Valve 212B A 1 BNBK䠀 GNRD䠀 24 2
A 242B Waterproof 1 2 28 28 28 28 28 28 28
White 94B 73B 64I 24 A 243B Type 62 70001-28020 Terminal,LA 7009-1334 No plating N 䈜 YAZAKI 8
Models C C C C C C Waterproof 213BA 5 24 BUWH䠀 BKYE䠀 24 3 A 244B Plug 3P
3 2 1
3 4
33
RDYE䠀
Models ▲3,6
BKYE䠀
BKYE䠀
Type 208B A BNRD䠀 61 Terminal,LA 7009-1324 2 8
RDWH
RDWH
RDWH
RDWH
60B 61B 43B 45B 50B 52B 2 24 70001-28010 No plating 䈜 YAZAKI
To D5
To D5
To D5
Plug 8P 209BA BNWH䠀 Head Guard
N2
To A
To A
To A
To A
To A
1 2 ▲1,2,3,5,6 6 24
RD
2 204B A 3 BUBK䠀
(Right) 60 70000-79960 Terminal P1.25 6 JST 28
3 4 Models ▲4,7 AMP 174661-2 1 2 3 Plug 6P 205BA 7
24
24 WHRD䠀 58 59 57
Red Sumitomo Wiring
4 5 6 4 3 2 1 200B A 4 24 GNBK䠀 YEBK䠀 15 2 Models ▲4,7 Models ▲1,2,5 Models ▲3,6 59 Seal,Wire 7165-0385 3 Systems
Q
201BA WH䠀 A 88B Waterproof
Waterproof 8 7 6 5 8 BKWH䠀 15 3
N1 Head Guard(Left)
24 3 1 Sumitomo Wiring15
6 5 4 3 2 1 A 89B Type Pressure Sensor 58 37010-23630 Terminal(F) 1500-0110 Tinning 3
P
Type RDGN䠀 15 1 Plug 3P 2 Systems
12 11 10 9 8 7 Models ▲4,7 A 87B
Plug 12P Brake Switch NOTE.11
Pressed Sleeve Detailed Drawing 1 Sumitomo Wiring
RDYE䠀 24 1 'c' 10B Capacitor SUMITOMO
57 Housing(3P-F) 6189-0131 Systems
WH䠀 24 2 A 12B 125V 0.022μ 64 NOTE THE PIN ARRAY 6189-0131 56 70001-99800 Receptacle 7116-1180 Tinning 2 YAZAKI 51
NOTE.12
Y1 Lift Lock Valve
BKYE䠀
O Waterproof 3 'c' 11B
24
Charger Panel 2 1 Type 71BD4 1 24 GNWH䠀 RDYE䠀 24 4 'c' 10C Waterproof 55 70001-99790 Housing(3P-F) 7123-1430 1 YAZAKI
18 19 Plug 2P 72B D4 2 24 WHGN䠀 BU䠀 24 5 A 13B Type 3 2 1
Models ▲1,2,3
,5,6 Capacitor
BKYE䠀 24 6 'c' 11C Plug 6P 6 5 4
H Accel Sensor 54
53
37010-22910
37010-22890
Receptacle 179956-2(Loose Piece)316041-2(Strip Form)
Housing,Receptacle(2P-Y) 2-179958-2
Gilding 4
1
AMP
AMP D05200
5
125V 0.022μ
RD䠀 1 A 20B
49 48 24
Speed Sensor 52 37010-22880 Housing,Receptacle(2P-X) 1-179958-2 1 AMP D05200
G
66 BKRD䠀 24 3 A 21B
YAZAKI WH▲ BUWH䠀 24 2 A 22B Waterproof
Type
2 1 (Traction Motor) 51 37910-01490 Tab 7114-3251 Tinning 1 YAZAKI 9
1P 33B C 8 WH䠀
J
24 4 A 23B 4 3
RDGN RDGN 7123-4113-30 Plug 4P NOTE.11
10A
EPS Motor 50 37010-04890 Conector,Receptacle(1P) 7123-4113-30 1 YAZAKI 58L
Models ▲5,6 35B C,O 29 Ca1a-DC48V-N
1 YAZAKI BK▲ 49 37910-01500 Receptacle 7116-3251 Tinning 1 8
䈜BK RDBK RDBK 1P 34B C 9 BNYE 1 E1 9B
68 YAZAKI
28 10A 7122-4113-30 YEWH䠀 24 1 Waterproof RDWH
3
Backward Output
A 217B 48 37010-04870 Conector,Receptacle(1P) 7123-4113-30 1
1 2
D6
62C D1,I Type 3 2 D3,D5 7D YAZAKI 58L
Models ▲1,2,3 BK䠀 24 2 A 218B BKWH䈜 Plug 4P Relay(Left)
8
䈜BK RDYE 51 50 RDBK䠀 24 4 A 216B
Plug 8P
YEBK䠀
3 3 D3,D4 64D
Yellow 3 4 47 1911-94056 Sleeve(For two) 1-170823-5 1 AMP 250
10A BUWH䠀 24 26 4 D3 5C
Models ▲1,2,3 3 A 219B NOTE.6
86B D4 BNYE䠀 24 5 46 1911-94054 Sleeve(For one) 170823-2 1 AMP 250
Y2
,5,6 A 221B 26
BKYE䠀 24
RDGN RDGN Tilt Lock Valve 206BA 1
GNRD䠀 BURD䠀 24
6 A 222B 4 3 2 1 Ca1a-DC48V-N
45 1911-94010 Receptacle 41729 With Sleeve 2 AMP 7
10A WHBU䠀 8 A 220B 8 7 6 5 BN 1 I 66A
35B C,O 207B A 1 NOTE.10 BNWH䠀 24 7 A 223B 14 15 RDWH
3
Backward Output 44 1911-94090 N
1 2
D3
Models ▲7 3 2 D2,D6 7C Sleeve(For two) 170888-1 AMP
1
䈜BK RDBK
Models ▲3,6
RDBK YEBK䠀 24 BKWH䈜
3 D1,D6 64C Plug 4P Relay(Right)
RDBK 74 1 A 3
28 10A 62D F,N1 2 BKRD䠀 24
225B
Waterproof YEBK䠀 4 A,D6 5B White 3 4 43 1911-94061 Sleeve(For One) 170887-1 N AMP
T
2 26
I
62C D1,I A 226B Type NOTE.6
Models ▲4 BN RDYE䠀 24 4 A Hydrauric Lever
8
RD
Back Buzzer 66B D3,E2 2 WHBK䠀 24 3
224B Plug 10P 42 37910-01720 Plug 170020-3(Loose Piece)170002-5(Strip Form) No plating N AMP 2
RD A 227B
10A BUYE䠀 24
232B A GNBK䠀 24
5 A 229B RDGN C,W4 36B
30 Ca1a-DC48V-N 41 1911-94011 Plug 170020-2 Tinning N AMP 1
䈜BK
RDYE
46 45 WHBU䠀 24
6 A 230B YERD
3 1
8 A 228B 5 4 3 2 1 3 2 C 53B Control Power 40 1911-94070 Sleeve(For two) 170890-1 9 AMP
D2
10A GNWH䠀 24 RDWH 3 A,D3 7B
Models ▲4,7 WHBK 7 A 231B 10 9 8 7 6 3
1 2 Supply Relay
D1 BNYE Plug 4P
M Horn
86B D4 65B RD 24 16 17
7
+ 9 'c' 8C 3 4 C 54B 39 1911-94057 Sleeve(For one) 170889-1 N AMP
BKWH䈜 RDYE 24 10 Models ▲4,7 Red 3 4 NOTE.6
64G D4,P 7 W4 97A 38 37910-01730 No plating N AMP
23 Capacitor
Receptacle 170021-3(Loose Piece)170003-5(Strip Form) 2
BUBK 47 45 63 100V 22μ RDBK 1 E1,F 62B 37 1911-94012 Receptacle 170021-2 Tinning N AMP 1
69B D4 8 YERD䚷
3
26 2 S1 63A
27 Ca1a-DC48V-N
36 37010-22990 Contact SXH-001G-P0.6 Gilding 7 JST 10
67B D4 1 26 WHBU䠀 WHGN V 75E
Plug 2P
1 65
D1
1
BNWH䠀 BKWH
2 White 68B D42 26 RDBK 1 N2 62J 3 4 E2,D3 64B
Plug 4P 1 2 Horn Relay 35 70001-00500 Housing XHP-10 1 JST XH
75 RDWH E2 7M WHBK 3 M 65A
WHBU䠀
1
1 P 73C
3
Black 3 4 NOTE.6 34 37010-21470 Receptacle 179461-5(Loose Piece)170032-5(Strip Form) Tinning 28 AMP 3
84B C RDGN䠀 75A N1 WHGN BN I 66C NOTE THE PIN ARRAY
1 1 1
33 37010-21450
11
YEBK䠀 62A D1 RDBK RDGN䠀 C 56B Models ▲2 Housing,Plug(6P Red) 171898-9 1 AMP 250
4 3 2 1 4P 83B C 3 11 1
RDWH
1
RDWH
85B C BKWH䠀 7H c 3 1 D6,D5 7F
4 11 73A P
1
WHBU䠀 RDWH 3 2 D5,'c' 7G 28 Ca1a-DC48V-N
32 37010-21420 Housing,Plug(6P Black) 171898-2 1 AMP 250
2 1
WHGN 24
9A D6 BNYE 1 V 75E Waterproof
1
RDBK 24 N2 62J Type 3 2 1 31 37010-21410 Housing,Plug(6P White) 171898-1 1 AMP 250
76
D5 Brake Relay
Models ▲2 58B C 1 BUWH䠀 NOTE.10 2 6 5 4 YEBU䠀
62 70 RDWH 24 3 E2 7M
Plug 6P 26 4 P 94A Plug 4P 1 2 30 37010-21300 Housing,Plug(4P Red) 172134-9 1 AMP 250
NOTE THE PIN ARRAY
Waterproof WHBU䠀 24 P 73C 12 13 WHRD䠀 26 3 A 3B
4 Green 3 4
F Contactor & Fuse RD▲
Type
Plug 6P
75A N1
62A D1 2 24
1 24 WHGN
RDBK
BN 24
RDGN䠀 24
5 I 66C
C 56B Models ▲1,3,4 NOTE THE PIN ARRAY
NOTE.6 29 37010-21290 Housing,Plug(4P Yellow) 172134-7 1 AMP 250
150
32B C 8 6 22
NOTE.8 7H c 3 RDWH 28 37010-21280 Housing,Plug(4P Green) 172134-4 1 AMP 250
24
WHBU䠀 70 ,5,6,7
BNRD 73A P 4 24
70B D4 8
3 2 1 9A D6 5 24 BNYE
NOTE.10 24 27 37010-21270 Housing,Plug(4P Black) 172134-2 1 AMP 250
Models ▲1,3,4 6 5 4 58B C 6 24 BUWH䠀 RDWH 1 U,E2 7L Stop & Tail GNWH䠀 26 1 Y1 71A Plug 2P 1
Green 26 37010-21260 4 AMP 250
E2 2
61 BKWH䈜 WHGN䠀 26 2 Housing,Plug(4P White) 172134-1
,5,6,7 'c' BUYE
1
D1 64A Lamp(Right) Y1 72A
Models ▲1,2,3,
1 U 76A 25 37010-21720 Housing,Plug(2P Red) 172130-9 1 AMP 250
BNYE 5,6,8
D4
1
U 77A
24 37010-21700 N
200
WHBU䠀 26 1 F 67A Control Unit Housing,Plug(2P Green) 172130-4 AMP 250

Fuse 55 1 2 3 Plug 1 BK䠀 BNWH䠀 26 4 F 68A
Stop & Tail 15B A 2 51 BU▲ Power Supply 23 37010-21680 Housing,Plug(2P White) 172130-1 2 AMP 250
3P
B
BUBK
E1
YEBU䠀 8 C 31A 2 F 69A
AC125V 10A
Lamp(Left) YAZAKI 2.3 Conector 4B A 3 51
72 Terminal
26
BKWH䈜 3 Plug 6P 1 2 3 31
3 D6,M 64F
White 22 37010-24330 Receptacle 170384-2(Strip Form) Tinning N AMP 26
AC125V 10A 7123-1430 RDYE 26 5 F 86A 4 5 6
About 40
NOTE.10 BNRD 26
56 6 F 70A 21 70000-79650 Seal(Rubber Plug) 900324-4 N AMP
Models AC125V 10A
▲5,6,7 1 20 37010-23510 Receptacle 171699-1(Loose Piece)171630-1(Strip Form) Tinning N AMP 24
Models
100 100 19 37010-23170 Plate,Double Lock(12P) 174662-7 1 AMPEconoseal J
8
▲1,2,3,4 18 37010-23190 Housing,Plug(12P) 174661-2 1 AMPEconoseal J
30 40
'a' 17 37010-21950 Plate,Double Lock(10P) 174656-7 N AMPEconoseal J
Clamp
Fig.1 16 37010-21930 Housing,Plug(10P) 174655-2 N AMPEconoseal J
WHGN䠀
GNWH䠀
WHRD䠀
BNWH䠀
BUWH䠀
BUWH䠀
WHBK䠀
GNRD䠀
GNBK䠀
BNRD䠀
WHBU䠀
YERD䠀
GNWH䠀
RDBK䠀
WHBU䠀
BUBK䠀
BNBK䠀
BNWH䠀
WHBK䠀
GNRD䠀
BKYE䠀
GNBK䠀
BURD䠀
BKRD䠀
RDYE䠀
37010-20810
BNYE䠀
YEBK䠀
BUYE䠀
BKYE䠀
15 N AMPEconoseal J
RDWH
Plate,Double Lock(8P) 174983-7
WH䠀
WHGN䠀
GNWH䠀
GNWH䠀
BN䠀
BU䠀
BUWH䠀
BNWH䠀
BUWH䠀
BKWH䠀
BKWH䠀
GNRD䠀
RDGN䠀
RDGN䠀
GNBU䠀
BURD䠀
BNRD䠀
YERD䠀
RDYE䠀
RDYE䠀
BUBK䠀
YEBK䠀
BNYE䠀
BUYE䠀
BUYE䠀
RD
14 37010-20910 N
BNWH
Housing,Plug(8P) 174982-2 AMPEconoseal J

RDGN
RDGN
BUBK
WH䠀
WH▲
RD䠀
RD▲
BU䠀
BU▲
BK䠀
BK䠀
BK▲
BN♯
BK
3
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 13 37010-20800 Plate,Double Lock(6P) 174263-7 N AMPEconoseal J
YEWH䠀
WHGN䠀
WHGN䠀
GNWH䠀
GNWH䠀
GNWH䠀
GNWH䠀
WHRD䠀
10 20 1 11 2 12 3 13 5 15 6 16 7 17 8 18 9 19 4 14 1 2 10 9 3 11 4 12 5 6 1413 7 8 1516 7 8 1516
WHBU䠀
BUWH䠀
BUWH䠀
BNWH䠀
RDBK䠀
BKWH䠀
RDGN䠀
BURD䠀
YERD䠀
BKRD䠀
YEBU䠀
YEBU䠀
RDYE䠀
2±1 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
BUYE䠀
YEBK䠀
YEBK䠀
BKYE䠀
BKYE䠀
Y2 Y2 Y2 Y2 Y2 Y2 Y2 T Y2 T T T T T T K4 'c' F 12 37010-20900 Housing,Plug(6P) 174262-2 N AMPEconoseal J

RDWH
WHBK
WHBK
WH䠀
WH䠀
BK䠀
1 2 1 2
RD䠀
RD䠀
RD䠀
BU䠀
1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37
BK䠀
BK䠀
BK䠀
5 11 37010-20790 AMPEconoseal J
200A 202A 204A 208A 210A 212A 214A 219A 206A 220A 223A 226A 227A 228A 231A 243A 7M 232A 2
RD
RD
Plate,Double Lock(4P) 174258-7

BU
F
BK
F W4 O R F F O O A L O O D2 N2 N1 X O J
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A 54 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 Y2 Y2 Y2 Y2 Y2 Y2 Y2 Y2 T T T T T T K4 K4 10 37010-20890 Housing,Plug(4P) 174257-2 2 AMPEconoseal J
D2 S2 X F O O A L L O O D2 E2 E1 O 'a' B J 1 11 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 7 8 4 5 6 121316 3 111014 15 201A 203A 205A 209A 211A 213A 215A 207A 221A 222A 124A 225A 229A 230A 242A 244A
W3 E1 U V D2 'c' H 'a' C X G G W3 T T S3 T T T Q 9 37010-20780 Plate,Double Lock(3P) 174358-7 N AMPEconoseal J
36A 38A 40A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A 31B 34A
Tie-Wrap 1A 4A 91A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 216A 218A 241A 26A 28A 30A 89A 8 37010-20880 Housing,Plug(3P) 174357-2 N AMPEconoseal J
2P-Y 2P-X W3 D5 D3 U K1 'c' 'b' 'c' 'c' H W3 E1 C X G G S3 Q Q CN11 CN12
T T T T 7 AMPEconoseal J
Fig.2
Receptacle Receptacle
2A 3A 5A 90A 6A 92A 8A 8A 11A 13A 14A
37010-20770 Plate,Double Lock(2P) 174353-7 N
2019 18 17 16 1514 13 12 11 10 9 8 7 6 5 4 3 2 1
15A 17A 19A 21A 23A 217A 240A 25A 27A 29A 87A 88A
11 12 6 37010-20870 Housing,Plug(2P) 174352-2 N AMPEconoseal J
4 40 39 38 37 36 3534 33 32 3130 29 28 27 26 2524 23 22 21 Models Models 10 9 8 7 6 5 4 3 2 1 NOTE.7 8 7 6 5 4 3 2 1 NOTE.7
Models Models Models 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 5 70000-62380 Receptacle 1318143-2(Loose Piece)1123343-2(Strip Form) Tinning 33 AMP 22
CN5 CN6 CN7
53 52 ▲1,2,3, ▲4,7 ▲4,7 ▲3,6 ▲1,2,3 Models Models Models 4 70001-00490 Housing,Plug(40P) 1318389-1 1 AMP 025
5,6 2 ,5,6 ▲4,7 Models ▲3,6 ▲3,6 ▲4,7
Capacitor(No Palarity) 5 6 7
Vinyl Tube Vinyl Tube
C EPS Controller 10 9 8 7 6 5 4 3 2 1 NOTE.7
20 19 18 17 16 1514 13 12 11
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
NOTE.7 10 9 8 7 6 5 4 3 2 1 NOTE.7
20 19 18 17 16 1514 13 12 11 CN8
3
2
37010-21490
37010-21020
Receptacle 175061-2(Loose Piece)173716-2(Strip Form)
Housing,Plug(20P) 175967-2
Gilding N
N
AMP
AMP 040
6
Fill the silicon adhesive

in vinyl tube. ͤThe electric wire table is shown in the 1 37010-21010 Housing,Plug(16P) 175966-2 N AMP 040
A
NOTE.7
MPU Board 8
ࠉPARTS, HARNESS 㸦E0000-47024㸧. 8 7 6 5 4 3 2 1
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
<Note> 16 15 14 13 12 11 10 9
Tie-wrap Soldering Tie-Wrap

2. Strand part at the pitch of 25 mm and below.
Harness, body 7- 3.
3. Refer to MNS D0035 for wire treatment. 13. Lead wire 1
Fig.3
4. Refer to MNS P0030 for drawing instruction. ͤ 㸸AVS 0.85mm2
5. All pin layout shows of connector the view terminal insert side. ▲ 㸸UL1015 AWG12 HARNESS COLOR GROUND
6. Relay shall not be tied to the main harness. 㸡㸸AVSS 0.3mm2
Heat-Shrinkable Tubing
FB10CA1-30CA1/FB10HCA1-25HCA1 7-3-1.
STRIPE
(Colorless) 7. Display the alphabet or number with description or stamping in immortal ink. other 㸸AVSS 0.5mm2 BK BLACK YE YELLOW BN BROWN
ES1000-1 Parallel splice 8. Fuse should be tied together in the form of concentric circle like Fig.1.
(RAYCHEM)
Permissible Substitute 9. Winded by spiral tube at 2±1mm-intervals as shown in Fig. 2. WH WHITE GN GREEN BU BLUE
10. Covered by corrugate tube / vinyl tube. Both ends should be tied up by tie-wrap. Ex. 'BKWH' = GROUND:BLACK, E0000-47004-1E
STRIPE:WHITE
11. Solder the installation of the capacitor of the speed sensor and the pressure sensor RD RED
Fig.4 as shown in Fig.3. And fill this the silicon adhesive in the vinyl tube. 89
12. Harness branches treatment should be like Fig.4.
7 Wiring (Diagrams)
BUWH 1 A 25B Length(Part 䖪) Quantity:N PARTS,HARNESS

Plug 6P Part Number Models
3
WHBU 2
3 A 28B
BNWH Black 28
3 3 A 26B
Part Number
BKWH䈜
YEBU 3 4 A 29B
L1 L2 L3 L4 L5 1 2 3 8 9 12 13 16 17 33 34 35 37 39 57 66
WHGN
GNWH 3 5 A 27B
BK 1 2 3
RDYE
T
3 6 A 30B
Valve Micro Switch
54002-16891-0 10CA1-28CA1 ▲1 500 500 1150 200 150 2 2 37 3 3 3 3 56 56 13 7 8 1 1 3 2 54002-16921
50
RD
4 5 6
WHGN
GNWH
WHRD
WHBU
BKWH
YERD
RDBK
RD 3 3 3 3
BK
▲2 ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ ↑ 1 1 44 44 25 ↑ 20 ↑ ↑ ↑ ↑
GNWH
WHRD
WHBU
10CA1-28CA1 with CABIN
WHBK
BKWH
RDGN
54002-17001-0 54002-17011
RDYE
RDYE
BUYE
64 1 2 1 2
10 10 10 10 10 10 10
N2,E2
34 36
RD
RD
BN
A
1 2 3 4 5 6 7 8 9 10 NOTE.9 Point'b' RDBK
32 2 2 24 24 24 24 24 24 24 24 24 24 24 24 75D 93B W1,U 62G 10CA1-28CA1 with Automatic
C W2 A
54002-16951-0 ▲3 ↑ ↑ ↑ ↑ ↑ 3 3 45 4 4 3 3 59 59 15 8 11 1 2 3 1 54002-16971
2
40B 81B 18B

N1,S1
1 2 3
X X
1 2 3 4
A A
1 2 3
W4 C
1 2
Point'b'
U
64L
K2,K3
79B
YERD 2 D1,W163B S1 Horn Switch Fork Leveling Function
C W2 W2 A 62F
59B 80B 82B 19B S1
80A 82A
X
1B 24A
A A
9B 37B
D2
8C
W4 Plug 2P Plug 2P 38 39 54002-16901-0 30CA1 ▲4 650 700 ↑ ↑ ↑ 2 2 37 3 3 ↑ ↑ 56 56 13 7 8 2 ↑ 2 2 54002-16931
63C 81A 2B 14B 36C 9A White Red BNWH
30CA1 with Automatic
S2 3 3 45 4 4 ↑ ↑ 59 59 15 8 11 ↑ 3 ↑ 1
CN1 2 X 38B Brake Oil
54002-16961-0 ▲5 ↑ ↑ ↑ ↑ ↑ 54002-16981
50
BUBK Level Sensor Fork Leveling Function
W1Horn Switch Waterproof Waterproof Waterproof Waterproof 41B C 1 BKWH䈜
JST XHP-10 Type Type 1 1 2 R,U 64J
Type Type
Plug 3P Plug 4P Plug 3P Plug 2P BKWH䈜
1 2 3 4 5 6 7 8 9 10 64I P,S2 1 2 2
Head Lamp Laser Pointer
31
W K 36 37 BURD 2 A 97B Level Stop
X S3 Switch
3 2 1 2 1 3 2 1 2 1 ATTACH THE SLEEVE FOR RECEPTACLE.
Display 9 8 4 3
R Hour Meter Count V Operating Switch
BK 2 A 98B Models ▲3,5
䈜Permissible substitutes can be used.
68 0832-10030 1
W4 key & Emergency Switch
Vinyl Tube(Inside Diameter:10mm,Length:300mm,Black)
Turn Signal
W2 Lamp Switch NOTE.7 NOTE.10 67 0832-06050 Vinyl Tube(Inside Diameter:6mm,Length:䖪L2,Black) 1
To W4
NOTE.7 66 6 7
WHGN
W3 Directional Switch
RDWH
66 0832-06010 N
RDBK
RDYE
RDYE Waterproof Vinyl Tube(Inside Diameter:6mm,Length:100mm,Black)
1 V 79C
K3 Level Lamp
24
BKYE Type 2 1 55
2
24
Point'c' 92D Plug 2P 65 37990-46110 Corrugate Tube(φ7) CDP-B907-1 2 ※
RD
Shinagawa Shoko
17 16 68 3 3 3 3 62 28
64 0825-13045 Spiral Tube SPP-13L 1 ※
K2 Laser
Waterproof WH RDYE 1 V 79A Waterproof 1 2 3 4 KITAGAWA INDUSTRIES
46B C 1 24 NOTE.10 BKYE
24
Type 2 1
BKWH䈜
3 2 1 Type GNBU 2
24
Point'c' 92C U,E2 N1,V BK BK
63 35820-00000
RD
RD
Plug 3P 47B C 2 24 Plug 2P Relay Ca1a-DC48V-N 5 Panasonic
RDWH
WHBK
ACA1223 AO1
RDBK
BUYE
BNYE
WHGN
BU To C To A
RDWH
48B C
RDBK
BUYE
3 24 62I 75C 1W,

L
BU
62
To O
※
To A
Register MOSX1C010J(1W,1Ω) 1
EPS Sensor NOTE THE PIN ARRAY YERD 24 1 A 6B Waterproof
Type 2 1 K1 Level Sensor 1 1 1 1 1 1 1
N1,U C
55B
1Ω
61 70002-10230 3 ※
KOA
10A
BKWH䈜
BKWH䈜
BKYE 7I Fuse Comp. 10A

2 Point'a' Point'b'
24
Point'c' 92B Plug 2P A S1,N2 S2,V E2
WHBU
3 3 3 3
YEBU
BUBK
1 2 3 4
52
NOTE THE PIN ARRAY
66 NOTE.10 90B 62H 64K 77B 60 35010-01900 Diode 1G6 2 ※ Nihon Inter
Models ▲1,2,4
I,W1 E1,N2 A N2,E2 E2
59 39110-01350 2
GNWH
BUWH
BNWH
BKWH
GNRD
RDGN
Capacitor(125V 0.022uF) QXL2B223KTPT

BURD
BNRD
Plug 4P
RDYE
Waterproof
BUYE
62E 75B NICHICON

K1 Level Sensor
To N1
To N1
To K1
To K2
To K3
To E1
To E1
3 3 3 3 3 91B 7J 76B
Type
RDWH
RDWH
RDWH
RDWH
YEBK White +
GN
RD
BK
BKYE
BKYE
BKYE
Point'c' N2 C 2 YERD
1 2 3 4 5 6 3 1 Waterproof 88B A
Type 89B A 3
15
15
BKWH BKYE
24 1 A 6B Plug 2P 58 39110-01200 Capacitor(100V 22uF) TVX2A220MAD 1 NICHICON
7H 57B NOTE THE PIN ARRAY 24 24 24 24 24 24 24 24 24 24 24 24 M,P C 2 Point'c' 92B
2 RDGN 24
8 Plug 3P 87B A 1
1 7 4 3 2 8 9 105 6 1112
15
57 70001-28020 No plating N ※ 8
U 1 2 Termial,LA 7009-1334 YAZAKI
64G 39B
SUMITOMO 2 1
Plug 4P Point'b' F C C C C H
56 6189-0131 54 53 Waterproof Accessory 3 4 28 28 28
White 8B 35C 42B 44B 49B 51B 78B D5 E1,E2 P,R Capacitor Type
Plug 3P
56 70001-28010 Termial,LA 7009-1324 No plating 3 ※ YAZAKI 8
59
N2
RDWH
125V 0.022μ
Q
94B 73B 64H RDBK
BKYE
C C C C C C 1
Pressure Sensor
24
A 101B Head Guard(Right) 55 70000-79960 4 JST
RDWH
RDWH
29 28
60B 61B 43B 45B 50B 52B
GNRD 24 2 A 102B Terminal P1.25
1 2
To D5
To D5
3 2 1
Z K4 Tilt Angle
NOTE.11 BKYE Sumitomo Wiring
A 103B
54 3
To A
To A
3
3 4 Tilt Lock Valve GNRD
24
Sensor Models ▲3,5 Seal,Wire 7165-0385 Systems
AMP 174661-2 1 2 3 Plug 6P 99B A 1
WHBU
4 5 6 Red Models ▲3,5 100B A 1 53 37010-23630 Terminal(F) 1500-0110 Tinning 3 Sumitomo Wiring 15
Systems
Waterproof 1
N1 Head Guard(Left)
Models ▲1,2,4 Models ▲3,5
6 5 4 3 21 44 43 52 Housing(3P-F) 6189-0131
Sumitomo Wiring
P Breake Switch
GNWH Waterproof
Y
12 11 10 9 8 7
Type 24 1 D4 71B Systems
Plug 12P WHGN Type 2 1
24 2 D472B Plug 2P Lift Lock Valve Point'c'
51 70001-99800
YAZAKI WH▲ 30 Receptacle 7116-1180 Tinning 2 YAZAKI 51
7123-4113-30 1P 33B C 8
18 1
50 70001-99790
J
Cavity Plug
O Charger Panel
1 Housing(3P-F) 7123-1430 YAZAKI
EPS Motor GNWH 1 Y 71A Pressed Sleeve Detailed Drawing
YAZAKI BU 2 WHGN
3
Plug 2P 1 20
14 15 1P 34B C 9
BK▲ RDYE
24
3 A 10B
A 13B
Waterproof 3 2 Y 72A Green 2 NOTE.12 49 37010-22910 Receptacle 179956-2(Loose Piece)316041-2(Strip Form) Gilding 4 AMP 5
7122-4113-30 24 3 2 1
BKYE 5 Type
A 11B 6 5 4
61 WH
24
24 6 A 12B
Plug 6P
12 13 WHBU 1
48 37010-22890 Housing,Receptacle(2P-Y) 2-179958-2 1 AMP D05200
GN 3 F 67A
46 45 24 4 O78A BNWH 4
47 37010-22880
D4 Control Unit 1
3 F 68A AMP D05200
BUBK Housing,Receptacle(2P-X) 1-179958-2
H
RDBK 2 F 69A
BK䈜(Length:100mm) 62D F,N1 2
Accel Sensor BKWH䈜
3
3 Plug 6P 1 2 3 27
46 37910-01490
I
3 64E
Back Buzzer 66B D3,E2 2
BN Capacitor RDYE 3 5 D6,M F 86A White 4 5 6 Tab 7114-3251 Tinning 1 YAZAKI 9
125V 0.022μ NOTE THE PIN ARRAY BNRD 6 F 70A
RDGN RDGN 3
45 37010-04890 Connector,Receptacle(1P) 7123-4113-30 1
䖪L1
10A YAZAKI 58L
35B C,O
41 40 Waterproof 2 1
Models ▲4,5 1 RD 1 A 20B Type 25 44 37910-01500
28 RDBK 10A
RDBK BKRD
24
24 3 A 21B
Plug 4P 4 3
BN
Ca1a-DC48V-N
63
Receptacle 7116-3251 Tinning 1 YAZAKI 8
WHBK BUWH 10 11 3 1 E1 74B
D1
M Horn 43 37010-04870
65B
62C D1,I 7 24 2 A 22B RDWH Backward Output Relay Connector, receptacle(1P) 7123-4113-30 1
D6 YAZAKI 58L
Models ▲1,2,3 + 2 D3,D5 7D
8
RDYE(Length:200mm) BKWH䈜
WH 24 4 A 23B BKWH䈜
3
3 Plug 4P 1 2
64F D4,P 7 Speed Sensor
3 D3,D4 64D
Yellow 3 4 (Left)
10A YEBK 42 1911-94056 1 AMP 250
G
Capacitor 3 4 D3 5C Sleeve(For two) 1-170823-5
86B D4 NOTE.6
69B D4 8
BUBK 42 40 58 100V 22μ (Traction Motor)
19 NOTE.11 22 41 1911-94054 Sleeve(For one) 170823-2 1 AMP 250
67B D4 1 3 WHBU Ca1a-DC48V-N
1 Plug 2P BN
2 White 68B D4 2 3
BNWH
RDWH
3 1 D2,D6 I
66A
Backward Output Relay
40 1911-94010 Receptacle 41729 With Sleeve 2 AMP 7
D3
2 7C 1 2
BKWH䈜
3
Plug 4P
WHGN
3 3 64C
White 3 4 (Right) 39 1911-94090 Sleeve(For two) 170887-3 N AMP
83B C YEBK
75A N1 1 1 V 75E YEBK 3 4 5B D1,D6
1 3 62A D1 RDBK RDBK N2 62J A,D6 NOTE.6
1 2 Plug 4P
84B C 2 3
RDGN 7G Point'c'
1
1
RDWH RDWH
1
1 E2 7L 38 37910-01720 Plug 170020-3(Loose Piece)170002-5(Strip Form) No plating 1 AMP 2
3 4 White 85B C 3 3
BKWH 73A P WHBU WHBU P 73C
4 74A D6
1
BN NOTE.10 NOTE.10 BN
1
I 66C RDGN 1 26 37 1911-94011 Plug 170020-2 Tinning N AMP 1
57 Models ▲2 58B C
1
BUWH RDGN
1
C 56B Models ▲2 YERD
3
2
C,W4 36B Ca1a-DC48V-N
1 1 C 53B
3
36 1911-94070 11
F Contactor & Fuse 32B C 8
RD▲ Waterproof
Type 75A N1 1 WHGN 䖪L4
65
䖪L3
65
WHGN 1 V 75E
Waterproof
Type
RDWH
BNYE
3
3
3
4 C 54B
A,D3 7B
Plug 4P
Red
1 2 D2 Control Power Supply Relay
35 1911-94057
Sleeve(For two) 170889-2
N
AMP
AMP
NOTE.8 Plug 6P 62A D1 2 24
24
RDBK RDBK
24
2 N2 62J Plug 6P 3 4 NOTE.6 Sleeve(For one) 170889-1
BNRD RDWH RDWH
24
70B D4 7G Point'c' 3 E2 7L 34 37910-01730 No plating N
8 3 24
73A P 4 24 WHBU WHBU
24
P 73C Receptacle 170021-3(Loose Piece)170003-5(Strip Form) AMP 2
GNBK 24 4 RDBK 1 E1,F 62B
96B C 1 3 2 1 74A D6 5 BN BN 5 I 66C 3 2 1 3
23
6 5 4 58B C 6 24
24
BUWH Point'c' RDGN
24
C 56B 6 5 4
YERD 3 2 S1 63A Ca1a-DC48V-N 33 1911-94012 Receptacle 170021-2 Tinning N AMP 1
䖪L5
Models ▲1,3 24 6 Models ▲1,3

35 33 ,4,5 ,4,5 BKWH 1 2 D1 32 37010-22990 Gilding 7 JST 10
L2
150 WHBK
3 4 E2,D3 64B Plug 4P Horn Relay Contact SXH-001G-P0.6
1 3
䖪
50 15B A 2 51
BK
RDWH
3 M 65A Black 3 4 NOTE.6 31 70001-00500 1 JST XH
1 2 3 Plug YEBU BU▲ 1 U,E2 7K
Stop & Tail Housing XHP-10
E2
Stop & Tail 4B A 3 51 8 C 31A BKWH䈜
3P
E1 Lamp(Left)
1 D1 64A
YAZAKI 2.3 Connector
7123-1430 67
BUYE 1 U 76A Lamp(Right)
RDWH
NOTE THE PIN ARRAY
30 37010-21470 Receptacle 179461-5(Loose Piece)170032-5(Strip Form) Tinning 55 AMP 3
Power Supply BNYE 1
B
1 3 D6,D5 7E
51 U 77A RDWH 24
29 37010-21450
200
NOTE.10 Terminal 3 2 D5,

7F
Ca1a-DC48V-N Housing, plug(6P Red) 171898-9 1 AMP 250
D5
Point'c'
100 100 YEBU 3 4 P 94A Plug 4P 1 2 Brake Relay 28 37010-21420 Housing, plug(6P Black) 171898-2 1 AMP 250
WHRD 3
Point'a'
3 A 3B Green 3 4 NOTE.6 27 37010-21410 1 AMP 250
60 Housing, plug(6P White) 171898-1
NOTE THE PIN ARRAY
26 37010-21300 Housing, plug(4P Red) 172134-9 1 AMP 250
25 37010-21290 Housing, plug(4P Yellow) 172134-7 1 AMP 250
24 37010-21280 1 AMP 250
WHGN
GNWH
GNWH
Housing, plug(4P Green) 172134-4

BNWH
BUWH
BNWH
BUWH
BKWH
BKWH
GNRD
RDGN
RDGN
RDGN
RDGN
GNBU
GNBK
BURD
BNRD
YERD
RDYE
RDYE
BUBK
BUBK
BNYE
BUYE
BUYE
YEBK
WH▲
RD▲
BU▲
BK▲
WH
RD
BN
BU
23 37010-21270
BK
BK
BK
Housing, plug(4P Black) 172134-2 1 AMP 250

22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 5 5 5 5
5 1 2 3 4 5 6 7 8 9 10 11 29 30 12 13 14 15 16 17 18 38 19 39 40 20 33 34 35 21 22 23 24 25 26 27 28 31 32 36 37 1 2 1 2 22 37010-21260 Housing, plug(4P White) 172134-1 4 AMP 250
GNRD
WHGN
WHGN
GNWH
GNWH
GNWH
GNWH
WHRD
RDWH
WHBU
WHBU
RDWH
BUWH
BUWH
BUWH
WHBK
WHYE
WHBK
RDBK
BKWH
GNRD
BKYE
RDGN
BURD
YERD
BKRD
YEBU
RDYE
YEBU
BUYE
YEBK
YEBK
F
BKYE
F W4 O R F F O O A L O O D2 N2 N1 X O J
49 21 37010-21720 Housing, plug(2P Red) 172130-9 1 AMP 250
WH
WH
RD
RD
RD
RD
BU
BU
BK
BK
BK
BK
35A 37A 39A 41A 83A 85A 43A 45A 17B 47A 49A 51A 53A 55A 57A 59A 61A 32A 33A
D2 S2 X F F O O A L L O O D2 E2 E1 O Point'a' B J 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 20 37010-21700 Housing, plug(2P Green) 172130-4 1 AMP 250
31B 34A 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 10 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 12 1314 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 3 11 10 4 5 6 7 8 15 1314 12 16
36A 38A 40A 96A 84A 42A 44A 16B 46A 48A 50A 52A 54A 56A 58A 60A 95A
3
W3 E1 U V D2 H H Point'a' C X G G W3 Q T T S3 T Z K4 K4 Point'c' 19 37010-21680 Housing, plug(2P White) 172130-1 2 AMP 250
2P-Y 2P-X 1A 4A 90A 93A 7A 10A 12A 95B 16A 18A 20A 22A 24A 89A 25A 27A 98A 29A 99A 101A 103A 7M
Receptacle Receptacle
W3 D5 D3 U K1 Point'c' H H W3 E1 C X G G Q Q T S3 T T
18 37010-21000 Seal(Cavity Plug) 172748-2 1 AMP
Z K4
Point'b'
4 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2A 3A 5A 91A 6A 92A 11A 13A 14A 15A 17A 19A 21A 23A 87A 88A 26A 97A 28A 30A 100A 102A 17 70000-79650 Seal(Rubber Plug) 900324-4 N AMP
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 8A
48
16 37010-23510 Receptacle 171699-1(Loose Piece)171630-1(Strip Form) Tinning N AMP 24
47 Models ▲3,5
15 37010-23170 Plate, double lock(12P) 174662-7 1 AMP
C EPS Controller CN5 CN6 CN7 CN8 CN11 CN12
14 37010-23190 Housing,Plug(12P) 174661-2 1 AMP
5 6 7 8 11 12 13 N
10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 37010-20800 Plate, double lock(6P) 174263-7 AMP
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 12 37010-20900 Housing, plug(6P) 174262-2 N AMP
11
2 1 A MPU Board
Models ▲3,5
10
37010-20790 Plate, double Lock(4P) 174258-7 2 AMP
<NOTE> NOTE.7
Capacitor(No Palarity)
37010-20890 Housing, plug(4P) 174257-2 2 AMP
Fuse
1.Strand part at the pitch of 25 mm and below. 9 37010-20780 Plate, double lock(3P) 174358-7 N AMP
AC125V 10A
2.Refer to NIS B7038 for wire treatment. Vinyl Tube 8 N
AC125V 10A 3.5 Vinyl Tube 37010-20880 Housing, plug(3P) 174357-2 AMP
3.Refer to NIS A4010 for drawing instruction.
About 40
Fill the silicon adhesive

Heat-Shrinkable Tubing(Colorless)
4.All pin layout shows of connector the view from terminal insert side. AC125V 10A in vinyl tube. 7 37010-20770 Plate, double lock(2P) 174353-7 5 AMP
Models ▲4,5 1 ES1000-1 Parallel splice
5.The electric wire table is shown in the PARTS,HARNESS(E0000-37211). (RAYCHEM)Permissible Substitute 6 37010-20870 Housing, plug(2P) 174352-2 5 AMP
Models ▲1,2,3 8
6.Relay shall not be tied to the main harness. 5 70000-62380 Receptacle 1318143-2(Loose Piece)1123343-2(Strip Form) Tinning 34 AMP 22
Tie-Wrap
7.Display the alphabet or number with description or stamping in immortal ink. 30 40
4 70001-00490 1 AMP 025
Tie-wrap Soldering Tie-Wrap Housing, plug(40P) 1318389-1
8.Fuse should be tied together in the form of concentric circle like Fig.1. Clamp
Fig.1 Fig.2 Fig.3 Fig.4 3 37010-21490 Receptacle 175061-2(Loose Piece)173716-2(Strip Form) Gilding N AMP 6
9.Winded by spiral tube at 2±1mm-intervals as shown in Fig.2.
Both ends should be tied up by tie-wrap. 2 37010-21020 Housing, plug(20P) 175967-2 N AMP 040
10.Coverd by corrugate tube / vinyl tube. Both ends should be tied up by tie-wrap. 1 37010-21010 Housing, plug(16P) 175966-2 N AMP 040
11.Solder the installation of the capacitor of the speed sensor and HARNESS COLOR GROUND
the pressure sensor as shown in Fig.3. STRIPE
And fill the silicon adhesive in the vinyl tube. BK BLACK YE YELLOW BN BROWN
Harness, body 7- 3.
12.Harness branches treatment should be like Fig.4.
13.Lead Wire WH WHITE GN GREEN BU BLUE
䈜 :AVS 0.85 mm2 Ex. 'BKWH' = GROUND:BLACK,
▲ :UL-1015 AWG12 STRIPE:WHITE
other :AVSS 0.5mm2 RD RED
90 With Parking brake alarm (All models) 7-3-2.

E0000-37201-0E
Wiring (Diagrams) 7
CN5
CN6
MPU board
CN7
CN8
CN1 CN2 CN11 CN12 F+

Battery (+)
NA
Battery (-)
6 6 Main controller
CN-D
CN-H GNRD 2P 2P
12P BKWH 12P
Reference:
Harness mark/color
Red RD
Black BK
Green
Yellow
GN
YE
HU HV TU TV
4P 4P 4P
4P
White WH
Brown BN
Blue BU
Gray GY
Pink PK
Orange OG
Ex) BKWH (=Black/White)

Black colored harness with White line.
For connecting blower
Controller harness
2P
WH
White line
Black color
6P WH
Cap U2 W2 V2 U1 W1 V1
NOTE Hydraulic Hydraulic Hydraulic Traction Traction Traction
1)Terminal symbol phase U phase W phase V phase U phase W phase V
6 :Terminal 7009-1323-02 2P GN
Cap
External terminal
Controller wiring 7- 4.
FB10CA1-30CA1/FB10HCA1-25HCA1 7-4-1.
54001-79151-0E
91
7 Wiring (Diagrams)
NOTE) Line No. From To Color Length

(On connector, indicate the type (On connector, indicate the type
with undamped ink.)
1.Lead wires 1A 1B A1 22 15 K1 RDH# 280
with undamped ink.)
CN1 CN2 With # :AVSS 0.3 sq 2A 2B A1 22 15 K1 BKH# 280
With * :AVS 0.85 sq
A MPU
3A 3B A1 K1
board BUH# 280
A MPU board 22 15
(CN1) (CN2) Without indication: AVSS 0.5 sq 4A 4B A1 22 15 K1 WHH# 280

14 13 12 11 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 2.All pin arrangement shows the view from terminal inserting side. 5A 5B A1 22 15 K1 RDBKH# 280
28 27 26 25 24 23 22 21 20 19 18 17 16 15 28 27 26 25 24 23 22 21 20 19 18 17 16 15
3. Braided wires under 25mm pitch. 6A 6B A1 22 15 K1 BKRDH# 280
4.Impress or write marks on connectors with undamped ink as 7A 7B A1 22 15 K1 BUWHH#
1A 3A 5A 7A 9A 11A 13A 15A 17A 19A 21A 23A 25A 27A 29A 31A 33A 35A 37A 39A 41A 43A 45A 47A 53A 55A 280
indicated in the pin cunfiguration. 8A 8B A1 22 15 K1 WHBUH# 280
K1 K1 K1 K1 K1 K1 C B B D J2 I H I K2 K2 K2 K2 K2 K2 F E E G I I 5.All pins arrangement of connectors indicates the view from terminal inserting side.
9A 9B A1 22 15 K1 RDYEH# 280
2A 4A 6A 8A 10A 12A 14A 16A 18A 20A 24A 26A 28A 30A 32A 34A 36A 38A 40A 42A 44A 46A 48A 54A 56A 6.All of the mark bands indicated in this diagram are not necessary.
10A 10B A1 22 15 K1 BKYEH# 280
K1 K1 K1 K1 K1 K1 C B D D I H I K2 K2 K2 K2 K2 K2 F E G G I J1 11A 11B A1 22 15 K1 BURDH# 280
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 12A 12B A1 22 15 K1 WHRDH# 280
Reference:
Harness mark/color 13A 13B A1 22 15 C BNYE1# 340
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22
Red RD 14A 14B A1 22 15 C BKWH1#
Black BK 340
RDT#
BKT#
BUT#
WHT#
RDBKT#
BKRDT#
BUWHT#
WHBUT#
RDYET#
BKYET#
BURDT#
WHRDT#
BNYE2#
BKWH2#
RDYE2#
YERD2#
BK2#
RDBK2#
BU2#
BKRD2#
GNWH
WHGN
RD
BKWH
RDH#
BKH#
BUH#
WHH#
RDBKH#
BKRDH#
BUWHH#
WHBUH#
RDYEH#
BKYEH#
BURDH#
WHRDH#
BNYE1#
BKWH1#
RDYE1#
YERD1#
BK1#
RDBK1#
BU1#
BKRD1#
GNRD
BNRD
BU
RDGN
BUBK
WHBU
BNWH
Green GN 15A 15B A1 22 10 B RDYE1# 280
Yellow YE
White WH 16A 16B A1 22 10 B YERD1# 280
Brown BN
17A 17B A1 22 10 B BK1# 280
Blue BU
Gray GY 18A 18B A1 22 10 D RDBK1# 300
Pink PK
Orange OG 19A 19B A1 22 10 D BU1# 300
20A 20B A1 22 10 D BKRD1# 300
Black colored harness with White line. 21A 21B A1 22 6 J2 GNRD 310
23A 23B A1 22 3 I GNRD 380

24A 24B A1 I BU
Current sensor
22 3
380
B (Hydraulic phase U)
F
25A 25B A1 22 3 H RDGN 820
C
Thermostat Thermostat White line
(Hydraulic FET) (Traction FET) 26A 26B A1 22 3 H BUBK 820
HU 27A 27B A1 22 3 I WHBU 380
1 2 3 4 10 11
Current sensor 28A 28B A1 22 3 I BNWH 380
E
Black color
D
1 2 Current sensor 1 2
(Hydraulic phase V) (Traction phase U) 29A 29B A2 22 15 K2 RDT# 280
12
2P 2P 30A 30B A2 22 15 K2 BKT# 280
4P HV TU 31A 31B A2 22 15 K2 BUT# 280
G
1 2 3 4 1 2 3 4 Current sensor
13B 14B 41B 42B (Traction phase V) 32A 32B A2 22 15 K2 WHT# 280
17B 8 9 33A 33B A2 22 15 K2 RDBKT# 280
15B 16B
A1 J2 Battery (+) A1
1
A1
2 4P 4P
A2
1
A2
2
1 2 3 4
TV 34A 34B A2 22 15 K2 BKRDT#
BUWHT#
280
35A 35B A2 22 15 K2 280
15 15 15 15
A1 A1 36A 36B A2 22 15 K2 WHBUT# 280
1 2 3 4 21B 20B 45B 37A 37B A2 22 15 K2 RDYET# 280
16
J1 Battery (-) 4P
BNYE2#
BKWH2#
A1 A1 A2 38A 38B A2 22 15 K2 BKYET# 280
10 10 10
18B 19B 43B 44B BURDT#
BNYE1#
BKWH1#
39A 39B A2 22 15 K2 280
6
RDYE1#
YERD1#
BK1#
A1 A1 A2 A2 48B 40A 40B A2 22 15 K2 WHRDT# 280

56B 1 2 3 4 1 2 3 4 41A 41B A2 F
A2 22 15 BNYE2# 390
GNRD
A2,I 46B 47B 42A 42B A2 22 15 F BKWH2#

10 10 10 10 10 10 390
A2 A2 43A 43B A2 22 10 E RDYE2# 200
6
RDYE2#
YERD2#
BK2#
RDBK1#
BU1#
BKRD1#
1 2 3 4 44A 44B A2 22 10 E YERD2# 200
45A 45B A2 22 10 E BK2# 200
10 10 10
BKWH/BKWH* 46A 46B A2 22 10 G RDBK2# 320
47A 47B A2 G
RDBK2#
BU2#
BKRD2#
22 10 BU# 320
48A 48B A2 22 10 G BKRD2# 320
53A 53B A2 22 3 I GNWH 480

54A 54B A2 22 3 I WHGN 480
55A 55B A2 22 3 I RD 480
56A 56B A2 22 6 J1 BKWH 260
56C I 3 BKWH* 500
14 15
RDGN
BUBK
Be careful of terminal arrangement. Be careful of terminal arrangement.
BKH# BKT#
15 1 A1 2B 15 1 A2 30B 3 3
RDH# RDT#
BKWH*
GNWH
WHGN
WHBU
BNWH
A1 1B A2 29B AVS 0.85sq

BNRD
15 7 15 7 19 Wire, lead
BKYEH# 6 7 8 BKYET# 6 7 8 1 2
A1 10B A2 38B
RD
BU
15 2 15 2 Wire, lead AVSS 0.3sq

RDYEH2# RDYET# A1 A1 18
15 8 A1 9B 15 8 A2 37B
BKRDH# BKRDT# 25B 26B 17 Wire, lead AVSS 0.5sq
3 3 3 3 3 3 3 3 15 3 A1 6B 15 3 A2 34B
RDBKH# RDBKT# 16 70001-28000 Terminal, LA LA106 7009-1323-02 E0000-23990 2
YAZAKI
6
15 9 A1 5B 15 9 A2 33B 3 4
WHH# WHT# Plug
15 70000-56831 Receptacle 179592-2 177914-2
High contact AMP
15
1 2 3 4 5 6 1 2 15 4 A1 4B CN-H 15 4 A2 32B CN-D 2P pressure type 28
BUH# BUT# WH AMP
15 10 A1 3B 15 10 A2 31B 14 70000-56870 Plate, double lock (6P) 353891-1 4
A1 A1 A1 A2 WHRDH# WHRDT#
15 5 A1 12B 15 5 A2 40B 13 70000-56860 Plug, housing (12P) 917354-1
AMP
BURDH# BURDT# 1 2
24B 28B 23B 54B 15 11 A1 11B 15 11 A2 39B AMP
WHBUH# WHBUT# 2 12 70000-56840 Plate, double lock (2P) 177918-1 2
A1 J1 A2 A2 15 6 A1 8B (On connector, indicate the type 15 6 A2 36B (On connector, indicate the type AMP
BUWHH# with undamped ink.) BUWHT# with undamped ink.) 11 70000-56850 Plug, housing (2P) 177898-1 2
15 12 A1 7B 15 12 A2 35B
H
27B 56C 55B 53B 10 37010-22990 Contact BXH-001G-P0.6 JST
10
SXH-001G-P0.6 12
Blower JST
cap cap 9 37010-21960 Housing XHP-4 4
6PWH 2P AMP
1 2 3 4 5 6 1 2 3 4 5 6 8 37010-24320 Tab 170349-2 8 3
GN FET FET
3 2 1 1
7 8 9 10 11 12
(The view from terminal inserting side.)
K1 (CN-H) 7 8 9 10 11 12 K2 (CN-D) 7
6
37010-21750 Housing, cap (2PGN) 172129-4 1
AMP
(The view from terminal inserting side.)

6 5 4 2
CN-H(Hydraulic) CN-N(Traction) 5 37010-21360 Housing, cap (6PWH) 172129-4 1
AMP
7 16 4 37010-24330 Receptacle 170384-2 2

AMP
3
I
AMP
7 5 3 37010-21680 Housing, plug (2PWH) 172130-1 1
External terminal 2 70000-62380 Receptacle 1318143-2 1123343-2
025 AMP
22
with plating 51
AMP
1 70001-59770 Housing, plug (28P) 1565380-1 2
Controller harness 7- 5.
FB10CA1-30CA1/FB10HCA1-25HCA1 7-5-1.
54001-79141-2E
92
Wiring (Diagrams) 7
6 4
䈜FB30CA1
NOTE
1)WHEN INSTALLING 䐥䐦 FET MODULE TO 䐟HEAT SINK,
BE SURE TO APPLY THERMAL CONDUCTION COMPOUD [G-747](SHIN-ETSU SILICONES)
1 TO THE ENTIRE CONTACT SURFACE.
2)AFTER INSTALLING THE WASHER TO 䐬 TERMINAL AS SHOWN IN THE FIGURE A,
12 䈜FB10CA1-28CA1/FB10HCA1-25HCA1 4-Ø12 APPLY LOCTITE[242] OR EQUIVALENT TO THE SCREWS TO PREVENT LOOSENESS.
3)IMPRESS A UNIT TYPE TO THE SPECIFIED POSITION WITH UNDAMPED INK.
(EVEN THE SEAL IS AVAILABLE. A DETAILED POSITION IS LEFT TO YOUR DIVISION.)
4)FIX CAPACITOR COMP.,(2) TO THE FET MODULE WITH THE SILICON ADHESIVE.
13 14 NOTE.5
(REFER TO FIG.B)
15 16 22 5)ATTACH TO 䐠 BOARD COMP.,MPU(REFER TO FIG.C).
NOTE.4 21 䈜ONLY FB30CA1
3 2
9 8
7 9
NOTE.3
NUT,SPRING CAPACITOR COMP.,(2)
54002-04170 SILICON ADHESIVE
䋻
WASHER,PLAIN
10
UPPER SIDE
CAPACITOR COMP.
P N
6 5
19 20
WASHER,LOCK
U2 W2 U1 W1 V1 (䈜) U V W
V2
䈜FB10CA1-28CA1/FB10HCA1-25HCA1 䠖123 FIG.A FIG.B

䈜FB30CA1 䠖125.8
11 17 18
(10)
䠳䠝䠮䠪䠥䠪䠣
22
(10) 2
Part Number Quantity:N Maximum Current
Truck Models Specification Part Number Part Model
1 SINK ,HEAT 2 BOARD COMP.,MPU 4 BRACKET 5 BRACKET 7 MODULE,FET 8 MODULE,FET 12 CAPACITOR 21 CAPACITOR 22 LABEL, Travel Hydrauric FIG.C
,BOARD(1) ,BOARD(2) COMP. COMP.(2) WARNING
FB10CA1-28CA1 54002-69322-0 CU114-60B 70000-56750 400A

600A (75V)
54002-63870 54000-51550 54000-51560 70000-56760 54002-63880 0 PC (75V)
FB10HCA1-25HCA1 STD 54002-69332-0 CU114-61B 80009-08202 70000-56760 600A
(75V)
600A 600A 25 32390-12100 GREASE,SILICON G-747 (unillustrated) 1 Shin-Etsu Chemical
(75g)
FB30CA1 54002-69342-0 CU114-62B 54000-67541 54001-23090 54001-23100 70000-86750 70000-86750 54000-82753 1 PC (100V) (100V) 24 54001-79151 WIRING,CONTROLLER (unillustrated) 1
400A 23 54001-79141 HARNESS,CONTROLLER (unillustrated) 1
FB10CA1-28CA1 54002-69352-0 CU114-63B 70000-56750 (75V) 22 54002-19701 LABEL ,WARNING
54002-63870 54000-51550 54000-51560 70000-56760 54002-63880 600A
0 PC (75V) 21 54002-04170 CAPACITOR COMP.,(2)
FB10HCA1-25HCA1 OPT 54002-69362-0 CU114-64B 80009-08212 70000-56760 600A
(75V) 20 70000-59250 NUT,SPRING for installing
M8 the bar 6 Sakamura Industries
19 0000-72008 WASHER,PLAIN for installing

12
FB30CA1 54002-69372-0 CU114-65B 54000-67541 54001-23090 54001-23100 70000-86750 70000-86750 54000-82753 600A 600A the bar
1 PC (100V) (100V) 18 0016-05014 BOLT,W/WASHERS for installing
2
0 PC the terminal
400A 17 54000-65190 TERMINAL COMP. 1

FB10CA1-28CA1 54002-69382-0 CU114-70B 70000-56750 (75V) 16 70000-59250 NUT,SPRING for installing
M8 the terminal 3 Sakamura Industries
54002-63870 54000-51550 54000-51560 70000-56760 54002-63880 600A

0 PC (75V) 15 0000-70008 WASHER,LOCK for installing
3
FB10HCA1-25HCA1 STD CS 54002-69392-0 CU114-71B 80009-08222 70000-56760 600A the terminal
(75V) 14 0000-72008 WASHER,PLAIN for installing

the terminal 3
600A 600A 13 24200-63030 TERMINAL 3
FB30CA1 54002-69402-0 CU114-72B 54000-67541 54001-23090 54001-23100 70000-86750 70000-86750 54000-82753 1 PC (100V) (100V) 12 54002-63880 CAPACITOR COMP. 1
11 54000-52010 BAR,LEAD(1) 2
FB10CA1-28CA1 54002-69412-0 CU114-73B 70000-56750 400A
(75V) 10 54000-51600 SENSOR COMP.,CURRENT 4
54002-63870 54000-51550 54000-51560 70000-56760 54002-63880 600A
0 PC (75V) 9 0016-06012 BOLT,W/WASHERS for installing
22
FB10HCA1-25HCA1 OPT CS 54002-69422-0 CU114-74B 80009-08232 70000-56760 600A the FET/bar
(75V) 8 MODULE,FET 1 Mitsubishi Electric
7 70000-56760 MODULE,FET 1 Mitsubishi Electric
FB30CA1 54002-69432-0 CU114-75B 54000-67541 54001-23090 54001-23100 70000-86750 70000-86750 54000-82753 600A 600A
1 PC (100V) (100V) 6 0016-06012 BOLT,W/WASHERS for installing
the bracket 4
5 BRACKET,BOARD(2) SGCC 1
FB10CA1-28CA1 54002-69442-0 CU114-76B 70000-56750 400A
(75V) 4 BRACKET,BOARD(1) SGCC 1
54002-63870 54000-51550 54000-51560 70000-56760 54002-63880 1 PC 600A
0 PC (75V) 3 0016-04010 BOLT,W/WASHERS for installing
the board 4
FB10HCA1-25HCA1 EEC 54002-69452-0 CU114-77B 80009-08242 70000-56760 600A
(OPT CS) (75V) 2 BOARD COMP.,MPU 1
1 SINK,HEAT A6063SS-T5
1
FB30CA1 54002-69462-0 CU114-78B 54000-67541 54001-23090 54001-23100 70000-86750 70000-86750 54000-82753 600A 600A A5052-H112
1 PC (100V) (100V) SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS
Main controller 7- 6.
FB10CA1-30CA1/FB10HCA1-25HCA1 7-6-1.
E0000-46912-0E
93
7 Wiring (Diagrams)
EPS controller
Line Connector
Charger panel No. CN □ Pin No.
RDYE Power supply

Refer to note 2. RY 1 31
to Key SW
Install surely Charger, switch BUWH Auto
RDYE
AUT 1 12
BURD
LED1 1 33 LED1(Auto)
RD
GNWH
<4> RSV 1 14 Reserve
GN
GNRD
Earth terminal LED3 1 35 LED3(Reserve)
BNWH
EQU 1 13 Equal
15P BNRD
LED2 1 34 LED2(Equal)
BK
STP 1 15 Stop
RD <1> BUYE
MC 1 32 Mctt.
BKWH VN 1 20 Control GND
WH <2> Relay 1G6
RDGN
1 2 3 Charger SW
BK <3> Connector
Line
No. CN □ Pin No.
Receptacle 4 5 6
BKWH
GND 1 10 GND
BUYE
Battery + BK
Mctt 1 14 Mctt
SW4 1 9 Stop switch
Refer to note 3. CA1-DC48V-N
WH
BNRD
RD
BK
X LED3 1 8 LED3
Wire, receptacle Panasonic BNWH
SW3 1 7 Equal switch
6PBK GNRD LED2
LED2 1 6
GNWH Reserve switch
SW2 1 4
BURD
LED1 1 3 LED1
Fuse Plug BUWH SW1 1 2 Auto switch
RDBU RY 1 12 Interlock relay
RDYE VB 1 13 Mctt drive power supply
1 2 3 AC1 1 1 AC1(400V)
RD
4 5 6 AC2 1 5 AC2(200V)
WH
RD
BK
BK AC3 1 11 AC3
(Viewed from
RD
RD
RD
BK
WH
terminal inserting side.) Mctt AC4 1 15 AC4
Connector
<7>
<6>
<5>
RD
BK
RD RD R U GN
AC
WH
RD
BK
WH WH S V WH Transformer
3 φ
The first side
200V BK T W BK
BK Reference:
A1
Harness mark/color
1 3 5 13 Red
Black
RD
BK
GN Fuse
Contactor
Green GN
Yellow YE
White WH
Brown BN
System wiring
Blue BU
2 4 6 14 A2 Harness, BC Gray
Pink
GY
PK
Orange OG

WH
RD
BK
WH
NOTE)
Harness, charger (1) 1.Electric wires (without indication) White line
:AVS/AVSS 0.5 mm2

:KIV 0.75 mm2
Black color
:KIV 3.5 mm2 (5.2-7.0 kVA) / KIV 5.5 mm2 (10.0/12.0 kVA)
2.Install in the panel and set up earth terminal (GN)
Water proof of the receptacle as shown in the figure below. 3.Connect the electric wire with the receptacle as follows.
Transformer primary-side 12P Make sure that there is continuity between
the earth terminal and the charger panel after assembling. Electric wire Round head screw
Panel Grommet ·A naked electric wire is 10±1mm.
GN ·Tightening torque of round head screw
Harness, body Plug Terminal is 0.98-1.18N·m.
Solderless terminal
Install with spring washers and nuts.
(It is not available to use plain washer and lock washer.)
BC (200V) 7- 7.
Wiring FB10CA1-30CA1/FB10HCA1-25HCA1 7-7-1.
54001-26581-0E
94
Wiring (Diagrams) 7
NOTE) Reference:
D Relay 1.Electric wires 2
Harness mark/color
:AVSS0.5mm Red
Black
RD
BK
2 Green GN
5 10 :KIV0.75mm Yellow
White
YE
WH
1 2 3 2.All pin arrangement shows the view from electric wire inserting side. Brown
Blue
BN
BU
3.The figure shows the method of connecting the diode. Gray

Pink
GY
PK
4 5 6 (As for the joint, soldering is also possible. )
Orange OG
Fit the CA relay. Ex) BKWH (=Black/White)

4. :Braided wires under 25mm pitch.
Plug
6PBK Vinyl tube (Heatproof type)
Diode
D B A,B A,D A (Cover the electric wire.) White line
Heat contraction tube (Colorless)
3C 4A 2B 3B 1B
ES1000-2(Raychem) Vinyl tube (Heatproof type)
3 6 1 2 4 or equivalent (Cover the splicing.) Black color
3 3 3 3 3
6
Line No. From To Color Length
RDGN
RDGN
RDBU
RDYE
Splicing
RD
P1.25 1A 1B A 24 3 D RD 250
2A 2B A 24 3 D RDYE 250
13 12 11 9 200
2C B 13
3A 3B A 24 3 D RDGN 250
200
3C D 3
4A 4B D 3 13 B RDBU 200
5A 5B A 24 13 B BUYE 250
GNWH
BUWH
BNWH
BKWH
GNRD
RDBU
BURD
BNRD
RDYE
BUYE
GNWH
WH
BUWH
BNWH
BKWH
RDGN
GNRD
RD
RD
BURD
BNRD
BK
RDYE
BUYE
6A 6B A 24 13 B BUWH 250
WH
RD
BK
BK
RD
BK
7A 7B A 24 13 B BNWH 250
24 24 24 24 24 24 24 24 24 24 24 24 13 13 13 13 13 13 13 13 13 13 13 13 13 13
1 7 4 3 2 8 9 10 5 6 11 12 1 5 11 15 2 7 4 9 12 13 14 3 8 6 10 8A 8B A 24 13 B GNWH 250
7 B B C 4
2 D B B B B B
Be careful of 15A 16A 14A
C C A A D A A
9A 9B A 24 13 B BK 250
15 2A 5A 7A 9A 11A 13A 14C 16B 7B 9B 2C 11B 13B
pin arrangement. C,B
Be careful of BKWH
D D B B B B 14B C A A D A A A
pin arrangement.
10A 10B A 24 13 B 250
1A 3A 6A 8A 10A 12A 8 15B 6B 8B 4B 5B 12B 10B 11A 11B A 24 13 B BURD 250
AMP 174663-2 JST
ELP-15V
12A 12B A 24 13 B BNRD 250
C Contactor 13A 13B A 24 13 B GNRD 250
Water proof cap 12P (15P)
14A 14B C C RD 130
1 14
3 320
1 2 3 4 5 6
1 2 3 4 5 14C B 13
6 7 8 9 10
7 8 9 10 11 12 15A 15B C 13 B BK 240
A Harness, body 11 12 13 14 15
WH
16A 16B C 13 B 240
B Switch board
AMP JST
15 70000-79650 Seal (stopper) 900324-4 12 8 1912-04047 Terminal 2-M4X 1
173600-1 AMP
24
JST
14 37010-23520 Tab 171631-1
12 7 1912-04049 Terminal 1.25-M4X 3
Heat contraction tube 179461-5 AMP
13 6 37010-21470 Receptacle 170032-5 5 3
AMP
12 Vinyl tube 5 37010-21420 Housing, plug 6PBK 171898-2 1
JST
11 70000-79960 Sleeve P1.25 2 JST
4 37010-23810 Contact, socket SLF-41T-P1.3 14 13
Panasonic JST
10 35820-02250 Relay CA1-DC48V-N 1 3 70000-97840 Housing, plug ELP-15V 1
Nihon inter AMP
9 35010-01900 Diode 1G6 1 (or equivalent) 2 37010-23160 Plate,double lock (12P) 174664-7 1
AMP
1 Housing, cap 12P 1
37010-23180 174663-2
BC (200V) 7- 7.
Harness FB10CA1-30CA1/FB10HCA1-25HCA1 7-7-2.
54001-95450-0E
95
7 Wiring (Diagrams)
EPS controller
Connector
Line
No. CN □ Pin No.
RDYE
Charger panel
RY 1 31 Power supply
to Key SW
BUWH Auto
Refer to note 2. AUT 1 12
RDYE
BURD LED1 1 33 LED1
RD
Install surely. Switch board GNWH
RSV 1 14 Reserve
GNRD
LED3 1 35 LED3
BNWH
<4> EQU 1 13 Equal
GN
BNRD LED2
LED2 1 34
Earth terminal BK
STP 1 15 Stop
15P BUYE
MC 1 32 Mctt.
BKWH
1G6 VN 1 20 Control GND
RD <1>
SW board
RDGN
WH <2> Relay Line Connector
No. CN □
1 2 3 Pin No.
BK <3>
BKWH GND
GND 1 10
BUYE Mctt
Mctt 1 14
Receptacle 4 5 6
Battery + BK
SW4 1 9 Stop switch
Refer to note 3. BNRD
LED3 1 8 LED3
BNWH
CA1-DC48V-N GNRD
SW3 1 7 Equal switch
X LED2 1 6 LED2
Panasonic
WH
WH
BK
RD
GNWH
Wire, receptacle BURD
SW2 1 4 Reserve switch
96 5 3 1 6PBK LED1 1 3 LED1
BUWH
SW1 1 2 Auto switch
RDBU
RY 1 12 Interlock relay
Plug RDYE
RD
VB 1 13 Mctt drive power supply
AC1 1 1 AC1(400V)
95 6 4 2 AC2 1 5 AC2(200V)
1 2 3 BK
AC3 1 11 AC3
4 5 6
WH
WH
RD
BK
WH
Mctt AC4 1 15 AC4
(Viewed from terminal inserting side.) 95 96
WH
RD
RD
RD
BK
Connector
RD
BK
1 2 RD R U
<7>
<6>
<5>
RD GN
AC Transformer
Ø WH 3 4 WH S V WH the first side
3 Reference:
WH
RD
BK
Harness mark/color
400V BK 5 6 BK T W BK Red RD
Black BK
Green GN
Thermal relay Yellow YE
White WH
GN
1 3 5 21 A1 Brown
Blue
BN
BU
Gray GY
Pink PK
Contactor System wiring
Orange OG

2 4 6 22 A2 Harness, BC
NOTE)
1.Electric wires (without indication) White line
WH
RD
BK
:AVSS0.5mm2
WH
:KIV0.75mm2 Black color

:KIV5.5mm2
2.Install in the panel and set up earth terminal (GN)
of the receptacle as shown in the figure below. 3.Connect the electric wire with the receptacle as follows.
Harness, charger(1) Make sure that there is continuity between
Water proof the earth terminal and the charger panel after assembling. Electric wire Round head screw
Transformer 12P Grommet ·A naked electric wire is 10±1mm.
primary side Panel
GN ·Tightening torque of round head screw
Plug Terminal is 0.98-1.18N·m.
Harness, body
Solderless terminal
Install with spring washers and nuts.
(It is not available to use plain washer and lock washer.)
BC (400V) 7- 8.
Wiring FB10CA1-30CA1/FB10HCA1-25HCA1 7-8-1.
54001-33521-0E
96
Wiring (Diagrams) 7
D Relay NOTE) Reference:

Harness mark/color
1.Electric wires Red
Black
RD
BK
5 11 :AVSS 0.5 mm2 Green
Yellow
GN
YE
White WH
1 2 3 :KIV 0.75 mm2 Brown BN
Blue BU
4 5 6 2.All pins arrangement show the view from electric wire inserting side. Gray
Pink
GY
PK
3. :Braided wires under 25mm pitch.

Orange OG
Install the CA relay.
Plug 4.The figure below shows the method of connecting the diode.
6PBK (As for the joint, soldering is also possible. )

D B A,B A,D A Diode Vinyl tube (Heatproof type)
(Cover the electric wire.)
3C 4A 2B 3B 1B Heat contraction tube (Colorless) White line
ES1000-2 (Raychem) Vinyl tube (Heatproof type)
3 6 1 2 4 (Cover the splicing.)
or equivalent
9 3 3 3 3 3
Black color
6
splicing
RDGN
RDGN
RDBU
RDYE
P1.25 Line No. From To Color Length
RD
1A 1B A 24 3 D RD 250
WH
16A B
2A 2B A 24 3 D RDYE 250
E Thermal relay 14 13 12 10
200
2C B 13
3A 3B A 24 3 D RDGN 250
200
3C D 3
4A 4B D 3 13 B RDBU 200
5A 5B A 24 13 B BUYE 250
6A 6B A B 250
GNWH
24 13
BUWH
BNWH
BKWH
BUWH
RDGN
GNRD
GNWH
BURD
BNRD
BUWH
BNWH
RDYE
BKWH
BUYE
GNRD
RDBU
BURD
BNRD
RDYE
BUYE
RD
RD
RD
WH
BK
BK
RD
BK
BK
7A 7B A 24 13 B BNWH 250
24 24 24 24 24 24 24 24 24 24 24 24 13 13 13 13 13 13 13 13 13 13 13 13 13 13
8A 8B A 24 13 B GNWH 250
1 7 4 3 2 8 9 10 5 6 11 12 1 5 11 15 2 7 4 9 12 13 14 3 8 6 10
7 B C 4 9A 9B A 24 13 B BK 250
2 D B B B B B C E A A C A A
2A 5A 7A 9A 11A 13A
15A 14A
14C 16B 7B 9B 2D 11B 13B
10A 10B A 24 13 B BKWH 250
16 Be careful of pin arramgement. C,B
D D B B B B B 14B 11A 11B A 24 13 B BURD 250
Be careful of pin arramgement.
1A 3A 6A 8A 10A 12A 18A 8 C A A D A A A
12A 12B A 24 13 B BNRD 250
15B 6B 8B 4B 5B 12B 10B
AMP 174663-2
13A 13B A 24 13 B GNRD 250
JST
14A 14B C C RD 130
Water proof cap 2P
C Contactor ELP-15V
320
1 14 (15P)
14C B 13
3 15A 15B C 13 B BK 240

1 2 3 4 5 6
16A 16B E 13 B WH 350
7 8 9 10 11 12 17B
WH WH
17A B Switch board 1 2 3 4 5
A Harness, body 6 7 8 9 10 17A 17B WH 200
11 12 13 14 15
AMP
16 70000-79650 Seal (stopper) 900324-4 12
173600-1 AMP
15 37010-23520 Tab 171631-1 12 24 8 1912-04047 Terminal 2-M4X 1 JST
14 Heat contraction tube 7 1912-04049 Terminal 1.25-M4X 5 JST
179461-5
13 Vinyl tube 6 37010-21470 Receptacle 170032-5 5 AMP 3
12 70000-79960 Sleeve P1.25 2 JST 5 37010-21420 Housing, plug 6PBK 171898-2 1 AMP
11 35820-02250 Relay CA1-DC48V-N 1 Panasonic

4 37010-23810 Contact, socket SLF-41T-P1.3 14 JST 13
10 35010-01900 Diode 1G6 1

Nihon inter
(or equivalent) 3 70000-97840 Housing, plug ELP-15V 1 JST
9 1912-04033 Terminal 1.25-M3X 2 JST

2 37010-23160 Plate, double lock (12P) 174664-7 1 AMP
1 Housing, cap 12P 174663-2 1 AMP

37010-23180
BC (400V) 7- 8.
Harness FB10CA1-30CA1/FB10HCA1-25HCA1 7-8-2.
54001-95440-0E
97
7 Wiring (Diagrams)
REV
FB30CA1 Battery(72V)
Install on the
V N Revolving head guard
lamp
48V
VA NA
FB10CA1-28CA1 Battery(48V)
WH
BK
V N
Harness, accessory(1)
VA NA
VKF or VCTT
F5 Key switch 1.25mm2 2 pieces
10A Revolving
35W lamp
REV
X2 X1
F4
10A
WH
BK
RDWH
BKWH
RDBK
BNYE
BUYE
RDWH
BKWH
1 2 3
System wiring
<Note>
A'1 Accessory
Reference:
Harness mark/color
Red RD
1.Terminal symbols Black
Green
BK
GN
:Receptacle Yellow
White
YE
WH
To harness, body
(with plating) AMP 170021-2 Brown
Blue
BN
BU
Gray GY
Sleeve(for single wire) AMP 170889-1 Pink
Orange OG
PK
:Plug Ex) BKWH (=Black/White)
(with plating) AMP 170020-2 Black colored harness with White line.
Sleeve(for single wire) AMP 170897-1
White line
Black color
Wiring, lamp 7- 9.
Revolving lamp linked key SW (All models) 7-9-1.
24801-10760-1E
98
Wiring (Diagrams) 7
㻾㼑㼢㼛㼘㼢㼕㼚㼓
㼘㼍㼙㼜
㻮㼍㼠㼠㼑㼞㼥㻌㻔㻠㻤㼂㻕
㼂㻺
㼂㻭㻺㻭
㻞㻞
㻞㻞
㻷㼑㼥㻌㼟㼣㼕㼠㼏㼔㻹㻼㼁㻌㼎㼛㼍㼞㼐
㻮㻷
㼃㻴
㻸㼕㼚㼑㻯㼛㼚㼚㼑㼏㼠㼛㼞
㻺㼛㻚㻯㻺㻌䕕㻼㼕㼚㻌㻺㼛㻚
㻮㼁㻾㻰㻴㼍㼞㼚㼑㼟㼟㻘㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㼄㻢㻻㻲㻞㻡㻢㻲㼣㼐㻌㼛㼡㼠㼜㼡㼠㻔㻼㼍㼟㼟㻌㼕㼚㻌㻴㻚㻳㻚㻕
㼄㻣
㻸㼍㼙㼜㻘㻌㼞㼑㼍㼞㻌㼏㼛㼙㼎㼕㼚㼍㼠㼕㼛㼚
㼅㻱㻮㻷㻔㻾㼕㼓㼔㼠㻕
㼄㻠㻮㼣㼐㻌㼛㼡㼠㼜㼡㼠
㻮㻷
㼃㻴
㻻㻮㻞㻡㻝㻡
㻾㼑㼢㼛㼘㼢㼕㼚㼓㼀㻿㻸
㼘㼍㼙㼜㻝
㻮㻺㻮㻷
㻾㻱㼂㻝㼀㻸
㼄㻢
㻮㻺㻮㻷㼃㼕㼞㼕㼚㼓㻌㼞㼑㼙㼛㼐㼑㼘㼕㼚㼓
㻮㻸
㻾㻰㻮㻷㻝㻥
㻮㻺
㼄㻣
㻮㼍㼏㼗㻮㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟
㼃㻴㻳㻺
㻔㼃㼍㼠㼑㼞㻌㼜㼞㼛㼛㼒㻕
㻾㻰㼃㻴
㼎㼡㼦㼦㼑㼞
㻌㻌㻢㻌㻼
㼃㻴㻮㼁
㻮㻺㻾㻰㻳㻺
㻮㼆
㻴㼍㼞㼚㼑㼟㼟㻘㻌㼞㼑㼢㼛㼘㼢㼕㼚㼓
㻮㼁㻾㻰
㼄㻠㻡㻠㻜㻜㻞㻙㻠㻝㻣㻢㻜㻭㼏㼏㼑㼟㼟㼛㼞㼥㻔㻾㼑㼍㼞㻕
㻢
㻾㻰㻮㻷
㻾㻰㼃㻴
㻮㻷㼃㻴
㻯㻺㻡㻙㻢㼀㼍㼗㼑㻌㼛㼒㼒㻌㻠㻼㻌㻯㻻㻺㻺㻱㻯㼀㻻㻾㻌㻻㻲㻌㼄㻠㻌㻾㻱㻸㻭㼅㻘
㼍㼚㼐㻌㼏㼛㼚㼚㼑㼏㼠㻌㻾㻱㻸㻭㼅㻌㼍㼚㼐㻌㻴㻭㻾㻺㻱㻿㻿㻘㻭㻯㻯㻱㻿㻿㻻㻾㼅
㻝㻞㻮㼍㼏㼗㻌㼘㼍㼙㼜
㻟
㻯㻺㻡
㻠㻼
㼃㻴
㻿㼥㼟㼠㼑㼙㻌㼣㼕㼞㼕㼚㼓㻡
㻝㻜㻥㻤㻣㻢㻡㻠㻟㻞㻝㻠㻼㼃㻴㻠㻼㻮㻷㻠㻼㻾㻰㻠㻼㻮㻷㻠㻼㻠㻼㻳㻺㻠㻼㼅㻱
㼃㻴
㻞㻜㻝㻥㻝㻤㻝㻣㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝
㻭㻹㻼㻚㻜㻠㻜㻌㼟㼑㼞㼕㼑㼟㻌㼙㼡㼘㼠㼕㻌㼘㼛㼏㼗㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞
㼄㻢㼄㻣
Reference:
Harness mark/color
Red
Black
Green
RD
BK
GN
㻹㻼㼁㻌㼎㼛㼍㼞㼐㻠㻼
㼃㻴
Yellow YE
White WH
Brown
Blue
BN
BU
㻨㻺㼛㼠㼑㻪㻾㼑㼘㼍㼥
Gray
Pink
GY
PK 㼄㻠
Orange OG 㻝㻚㼀㼑㼞㼙㼕㼚㼍㼘㻌㼟㼥㼙㼎㼛㼘㼟
㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞㻾㻱㻸㻭㼅㻌㼒㼛㼞㻌㻾㼂㻿
Black colored harness with White line. 㻝
㻝㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞
㻞㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻟㻌㻝㻣㻜㻜㻜㻞㻙㻡
㻞㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻟㻌㻝㻣㻜㻜㻜㻟㻙㻡
Wiring, lamp 7- 9.
White line
㻝㻥㻦㼀㼑㼞㼙㼕㼚㼍㼘㻘㻌㼟㼜㼘㼕㼏㼑㻌㻌㻭㻹㻼㻌㻝㻣㻝㻠㻞㻡㻙㻝
Black color
㻠㻚㻌㼀㼔㼑㻌㼜㼍㼞㼠㻌㼣㼔㼑㼞㼑㻌㼠㼔㼑㻌㼎㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟㻌㼕㼟㻌㼜㼍㼞㼍㼘㼘㼑㼘㻌㼣㼕㼠㼔㻌㼠㼔㼑㻌㼎㼡㼦㼦㼑㼞㻌㼔㼍㼞㼚㼑㼟㼟㻘
㻌㻌㻌㻌㼏㼘㼍㼙㼜㻌㼠㼔㼑㼙㻌㼠㼛㼓㼑㼠㼔㼑㼞㻌㼣㼕㼠㼔㻌㼠㼔㼑㻌㼎㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟㻌㼜㼞㼛㼜㼑㼞㼘㼥㻌㼍㼚㼐㻌㼒㼕㼤㻌㼠㼔㼑㼙㻚
Revolving lamp linked Forward & backward traveling (All models) 7-9-2.
54002-41770-0E
99
7 Wiring (Diagrams)
REVOLVING LAMP
Note:
1.Terminal
䚷䚷䚷䚷䠖Shur
1 Plug 170020-2
䚷䚷䚷䚷䠖Shur
2 Plug 170020-3 (Loose Piece)
170002-5 (Strip Form) 2 2
䚷䚷䚷䚷䠖Shur
1 Receptacle 170021-2 2 2
䚷䚷䚷䚷䠖Shur Receptacle
2 170021-3 (Loose Piece) HARNESS COLOR GROUND
WH
170003-5 (Strip Form)
BK
STRIPE
䚷䚷䚷䚷䠖Terminal,Splice
19 171425-1 BK BLACK YE YELLOW BN BROWN
2.Refer to NIS B7038 for wire treatment.
3.Refer to NIS A4010 for drawing instruction. WH WHITE GN GREEN BU BLUE
Ex. 'BKWH' = GROUND:BLACK,
4.The part which HARNESS,ACCESSORY and HARNESS,BODY parallel RD RED
STRIPE:WHITE
clamp it properly HARNESS,BODY and fix it. HARNESS,ACCESSORY

(Pass in H.G.)
REAR COMBINATION
LAMP (LIGHT)
WH
BK
TSL
1
1 TL
YERD
Wiring remodeling
BL
10A
RDBK
RDBK 19
10A K.S. BN
RDWH WHGN
HARNESS,BODY
Waterproof
RDWH
6P
WHBU
RDGN
BL BL
CA1a CA1a CA1a HARNESS,ACCESSORY
ACCESSORY (REAR)
BZ REVOLVING LAMP
X10 X4 X7
YEBK
BN
BNYE
YERD
Take off 4P CONNECTOR OF X4 RELAY,

and connect RELAY and HARNESS,ACCESSORY
CN5-15(RVS OUTPUT)
MPU BOARD 4P
(TRV/HYD) X4 X10 X7 WH
4P BK 4P RD 4P BK 4P 4P GN 4P YE
WH
BKWH
X7
SYSTEM CHART
4P
WH
RELAY
X4
RELAY for RVS
Wiring, lamp 7- 9.
Revolving lamp linked Backward traveling (All models) 7-9-3.
54002-41781-0E
100
Wiring (Diagrams) 7
㻮㼍㼏㼗㼡㼜㻌㼘㼍㼙㼜
Reference:
Note: Harness mark/color
1. Terminal Red RD
㻞㻞
䚷䚷䚷䚷䠖Shur
1 Plug 170020-2 Black
Green
BK
GN
䚷䚷䚷䚷䠖Shur
2 Plug 170020-3(Loose Piece) Yellow YE 㻞㻞
170002-5(Strip Form) White WH
㼃㻴
㻮㻷
Brown BN
䚷䚷䚷䚷䠖Shur
1 Receptacle 170021-2 Blue
Gray
BU
GY
䚷䚷䚷䚷䠖Shur
2 Receptacle 170021-3(Loose Piece) Pink PK
170003-5(Strip Form) Orange OG
䚷䚷䚷䚷䠖Terminal,Splice 171425-1
19 Ex) BKWH (=Black/White)
4. The part which HARNESS,ACCESSORY and HARNESS,BODY parallel
clamp it properly HARNESS,BODY and fix it.
㻴㼍㼞㼚㼑㼟㼟㻘㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㻞㻠㻤㻜㻜㻙㻜㻞㻟㻜㻝
White line
㻔㻼㼍㼟㼟㻌㼕㼚㻌㻴㻚㻳㻚㻕
Black color
㻾㻱㻭㻾㻌㻯㻻㻹㻮㻵㻺㻭㼀㻵㻻㻺
㻝㻜㻭㻸㻭㻹㻼㻌㻔㻸㻵㻳㻴㼀㻕
㻾㻰㻮㻷
㼃㻴
㻮㻷
㻝㻜㻭㻷㻚㻿㻚
㻾㻰㼃㻴㼀㻿㻸
㻮㻸㻮㻸㻝
㻯㻭㻝㼍㻯㻭㻝㼍㼀㻸
㻮㼆㻮㼍㼏㼗㼡㼜㻌㼘㼍㼙㼜㻝
㼄㻠㼄㻣
㻮㻺㼅㻱㻾㻰
㼅㻱㻮㻷
㼅㻱㻮㻷
㼃㼕㼞㼕㼚㼓㻌㼞㼑㼙㼛㼐㼑㼘㼕㼚㼓
㻮㻸
㼅㻱㻾㻰
㻾㻰㻮㻷㻝㻥
㻮㻺
㼃㻴㻳㻺
㻮㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟
㼃㼍㼠㼑㼞㻌㼜㼞㼛㼛㼒
㻯㻺㻡㻙㻝㻡㻔㻾㼂㻿㻌㻻㼁㼀㻼㼁㼀㻕㻾㻰㼃㻴
㻌㻌㻢㻌㻼
㼃㻴㻮㼁
㻹㻼㼁㻌㻮㻻㻭㻾㻰㻾㻰㻳㻺
㻔㼀㻾㼂㻛㻴㼅㻰㻕㼄㻠㼄㻣
㻴㼍㼞㼚㼑㼟㼟㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㻭㻯㻯㻱㻿㻿㻻㻾㼅㻌㻔㻾㻱㻭㻾㻕
㻮㻷㼃㻴
㻿㼅㻿㼀㻱㻹㻌㻯㻴㻭㻾㼀㼀㼍㼗㼑㻌㼛㼒㼒㻌㻠㻼㻌㻯㻻㻺㻺㻱㻯㼀㻻㻾㻌㻻㻲㻌㼄㻠㻌㻾㻱㻸㻭㼅㻘
㼍㼚㼐㻌㼏㼛㼚㼚㼑㼏㼠㻌㻾㻱㻸㻭㼅㻌㼍㼚㼐㻌㻴㻭㻾㻺㻱㻿㻿㻘㻭㻯㻯㻱㻿㻿㻻㻾㼅
㻠㻼
㼃㻴
㻠㻼㻌㻮㻷㻠㻼㻌㻾㻰㻠㻼㻌㻮㻷㻠㻼㻠㻼㻌㻳㻺
㼃㻴
㼄㻣㼄㻟㼄㻡
㻠㻼
㼃㻴
㻾㼑㼘㼍㼥
㼄㻠
㻾㻱㻸㻭㼅㻌㼒㼛㼞㻌㻾㼂㻿
Wiring, lamp 7- 9.
Backup lamp (All models) 7-9-4.
54001-81520-0E
101
7 Wiring (Diagrams)
LOAD SENSOR ELECTRIC ASS'Y
PUSH SWITCH LOAD SENSOR

BATTERY (48V) (EQUIVALENT HORN SWITCH) (METER DISPLAY)
V N
GN WH WH BN
1 1 1 1
VA NA MUST BE DONE
BK BK BK BN
1 1 1 1 INSULATION PROCESS
ON THE "Y" TYPE
KEY SWITCH TERMINAL PART.
F5 RD
10A GN SWITCH INSERT CHART
LOAD SENSOR HARNESS,SWITCH
PINK (METER DISPLAY)
RD
GN
PINK
BK
BK
X2 X1
F4
10A BK
BK MUST BE CONNECTED
MUST BE DONE TAPING BN RD
BY PLUG AND RECEPTACLE 1 1 1
PINK
ON THE EDGE
GN
RD
BK
1
BK LOAD SENSOR GN 1 1
ELECTRIC ASS'Y
1A PINK
YE RD 1 1
LOAD SENSOR BN BNBK 1 1
PINK BK 1 1
BK BK 1 1
PINK ELECTRIC ASS'Y BK BK RD YE RDWH
1 1 1 1
1A
DSP/EPS BOARD
BN
BN
HARNESS,ACCESSORY
BN
BN
1 1
BN
BN
201918171615141312 11 10 9 8 7 6 5 4 3 2 1
403938373635343332 31302928272625242322 21
IN THE CASE OF WITH SWITCH ACCESSORY (FRONT)
RDWH
BNBK
BK
DSP/EPS BOARD
CN1 1 1 1
IN THE CASE OF OPTION, 1 1 1 1 1 1
CONNECTOR THE SWITCH MUST BE INSERTED INTO HERE.
LINE CN1-6
BNBK
RDWH
BKWH
RDBK
BUYE
BNYE
(REFER TO THE UPPER CHART)
22
No. CN □ PIN No.
BNBK
RDBK
RDWH
BKWH
BNBK HARNESS, LOAD SENSOR

SW3 1 6 OVER LOAD
HARNESS, BODY
䈜
1 2 3
SYSTEM CHART
HARNESS COLOR GROUND

䠘Note䠚 <ACTION>
STRIPE 1.Terminal AT OVER LOAD, BUZZER OF LOAD SENSOR ELECTRIC ASS'Y SOUNDS
BK BLACK YE YELLOW BN BROWN 1 䠖Shur Receptacle 170021-2 MOREOVER,MONITOR SHOW "REDUCE THE LOAD"
1 䠖Shur Plug 170020-2
WH WHITE GN GREEN BU BLUE 22 䠖Receptacle 1123343-2(STRIP FORM)
Ex. 'BKWH' = GROUND:BLACK, 䚷 1318143-2(LOOSE PIECE)
RD RED
STRIPE:WHITE
2.Refer to MNS D0035 "WIRING METHOD AND TREATMENT" for wire treatment.
3.Refer to MNS P0030 "HARNESS DRAWING INSTRUCTION" for drawing instruction.
4.All pin layout shows of connector the view from terminal insert side.
5.HARNESS,LOAD ENSOR of the part which parallel HARNESS,BODY
clamp and fix with HARNESS,BODY.
Wiring, load sensor 7-10.

Analog Load sensor (All models) 7-10-1.
54001-38502-0E
102
Wiring (Diagrams) 7
㻮㻭㼀㼀㻱㻾㼅㻔㻠㻤㼂㻕㻰㻵㻳㻵㼀㻭㻸㻌㻸㻻㻭㻰㻌㻿㻱㻺㻿㻻㻾
㼂㻺
㼀㻴㻱㻌㼃㻵㻾㻱㻌㻹㼁㻿㼀㻌㻮㻱㻌㻭㼀㼀㻭㻯㻴㻱㻰
㼀㻴㻱㻌㼃㻵㻾㻱㻌㻹㼁㻿㼀㻌㻮㻱㻌㻭㼀㼀㻭㻯㻴㻱㻰㻮㼅㻌㼀㻱㻾㻹㻵㻺㻭㻸
㼂㻭㻺㻭㻮㼅㻌㼀㻱㻾㻹㻵㻺㻭㻸
㻷㻱㼅㻌㻿㼃㻵㼀㻯㻴
㻲㻡㻳㻺㻝㻝
㻮㻷
㻳㻺㻳㻺
㻝㻜㻭㻝㻝
㻮㻷㻮㻷
㻝㻝
㻮㻷㻝㻝
㻮㻷
㼄㻞㼄㻝㻾㻰㻾㻰
㻝㻝㻴㻭㻾㻺㻱㻿㻿㻘㻭㻯㻯㻱㻿㻿㻻㻾㼅
㻟㻭
㻲㻠㼃㻴㼃㻴㻡㻠㻜㻜㻜㻙㻞㻣㻡㻝㻜
㻝㻜㻭㻝㻝
㼃㻴㻮㻺㻮㻷
㻝㻝
㻰㻿㻼㻛㻱㻼㻿㻌㻮㻻㻭㻾㻰
㻟㻭
㻾㻰㻳㻺
㻰㻵㻳㻵㼀㻭㻸㻌㻸㻻㻭㻰㻌㻿㻱㻺㻿㻻㻾㻞㻜㻝㻥㻝㻤㻝㻣㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝㻝㻜㻥㻤㻣㻢㻡㻠㻟㻞㻝
㼃㻴㻮㻷㻠㻜㻟㻥㻟㻤㻟㻣㻟㻢㻟㻡㻟㻠㻟㻟㻟㻞㻟㻝㻟㻜㻞㻥㻞㻤㻞㻣㻞㻢㻞㻡㻞㻠㻞㻟㻞㻞㻞㻝
㻭㻯㻯㻱㻿㻿㻻㻾㼅㻔㻲㻾㻻㻺㼀㻕
㼀㻴㻱㻌㼃㻵㻾㻱㻌㻹㼁㻿㼀㻌㻮㻱㻌㻭㼀㼀㻭㻯㻴㻱㻰
㻮㼅㻌㼀㻱㻾㻹㻵㻺㻭㻸
㻾㻰
㻮㻷
㻯㻺㻝
㻝㻝
㻯㻻㻺㻺㻱㻯㼀㻻㻾㻝㻝㻝㻝㻝
㻸㻵㻺㻱㻯㻺㻝㻙㻢
㻾㻰㼃㻴
㻼㻵㻺㻺㼛㻚
㻮㻷㼃㻴
㻺㼛㻚㻮㻷㼃㻴
㻾㻰㻮㻷
㻯㻺㻌䕕
㻮㼁㼅㻱
㻮㻺㼅㻱
㻞㻞
㻾㻰㼃㻴
㻾㻰㻮㻷
㻮㻺㻮㻷
㻻㼂㻱㻾㻌㻸㻻㻭㻰
㻮㻺㻮㻷
㻿㼃㻟㻝㻢㻴㻭㻾㻺㻱㻿㻿㻘㻸㻻㻭㻰㻌㻿㻱㻺㻿㻻㻾
㻴㻭㻾㻺㻱㻿㻿㻘㻮㻻㻰㼅
䈜
㻝㻞㻟
㻿㼅㻿㼀㻱㻹㻌㻯㻴㻭㻾㼀
Reference:
Harness mark/color
Red RD
Black BK
Green GN
Yellow YE
White
Brown
WH
BN 㻺㼛㼠㼑㻦㻨㻭㻯㼀㻵㻻㻺㻪
Blue
Gray
BU
GY 㻝㻚㼀㼑㼞㼙㼕㼚㼍㼘㻭㼀㻌㻻㼂㻱㻾㻌㻸㻻㻭㻰㻘㻌㻮㼁㼆㼆㻱㻾㻌㻻㻲㻌㻰㻵㻳㻵㼀㻭㻸㻌㻸㻻㻭㻰㻌㻿㻱㻺㻿㻻㻾㻌㻿㻻㼁㻺㻰㻿
㻝㻌㻌㻌㻌䠖㻿㼔㼡㼞㻌㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌䚷㻝㻣㻜㻜㻞㻝㻙㻞㻹㻻㻾㻱㻻㼂㻱㻾㻘㻌㻹㻻㻺㻵㼀㻻㻾㻌㻿㻴㻻㼃
Pink PK
Orange OG

Black colored harness with White line. 㻝㻌㻌㻌㻌䠖㻿㼔㼡㼞㻌㻼㼘㼡㼓㻌䚷䚷䚷䚷䚷㻌㻝㻣㻜㻜㻞㻜㻙㻞㻎㻾㻱㻰㼁㻯㻱㻌㼀㻴㻱㻌㻸㻻㻭㻰㻎
㻞㻞㻌㻌㻌㻌䠖㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌䚷䚷䚷䚷㻌㻝㻝㻞㻟㻟㻠㻟㻙㻞㻔㻿㼀㻾㻵㻼㻌㻲㻻㻾㻹㻕
㻝㻟㻝㻤㻝㻠㻟㻙㻞㻔㻸㻻㻻㻿㻱㻌㻼㻵㻱㻯㻱㻕
㻠㻚㻭㼘㼘㻌㼜㼕㼚㻌㼘㼍㼥㼛㼡㼠㻌㼟㼔㼛㼣㼟㻌㼛㼒㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼠㼔㼑㻌㼢㼕㼑㼣㻌㼒㼞㼛㼙㻌㼠㼑㼞㼙㼕㼚㼍㼘㻌㼕㼚㼟㼑㼞㼠㻌㼟㼕㼐㼑㻚
White line
㻡㻚㻴㻭㻾㻺㻱㻿㻿㻘㻸㻻㻭㻰㻌㻱㻺㻿㻻㻾㻌㼛㼒㻌㼠㼔㼑㻌㼜㼍㼞㼠㻌㼣㼔㼕㼏㼔㻌㼜㼍㼞㼍㼘㼘㼑㼘㻌㻴㻭㻾㻺㻱㻿㻿㻘㻮㻻㻰㼅
㻌㻌㼏㼘㼍㼙㼜㻌㼍㼚㼐㻌㼒㼕㼤㻌㼣㼕㼠㼔㻌㻴㻭㻾㻺㻱㻿㻿㻘㻮㻻㻰㼅㻚
Black color
Wiring, load sensor 7-10.

Digital Load sensor (All models) 7-10-2.
54001-38511-0E
103
7 Wiring (Diagrams)
SYSTEM,WIRING EPS CONTORLER

LINE CONNECTOR
䠲䠪 No. CN □ PIN No.
BATTERY(48V) RY 1 31 POWER SUPPLY
VA NA TO KEY SW HARNESS COLOR GROUND
AUT 1 12 AUTO STRIPE
LED1 1 33 LED1(AUTO)
VB VN RSV 1 14 RESERVE
BK BLACK YE YELLOW BN BROWN
LED3 1 35 LED3(RESERVE)
WH WHITE GN GREEN BU BLUE
EQU 1 13 EQUAL
BU LED2 1 34 LED2(EQUAL)
STRIPE:WHITE
TIMER ASS'Y STP 1 15 STOP RD RED
5 6 7 8 MC 1 32 Mctt.
VN 1 20 GND
4
RDBK CHARGER SW
3 9 <CONTENT OF OPERATION>
RDYE LINE CONNECTOR IF THERMISTER BECOMES ABNORMAL TEMPERATURE(109䉝),
2 1 11 10 No. CN □ PIN No.
A CHARGE STOP WILL BE CARRIED OUT AND A HORN WILL SOUND
BKWH BKWH FOR 3 MINUTES BY A TIMER.
GND 1 10 GND
MCTT 1 14 Mctt
BK SW4 1 9 STOP SW
OPT. BOARD LED3 1 8 LED3
PB113-60 SW3 1 7 EQUAL SW HARNESS,PARTS CHARGER
TIMER(3MIN.) OUTPUT LED2 1 6 LED2
YERD
RDBK
SW2 1 4 RESERVE SW
P48 LY LED1 1 3 LED1
SW1 1 2 AUOT SW
RY 1 12 INTERLOCK RELAY
VB 1 13 POWER SUPPLY FOR MCTT
NB AC1 1 1 AC1(400V) 1 1
THERMISTOR AC2 1 5 AC2(200V)
150-503-76020 AC3 1 11 AC3 1 1
(OIZUMI)
YERD
RDBK
WH MCTT AC4 1 15 AC4
WH
YERD R U
AC S V
HORN SW 3Ø200V
T W FIG.1
BK WHEN DO NOT NEED THE MOVEMENT OF HORN,

CONNECT WIRING OF THE HARNESS SIDE (YERD AND RDBK) LIKE FIG 1.
HORN BK
THERMISTOR
150-503-76020
(OIZUMI) 䈜HORN(STEERING)
+ ACCESSORY
100V 22μ
YERD
YERD
RDBK
RDBK
RELAY
BKWH
BKWH
HARNESS,PARTS CHARGER 1 1 1 1
CA CA
RELAY RELAY 1 1 1 1
UNDER DISPLAY
YERD
RDBK
1
TIMER ASS'Y
BKWH 4P
OPT. BOARD
4P PB113-60
8P
HARNESS,BODY
UPPER EPS CONTORLER

PANEL,CHARGER
3P 4P
Wiring, warning 7-11.
Charging overheating warning (All models) 7-11-1.
HARNESS,BC 54002-75800-1E
104
Wiring (Diagrams) 7
Harness Color Ground

SYSTEM WIRING Stripe
BK Black YE Yellow BN Brown
WH White GN Green BU Blue

䠡䡔. 'BKWH' = Ground:Black,
Stripe:White
10A 10A RD Red
䚷䚷䚷
BKWH/BK
K.S.
RDWH
100V
PARKING BRAKE SW ACCESSORY TERMINALS
2W 470μF
BUBK
680Ω
BU
C NO NC
1 BKWH
4 4 4
CA1b-DC48V 18 18 BKWH 1 1 BKWH
BU
X6
1 RDBK
BUBK BUBK
3 3
6P
3 3
× RDBK 1 1 RDBK
BKWH RD RDBK
SEAT SW 3 6 6 3
YEBU
CN5-4 Contact “open” when
the operator sit on the seat. CUT OFF
MPU BOARD
PARKING
BRAKE SW
CN1-7
BUBK BODY HARNESS
RDBK
Contact “open” when

EPS/DSP the parking brake lever is pulled.
BOARD
BACK BUZZER
X6-2
BACK BUZZER BN BNYE
2 2 2 2
BNYE BN RDBK 2 2
X3
R
BACK UP LAMP
SEAT
L
Ca1b-DC48V
RELAY
4P
X6 BK
HARNESS,ACCESSORY
CRAMP TO
OPERARION THE OTHER RELAY.
Even if key-switch off, when the operator releases
the parking brake and leaves the seat, 3P
an alarm (back buzzer) sounds after 1 sec.

CUT OFF
BK
NOTE䠅
1.TERMINAL
YEBU
× YEBU
2 :SHUR PLUG AMP 170020-3(LOOSE PIECE) 18 18

170002-5(STRIP FORM)
1 :SHUR PLUG AMP 170020-2
YEBU
BU
2 :SHUR RECEPTACLE AMP 170021-3(LOOSE PIECE)
70003-5(STRIP FORM)
1 :SHUR RECEPTACLE AMP 170021-2
18 :TERMINAL JST FNC-1.25 BU
2. REFER TO NIS B7038 FOR WIRE TREATMENT.
3. REFER TO NIS A4010 DOR DRAWING INSTRUCTION.
Wiring, warning 7-11.
Parking brake alarm (All models) 7-11-2.
54002-60530-2E
105
7 Wiring (Diagrams)
D Ca relay
Ca1b-DC48V
䈜Connect the relay Note
1.REFER TO NIS B7038 FOR WIRE TREATMENT.
Plug 4P 2.REFER TO NIS A4010 FOR DRAWING INSTRUCTION.
BK 3.ATTACH THE DIODE BY SOLDERING, AND COVER IT WITH VINYL TUBE TO INSULATE.
4.ALL PIN LAYOUT SHOWS THE VIEW FROM TERMINAL INSERT SIDE.
AMP 172134-2
1 2
E Resistor Comp.
7 10
3 4
A E STRIPE
B,D BK BLACK YE YELLOW BN BROWN

4C 1D
2C C E,F
A,D 3C 2D RD RED
STRIPE:WHITE
1C 8
A Accessory 1 1
1
3
3
3
2
3
4
3
Line No. From To Color Length
BKWH
RDBK
BNYE
A,E A,D 1A 1B A 1 1 A RDBK 100
RDBK
BU
1B 4B 2850
BU
A
1A 4A
A
F Seat SW 1C 1D E
a
1 3 D 450
3 1 4 6
1 1 1 1
2F 2E 2A 2B B 18 18 B BU 200
D,F 9
F
a 3100
BKWH
BKWH
RDBK
RDBK
18 18
2C 2D E 1 3 D 450
2500
BU
BU
2E 2F F 18 18 F 200
3A 3B C 2 2 C BNYE 200
YEBU
YEBU
1450
BU
3C D 3
4A 4B A 1 1 A BKWH 100
2600
4C D 3
BNYE
12 11
13 13 Wire, lead AVSS 0.5mm2
12 Vinyl tube
BNYE
Nihon Inter
11 1911-59001 Diode 1G6 or equivalent 5
BN
Panasonic
10 35820-02400 Relay CA1b-DC48V-N 1
BUBK
JST
2 2 9 1912-04030 Terminal (Crimping sleeve) FNC-1.25 4 18
BU
3 2 5 6 8 37010-21470 Receptacle 179461-5(Loose piece) AMP

C C,D 170032-5(Strip form) 4 3
AMP
3A 3B 7 37010-21270 Housing, plug 4P BK 172134-2 1
BUBK
AMP
6 70000-64020 Sleeve (for two) 170889-3 5
BU
BU
AMP
C Back buzzer
5 170021-3(Loose piece) No plating
37910-01730 Shur receptacle 170003-5(Strip form) 1 2
AMP 1
18 18 4 1911-94012 Shur receptacle 170021-2 With plating 4
AMP
B B,E 3 1911-94061 Sleeve (for one) 170887-1 3
170020-3(Loose piece) No plating AMP
2A 2B 2 37910-01720 Shur plug 170002-5(Strip form) 1 2
AMP 1
1 1911-94011 Shur plug 170020-2 With plating 2
B Parking brake
Wiring, warning (Harness, accessory) 7-11.

Parking brake alarm (All models), NFT production 7-11-3.
54001-39271-0E
106
Wiring (Diagrams) 7
48V
10A 10A HARNESS COMP.,BODY

K.S. 100V
2W 470μF
680Ω
RDWH
Resistor RDBK RDBK
BKWH
1 1
CA1b-DC48V BU BU
MPU BOARD Contactor Comp. 1 1
BU
LINE CONNECTOR
X7
No. CN □ PIN No.

YEBU
SS 5 4 SEAT SW
4P BK
SEAT SW
BK Main controller X7
HSN 7 11 GND
EPS BOARD
Clamp it with other relays,
RDBK
LINE CONNECTOR and fix it.

No. CN □ PIN No.
BUBK
SW4 1 7 PKB SW
PKB SW
BACK BUZZER
X7
Note.
BRYE BR 1.Terminal
X4 1 :Shur plug AMP 170020-2
1 :Shur Receptacle AMP 170021-2
R 3.Refer to NIS A4010 for drawing instruction.
BACK UP LAMP
HARNESS COLOR
Working䠖
GROUND
WIRING,SYSTEM Without pulling a parking brake lever, BK BLACK YE YELLOW BN BROWN

STRIPE
a warning buzzer (back buzzer) sounds WH WHITE GN GREEN BU BLUE

about one second later. RD RED

STRIPE:WHITE
Wiring, warning (Wiring, alarm) 7-11.

Parking brake alarm (All models), NFT production 7-11-4.
54002-47250-0E
107
7 Wiring (Diagrams)
CONTROLLER ASS'Y,EPS
LINE CONNECTOR
BATTERY 䚷No. CN □ PIN No.
HARNESS,SIGNAL(1)
NOTE.4 BATTERY PLUG
GNBK
52 52 BWL 1 10 BATTERY ELECTROLYTE LEVEL <NOTE>
52 52
1.TERMINAL
<1> 1 :SUHR RECEPTACLE AMP 170887-1
<0> 1 :PLUG AMP 170020-2
CONTACTOR ASS'Y <2> 22 :SHUR RECEPTACLE AMP 1318143-2(LOOSE PIECE)
SENSOR FOR BATTERY
ELECTROLYTE LEVEL SYSTEM CHART 52 :PLUG
1123343-2(STRIP FORM)
SATO-PARTS TJ-2-P
52 :SUHR RECEPTACLE SATO-PARTS TJ-2-J
72V ONLY 10A 2.REFER TO MNS D0035 FOR WIRE TREATMENT.
<0>1 1 3.REPER TO MNS P0030 FOR DRAWING INSTRUCYION.
10A
10A 4.HARNESS,SIGNAL(1)(2) ARE FIXED TO HARNESS,M(1) AND HARNESS,BODY
BY TYING BAND AT APPROPRIATE INTERVALS AND LAID IN TRUCK BODY.
GNBK
1 1
GNBK BATTERY
FOR DETAILS, REFER TO ILLUSTRATION.
HARNESS,SIGNAL(2)
NOTE.4 <SETTING>
1.SET ROTARY SWITCH OF CONTROLLER ASS'Y,EPS TO '1'.
HARNESS,M(1) 2.SELECT 'BATTERY ELECTROLYTE LEVEL SYMBOL' BY 'M' OR 'R'
BUTTON OF MODE SELECT SWITCH AND SET 'ON' BY '+' OR '-'
BUTTON.
HARNESS,BODY 3.RETURN ROTARY SWITCH OF CONTROLLER ASS'Y,EPS TO '0'.
CONTROLLER ASS'Y,EPS
L1 L2 HARNESS COLOR GROUND
CONTROLLER ASS'Y,EPS BATTERY VOLTAGE/CAPACITY PLUG [mm] [mm]

STRIPE
48V/ 䡚565Ah SB175 50 50 WH WHITE GN GREEN BU BLUE

48V/600Ah䡚 SB350 20 80 RD RED

STRIPE:WHITE
72V/ALL SBE320 20 90
BANDING BAND
(WITH "+"LINE)
NOTE.4
L1 L2
PB109-XXx
HARNESS,SIGNAL(1)
F 0 12
54002-81810
B CDE
3 4 56
7 8 9A
HARNESS,M(1)
22
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
CN1
PIN IS INSERTED INTO CN1-10

OF CONTROLLER ASS'Y,EPS.
HARNESS,SIGNAL(2)
54002-81800 DETAIL Wiring, signal 7-12.
Replenishing signal (All models) 7-12-1.
54002-76171-1E
108
Wiring (Diagrams) 7
㻹㻭㻾㻷㻌㻮㻭㻺㻰
㻴㻭㻾㻺㻱㻿㻿㻘㼃㻵㻼㻱㻾㻿㼃㻵㼀㻯㻴㻌㻲㻻㻾㻌㼃㻵㻼㻱㻾
㻲㼁㻿㻱
㼅㻱㻾㻰㻝㻝
㻝䚷㻞㻭
㻠㻼㻮㼁㻞㻾㻰㼃㻴
㻹㻻㼀㻻㻾㻘㼃㻵㻼㻱㻾㻝㻝
㼃㻴㻵㼀㻱㻾㻰㼃㻴㻟
㻝㻝
㻾㻰㼃㻴
㻷㻱㼅㼃㻭㼅
㼅㻱㻾㻰
㻮㼁
㻺㻻㼀㻱㻚㻡㻗㻗㻝㻿
㻹㻻㼀㻻㻾㻘
㻾㻰㼃㻴㻝㻌㼃㻵㻼㻱㻾
㻾㻰㼃㻴㻾㻰㼃㻴㻙
㻞㻭㻝㻝
㼃㻴㻮㻷
㼃㻴㻮㻷㼃㻴㻮㻷㻴㻭㻾㻺㻱㻿㻿㻘㻮㻻㻰㼅
㻝㻝
㻮㼁
㻭㻯㻯㻱㻿㻿㻻㻾㼅㻔㻲㻾㻻㻺㼀㻕
㻮㼁㻮㼁
㻝㻝
㻯㻺㻡㻙㻝㻢㻯㻺㻡㻙㻣
㻔㻸㻯㻷㻕㻔㼀㻵㻝㻕
㻌㻞㻿㻷㻟㻝㻠㻣
㻹㻼㼁㻌㻮㻻㻭㻾㻰㻌㻌㻌㻻㻾
㻴㻣㻺㻝㻜㻜㻡㻰㻿
㻮㻷㼃㻴
㻿㼅㻿㼀㻱㻹㻌㼃㻵㻾㻵㻺㻳
Reference:
Harness mark/color
Red RD
Black BK
Green GN
Yellow YE
White WH
Brown BN
Blue BU
Gray GY
Pink PK
Orange OG

NOTE.
White line
3. All pin layout shows the view from terminal insert side.
5. Arrange in the vicinity under the cup holder,
Black color
and fix the fuse so water should not collect.
Wiring, wiper 7-13.

Wiper on lower part (All models) 7-13-1.
54002-05063-1E
109
7 Wiring (Diagrams)
㻾㼑㼍㼞㻌㼓㼞㼕㼜
㻌㻌㻌㻌㻲㻮㻟㻜㻯㻭㻝㻌㻌㻌㻌㻲㻮㻝㻜㻯㻭㻝䡚㻞㻤㻯㻭㻝
㻴㼍㼚㼐㼘㼑
㻾㼑㼍㼞㻌㼍㼟㼟㼕㼟㼠㻌㼓㼞㼕㼜
㻸㼑㼢㼑㼞
㻔㼣㼕㼠㼔㻌㻴㼛㼞㼚㻌㻿㼃㻕
㻝㻜㻭
㻾㻰㻮㻷
㻝㻜㻭㻷㻚㻿㻚
Connect before wiring 㻴㼛㼞㼚㻌㻿㼃㼄㻟

in head guard.
㼃㻴㻮㻷
㻾㼑㼍㼞㻌㼍㼟㼟㼕㼟㼠㻌㼓㼞㼕㼜㻠㻤㼂㼅㻱㻾㻰
㻞㻞㻔㼣㼕㼠㼔㻌㻴㼛㼞㼚㻌㻿㼃㻕
㻞㻞
㼃㻴
㻮㻷
㻗
㼄㻟㻴㼛㼞㼚
Harness, accessory
㻮㻷㼃㻴
㻿㼥㼟㼠㼑㼙㻌㼣㼕㼞㼕㼚㼓
Reference:
Harness mark/color
㼃㻴
Red RD
㻮㻷
Black BK
Green GN
Yellow YE
㻞㻞 White WH
Brown BN
㻞㻞 Blue BU
㻞㻞 Gray GY
Pink PK
㻞㻞㻝㻝㻝㻝 Orange OG
㻾㻰㻮㻷
㼅㻱㻾㻰

㻭㼏㼏㼑㼟㼟㼛㼞㼥㻔㻮㼍㼏㼗㻕 Black colored harness with White line.
㻾㻰㻮㻷
㼅㻱㻾㻰
White line
㻴㼍㼞㼚㼑㼟㼟㻘㻌㼎㼛㼐㼥 Black color
㻴㼍㼞㼚㼑㼟㼟㻘㼞㼑㼍㼞㻌㼓㼞㼕㼜㻺㼛㼠㼑䠅
㻝㻚㼀㼑㼞㼙㼕㼚㼍㼘㻌㼟㼥㼙㼎㼛㼘㼟
㻝㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻝㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞
Remove the 4P connector 㻞㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻟㻌㻝㻣㻜㻜㻜㻞㻙㻡
of the existing relay and connect. 㻞㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻟㻌㻝㻣㻜㻜㻜㻟㻙㻡
㻠㻚㻌㻱㼚㼟㼡㼞㼑㻌㼠㼔㼍㼠㻌㼠㼔㼑㻌㼜㼍㼞㼠㻌㼣㼔㼑㼞㼑㻌㼠㼔㼑㻌㼔㼍㼞㼚㼑㼟㼟㻌㼍㼚㼐㻌
㼠㼔㼑㻌㼞㼑㼍㼞㻌㼓㼞㼕㼜㻌㼎㼑㼏㼛㼙㼑㻌㼜㼍㼞㼍㼘㼘㼑㼘㻌㼠㼛㻌㼠㼔㼑㻌㼔㼍㼞㼚㼑㼟㼟㻌㼎㼛㼐㼥㻌㼕㼟㻌
㼜㼞㼛㼜㼑㼞㼘㼥㻌㼏㼘㼍㼙㼜㼑㼐㻌㼠㼛㻌㼠㼔㼑㻌㼔㼍㼞㼚㼑㼟㼟㻌㼎㼛㼐㼥㻚
㻠㻼
㻮㻷㻡㻚㻌㼁㼟㼑㻌㼛㼚㻌㼠㼔㼑㻌㼜㼍㼞㼠㻌㼛㼒㻌㼠㼔㼑㻌㼐㼛㼠㼠㼑㼐㻌㼘㼕㼚㼑
㻠㻼㻌㻾㻰㻠㻼㻌㼃㻴㻠㻼㻌㻳㻺䚷㻌㻌㻌㻌㻌㻲㻮㻝㻜㻯㻭㻝䡚㻞㻤㻯㻭㻝㻦㻌㼔㼍㼞㼚㼑㼟㼟㻌㼣㼕㼠㼔㼛㼡㼠㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
䚷㻌㻌㻌㻌㻌㻲㻮㻟㻜㻯㻭㻝㻌㻦㻌㼔㼍㼞㼚㼑㼟㼟㻌㼣㼕㼠㼔㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㻠㻼㻌㻮㻷
㻾㼑㼘㼍㼥
㼄㻟
㻾㼑㼘㼍㼥㻌㼒㼛㼞㻌㼔㼛㼞㼚
Wiring, rear grip 7-14.
Rear assist grip with horn switch (All models) 7-14-1.
54002-25881-1E
110
Wiring (Diagrams) 7
㻺㻻㼀㻱㻲㻮㻟㻜㻯㻭㻝
䚷㻝㻕㻌㼀㻱㻾㻹㻵㻺㻭㻸㻮㻭㼀㼀㻱㻾㼅㻔㻣㻞㼂㻕
䚷䚷䚷䚷䚷䠖㻿㼁㻾㻱㻌㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻝㻣㻡㻜㻢㻝㻙㻞㻌㻝㻣㻟㻣㻝㻢㻙㻞
㻢㼂㻺
䚷䚷䚷䚷䚷䠖㻿㼁㻾㻱㻌㻼㻸㻭㻳㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻝
䚷䚷䚷䚷䚷䠖㻿㼁㻾㻱㻌㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻝㻣㻜㻜㻞㻝㻙㻞㻠㻤㼂
㻝㼂㻭㻺㻭
䚷㻠㻕㻌㻵㼚㼟㼑㼞㼠㻌㼠㼔㼑㻌㼠㼑㼞㼙㼕㼚㼍㼘㻌㼠㼛㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻚
䚷䚷㻮㼑㻌㼏㼛㼚㼚㼑㼏㼠㼑㼐㻌㼎㼥㻌㼍㻌㼀㻱㻾㻹㻵㻺㻭㻸㻘㻿㻼㻸㻵㻯㻱㻌㻔㻣㻜㻜㻜㻜㻙㻝㻞㻡㻝㻜㻕
䚷䚷㼕㼒㻌㼠㼔㼑㼞㼑㻌㼕㼟㻌㼑㼤㼕㼟㼠㼕㼚㼓㻌㼣㼕㼞㼕㼚㼓㻚㻲㻮㻝㻜㻯㻭㻝䡚㻞㻤㻯㻭㻝㻮㻭㼀㼀㻱㻾㼅㻔㻠㻤㼂㻕
䚷䚷㻭㼘㼘㻌㼜㼕㼚㻌㼘㼍㼥㼛㼡㼠㻌㼟㼔㼛㼣㼟㻌㼛㼒㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼠㼔㼑㻌㼢㼕㼑㼣
䚷䚷㼒㼞㼛㼙㻌㼠㼑㼞㼙㼕㼚㼍㼘㻌㼕㼚㼟㼑㼞㼠㻌㼟㼕㼐㼑㻚㼂㻺
䚷㻡㻕㻌㼀㼕㼑㻌㼠㼛㻌㻴㼍㼞㼚㼑㼟㼟㻘㻮㼛㼐㼥㻌㼣㼔㼑㼚㻌㻴㼍㼞㼚㼑㼟㼟㻘㻮㼛㼐㼥㻌㼓㼛㼑㼟
䚷㻌㻌㼟㼕㼐㼑㻌㼎㼥㻌㼟㼕㼐㼑㻌㼣㼕㼠㼔㻌㻴㼍㼞㼚㼑㼟㼟㻘㻸㼕㼒㼠㻌㻸㼕㼙㼕㼠㻚
㻌㻌㻢㻕㻌㻵㼚㼟㼠㼍㼘㼘㻌㼠㼔㼑㻌㼟㼣㼕㼠㼏㼔㻌㼟㼛㻌㼠㼔㼍㼠㻌㻸㼕㼒㼠㻌㻸㼕㼙㼕㼠㼂㻭㻺㻭
䚷㻌㻌㻲㼡㼚㼏㼠㼕㼛㼚㻌㼙㼍㼥㻌㼛㼜㼑㼞㼍㼠㼑㻌㼣㼔㼑㼚㻌㼠㼔㼑㻌㼘㼑㼢㼑㼞㻌㼛㼒
䚷㻌㻌㼟㼣㼕㼠㼏㼔㻌㼕㼟㻌㼗㼚㼛㼏㼗㼑㼐㻌㼐㼛㼣㼚㻌㼠㼛㻌㼘㼍㼎㼑㼘㻌㻔䇿㻝㼟㼠㻌㻴㻱㻵㻳㻴㼀䇿㻚㻕
䚷㻌㻌㻔㻌㻌㻌㼀㼔㼑㻌㼘㼑㼢㼑㼞㻌㼛㼒㻌㼟㼣㼕㼠㼏㼔㻌㼕㼟㻌㼠㼔㼑㻌㼡㼜㼜㼑㼞㻌㼜㼍㼞㼠㻚㻕㻷㻱㼅㻌㻿㼃
㻲㻡
㻝㻜㻭
Reference:
Harness mark/color
Red RD
Black BK
Green GN 㼄㻞㼄㻝
Yellow YE
White WH 㻲㻠
Brown
Blue
BN
BU
㻝㻜㻭
Gray GY
Pink PK
Orange OG

㻿㻱㻺㻿㻻㻾㻸㻵㻺㻱㻯㻻㻺㻺㻱㻯㼀㻱㻾
㻺㼛㻚㻯㻺㻌䕕㻼㻵㻺㻌㻺㼛㻚
White line
㻮㻺
㻮㻷㻮㼁㼃㻴㻴㻿㻺㻤㻤㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰
Black color
㻮㻷㻮㻷㻸㻵㻲㼀㻌㻸㻻㻯㻷
㻸㻸㻡㻤
㻸㻵㻲㼀㻌㻸㻵㻹㻵㼀㻌㻿㼃
㻔㻝㼟㼠㻕
㻡
㻝㻜㻥㻤㻣㻢㻡㻠㻟㻞㻝
㻞㻜㻝㻥㻝㻤㻝㻣㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝
㻤
㻤㻣㻢㻡㻠㻟㻞㻝
㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝㻝㻜㻥
㼃㻿㼃㻵㼀㻯㻴
䈈㻤䈈䈈㻤䈈㻞㻼㻸㻭㻿㻱㻾㻌㻼㻻㻵㻺㼀㻱㻾
㻮㼘㼍㼏㼗㻿㼃㻵㼀㻯㻴
㻢㻺㻻㼀㻱㻠㻢㻺㻻㼀㻱㻠
㼃㻴
㻮㻷
㻾㻰㼃㻴
㻮㻷㼃㻴
㻾㻰㻮㻷
㻞㻼㻸㻭㻹㻼
㼃㼔㼕㼠㼑㻿㼃㻵㼀㻯㻴
㻝㻞㻟
㻿㼃㻵㼀㻯㻴㻌㻯㻻㻹㻼㻚㻘㼀㻻㻳㻳㻸㻱㻔㻺㻻㼀㻱㻢㻕
㻞㻼㻞㻼㻸㻵㻲㼀㻌㻸㻵㻹㻵㼀㻌㻿㼃
㻮㼘㼍㼏㼗㻮㼘㼍㼏㼗
㻔㻝㼟㼠㻕
㻯㼛㼚㼚㼑㼏㼠㻞
㼂㻯㼀㻲㻌㻜㻚㻡㼙㼙㻌㻌㻠㻌㼏㼛㼞㼑
㻮㻷㻝㻝
㻮㻷
㼃㻴㼃㻴㻾㻰㻝㻝
㻮㻺
㻝㻝
㻾㻰㼃㻴㻮㻷㻝㻝
㻮㻷㻵㼚㼟㼠㼍㼘㼘㻌㼠㼔㼑㻌㼟㼑㼚㼟㼛㼞㻌㼟㼛㻌㼠㼔㼍㼠㻌㼕㼒㻌㼙㼍㼥
㻝㼐㼑㼠㼑㼏㼠㻌㼙㼛㼞㼑㻌㼠㼔㼍㼚㻌㼠㼔㼑㻌㼟㼑㼠㻌㼔㼑㼕㼓㼔㼠㻚
㼃㻴㻮㼁
㻾㻰㼃㻴㻝㻝
㻾㻰㻝㻝
㻺㼛㼠㼑㻌㼏㼛㼚㼚㼑㼏㼠㼑㼐
㼏㼛㼘㼛㼞㻌㼛㼒㻌㼣㼕㼞㼕㼚㼓㻚
㻴㻭㻾㻺㻱㻿㻿㻘㻸㻵㻲㼀㻌㻸㻵㻹㻵㼀
㻾㻰㼃㻴㻾㻰㼃㻴㻮㼑㼠㼣㼑㼑㼚㻌㼠㼔㼑㻌㻮㼛㼐㼥㻌㼍㼚㼐㻌㻹㼍㼟㼠

㻝㻝
㻾㻰㻮㻷㻝
䈜㼀㼕㼑㻌㼡㼜㻌㼠㼔㼑㻌㼕㼚㼟㼡㼘㼍㼠㼕㼛㼚㻌㼜㼞㼛㼏㼑㼟㼟㼕㼚㼓
㻮㻷㼃㻴㻝䚷㼠㼛㻌㼠㼔㼑㻌㻳㼞㼑㼑㼚㻌㼃㼕㼞㼑㻚
㻮㼁㼅㻱㻝
㻮㻺㼅㻱㻝
㼁㻭㻯㻯㻱㻿㻿㻻㻾㼅
Wiring, lift limit 7-15.
Single stage type (All models) 7-15-1.
54001-78721-2E
111
7 Wiring (Diagrams)
㻲㻮㻟㻜㻯㻭㻝
㻺㻻㼀㻱㻮㻭㼀㼀㻱㻾㼅㻔㻣㻞㼂㻕
䚷㻝㻕㻌㼀㻱㻾㻹㻵㻺㻭㻸㼂㻺
䚷䚷䚷䚷䚷䠖㻿㼁㻾㻱㻌㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻝㻣㻡㻜㻢㻝㻙㻞㻌㻝㻣㻟㻣㻝㻢㻙㻞
㻢
䚷䚷䚷䚷䚷䠖㻿㼁㻾㻱㻌㻼㻸㻭㻳㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻝㻠㻤㼂
䚷䚷䚷䚷䚷䠖㻿㼁㻾㻱㻌㻾㻱㻯㻱㻼㼀㻭㻯㻸㻱㻌㻝㻣㻜㻜㻞㻝㻙㻞
㻝
㼂㻭㻺㻭
䚷㻠㻕㻌㻵㼚㼟㼑㼞㼠㻌㼠㼔㼑㻌㼠㼑㼞㼙㼕㼚㼍㼘㻌㼠㼛㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻚
䚷䚷㻮㼑㻌㼏㼛㼚㼚㼑㼏㼠㼑㼐㻌㼎㼥㻌㼍㻌㼀㻱㻾㻹㻵㻺㻭㻸㻘㻿㻼㻸㻵㻯㻱㻌㻔㻣㻜㻜㻜㻜㻙㻝㻞㻡㻝㻜㻕㻲㻮㻝㻜㻯㻭㻝䡚㻞㻤㻯㻭㻝
䚷䚷㼕㼒㻌㼠㼔㼑㼞㼑㻌㼕㼟㻌㼑㼤㼕㼟㼠㼕㼚㼓㻌㼣㼕㼞㼕㼚㼓㻚㻮㻭㼀㼀㻱㻾㼅㻔㻠㻤㼂㻕
䚷䚷㻭㼘㼘㻌㼜㼕㼚㻌㼘㼍㼥㼛㼡㼠㻌㼟㼔㼛㼣㼟㻌㼛㼒㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼠㼔㼑㻌㼢㼕㼑㼣㼂㻺
䚷䚷㼒㼞㼛㼙㻌㼠㼑㼞㼙㼕㼚㼍㼘㻌㼕㼚㼟㼑㼞㼠㻌㼟㼕㼐㼑㻚
䚷㻡㻕㻌㼀㼕㼑㻌㼠㼛㻌㻴㼍㼞㼚㼑㼟㼟㻘㻮㼛㼐㼥㻌㼣㼔㼑㼚㻌㻴㼍㼞㼚㼑㼟㼟㻘㻮㼛㼐㼥㻌㼓㼛㼑㼟
䚷㻌㻌㼟㼕㼐㼑㻌㼎㼥㻌㼟㼕㼐㼑㻌㼣㼕㼠㼔㻌㻴㼍㼞㼚㼑㼟㼟㻘㻸㼕㼒㼠㻌㻸㼕㼙㼕㼠㻚㼂㻭㻺㻭
㻌㻌㻢㻕㻌㻵㼚㼟㼠㼍㼘㼘㻌㼠㼔㼑㻌㼟㼣㼕㼠㼏㼔㻌㼟㼛㻌㼠㼔㼍㼠㻌㻸㼕㼒㼠㻌㻸㼕㼙㼕㼠
䚷㻌㻌㻲㼡㼚㼏㼠㼕㼛㼚㻌㼙㼍㼥㻌㼛㼜㼑㼞㼍㼠㼑㻌㼣㼔㼑㼚㻌㼠㼔㼑㻌㼘㼑㼢㼑㼞㻌㼛㼒
䚷㻌㻌㼟㼣㼕㼠㼏㼔㻌㼕㼟㻌㼗㼚㼛㼏㼗㼑㼐㻌㼐㼛㼣㼚㻌㼠㼛㻌㼘㼍㼎㼑㼘㻌㻔䇿㻝㼟㼠㻌㻴㻱㻵㻳㻴㼀䇿㻚㻕㻷㻱㼅㻌㻿㼃
䚷㻌㻌㻔㻌㻌㻌㼀㼔㼑㻌㼘㼑㼢㼑㼞㻌㼛㼒㻌㼟㼣㼕㼠㼏㼔㻌㼕㼟㻌㼠㼔㼑㻌㼡㼜㼜㼑㼞㻌㼜㼍㼞㼠㻚㻕㻲㻡
㻝㻜㻭
Reference:
Harness mark/color
Red RD 㼄㻞㼄㻝
Black BK
Green GN 㻲㻠
Yellow
White
YE
WH
㻝㻜㻭
Brown
Blue
BN
BU
Gray GY
Pink PK 㻸㻵㻺㻱㻯㻻㻺㻺㻱㻯㼀㻱㻾
Orange OG 㻿㻱㻺㻿㻻㻾
㻺㼛㻚㻯㻺㻌䕕㻼㻵㻺㻌㻺㼛㻚
㻮㻺
㻮㻷㻮㼁㼃㻴㻴㻿㻺㻤㻤㻿㼃㻵㼀㻯㻴㻌㻳㻺㻰
White line
Black color 㼃㻿㼃㻵㼀㻯㻴㻮㻷㻮㻷㻸㻸㻡㻤㻸㻵㻲㼀㻌㻸㻻㻯㻷

㻔㻝㼟㼠㻕
㻞㻼㻸㻭㻿㻱㻾㻌㻼㻻㻵㻺㼀㻱㻾
㻮㼘㼍㼏㼗㻿㼃㻵㼀㻯㻴
㻿㻱㻺㻿㻻㻾
㻞㻼㻸㻭㻹㻼㻮㻺
㻡㻤㼃㼔㼕㼠㼑㻿㼃㻵㼀㻯㻴㻮㻷㻮㼁
㻝㻜㻥㻤㻣㻢㻡㻠㻟㻞㻝㻤㻣㻢㻡㻠㻟㻞㻝㻿㼃㻵㼀㻯㻴㻌㻯㻻㻹㻼㻚㻘㼀㻻㻳㻳㻸㻱㻔㻺㻻㼀㻱㻢㻕
㻞㻜㻝㻥㻝㻤㻝㻣㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝㻝㻜㻥㻺㻻㼀㻱㻌㼠㼔㼑㻌㼏㼛㼘㼛㼞
䈈㻤䈈䈈㻤䈈
㻢㻺㻻㼀㻱㻠㻢㻺㻻㼀㻱㻠㻞㻼㻞㻼㻮㻷
㼃㼔㼕㼠㼑㻮㼘㼍㼏㼗㻸㻵㻲㼀㻌㻸㻵㻹㻵㼀㻌㻿㼃
㻾㻰㼃㻴
㻮㻷㼃㻴
㻾㻰㻮㻷
㻔㻞㼚㼐㻕
㼃㻴
㻮㻷
㻯㼛㼚㼚㼑㼏㼠㻸㻵㻲㼀㻌㻸㻵㻹㻵㼀㻌㻿㼃
㻔㻞㼟㼠㻕
㻞㻼㻞㻼
㻝㻞㻟
㻮㼘㼍㼏㼗㻮㼘㼍㼏㼗
㻔㻝㼟㼠㻕
㻯㼛㼚㼚㼑㼏㼠
㻿㼃㻵㼀㻯㻴㻌㻯㻻㻹㻼㻚㻘㼀㻻㻳㻳㻸㻱㻔㻺㻻㼀㻱㻢㻕
㻮㻷㻝㻝
㻮㻷㻞
㼃㻴㼃㻴㼂㻯㼀㻲㻌㻜㻚㻡㼙㼙㻌㻌㻠㻌㼏㼛㼑㼞
㻝㻝
㻾㻰㻝㻝
㻮㻺
㻮㻷㻝㻝
㻮㻷㻵㼚㼟㼠㼍㼘㼘㻌㼠㼔㼑㻌㼟㼑㼚㼟㼛㼞㻌㼟㼛㻌㼠㼔㼍㼠㻌㼕㼒㻌㼙㼍㼥
㼃㻴㻮㼁㼐㼑㼠㼑㼏㼠㻌㼙㼛㼞㼑㻌㼠㼔㼍㼚㻌㼠㼔㼑㻌㼟㼑㼠㻌㼔㼑㼕㼓㼔㼠㻚
㻾㻰㼃㻴㻝㻝
㻾㻰㻝㻝
㻴㻭㻾㻺㻱㻿㻿㻘㻸㻵㻲㼀㻌㻸㻵㻹㻵㼀㻺㼛㼠㼑㻌㼏㼛㼚㼚㼑㼏㼠㼑㼐
㻮㻷㻮㻷㼏㼛㼘㼛㼞㻌㼛㼒㻌㼣㼕㼞㼕㼚㼓㻚
㻝㻝
㼃㻴㻝㻝
㼃㻴
㻾㻰㻝㻝
㻮㻺
㻾㻰㼃㻴㻝㻮㻷㻮㻷㻵㼚㼟㼠㼍㼘㼘㻌㼠㼔㼑㻌㼟㼑㼚㼟㼛㼞㻌㼟㼛㻌㼠㼔㼍㼠㻌㼕㼒㻌㼙㼍㼥
㻝㻝
㼃㻴㻮㼁㼐㼑㼠㼑㼏㼠㻌㼙㼛㼞㼑㻌㼠㼔㼍㼚㻌㼠㼔㼑㻌㼟㼑㼠㻌㼔㼑㼕㼓㼔㼠㻚
㻾㻰㼃㻴㻝㻝
㻾㻰㻝㻝
㻺㼛㼠㼑㻌㼏㼛㼚㼚㼑㼏㼠㼑㼐
㼏㼛㼘㼛㼞㻌㼛㼒㻌㼣㼕㼞㼕㼚㼓㻚
㻾㻰㼃㻴㻝㻝
㻾㻰㼃㻴
㻾㻰㻮㻷㻝
Wiring, lift limit 7-15.

㻮㻷㼃㻴㻝
㻮㼑㼠㼣㼑㼑㼚㻌㼠㼔㼑㻌㻮㼛㼐㼥㻌㼍㼚㼐㻌㻹㼍㼟㼠
㻮㼁㼅㻱㻝䈜㼀㼕㼑㻌㼡㼜㻌㼠㼔㼑㻌㼕㼚㼟㼡㼘㼍㼠㼕㼛㼚㻌㼜㼞㼛㼏㼑㼟㼟㼕㼚㼓
㻮㻺㼅㻱㻝䚷㼠㼛㻌㼠㼔㼑㻌㻳㼞㼑㼑㼚㻌㼃㼕㼞㼑㻚
㼁㻭㻯㻯㻱㻿㻿㻻㻾㼅 2 stage type (All models) 7-15-2.

54001-78731-2E
112
WL WL
Working Installed on the Working

FB30CA1 Battery(72V) lamp head guard lamp
V N
1 1 Harness, accessory 1 1
48V
BK
BK
VA NA WH WH
A'2 Accessory
RDBK
BUYE
BK BK
FB10CA1-28CA1 Battery(48V)
Harness, accessory
BK
BK
V N
Harness, accessory
WH
BK
RDBK
BUYE
RDWH
BKWH
BNYE
VA NA
F4 Harness, accessory
10A Working
BUYE 40W lamp W Lamp switch Harness, switch
Working lamp switch
WL VKF or VCTT
2P 1.25mm2 2 pieces
Working BK Laser pointer switch
40W lamp
WL
4P A'1 Accessory
WH Lamp switch
WH
BK
2P 2P
BK Connect BK
RDBK
BKWH
BUYE
BKWH
RDWH
BNYE
1 3 Switch Comp., toggle
24801-10910-1E
System wiring
Harness, body
Reference:
Harness mark/color
Red RD
Black BK
<Note> Green GN
1.Termial symbols Yellow YE
White WH
:Receptacle Brown BN
(with plating) AMP 170021-2 Blue BU
Gray GY
1 :Receptacle Pink PK
Orange OG
(without plating) AMP 170003-5 or AMP 170021-3
Sleeve(for single wire) AMP 170889-1 Ex) BKWH (=Black/White)
:Plug
(with plating) AMP 170020-2
1 :Plug
Sleeve(for single wire) AMP 170887-1 White line
Sleeve(for double wire) AMP 170888-1
2.The part where the body harness is parallel with the revolving harness,
clamp them together with the body harness properly and fix them. Black color
Wiring (Diagrams) 7
Wiring, lamp (2) 7-16.

Working lamp (All models) 7-16-1.
113
114
Rear lamp
RDBK
BUYE
Accessory (Front)
(Refer to note 3.)
1 1 1 1
7 Wiring (Diagrams)
1 1 1 1 1 1 1 1 1
WH
BK
RDBK
BUYE
RDWH
BKWH
BNYE
BU
WHBK
Harness, accessory
Laser pointer control switch

Harness, switch
VKF or VCTF1.25mm2 2 core
2P Laser pointer
RD switch
Accessory (Rear)
(Refer to note 3.)
System wiring 4P Lamp
WH
BK
WH switch
54002-01910-0E
RDBK 1 1
1 1 1 1
2P
BK
BUYE
BKWH
RDWH
BNYE
BUYE
Switch Comp., toggle
Rear lamp
Harness, body
BKWH
Reference:
NOTE) Harness mark/color
1.The lead wire without indication : AVSS0.5mm2 Red RD
Black BK
2.Terminal symbols Green GN
Yellow YE
1 White WH
:Receptacle AMP 170021-2 Brown BN
Blue BU White line
1 :Shur plug AMP 170020-2 Gray GY
Pink PK
3.If these terminals are occupied because of installing multiple accessory, Orange OG
use the Brown/Yellow wire instead of this. Ex) BKWH (=Black/White) Black color
Wiring, lamp (2) 7-16.

Rear lamp (All models) 7-16-2.
Note.5
43 43 NOTE) 1.Refer to MNS D0035 for wire treatment.

2.Refer to MNS P0030 for drawing instruction.
SYSTEM WIRING
BK
WH
3.Unselected LEAD,WIRE:AVSS0.5mm2.
4.Symbols
BATTERY,COVER 1 :PLUG AMP 170020-2
1 :RECEPTACLE AMP 170021-2
RDBK
43 :PLUG JST SGM-51T-4
43 :RECEPTACLE JST SGF-41T-4
5.The HARNESS must be wired on the route shown in left.
The length of harness which is on the cover should be 400mm.
6.Surplus HARNESS should be bundled between the waite and frame.
BUYE

STRIPE
HARNESS,ACCESSORY SEAT HEATER
STRIPE:WHITE
RD RED
BKWH
BATTERY COVER
(FB10CA1-18CA1)
SEAT HEATER
RDWH
BUYE
ACCESSORY(FRONT)
HOLE FOR WIRING 1 1
43 43
1 1 1 1 1
24801-11741-0E
43 43
BK
WH
HARNESS FOR HEATER,

SEAT
RDWH
BUYE
RDBK
BKWH
BNYE5
HARNESS,ACCESSORY
OPERATION SW
HARNESS FOR SEAT SW
2P VKF or VCTF1.25mm2 2wires

BLACK LAPO SW
SEAT SW
4P ACCESSORY(REAR)
BK
WH
WHITE LAMP SW
1 1
1 1 1 1
2P
BLACK
BUYE
BKWH
RDWH
YEBN5
SWITCH COMP., TOGGLE
HARNESS,BODY
Wiring (Diagrams) 7
Wiring, seat heater 7-17.

Seat heater (All models) 7-17-1.
115
116
Connector pin No. (Back side)
Remake the attached cable

as below figure,
Note) and connect with shur plugs.
1. Terminal symbols In case of
1 :Shur plug 170020-2
:Sleeve (for single wire) 170887-1
1 :Shur receptacle 170021-2 Harness, AC
Indicator
:Sleeve (for single wire) 170889-1
7 Wiring (Diagrams)
:Sleeve (for double wire) 170890-1
BK
YE
BU
RD
GN
OG
WH
3 :Terminal 1.25-3
WH WH
Cable clamp Cable clamp BK BK Indicator *Accessory
2. Protect with a spiral tube. Load cell cable
3. Don't add, cut and shorten the wires For power supply cable For load cell cable Load cell cable
Connection terminal No.
between the summing box and the indicator. In case of (inside of back lid on the back) (6P, Outer diameter: approx. 9mm)
4. In the case that laser pointer is attached, for car inspection, 1.5m cable is included with shipment.
hang the wire on the mast separately. Accessory cable of indicator
(AWG18-3C, Outer diameter: 6.4mm, Inverter terminal block
Length: 2.3m)
WH
BK
Joint box
BK
YE
BU
RD
GN
OG
Reference: WH
Harness mark/color
Inverter
Red RD DRP: Supplied
Black BK in a plastic case.
YE
BK
BU
RD
Green GN
GN
OG
WH
Yellow YE M3
White WH
Terminal
RDBK
Transponder
BKWH
Brown BN Connect the indicator.
Transmitter screws
Blue BU
Gray GY Joint box
Pink PK
Orange OG Cable clamp
Terminal block inside of joint box.
YE
BU
RD
GN

WH
Black colored harness with White line. Harness, FS M3 terminal screws
Applicable solderless terminal

Hose pully
54002-23620-0E
RDBK
BKWH
BKWH
White line
Pully cover
Summing box
Summing box Wire braid hose
Accessory
*Accessory
RDBK
*Accessory
BKWH
Black color (Front) Teflon cable

YE
BU
RD
GN
WH
(single core)
Cable clamp
Rear plate
Assemble pully
Variable resistor
Harness, body For balance of right and left.
Summing box
Load cell A
Board inside
or the summing box
YE
BK
BK
YE
RD
RD
GN
GN
WH
WH
*Accessory
Load cell cable
DRP：Protect with a flexible tube.
*Accessory
Load cell B Load cell A *Refer to note 4.
Front plate Never add, cut and shorten the load cell cable.
Riser part It may causes measurement error.
Load cell B
Apply epoxy.
or
Forklift scale
Wiring, fork scale 7-18.

Fork scale w/printer, w.o/printer (All models) 7-18-1.
Battery (48V)
V N
1 1
VA NA
BKWH
RDWH
Key SW MPU board
Line Connector
Chime
Accessory [rear]
No. CN Pin No.
䠄Back buzzer䠅
BKWH
RDWH
BURD 2 1 1
X6 OF2 5 6 Fwd output
2 1 1 1 1
BNYE
BUYE
BNYE
BKWH
RDWH
YEBK
X4 OB2 5 15 Bwd output
2 2
2 2
BNYE
Chaim
BNYE
BN
CHM Harness, buzzer
BKWH
X6
䠄RDBK䠅
Back buzzer 1G6
BZ BN
X4
Back lamp
Harness, body
RDBK
BKWH
RDWH
54001-39110-0E
1 2 3
BURD
System wiring
6
CN5-6
CN5
<Note> Reference:
4PWH 4PRD 4PBK 4PWH 4PGN
1.Terminal symbols Harness mark/color
Red RD 5
Black BK 10 9 8 7 6 5 4 3 2 1
1 :Receptacle Green GN X6 X1 X3 X4 X5
(with plating) AMP 170021-2 Yellow YE 20 19 18 17 16 15 14 13 12 11
White WH
2 :Receptacle Brown BN AMP.040 series multi-lock connector
Blue BU
(without plating) AMP 170003-5 or AMP 170021-3 Gray GY
Pink PK
1 :Plug Relay MPU board
Orange OG
(with plating) AMP 170020-2
2 :Plug Black colored harness with White line.

6 :Receptacle AMP 173716-2 or AMP 175061-2
White line
2.All pin arrangement of connector shows the view from terminal inserting side.
3.The part where the body harness is parallel with the revolving harness,
clamp them together with the body harness properly and fix them.
Black color
Wiring (Diagrams) 7
Wiring, chime/buzzer 7-19.

Chime(buzzer) [forward & backward] (All models) 7-19-1.
117
118
Battery (48V)
V N 1 1
VA NA
BKWH
RDWH
Key SW MPU BOARD
Chime
F5
10A Line Connector 䠄Back buzzer䠅 Accessory [rear]
7 Wiring (Diagrams)
No. CN Pin No.
BKWH
RDWH
BZ CHM
X2 X1 1 1
2 2
F4 BURD Harness, accessory
10A X6 LCK 5 6 Fwd output 2 2 1 1 1 1
RD
RD
BNYE
BUYE
BKWH
RDWH
YEBK
X4 OB2 5 15 Bwd output 2 2 2
2 2 2
BN
BNYE
RDBK
RD CHM BNYE BNYE
X6
Chime
RD BN BN
BZ
Harness, chime
X4
Back buzzer BN Harness, body
Back lamp
RDBK
BKWH
RDWH
54001-39120-0E
1 2 3
BURD
System wiring 6
CN5-6
CN5
<Note> Reference: 4PWH 4PRD 4PBK 4PWH 4PGN
1.Terminal symbols Harness mark/color 5
Red RD
Black BK 10 9 8 7 6 5 4 3 2 1
1 :Receptacle (Plated) AMP 170021-2 X6 X1 X3 X4 X5
Green GN
20 19 18 17 16 15 14 13 12 11
Yellow YE
White WH
2 AMP.040 series multi-lock connector
:Receptacle AMP 170003-5 Brown BN
Blue BU
AMP 170021-3 Gray GY
Pink PK Relay MPU board
1
Orange OG
:Plug (Plated) AMP 170020-2
2 :Plug AMP 170002-5
AMP 170020-3
6 :Receptacle AMP 173716-2
AMP 175061-2
White line
2.All pin arrangement of connector shows the view from terminal inserting side.
3.The part where the body harness is parallel with the buzzer harness,
clamp them together with the body harness properly and fix them. Black color

Chime [forward] (All models) 7-19-2.
Battery (48V)
Chime
V N H (Back buzzer)
VA NA
CHM
F4
10A 2 2
BN BN 2 2
CHM
X4
BN
Chime
BN
RDWH
Back lamp
RDBK
BKWH
1 3
54001-39130-0E
System wiring
Harness, body
Reference:
Harness mark/color
Red RD
Black BK
Green GN
Yellow YE
White WH
Brown BN
Blue BU
Gray GY
<Note> Pink PK
Orange OG
1.Terminal symbols Ex) BKWH (=Black/White)

2 :Receptacle
Sleeve(for double wire) AMP 170890-1
2 :Plug White line

Sleeve(for single wire) AMP 170887-1 Black color
Wiring (Diagrams) 7

Chime [backward] (All models) 7-19-3.
119
120
㻿㼣㼕㼠㼏㼔
㻮㼍㼠㼠㼑㼞㼥㻔㻠㻤㼂㻕
㻞㻼㻞㻼
㼂㻺㻮㻷㻯㼛㼚㼚㼑㼏㼠㻮㻷
㻝㻝
㼂㻭㻺㻭㻿㼣㼕㼠㼏㼔㻌㻯㼛㼙㼜㻚㻘㻌㼠㼛㼓㼓㼘㼑
㻮㻷㼃㻴
㻾㻰㼃㻴
㻷㼑㼥㻌㼟㼣㼕㼠㼏㼔㻹㻼㼁㻌㻮㻻㻭㻾㻰㻯㼔㼕㼙㼑
7 Wiring (Diagrams)
㻲㻡
㻝㻜㻭㻯㼛㼚㼚㼑㼏㼠㼛㼞㻔㼎㼍㼏㼗㻌㼎㼡㼦㼦㼑㼞㻕㻭㼏㼏㼑㼟㼟㼛㼞㼥㻔㻾㼑㼍㼞㻕
㻮㻷㼃㻴
㻾㻰㼃㻴
㻮㼆㻯㻴㻹
㼄㻞㼄㻝㻝㻝
㻞㻞㻞
㻲㻠㻮㼁㻾㻰㻸㻯㻷㻡㻢㻴㼍㼞㼚㼑㼟㼟㻘㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㼄㻢㻞㻞㻞㻝㻝㻝㻝
㻝㻜㻭
㻾㻰
㻾㻰
㻮㻷㼃㻴
㻾㻰㼃㻴
㻮㻺㼅㻱
㻮㼁㼅㻱
㼅㻱㻮㻷㻻㻮㻞㻡㻝㻡㻞㻞㻞
㼄㻠
㻮㻺
㻮㻷
㻞㻞㻞
㻾㻰㻮㻷㻮㻺
㻮㻺
㻾㻰㻮㻷
㻮㻺㼅㻱
㻯㻴㻹
㻯㼔㼕㼙㼑
㻻㻺㻛㻻㻲㻲㻌㻿㼃㼄㻢
㻯㼔㼕㼙㼑
㻾㻰㻮㻺㻴㼍㼞㼚㼑㼟㼟㻘㻌㼎㼡㼦㼦㼑㼞
㻮㻺
㻮㼆
㼄㻠
㻮㼍㼏㼗㻌㼎㼡㼦㼦㼑㼞㻮㻺㻴㼍㼞㼚㼑㼟㼟㻘㻌㼎㼛㼐㼥
㻮㼍㼏㼗㻌㼘㼍㼙㼜
54001-56800-0E
㻾㻰㻮㻷
㻾㻰㼃㻴
㻮㻷㼃㻴
㻝㻞㻟㻴㼍㼞㼚㼑㼟㼟㻘㻌㼏㼔㼕㼙㼑
㻮㼁㻾㻰
Reference:
㻿㼥㼟㼠㼑㼙㻌㼏㼔㼍㼞㼠 Harness mark/color 㻢
Red RD
Black BK 㻯㻺㻡㻙㻢
Green GN
Yellow YE
White WH
Brown BN 㻯㻺㻡
Blue BU
Gray GY
㻠㻼㻌㼃㻴㻠㻼㻌㻾㻰㻠㻼㻌㻮㻷㻠㻼㻌㼃㻴㻠㻼㻌㻳㻺
㻨㻺㼛㼠㼑㻪 Pink PK
Orange OG 㻡
㻝㻚㼀㼑㼞㼙㼕㼚㼍㼘㻌㼟㼥㼙㼎㼛㼘㼟㻝㻜㻥㻤㻣㻢㻡㻠㻟㻞㻝
Ex) BKWH (=Black/White) 㼄㻢㼄㻝㼄㻟㼄㻠㼄㻡
㻝㻦㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻔㼣㼕㼠㼔㻌㼜㼘㼍㼠㼕㼚㼓㻕㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞 Black colored harness with White line. 㻞㻜㻝㻥㻝㻤㻝㻣㻝㻢㻝㻡㻝㻠㻝㻟㻝㻞㻝㻝
㻞㻦㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻔㼣㼕㼠㼔㼛㼡㼠㻌㼜㼘㼍㼠㼕㼚㼓㻕㻌㻭㻹㻼㻌㻝㻣㻜㻜㻜㻟㻙㻡㻌㼛㼞㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻟
㻭㻹㻼㻚㻜㻠㻜㻌㼟㼑㼞㼕㼑㼟㻌㼙㼡㼘㼠㼕㻙㼘㼛㼏㼗㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞
㻝㻦㻼㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻔㼣㼕㼠㼔㻌㼜㼘㼍㼠㼕㼚㼓㻕㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻞㻦㻼㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻔㼣㼕㼠㼔㼛㼡㼠㻌㼜㼘㼍㼠㼕㼚㼓㻕㻌㻭㻹㻼㻌㻝㻣㻜㻜㻜㻞㻙㻡㻌㼛㼞㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻟
㻢㻦㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻟㻣㻝㻢㻙㻞㻌㼛㼞㻌㻭㻹㻼㻌㻝㻣㻡㻜㻢㻝㻙㻞㻾㼑㼘㼍㼥㻹㻼㼁㻌㼎㼛㼍㼞㼐
㻞㻚㼀㼔㼑㻌㼘㼛㼏㼍㼠㼕㼛㼚㻌㼛㼒㻌㼠㼔㼑㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼜㼕㼚㻌㼕㼟㻌㼍㼟㻌㼢㼕㼑㼣㼑㼐㻌㼒㼞㼛㼙㻌㼠㼔㼑㻌㼕㼚㼟㼑㼞㼠㼕㼚㼓㻌㼟㼕㼐㼑㻚 White line
㻟㻚㼀㼔㼑㻌㼜㼍㼞㼠㻌㼣㼔㼑㼞㼑㻌㼠㼔㼑㻌㼎㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟㻌㼕㼟㻌㼜㼍㼞㼍㼘㼘㼑㼘㻌㼣㼕㼠㼔㻌㼠㼔㼑㻌㼞㼑㼢㼛㼘㼢㼕㼚㼓㻌㼔㼍㼞㼚㼑㼟㼟㻘
㼏㼘㼍㼙㼜㻌㼠㼔㼑㼙㻌㼠㼛㼓㼑㼠㼔㼑㼞㻌㼣㼕㼠㼔㻌㼠㼔㼑㻌㼎㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟㻌㼜㼞㼛㼜㼑㼞㼘㼥㻌㼍㼚㼐㻌㼒㼕㼤㻌㼠㼔㼑㼙㻚
Black color

Chime [forward], ON/OFF switchable (All models) 7-19-4.
Back buzzer
Back
buzzer
Laser pointer control switch

10A
RDBK
RDWH 2P 2
BK
Laser pointer switch
2
RD
K.S.
Back buzzer
X4 4P
WH Lamp switch
2 2
BK
BN
BK
2 2
YEBK
Back buzzer 2P 2P
BN
SW BK connect BK
CN5-15
RDBK
54001-38320-0E
(Bwd output)
BN
MPU board Switch comp., toggle
X4
Harness, buzzer
BKWH
System wiring
Harness, body
Reference:
Harness mark/color
Red RD
<Note> Black BK
Green GN
1.Terminal symbols Yellow YE
White WH
2 :Shur plug AMP 170020-3 170002-5 Brown BN
Blue BU
2 White line
:Shur receptacle AMP 170021-3 170003-5 Gray GY
Pink PK
Orange OG
2.The part where the body harness is parallel with the switch harness,
clamp them together with the body harness properly and fix them. Ex) BKWH (=Black/White)
Black colored harness with White line. Black color
Wiring (Diagrams) 7

Back buzzer with ON/OFF switch (All models) 7-19-5.
121
122
㻮㼍㼠㼠㼑㼞㼥㻔㻠㻤㼂㻕㻯㼛㼚㼠㼞㼛㼘㻌㼟㼣㼕㼠㼏㼔
㼂㻺㻞㻼㻸㼍㼟㼑㼞㻌㼜㼛㼕㼚㼠㼑㼞㻌㼟㼣㼕㼠㼏㼔
㻮㻷㻮㼍㼏㼗㻌㼎㼡㼦㼦㼑㼞
㼂㻭㻺㻭
㻾㼑㼙㼛㼢㼑㻌㼍㼠㼠㼍㼏㼔㼑㼐㻌㼢㼛㼘㼡㼙㼑㻘
㻠㻼㻸㼍㼙㼜㼍㼚㼐㻌㼏㼛㼚㼚㼑㼏㼠㻌㼣㼕㼠㼔㻌㼟㼔㼡㼞㻌㼜㼘㼡㼓㼟㻚
㼃㻴㼟㼣㼕㼠㼏㼔
7 Wiring (Diagrams)
㻷㼑㼥㻌㼟㼣㼕㼏㼔㻹㻼㼁㻌㼎㼛㼍㼞㼐
㻲㻡
㻮㻷
㻝㻜㻭㻸㼕㼚㼑㻯㼛㼚㼚㼑㼏㼠㼛㼞㻾㻰㻾㻰㻾㻰㼃㻴
㻝㻝㻾㼑㼟㼕㼟㼠㼛㼞㻌㼏㼛㼙㼜㻚㻘㻌㼎㼡㼦㼦㼑㼞
㻺㼛㻚㻯㻺㻌䕕㻼㼕㼚㻌㻺㼛㻚㼃㻴㼃㻴㻞㻞
㻝㻝
㼄㻞㼄㻝㻞㻞
㻲㻠
㻝㻜㻭
㻝㻟
㻮㻷
㻾㻰㻮㻷
㻮㻷
㻭㻮
㻯㻿㼔㼕㼑㼘㼐㼑㼐㻌㼣㼕㼞㼑㻔㻮㻷㻕
㼅㻱㻮㻷㻻㻮㻞㻡㻝㻡
㼄㻠㻮㼍㼏㼗㼣㼍㼞㼐
㼃㻴
㼃㻴㻮㻷㼍㼠㼠㼍㼏㼔㼑㼐㻌㼠㼛㻌㼠㼔㼑㻌㼎㼡㼦㼦㼑㼞
㼛㼡㼠㼜㼡㼠
㻞
㻮㼍㼏㼗㻌㼎㼡㼦㼦㼑㼞㻞
㻮㻷㼃㻴㻮㻷㻮㻺
㻮㼆
㻮㻷
㼃㻴㻮㻷
㻮㻺
㼄㻠
㻾㻰㼃㻴㻝㻝
㻝㻝
㻮㻷
㼃㻴
㻮㼍㼏㼗㻌㼘㼍㼙㼜
㻴㼍㼞㼚㼑㼟㼟㻘㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㻾㼑㼟㼕㼟㼠㼛㼞㻌㼏㼛㼙㼜㻚㻘㻌㼎㼡㼦㼦㼑㼞
㻮㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟
54001-38300-1E
㻾㻰㻮㻷
㻾㻰㼃㻴
㻮㻷㼃㻴
㻨㻺㼛㼠㼑㻪
㻝㻞㻟㻝㻚㼀㼑㼞㼙㼕㼚㼍㼘㻌㼟㼥㼙㼎㼛㼘㼟
㻝㻌㻌㻌㻌㻌㻦㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻔㻼㼘㼍㼠㼑㼐㻕㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞 Reference:
㻿㼥㼟㼠㼑㼙㻌㼣㼕㼞㼕㼚㼓 Harness mark/color
㻞㻌㻌㻌㻌㻌㻦㻾㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻜㻟㻙㻡
Red RD
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻟 Black BK
Green GN
㻝㻌㻌㻌㻌㻌㻦㻼㼘㼡㼓㻌㻔㻼㼘㼍㼠㼑㼐㻕㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
Yellow YE
㻞㻌㻌㻌㻌㻌㻦㻼㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻜㻞㻙㻡 White WH
Brown BN
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻟 Blue BU
Gray GY
㻠㻚㻭㼘㼘㻌㼜㼕㼚㻌㼍㼞㼞㼍㼚㼓㼑㼙㼑㼚㼠㻌㼛㼒㻌㼏㼛㼚㼚㼑㼏㼠㼛㼞㻌㼟㼔㼛㼣㼟㻌㼠㼔㼑㻌㼢㼕㼑㼣㻌㼒㼞㼛㼙㻌㼠㼑㼞㼙㼕㼚㼍㼘㻌㼕㼚㼟㼑㼞㼠㼕㼚㼓㻌㼟㼕㼐㼑㻚 Pink PK
Orange OG
㻡㻚㼀㼔㼑㻌㼜㼍㼞㼠㻌㼣㼔㼑㼞㼑㻌㼠㼔㼑㻌㼚㼑㼤㼠㻌㼠㼔㼞㼑㼑㻌㼔㼍㼞㼚㼑㼟㼟㼑㼟㻌㼍㼞㼑㻌㼜㼍㼞㼍㼘㼘㼑㼘㻘㻌㼏㼘㼍㼙㼜㻌㼠㼔㼑㼙㻌㼠㼛㼓㼑㼠㼔㼑㼞㻌
䚷㻌㼣㼕㼠㼔㻌㼠㼔㼑㻌㼎㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟㻌㼜㼞㼛㼜㼑㼞㼘㼥㻌㼍㼚㼐㻌㼒㼕㼤㻌㼠㼔㼑㼙㻚 Ex) BKWH (=Black/White)
㻌㻌㻝㻕㻌㻮㼛㼐㼥㻌㼔㼍㼞㼚㼑㼟㼟
㻌㻌㻞㻕㻌㼀㼔㼑㻌㼟㼔㼕㼑㼘㼐㻌㼣㼕㼞㼑㻌㼍㼠㼠㼍㼏㼔㼑㼐㻌㼠㼛㻌㼠㼔㼑㻌㼎㼡㼦㼦㼑㼞㻌㻔㻮㼘㼍㼏㼗㻕
㻌㻌㻟㻕㻌㼀㼔㼑㻌㼣㼕㼞㼑㻌㼛㼒㻌㼠㼔㼑㻌㼎㼡㼦㼦㼑㼞㻌㼞㼑㼟㼕㼟㼠㼑㼞㻌㻯㼛㼙㼜㻚
White line
㻨㻻㼜㼑㼞㼍㼠㼕㼛㼚㻪㻌㻾㼑㼒㼑㼞㻌㼠㼛㻌㼒㼕㼓㼡㼞㼑㻌㼟㼔㼛㼣㼚㻌㼛㼚㻌㼠㼔㼑㻌㼘㼑㼒㼠㻌㼟㼕㼐㼑
䈄㻌㼃㼔㼑㼚㻌㼥㼛㼡㻌㼠㼡㼞㼚㻌㼠㼔㼑㻌㼢㼛㼘㼡㼙㼑㻌㼗㼚㼛㼎㻌㼠㼛㻌㼘㼑㼒㼠㻘㻌㻿㼃㻌㼠㼡㼞㼚㼟㻌㻻㻲㻲㻚
volume
down 䈄㻌㼃㼔㼑㼚㻌㼥㼛㼡㻌㼠㼡㼞㼚㻌㼠㼔㼑㻌㼢㼛㼘㼡㼙㼑㻌㼗㼚㼛㼎㻌㼠㼛㻌㼞㼕㼓㼔㼠㻘㻌㻿㼃㻌㼠㼡㼞㼚㼟㻌㻻㻺㻚㻌 Black color
ON 㼃㼔㼑㼚㻌㼥㼛㼡㻌㼍㼓㼍㼕㼚㻌㼠㼡㼞㼚㻌㼠㼔㼑㻌㼢㼛㼘㼡㼙㼑㻌㼗㼚㼛㼎㻘㻌㼢㼛㼘㼡㼙㼑㻌㼕㼚㼏㼞㼑㼍㼟㼑㼟㻚
OFF volume up

Buzzer [backward], volume adjustable (All models) 7-19-6.
BATTERY (48V)
V N
1 1
VA NA
BKWH
RDWH
KEY SW MPU board
Line Connector
Back buzzer Accessory (rear)
No. CN □ Pin No.
BKWH
RDWH
BURD 2 1 1
X6 OF2 5 6 Fwd output
2 1 1 1 1
BNYE
BUYE
BNYE
BKWH
RDWH
YEBK
X4 OB2 5 15 Bwd output
2 2
2 2
BNYE
BACK BUZZR
BN
BNYE Harness, buzzer
BZ
BKWH
X6
1G6
BN
X4
BACK LAMP
54001-38270-0E
Harness, body
RDBK
BKWH
RDWH
1 2 3 <Note>
BURD
1.Terminal symbols
1 :Receptacle
6
(Plated) AMP 170021-2
SYSTEM, WIRING CN5-6
2 :Receptacle
(Unplated) AMP 170003-5(Strip form)
AMP 170021-3(Loose piece) CN5
1 :Plug 4P WH 4P RD 4P BK 4P WH 4P GN
(Plated) AMP 170020-2 5
2 :Plug 10 9 8 7 6 5 4 3 2 1
(Unplated) AMP 170002-5(Strip form)
X6 X1 X3 X4 X5
20 19 18 17 16 15 14 13 12 11
AMP 170020-3(Loose piece)
AMP.040 series · multi-lock · connector
6 :Receptacle AMP 173716-2(Strip form)
HARNESS COLOR GROUND AMP 175061-2(Loose piece)
STRIPE 2. Refer to NIS B7038 for wire treatment. Relay MPU board
BK BLACK YE YELLOW BN BROWN 3. Refer to NIS A4010 for drawing instruction.
4. All pin layout shows of connector the view terminal insert side.
Ex. 'BKWH' = GROUND:BLACK, 5. The part where “Harness, body” and “Harness, buzzer” are parallel, clamp them together
STRIPE:WHITE
RD RED ࠉ with the body harness properly and fix them.
Wiring (Diagrams) 7

Fwd/Bwd buzzer (All models) 7-19-7.
123
124
㻝㻜㻭
㻾㻰㻮㻷㻮㼍㼏㼗㻌㼘㼑㼍㼐㻮㼍㼏㼗㻌㼘㼑㼍㼐
㻷㻚㻿㻚
7 Wiring (Diagrams)
㻝㻜㻭
㻾㻰㼃㻴㻮㻭㻝㻝㻝㻙㻜㻢㻮㻭㻝㻝㻝㻙㻜㻢
㻮㻷
㻮㻷
㻾㻰㼃㻴
㼅㻾
㻾㻰㼃㻴
㼅㻱
㻝㻝㻝㻝
㻮㻸㻮㻸㻮㼍㼏㼗㻌㼘㼑㼍㼐
㻝㻝㻝㻝
㻔㻭㼘㼍㼞㼙㻕
㻮㻷
㻮㻷
㼄㻠
㼃㻴
㼃㻴
Insulate the end. Insulate the end.
㻮㻺㻴㼍㼞㼚㼑㼟㼟㻘㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥㻴㼍㼞㼚㼑㼟㼟㻘㻌㼍㼏㼏㼑㼟㼟㼛㼞㼥
㻡㻠㻜㻜㻜㻙㻜㻞㻜㻡㻜㻡㻠㻜㻜㻜㻙㻜㻞㻜㻡㻜
㼅㻱㻮㻷
㻯㻺㻡㻙㻝㻡㻾㼑㼍㼞㻌㼏㼛㼙㼎㼕㼚㼍㼠㼕㼛㼚㻾㼑㼍㼞㻌㼏㼛㼙㼎㼕㼚㼍㼠㼕㼛㼚
㻔㻮㼣㼐㻌㼛㼡㼠㼜㼡㼠㻕㼘㼍㼙㼜㻌㻔㻸㼑㼒㼠㻕㼘㼍㼙㼜㻌㻔㻾㼕㼓㼔㼠㻕
㻹㻼㼁㻌㼎㼛㼍㼞㼐㼄㻠
㻮㻷
㼀㻿㻸㼀㻿㻸
㼃㻴
㻮㻷
㻱㻴
㻮㻷㼃㻴
㼀㻸㼀㻸
㻿㼥㼟㼠㼑㼙㻌㼣㼕㼞㼕㼚㼓㻮㻸㻮㻸
54001-38330-1E
㻝㻥㻾㻰㻮㻷㻾㻰㻮㻷㻝㻥
㻝㻥㻮㻺㻮㻺㻝㻥
㼃㻴㻳㻺㼃㻴㻳㻺
㻾㻰㼃㻴㻴㼍㼞㼚㼑㼟㼟㻘㻌㼎㼛㼐㼥㻴㼍㼞㼚㼑㼟㼟㻘㻌㼎㼛㼐㼥㻾㻰㼃㻴
㻌㻌㻢㻌㻼
㼃㻴㻮㼁㼃㻴㻮㼁
㻌㻌㻢㻌㻼
㻮㼁㼃㻴㻾㻿㻳㻺
Left rear of head guard Right rear of head guard
Reference:
Harness mark/color
Red RD
Black BK
Back lead (All models)

Green GN
Yellow YE
White WH 㻨㻺㼛㼠㼑㻪
White line Brown BN
Blue BU 㻟㻚㼀㼑㼞㼙㼕㼚㼍㼘㻌㼟㼥㼙㼎㼛㼘㼟
Gray GY
Pink PK 㻝㻦㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
Orange OG 㻝㻦㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞
Black color
Ex) BKWH (=Black/White) 㻝㻥㻦㼀㼑㼞㼙㼕㼚㼍㼘㻘㻌㼟㼜㼘㼕㼏㼕㼚㼓㻌㻭㻹㻼㻌㻝㻣㻝㻠㻞㻡㻙㻝
Wiring, back lead 7-20.

7-20-1.
FB30CA1 HARNESS COLOR GROUND
Battery (72V)
STRIPE
V N BK BLACK YE YELLOW BN BROWN

A'1 Accessory
To Harness, body
48V Ex. 'BKWH' = GROUND:BLACK,
VA NA STRIPE:WHITE
RD RED
FB10CA1-28CA1 Battery (48V)

V N 2SP-mast Harness, mast (1) Mast hanging
RDWH
BKWH
VA NA “M”
Key switch
BKWH
BKWH
RDWH
RDWH
F5
2P
2P
10A Laser
(Waterproof)
(Waterproof)
Heater
X2 X1 Heater
BK Spare 1 Spare 1 RDWH
F4
10A
BK Spare 2 Spare 2 BKWH
Harness, heater
Note 4 Note 4
RDBK
BKWH
RDWH
1 2 3
3FP mast
SYSTEM, WIRING Harness, mast (1) Mast hanging
24801-19820-0E
A'1 Accessory
To Harness, body
<Note>
Spare 1
Spare 2
Note 4
1.This drawing indicates only the part related to the heater 2P
(Waterproof)
for laser pointer of CS specification.
RDWH
BKWH
2.Terminal symbols
“M”
Spare 1
:Receptacle
Spare 2
(Plated) AMP 170021-2

Sleeve(For one) AMP 170889-1
BKWH
BKWH
RDWH
RDWH
:Plug
2P
2P
(Plated) AMP 170020-2 Laser

(Waterproof)
(Waterproof)
Sleeve(For two) AMP 170888-1 Harness, mast (2)

3.Refer to KA-10284 for wire treatment. Heater
BK Spare 1 Spare 1 RDWH
5.As shown in this drawing, connect the heater by attaching terminals BK Spare 2 Spare 2 BKWH
to spare lines of "Harness, mast". Harness, heater
The polarity is not related, so both sides are available to connect. Note 4 Note 4
6.The part where “Harness, body” and “Harness, heater” are parallel,
clamp them together with the body harness properly and fix them.
Wiring (Diagrams) 7
Wiring, heater 7-21.

Wiring, heater (All models) 7-21-1.
125
7 Wiring (Diagrams)
㻹㻼㼁㻌㻮㼛㼍㼞㼐
㻞㻸㼕㼚㼑㻯㼛㼚㼚㼑㼏㼠㼑㼞
㻾㻰㼃㻴
㻾㻰㼃㻴㼂㼍㼘㼢㼑㻌㼟㼛㼘㼑㼚㼛㼕㼐㻌㼜㼛㼣㼑㼞
㻮㻼㻝㻞㻝㻢
㻳㻺㻾㻰㼀㼕㼘㼠㻌㼐㼛㼣㼚
㻿㻻㻸㻮㻞㻞㻝㻝㻠
㼃㻴㻮㼁㻔㻭㼡㼠㼛㼙㼍㼠㼕㼏㻌㼒㼛㼞㼗㻌㼘㼑㼢㼑㼘㼕㼚㼓㻕
㻮㻯㻞㻝㻝㻝㻠
㻾㻰㻮㻷㻣
㻴㻼㻝㻝㻞㻼㼛㼣㼑㼞㻌㼟㼡㼜㼜㼘㼥
㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘㻳㻺㻾㻰㻝㻞㻤
㼟㼑㼚㼟㼛㼞㻌㼜㼛㼠㼑㼚㼠㼕㼛㼚㻴㻰㻝㻿㼕㼓㼚㼍㼘
㻮㻷㼅㻱㻝㻡
㻴㻺㻝㻝㻞㻳㻺㻰
㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘㻌㼟㼑㼚㼟㼛㼞㻌㻿㼃
㻮㼁㻾㻰㻴㻿㻣㻤㻣㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘㻌㼟㼑㼚㼟㼛㼞㻌㻿㼃㻌㼕㼚㼜㼡㼠
㻔㻮㼍㼠㼠㼑㼞㼥㻌㼒㼞㼛㼚㼠㻌㼘㼛㼍㼐㼕㼚㼓㻌㼕㼚㼠㼑㼞㼘㼛㼏㼗㻕
㻮㻷㻴㻿㻺㻤㻤㻿㼣㼕㼠㼏㼔㻌㻳㻺㻰
Reference:
Harness mark/color
Red RD
Black BK
Green GN
Yellow YE
White WH
Brown BN
Blue BU
Gray GY
Pink PK
Orange OG

White line
㻺㼛㼠㼑㻕㻌㼀㼔㼕㼟㻌㼐㼕㼍㼓㼞㼍㼙㻌㼟㼔㼛㼣㼟㻌㼜㼍㼞㼠㼟㻌㼛㼚㼘㼥㻌㼞㼑㼘㼑㼢㼍㼚㼠
Black color 㻌㻌㻌㻌㻌㻌㻌㻌㻌㼠㼛㻌㼠㼔㼑㻌㼍㼡㼠㼛㼙㼍㼠㼕㼏㻌㼒㼛㼞㼗㻌㼘㼑㼢㼑㼘㼕㼚㼓㻌㼟㼥㼟㼠㼑㼙㻚
Fork horizontal auto stop (All models) 7-22.

Wiring, system (2) 7-22-1.
54001-95870-0E
126
㻯㼛㼚㼠㼞㼛㼘㻌㼡㼚㼕㼠
㻯㻺㻝㻞
㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘㻌㼟㼠㼛㼜
㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘㼐㼑㼠㼑㼏㼠㼕㼛㼚㻯㻺㻝㻝
㼘㼑㼢㼑㼞
㼀㼕㼘㼠㻌㼘㼑㼢㼑㼘
㼟㼠㼛㼜㻌㼟㼣㼕㼠㼏㼔㻯㻺㻞
㻿㻻㻸㻹㻼㼁㻌㻮㼛㼍㼞㼐
㻞㻞㻝㻝
㻞㻞㻝㻝㻯㻺㻝
㻟㻼
㼃㼍㼠㼑㼞
㼜㼞㼛㼛㼒
㻮㼁㻾㻰
㻮㻷
㻳㻺㻾㻰
㼃㻴㻮㼁
㻯㻺㻡㻯㻺㻢㻯㻺㻣㻯㻺㻤
54001-95890-0E
㻴㼍㼞㼚㼑㼟㼟㻘㻌㼎㼛㼐㼥
㻺㼛㼠㼑䠅䠍㻚㼀㼔㼕㼟㻌㼐㼕㼍㼓㼞㼍㼙㻌㼟㼔㼛㼣㼟㻌㼜㼍㼞㼠㼟㻌㼛㼚㼘㼥㻌㼞㼑㼘㼑㼢㼍㼚㼠
Reference:
㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㼠㼛㻌㼠㼔㼑㻌㼍㼡㼠㼛㼙㼍㼠㼕㼏㻌㼒㼛㼞㼗㻌㼘㼑㼢㼑㼘㼕㼚㼓㻌㼟㼥㼟㼠㼑㼙㻚
Harness mark/color 㻠㻚㼀㼑㼞㼙㼕㼚㼍㼘㻌㼟㼥㼙㼎㼛㼘㼟
Red RD
Black BK
Green GN 䚷㻌㻌㻌䚷䚷䚷䚷㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓䚷䚷㻌㻌㻌䚷㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻟
㻞
Yellow YE
White WH 䚷㻌㻌㻌䚷䚷䚷䚷㻌䚷䚷䚷䚷䚷䚷㻌㻌㻌㻌㻌䚷䚷䚷㻝㻣㻜㻜㻜㻞㻙㻡
Brown BN
White line Blue BU
Gray GY
䚷㻌㻌㻌䚷䚷䚷䚷㻦㻿㼔㼡㼞㻌㼜㼘㼡㼓䚷䚷㻌㻌㻌䚷㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻜㻙㻞
㻝
Pink PK
Orange OG 䚷㻌㻌㻌䚷䚷䚷䚷㻦㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻟
㻞
Black color Ex) BKWH (=Black/White) 䚷㻌㻌㻌䚷䚷䚷䚷㻌䚷䚷䚷䚷䚷䚷䚷䚷䚷㻌㻌㻌㻌㻌㻝㻣㻜㻜㻜㻟㻙㻡
㻝
䚷㻌㻌㻌䚷䚷䚷䚷㻦㻦㻿㼔㼡㼞㻌㼞㼑㼏㼑㼜㼠㼍㼏㼘㼑㻌㻭㻹㻼㻌㻝㻣㻜㻜㻞㻝㻙㻞
Wiring (Diagrams) 7
Fork horizontal auto stop (All models) 7-22.

Wring, body (2) 7-22-2.
127
7 Wiring (Diagrams)
㻴㼍㼞㼚㼑㼟㼟㻌㻯㼛㼘㼛㼞㻳㼞㼛㼡㼚㼐
㻿㼠㼞㼕㼜㼑
㻮㻷㻮㼘㼍㼏㼗㼅㻱㼅㼑㼘㼘㼛㼣㻮㻺㻮㼞㼛㼣㼚
㻲㻮㻝㻜㻯㻭㻝䡚㻞㻤㻯㻭㻝㻮㻭㼀㼀㻱㻾㼅㻔㻠㻤㼂㻕㼃㻴㼃㼔㼕㼠㼑㻳㻺㻳㼞㼑㼑㼚㻮㼁㻮㼘㼡㼑

䠡䡔㻚㻌㻓㻮㻷㼃㻴㻓㻌㻩㻌㻳㼞㼛㼡㼚㼐㻦㻮㼘㼍㼏㼗㻘
䚷䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻿㼠㼞㼕㼜㼑㻦㼃㼔㼕㼠㼑
㻾㻰㻾㼑㼐
㼂㻺
㼂㻭㻺㻭
㻮㻷
㻲㻮㻟㻜㻯㻭㻝㻳㻺㻮㻷
㻮㻭㼀㼀㻱㻾㼅㻔㻣㻞㼂㻕㻿㻻㻸㻝㻮㻝㻝㻝㻝㻝
㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻌㼁㻼
㼃㻴
㻮㻯㻝㻝㻝㻝㻝
㼂㻺㻮㻺
㻿㻻㻸㻞㻮㻝㻞㻝㻝㻞
㼂㻭㻺㻭㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻸㻵㻲㼀㻌㻰㻻㼃㻺
㻠㻤㼂㼃㻴㻮㻷
㻮㻯㻝㻝㻝㻝㻞
㻮㼁㻮㻷
㻮㻷
㻿㻻㻸㻟㻮㻞㻝㻝㻝㻟
㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼀㻵㻸㼀㻌㼁㻼
㼃㻴㻾㻰
㻮㻯㻞㻝㻝㻝㻟
㻳㻺㻾㻰
㻿㻻㻸㻠㻮㻞㻞㻝㻝㻠
㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㼀㻵㻸㼀㻌㻰㻻㼃㻺
㼃㻴㻮㼁
㻮㻯㻞㻝㻝㻝㻠
㻮㻺㻾㻰
㻿㻻㻸㻡㻮㻟㻝㻝㻝㻡
㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻭㼀㼀㻚㻝
㻮㻺㼃㻴
㻮㻯㻟㻝㻝㻝㻡
㼅㻱㻾㻰
㻿㻻㻸㻢㻮㻟㻞㻝㻝㻢
㻳㻺㼃㻴
㻮㻯㻟㻝㻝㻝㻢
㻻㼁㼀㻼㼁㼀㻌㻲㻻㻾㻌㻭㼀㼀㻚㻞
㻮㻺㻮㻷
㻿㻻㻸㻣㻮㻠㻝㻝㻝㻣
㻮㼁㼃㻴
㻮㻯㻠㻝㻝㻝㻣
㻮㼁
㻿㻻㻸㻤㻮㻠㻞㻝㻝㻤
㼃㻴㻳㻺
㻮㻯㻠㻝㻝㻝㻤
㻲㻣
㻾㻰㻵㻺㻼㼁㼀㻌㻲㻻㻾㻌㼂㻭㻸㼂㻱㻌㻿㻻㻸㻱㻺㻻㻵㻰㻌㻼㻻㼃㻱㻾
㻮㻼㻝㻞㻝㻢
㻲㻢㻝㻜㻭
㻝㻜㻭
㻾㻰㻮㻷
㼅㻱㼃㻴㻸㻼㻝㻤㻝㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻼㻻㼀㻱㻺㼀㻵㻻㻹㻱㼀㻱㻾㻌㻲㻻㻾㻮㼁㼃㻴㻸㻰㻝㻤㻞㻿㻵㻳㻺㻭㻸㻝
㻮㻷㻸㻱㻝㻝㻝㻥㻿㻵㻳㻺㻭㻸㻞
㻸㻵㻲㼀㻌㻸㻱㼂㻱㻾㻸㻺㻝㻤㻥㻳㻺㻰
㻮㼁㻾㻰
㻮㻺㼅㻱㻸㻼㻞㻝㻞㻞㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻼㻻㼀㻱㻺㼀㻵㻻㻹㻱㼀㻱㻾㻌㻲㻻㻾㻮㻺㼃㻴㻸㻰㻞㻝㻞㻝㻿㻵㻳㻺㻭㻸㻝
㻮㻷㼅㻱㻸㻱㻞㻝㻞㻥㻿㻵㻳㻺㻭㻸㻞
㼀㻵㻸㼀㻌㻸㻱㼂㻱㻾㻸㻺㻞㻝㻞㻝㻜㻳㻺㻰
㻾㻰㼅㻱
㼅㻱㻮㻷㻸㻼㻟㻝㻞㻟㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻼㻻㼀㻱㻺㼀㻵㻻㻹㻱㼀㻱㻾㻌㻲㻻㻾㼃㻴㻮㻷㻸㻰㻟㻝㻞㻠㻿㻵㻳㻺㻭㻸㻝
㻮㻷㻾㻰㻸㻱㻟㻝㻞㻝㻞㻿㻵㻳㻺㻭㻸㻞
㻭㼀㼀㻚㻝㻌㻸㻱㼂㻱㻾㻸㻺㻟㻝㻞㻝㻝㻳㻺㻰
㻾㻰㻮㻷
㼃㻴㻮㼁
㻮㼁㼅㻱㻸㻼㻠㻝㻞㻢㻗㻡㼂㻌㻼㻻㼃㻱㻾
㻼㻻㼀㻱㻺㼀㻵㻻㻹㻱㼀㻱㻾㻌㻲㻻㻾㻳㻺㼃㻴㻸㻰㻠㻝㻞㻡㻿㻵㻳㻺㻭㻸㻝
㻳㻺㻮㻷㻸㻱㻠㻝㻞㻝㻟㻿㻵㻳㻺㻭㻸㻞
㻭㼀㼀㻚㻞㻌㻸㻱㼂㻱㻾㻸㻺㻠㻝㻞㻝㻠㻳㻺㻰
Fingertip control (All models) 7-23.

Wiring, system (4) 7-23-1.
54002-76650-0E
128
Hydraulic lever potentiometer
Control unit
CN12
CN11
MPU Board CN2
CN1
8P 10P
54001-95900-0E
Water proof Water proof
CN5 CN6 CN7 CN8

Proportional 2
solenoid valve
8P
Water proof
SOL SOL SOL SOL Body harness
Tilt
Lift
Att.2
Att.1
SOL SOL SOL SOL 1 Note) 1. The valve microswitch part of the body harness on the standard truck
should not be connected, because this part has been eliminated.
2. This diagram shows parts only relevant to the “AOS, fingertip system”.
8P
*Att.1 and 2 : Option
Water proof
Wiring (Diagrams) 7
Fingertip control (All models) 7-23.

Wiring, body (4) 7-23-2.
129
7 Wiring (Diagrams)
<Type: DS100-20 (Right lever)>

Case
DS3(Neutral)
Red White/black
16 16
Forward
DS2(Forward)
Red Green/white
16 16
DS1(Backward)
Red Blue/yellow
16 16
Backward
Vinyl tube (Black)

(Length: 100) DS3
Forward Neutral Backward
DS2 DS3 Open Close Open
DS1
DS2 Close Open Open
Green/white
Blue/yellow
White/black
DS1 Open Open Close

Red
Microswitch layout
24 24 24 24
1 2 3 4
4P
Waterproof
connector
1 2
3 4
221W1023
<Type: DS100-21 (Left lever)>

Case
DS3(Neutral)
Red White/black
16 16
Forward
DS1(Backward)
Red Blue/yellow
16 16
DS2(Forward)
Red Green/white
16 16
Backward
Vinyl tube (Black)

(Length: 100) DS3
DS1
DS2
Green/white
Blue/yellow
White/black
Red
Microswitch layout
24 24 24 24
1 2 3 4 Forward Neutral Backward
4P DS3 Open Close Open
Waterproof
connector DS1 Close Open Close
1 2 DS2 Close Open Open
3 4
221W1024
Wiring, directional switch 7-24.

Right & left lever 7-24-1.
130
MPU board
PB109-4X/5X
Line Connector
No.
CN Pin No.
F7 Emergency stop switch
10A
RD2 RDGN BP 12 16 Solenoid valve power supply
VA SOL1 GNBK B11 11 1
WH Lift up
BC1 11 11
SOL2 BN B12 11 2
V
WHBK Lift down
BC1 11 12
SOL3 BUBK B21 11 3

WHRD Tilt up
BC2 11 13
SOL4 GNRD B22 11 4
Tilt down
Battery (48V)
WHBU BC2 11 14
N
SOL5 BNRD B31 11 5
BNWH Att.1(Reach)
BC3 11 15
SOL6 YERD B32 11 6
NA GNWH BC3 11 16
SOL7 BNBK B41 11 7

BUWH Att.2(Att.1)
BC4 11 17
SOL8 BU B42 11 8
WHGN BC4 11 18
54001-95880-0E
RDBK LP1 8 1 Power supply
YEWH LD1 8 2 Signal1
Lift BK LN1 8 9 GND
lever potentiometer BUWH LE1 11 9 Signal2
Tilt BURD 2
LP2 12 Power supply
lever potentiometer BNYE LD2 12 1 Signal1
BKYE LN2 12 10 GND
BNWH LE2 12 9 Signal2
Att.1 NOTE)
lever potentiometer RDYE LP3 12 3 Power supply This diagram shows parts only relevant to the
YEBK LD3 12 4 Signal1
BKRD LN3 12 11 GND “AOS, fingertip system”.
WHBK LE3 12 12 Signal2
Att.2
Wiring, system (4) with Fingertip control

lever potentiometer
WHBU HARNESS COLOR GROUND
LP4 12 6 Power supply
BUYE STRIPE
LD4 12 5 Signal1
GNBK BK BLACK YE YELLOW BN BROWN
Att.3 LN4 12 14 GND
lever potentiometer GNWH LE4 12 13 Signal2 WH WHITE GN GREEN BU BLUE
STRIPE:WHITE
Wiring (Diagrams) 7
RD RED
Australian Standard compliant (AS) 7-25.

7-25-1.
131
7 Wiring (Diagrams)
FB10CA1-28CA1 BATTERY(48V) HARNESS COLOR GROUND

STRIPE
V N WH WHITE GN GREEN BU BLUE
VA NA Ex. 'BKWH' = GROUND:BLACK,
STRIPE:WHITE
RD RED
BK
FB30CA1 BATTERY(72V)
V N
VA 48V NA
BK
POWER CONTROL
SUPPLY RELAY
MPU BOARD
CONNECTOR
LINE
KEY SWITCH NO. CN □ PIN NO.
YEBU
S9 5 4 SEAT SWITCH
WH
TI1 5 2 SEAT BELT SWITCH (TRAVEL INHIBIT)
BK
GND 7 11 SWITCH GROUND
HEIGHT SENSOR
BN
BK BU BUYE
HSN 5 14 SWITCH GROUND
BKYE
SG 5 3 SPEED LIMIT
RDWH
BKWH
RDBK

Wiring, system (5) / AS 7-25-2.
54002-71900-1E
132
HARNESS,ACCESSORY
NOTE.6
GN HEIGHT SENSOR
RD 1 1
BN
BK 1 1
BK
WH BU NOTE.5
CONNECT WITH ATTENTION TO WIRE COLOR. 1 1
BETWEEN BODY AND MAST
WH
GN
BK
RD
1 1 1 1 CONNECT WITH ATTENTION TO WIRE COLOR.
1 1 1 1 1 1
1 1 1 1 1
RDWH
RDWH
RDWH
RDWH
BKYE
BUYE
NOTE.6
HARNESS,BODY
HARNESS COMP., U ACCESSORY(FRONT)
BODY SEAT
HARNESS,AS PLUG 4P
WHITE
HARNESS ,SHORTCIRCUIT
HARNESS WITH SEAT
WH
BKYE
BUYE
3P 3P 3P
6 6 6
2 3 14
NOTE.4 1 2 3
5
NOTE.4 10 9 8 7 6 5 4 3 2 1 1 2 3
20 19 18 17 16 15 14 13 12 11 NOTE.7
54002-71931-1E
51 51 51
6P
CN5
WH
(WATER
PROOF)
A MPU BOARD
E1 REAR COMBINATION LAMP(LEFT)
Note.
1.TERMINAL
䚷䚷䚷䚷䚷:RECEPTACLE
1 AMP 170021-2
䚷䚷䚷䚷䚷:SHUR
1 PLAG AMP 170020-2
6 AMP 175061-2 䚷䈜OPERATION
51 YAZAKI 7116-1180 䚷䚷䞉TRUCK SPEED IS REDUCED TO MAXIMUM SPEED OF 3km/h
2.REFER TO MNS D0035 FOR WIRE TREATMENT. 䚷䚷䚷(THE TURTLE MARK IS LIGHTING)
3.REFER TO MNS P0030 FOR DRAWING INSTRUCTION. 䚷䚷䚷WITH MAST WITH FULL FREE LIFT(3FP/2FP Mast)䠖
4.ALL PIN LAYOUT SHOWS OF CONNECTOR THE VIEW WHEN MAST IS ABOVE STAGING FOR TRUCK HARNESS COLOR GROUND
FROM TERMINAL INSERT SIDE. STRIPE
䚷䚷䚷WITH MAST WITH LIMITED FREE LIFT(2SP MAST)䠖
5.INSTALL AS RESPONSE TO MAGNET AT LESS THAN SET HEIGHT. BK BLACK YE YELLOW BN BROWN
WHEN FORK IS LIFTED MORE THAN 500mm FROM GROUND FOR TRUCK.
6.INSULATE END PART OF WIRE WITH INSULATING TAPE AND SO ON.
7. AFTER SEAT IS ATTACHED ON TRUCK,HARNESS WITH SEAT 䚷䚷䞉 OPERATION INTERLOCKING WITH SEAT PRESSURE SWITCH & SEATBELT SWITCH WH WHITE GN GREEN BU BLUE
䚷䚷䚷 OPERATIONS ARE AVAILABLE ONLY DURING SITTING ON SEAT Ex. 'BKWH' = GROUND:BLACK,
SHOULD BE CONNECTED TO HARNESS COMP.,BODY STRIPE:WHITE
(HARNESS,SHORTCIRCUIT SHOULD BE REMOVED). AND FASTENING SEATBELT SHOULD BE AFTER SITTING ON SEAT. RD RED
Wiring (Diagrams) 7

Wiring, body (5) / AS 7-25-3.
133
134
<NOTE>
7 Wiring (Diagrams)
3.All wires : AVSS 0.5mm2

STRIPE

STRIPE:WHITE
RD RED
3 4
3A B 1
BKYE
2A B 1
BUYE
ACCESSORY
A (FRONT) 1A A 1
RDWH BKYE 6 B 3B
1C A 1
RDWH BUYE 6 B 2B
RDWH WH
B MPU Board
1B A,A 1 6 B 4B
54002-57660-0E
4A B 51
WH
C Seat
1 2 5
YAZAKI 2.3
WIRE NO. FROM TO WIRE COLOR LENGTH 6 70001-99800 Receptacle 7116-1180 Tinning 1 51
175061-2(Loose Piece) AMP
RED/WHITE 5 37010-21490 Receptacle 173716-2(Strip Form) 3 6
1A 1B A 1 1 A 100
AMP
100 4 1911-94057 Sleeve(For one) 170889-1 4
AMP
3 1911-94012 Receptacle 170021-2 Tinning 4 1
1C A 1
AMP
2A 2B A 1 6 B BLUE/YELLOW 3200 2 1911-94090 Sleeve(For two) 170887-3 1
AMP
1 1911-94011 Plug Tinning 1 1
3A 3B A 1 6 B BLACK/YELLOW 3200 170020-2
4A 4B C 51 6 B WHITE 2100 SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

Harness, AS 7-25-4.
8. Reference
8- 1. MPU board connectors
8-1-1. Pin arrangement of connector housing
6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
12 11 10 9 8 7 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9
2211094 2211095 2211096
HPS board MPU board MPU board

CN2 (Black) CN5 (Black) CN6 (Black)
[P/No. 37010-21870] CN7 (Black) CN8 (Black)
CN11 (Black) CN12 (Black)
HPS board HPS board
CN3 (Black) CN1 (Black)
[P/No. 37010-21020] [P/No. 37010-21010]
8-1-2. Name of parts

(1) Housing
Double lock plate pressing section

Locking lever
Double lock plate Misfit prevention rib
Plug housing
Ratchet pawl
2211097
(2) Pressure terminals
Housing lance securing section
Contacting section (inside the box)
Wire barrel
Insulation barrel
2211098
135
8 Reference
8-1-3. Installation of terminals into housing

(1) Install terminals into housing with the locking lever up and the crimping section up (Fig.1)
CAUTION If any terminal does not fit into housing easily, do not force the terminal in but check the inserting
direction.
Forcing terminals into housing in the reverse direction might damage the housing lance.
Locking lever
Double lock plate pressing section
Plug housing
Double lock section
Crimping section
Housing lance Terminal Fig.1 2211099
(2) Check that terminals are locked in housing.

If a terminal is installed with the crimping section centered in retainer as shown in Fig.
2, the terminal is not properly installed, and will be easily removed. Insert terminals into
housing as shown in Fig. 3. Check that each terminal locks into the housing lance with a
snap. After installing a terminal, lightly pull wire toward you to make sure that the terminal
is securely locked.
CAUTION If any terminal is to removed for reinstallation, use a specified extractor.
Pull wire lightly
2211100
[Terminal not installed] [Terminal properly installed]

Fig. 2 Fig. 3
(3) Press the double lock plate pressing section. Plate is lowered to snap out the ratchet pawl.
After completing the work, lightly pull wire toward you to make sure that wire is securely
installed.
Fig. 4 shows the installation with the double plate correctly operated.
CAUTION If any terminal is not installed, the double plate does not operate properly: The double
plate works only on one side with the ratchet pawl hooked on one side. Then, remove the
terminals with extractor, and reinstall the terminals in place.
Clearance exists in Extractor

Double lock sections normal condition. inserting slot
Lightly pull wire
Fig.5
Insulation barrel [Completely [Incompletely detent-
2211100
[Completely double-locked] double-locked] locked] (Ratchet pawl

Fig.4 working on one side) 2211102
136
Reference 8
8-1-4. How to extract terminals

(1) Releasing the double lock (Fig. 6)
1. Insert extractor into the slot.
2. Tilt extractor in the direction as shown by the arrow to bend the housing wall. While
holding the wall bent, lift the plate pressing section rib upward as shown by the bold
arrow to remove the ratchet pawl. Repeat the same steps on the other side.
CAUTION Be careful not to bend the housing wall more than necessary. Applying excessive force may
damage the wall.
Plate pressing section rib
Perform steps 1. and 2.
Extractor inserting slot
Long-nose pliers
(commercially available)
Extractor (AMP)
Type No.: 755430-1
Pinch housing and retainer with long-nose Plate pressing section rib
pliers to release ratchet (which will snap out).
Repeat the same step on the other side. Insert extractor, and then turn extractor in the
direction as shown by the arrow to bend housing.
Fig. 6
2211100
(2) Extracting pressure terminals (Fig. 7)

1. Push pressure terminals into the direction as shown by the arrow.
2. Insert extractor.
3. Press lance up.
4. Extract pressure terminals.
CAUTION Be careful not to insert extractor into the pressure terminal fit sections.
Fig. 7
2211104
137
8 Reference
8-1-5. Crimp tools (manufactured by AMP)

(1) Genuine AMP crimping tool should be used to crimp terminals for CN 3, 4, 5 & 6 (P/No.
37010-21490)
Type No. : 911738-1
Crimp dies (inside)
Core wire crimping section

Insulating jacket holding section
Length of exposed
core wire: 4 mm (for
reference purpose)
Thirty crimp pressure control device

Handle
2211105
138
Reference 8
8- 2. Water resistant connector

8-2-1. Water resistant connectors
Shown below is the pin arrangement viewed from the
lead wire side.
(1) 2-pin
[Receptacle]
T e r m i n a l : P/No.37010-21500
Rubber plug : P/No.37010-21550
P/No.37010-21540
(2) 6-pin
[Receptacle]
Front holder : P/No.37020-00100
T e r m i n a l : P/No.37910-01360
Seal plug : P/No.37010-21570
P/No.37010-21190
(3) 8-pin
[Receptacle]
Front holder : P/No.37020-00000
T e r m i n a l : P/No.37910-01130
Seal plug : P/No.37010-21590
P/No.37010-04900
8-2-2. Water resistant connectors (other than those described above)

(1) Housing pin arrangement
Shown below is the pin arrangement viewed from the
lead wire side.
[Receptacle] [Tab]
2-pin P/No.37010-20870 P/No.37010-20920

(Double lock plate (Double lock plate
P/No.37010-20770) P/No.37010-20820)
139
8 Reference
[Receptacle] [Tab]
3-pin P/No.37010-20880 P/No.37010-20930

P/No.37010-20780) P/No.37010-20830)
4-pin P/No.37010-20890 P/No.37010-20940

P/No.37010-20790) P/No.37010-20840)
6-pin P/No.37010-20900 P/No.37010-20950

P/No.37010-20800) P/No.37010-20850)
8-pin P/No.37010-20910 P/No.37010-20960

P/No.37010-20810) P/No.37010-20860)
10-pin P/No.37010-21930 P/No.37010-21920

P/No.37010-21950) P/No.37010-21940)
140
Reference 8
(2) Description of parts

1. Housing.
Receptacle housing
Receptacle terminals
Tab terminals
Tab housing
2211121
2. Double lock plate
2211122 2211123
[Receptacle] [Tab]
3. Seal plugs and rubber plugs

a) Seal plugs are used to fit in the empty holes which do not use terminals.
b) Rubber plugs are fit over the leads to be crimped to terminals.
c) The seal plugs and rubber plugs are commonly used for both receptacle housing and
tab housing.
2211124 2211125
[Seal plug] [Rubber plug]

P/No.37010-21000 P/No.37010-20990
4. Pressure terminals
2211126 2211127
[Receptacle] [Tab]
P/No.37010-20980 P/No.37010-20970
141
8 Reference
(3) Inserting seal plug into housing

Seal plugs are used to fit in the empty holes which do not use terminals. Before inserting
the plug, check that the inserting direction is correct. After inserting, check that the rear
end lip of the plug is completely fit in the hole of housing.
Rear end lip of flush

Housing plug
Inserting direction
The rips of the plug should be

Lips completely fit in the hole of housing.
2211121 2211129
(4) Double lock plate

1. Installing the double lock plate
Before installing the plate, check that terminals have been inserted into all holes. The
double lock plate has two types: for the receptacle housing and for the tab housing.
When using the plate for the receptacle housing, check the inserting direction, and then
insert the plate with fingers.
Insert
Install the plate 2211130
When installing the plate for the tab housing, use an inserting jig. First check the
inserting direction, and then insert the plate with fingers as far as it goes. Then, insert
the plate with the jig until the plate stops.
Press into until the gap is eliminated.
Insert
Insert
Tab terminal Plate for tab

Tab housing Inserting jig
2211131
CAUTION
Do not force the plate in if the plate for the receptacle housing or the tab housing cannot
be inserted when it is slightly pressed (approx. 2 - 3 kg). Remove the plate, and check the
following:
1. The plate is inserting in the correct direction.
2. All terminals have been completely inserted in place.(Any terminal not fully inserted will
hinder the plate insertion.) Correct as necessary, and then reinsert the plate.
142
Reference 8
2. Direction of the double lock plate
[Receptacle] [Tab]
Slot B Receptacle housing

Cutout Housing lock
Plate extrusion A
[Connector in a single line]

Cutout
Lower rib 2211133
2211132
[Connector in more than one lines]
Insert the plate for the receptacle housing into the housing so that the plate extrusion
A fits into the slot B on the housing, as shown above. For the tab housing, insert the
plate, as shown above, so that the cutout in the double lock plate comes on the housing
lock side for the connector in a single line (1, 2, and 3 poles), and that the cutout comes
under the housing for the connector in more than one lines.
3. Removing the double lock plate
Pry to open
2211166
For the plate for receptacle housing, pry the plate to open with a screw driver as shown
above.
Stopper
2211167
For the plate for the tab housing, use a tool as shown above. Insert the tool into the
double lock plate slot in the direction as shown by the arrow 1., and then extract the tool
in the direction as shown by the arrow 2.
CAUTION 1. Do not re-use the plate which was once removed.

2. While the plate is installed, any terminal can be neither removed nor inserted.
3. Be careful not to deform the tab or damage the housing seal surface when extracting the
plate.
143
8 Reference
(5) Extracting terminals
[Receptacle] [Tab]
Remove
Remove
Press Press
lance up lance up
2211168 2211169
Remove the plate as shown above, and then remove terminals by pressing lance up with
driver.B
CAUTION 1. Do not insert the jig into the contact of receptacle.
2211170
2. Do not deform tab when extracting terminals.
2211171
(6) Crimp tool

AMP Type No : 755262-1 (for receptacle)
Type No : 755241-1 (for tab)
Lower side crimp dies (Anvil)
20-18 Crimping section symbol
16
20-16
TYPE-F
Upper side crimp dies (Crimper)
Back of the tool (for inserting wire)
Wire jumper crimp adjusting pin
Pin and retaining ring
and 3 adjusting holes
Pressure control device (Ratchet)
Handle
2211134
Core wire crimp dies Jumper crimp dies
Locator insulation stop
Back of the tool (for inserting wire)

Terminal support
The wire slot engages with locator.
2211135
144
Reproduction prohibited
First printing : June 2015
2nd printing : September 2016
Issued by: Mitsubishi Nichiyu Forklift Co., Ltd.

Edited by: Overseas Customer Service Division
Mitsubishi Nichiyu Forklift Co., Ltd.

Mitsubi Chi

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Mitsubishi Forklift Trucks

Service Manual - Controller

Mitsubishi Caterpillar Forklift Europe B.V.

Performing maintenance and repair without adequate knowledge may

4 It is not possible to cover all the possible cases of accidents in this

Indicates a potentially hazardous situation that can result in death

1. Who should use this Service Manual-Controller

5-1. Caution while checking and adjustment..... 29

7-9. Wiring, lamp............................................... 98

1 Adopt the emergency

2 Change the shape of the

3 Change the battery plug

4 Change the front axle

Mode select button

NOTE If you select a mode during travel/hydraulic operation,

Mode selection 121T188

Pre-set time charge screen See FB-CA1 Operator's manual

2- 3. Monitor display functions

Charge the battery immediately

Discharge Discharge Discharge Discharge

l Lift interrupt (Option)

2. Slow speed mode monitor (Turtle icon)

3. Fork horizontal indicator (Option)

5. Pre-set charge time indicator 0 5 10 15 20

(built-in charger only)

"4. Battery and charger" in FB-CA1 Operator's manual. 215T0191E

6. Date and time (calendar and clock)

the setting screen. For details, see page 16. -Oct TU

7. Hour meter Normal screen

The hour meter shows the total hours elapsed since

You can return to the normal screen immediately by

l When the screen displays the odometer, “TRAVEL”

l When load weight is indicated, “LOAD” displays on the

for 5 seconds after hydraulic operation. When “LOAD” E(ECONOMY)

flashing stops, the correct weight is displayed.

8. Safety monitor (travel circuit) 0 5 10 15 20

When a malfunction is detected in the travel circuit, the 8 km/h

travel icon flashes and the presumed defective part B10:FUSE-TRAVEL

9. Safety monitor (hydraulic circuit) 0 5 10 15 20

When a malfunction is detected in the hydraulic circuit, 8 km/h

the hydraulic icon flashes and the presumed defective C21:FET-HYD.

part name is displayed.

10.Safety monitor (steering circuit) 0 5 10 15 20

When a malfunction is detected in the EPS circuit, the 8 km/h

steering icon flashes and the presumed defective part D30:FUSE-EPS

11. Safety monitor (brake fluid level) 0 5 10 15 20

12. Safety monitor (battery electrolyte level) 0 5 10 15 20

WATER FOR BATTERY*" message is displayed. 215T0164E

13.Safety monitor (parking brake) 0 5 10 15 20

When the parking brake lever is engaged, the parking 8 km/h

brake icon flashes. If the operator star ts traveling *RELEASE PARKING B

without releasing the parking brake lever, the warning

14.Safety monitor (Operator Interlock System [OIS]) 0 5 10 15 20

The system stops traveling and hydraulic operations if the 8 km/h

If the operator leaves the seat while operating the

operator is away from the seat for more than 2 seconds,

CAUTION The OIS stops the current flow to the traction

15.Service icon (wrench mark) 0 5 10 15 20

If the system detects a malfunction, the wrench icon flashes

display. If the malfunction concerns more than one part, the

CAUTION l If the system detects the following malfunctions, all

l The , , , buttons do not function when any of

Slow speed mode button

< Slow speed mode button> 121T303[E]

5. Pre-set charge time indicator 0 5 10 15 20

12. Safety monitor (battery electrolyte level) 0 5 10 15 20

lYou can change the maximum travel speed (normal F 0 5 10 15 20