TWJO-ITP-PRC-0005 Revc ITP For Box Culvert at LB Depot

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TOKYU-WIKA JOINT OPERATION

Jakarta Mass Rapid Transit Project CP101&CP102 Inspection and Test Plan

Construction of Mass Rapid Transit Jakarta


Contract Package CP101 & CP102

INSPECTION AND TEST PLAN FOR


Box Culvert At Lebak Bulus Depot Area

TWJO - ITP - PRC - 0005 - revC

TOKYU-WIKA JOINT OPERATION

When viewed in ACONEX this document is Controlled, this means:

1. Distribution is centralized - in this case through ACONEX. Any improvement suggestions should be forwarded to the Quality Control
Engineer

2. Each copy is issued to a particular person or organization.


3. Copy holders will be automatically issued with any amendments through ACONEX.
4. Photocopies of this document are uncontrolled and users should confirm validity inACONEX prior to use.

Approval:

Quality Assurance Manager

TWJO-ITP-PRC-0005-revC
TOKYU-WIKA JOINT OPERATION

Jakarta Mass Rapid Transit Project CP101&CP102 Inspection and Test Plan

Contents

1. Inspection and Test Plan

Inspection and Test Plan for Box Culvert at Lebak Bulus Depot Area

2. Checklist
Box Culvert Checklist
Permit To Dig
Jacking Pile Record
Concrete Pour Checklist
Concrete Conctrol on Site

TWJO-ITP-PRC-0005-revC Contents
TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

1 Documentation

Before Approved drawings


Civil Engineer
1.1 Good for construction drawings commencement of Approved drawings from TWJO NA P NA NA
or his delegate
Excavation activity Engineering Team

Before Civil Engineer/


Establishing the Work Method Established Method
1.2 commencement of NA Construction NA P NA NA
Statement Statement
Excavation activity Manager

Approved Mix
The achieved stregth Design &
Before QC Engineer
Establishing the Concrete Design TWJO-ITP-GEN- for mix design shall relavent
1.3 commencemnet of with QC P NA I
mix 0002 achieve the targeted Compressive
Concreting Manager
strength of fc 32 Strength
results
Before Work Method
Staking Out for positioning Civil Engineer Survey
2 commencement of Statement for Box Approved drawings P NA NA
temporary and new culvert with Surveyor Records
Excavation activity Culvert
Preparation of Temporary
3
diverson
Before TWJO-ITP-
Completed Permit to Civil Engineer
3.1 Obtain Permit to Dig commencement of Appendix 28 of ER GEN-0008- P NA NA
Dig with Surveyor
Excavation activity CHK-002
Work Method
Gradient level check for temporary During Excavation Civil Engineer Survey
3.2 Statement for Box As per design drawing P NA I
diversion activity with Surveyor Records
Culvert

TWJO-ITP-PRC-0005 revC Page3of 9


TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Work Method TWJO-ITP-


Base concreting for temporary For every base thickness & grade of
3.3 Statement for Box Civil Engineer PRC-0005- P NA I
diversion concrete concrete as per design
Culvert CHK-001
Work Method TWJO-ITP-
Slump test for base concrete for Civil Engineer,
3.4 For every load Statement for Box As per design GEN-0003- P NA I
temporary diversion QC Engineer
Culvert CHK-002
Before
Work Method TWJO-ITP-
Demolition, clearing & excavation commencement of
4 Statement for Box NA Civil Engineer PRC-0005- P NA I
of existing drainage driving operation of
Culvert CHK-001
Spun Pile
5 Piling Work for New Culvert
Before
Work Method
commencement of Survey
5.1 Survey for Piling work Statement for Box NA Civil Engineer P NA I
driving operation of Records
Culvert
Spun Pile

Work Method TWJO-ITP-


Prior to every pile As mentioned in Work
5.2 Checking Setting up of Piling Statement for Box Civil Engineer PRC-0005- P NA I
driving Method Statement
Culvert CHK-001

Position: 100 mm in
any direction at cut-off
During jacking Driving tolerances as TWJO-ITP-
Checking of Spun Pile jacking level
5.3 operation for each PC per OCS Clause Civil Engineer PRC-0005- P NA I
position and verticality Verticality: 1 in 75
Spun Pile 4.2.4 CHK-001
deviation from vertical

TWJO-ITP-PRC-0005 revC Page4of 9


TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

During jacking Work Method TWJO-ITP-


Checking of Spun Pile jacking As mentioned in Work
5.4 operation for each PC Statement for Box Civil Engineer PIL-0002- R P R W
operation Method Statement
Spun Pile Culvert CHK-003

Concrete Pouring for Bottom Slab


6
of Culvert
Before Work Method TWJO-ITP-
6.1 Pile Head Treatment Commencement of Statement for Box As per design drawing Civil Engineer PRC-0005- P NA I
Concreting Culvert CHK-001

for all buried concrete


not tanked +25 mm & -
12 mm
for all buried concrete
which is tanked +25
mm and -12 mm but
not with abrupt change TWJO-ITP-
of more than 3 mm GEN-0003-
Before Civil Engineer/
Checking formwork and TWJO-ITP-GEN- for edge beam and CHK-001,
6.2 Commencement of Engineer/ P NA R W and H
reinforcement 0002 parapet ± 3 mm but TWJO-ITP-
Concreting Supervisor/
not more than 3 mm in GEN-0003-
3m CHK-002,
for all other insitu +
6mm but not more
than 3 mm in 3 m
including precast
concrete piles and
sheet pile

TWJO-ITP-PRC-0005 revC Page5of 9


TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Transport and placement of


7 concrete for Bottom Slab of
Culvert

Thickness of layer ≤
Vol 5 Outline TWJO-ITP-
Checking for thickness of concrete 0.45 m
7.1 For every casting Construction Specs Civil Engineer GEN-0003- P NA I
and height of concrete pour Height of placing ≤ 1.5
clause 5.15.1 CHK-001
m

Concrete Work Advanced after


8 Pour Concrete for Bottom Slab of
Culvert

Vol 5 Outline Civil Engineer TWJO-ITP-


Checking of Curing and Concrete
8.1 After every casting Construction Specs NA and his GEN-0003- P NA I
Protection
clause 5.15.1 delegate CHK-001

Vol 5 Outline Vol 5 Outline Civil Engineer TWJO-ITP-


8.2 Formwork removal After every casting Construction Specs Construction Specs and his GEN-0003- P NA I
clause 5.15.3 clause 5.15.3 delegate CHK-001

Concrete Pouring for Wall and


9
Top Slab of Culvert

TWJO-ITP-PRC-0005 revC Page6of 9


TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

for all buried concrete


not tanked +25 mm & -
12 mm
for all buried concrete
which is tanked +25
mm and -12 mm but
not with abrupt change TWJO-ITP-
of more than 3 mm GEN-0003-
Before Civil Engineer/
Checking formwork and TWJO-ITP-GEN- for edge beam and CHK-001,
9.1 Commencement of Engineer/ P NA R W and H
reinforcement 0002 parapet ± 3 mm but TWJO-ITP-
Concreting Supervisor/
not more than 3 mm in GEN-0003-
3m CHK-002,
for all other insitu +
6mm but not more
than 3 mm in 3 m
including precast
concrete piles and
sheet pile

Transport and placement of


10 concrete for Wall and Top Slab of
Culvert
Thickness of layer ≤
Vol 5 Outline TWJO-ITP-
Checking for thickness of concrete 0.45 m
10.1 For every casting Construction Specs Civil Engineer GEN-0003- P NA I
and height of concrete pour Height of placing ≤ 1.5
clause 5.15.1 CHK-001
m

TWJO-ITP-PRC-0005 revC Page7of 9


TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Concrete Work Advanced after


11 Pour Concrete for Wall and Top
Slab of Culvert
Vol 5 Outline Civil Engineer TWJO-ITP-
Checking of Curing and Concrete
11.1 After every casting Construction Specs NA and his GEN-0003- P NA I
Protection
clause 5.15.1 delegate CHK-001
Vol 5 Outline Vol 5 Outline Civil Engineer TWJO-ITP-
11.2 Formwork removal After every casting Construction Specs Construction Specs and his GEN-0003- P NA I
clause 5.15.3 clause 5.15.3 delegate CHK-001
12 Concrete Testing
TWJO-ITP-
The slump shall be 12
12.1 Slump Test Every load OCS clause 5.4.1 QC Engineer GEN-0003- P NA I
(± 2) cm
CHK-002
Testing 28 days compressive Should achieve the 3rd party test
12.2 After every casting SNI 03-6813-2002 QC Engineer R P I
strength design strength reports
After completion of Work Method Work Method TWJO-ITP-
13 Backfill around Box Culvert box culvert Statement for Box Statement for Box Civil Engineer PRC-0005- P NA I
installation Culvert Culvert CHK-001
Work Method Work Method Civil Engineer
Connecting new culvert with After completion of
14 Statement for Box Statement for Box and his NA P NA NA
existing drainage backfilling activity
Culvert Culvert delegate
After connecting new Work Method Work Method Civil Engineer
15 Backfilling of temporary diversion box culvert with old Statement for Box Statement for Box and his NA P NA NA
temperory drainage Culvert Culvert delegate
Legends P: Perform R: Review I: For Information only H: Hold point W: Witness point NA: Not Applicable
Prepared by: Approved by:

TWJO-ITP-PRC-0005 revC Page8of 9


TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR BOX CULVERT AT LEBAK BULUS DEPOT

Description of Activity: Details the inspection and test plan for construction of WMS No: TWJO-MST-0012 ITP NO: TWJO-ITP-PRC-0005 revC
Box Culvert at Lebak Bulus Depot Area

Conformance Responsibility Matrix for


Hold
Standard/ carrying test
Responsible Point/
SN. Activity Description Frequency of Test Reference Compliance Criteria TWJO Format
TWJO Person Witness
Procedures/
Point
Drawing number TWJO Supplier Engineer

Name: Name:

Signature: Signature:

All approved ITPs and related records shall be stored on TWJO server under Quality Assurance folder with a hard copy in office file.

TWJO-ITP-PRC-0005 revC Page9of 9

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