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Evaluation of Non-Crystalline Cellulose As A Novel Excipient in Solid Dose Products
Evaluation of Non-Crystalline Cellulose As A Novel Excipient in Solid Dose Products
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Publication: Drug Development and Industrial Pharmacy Copies: 1
Publisher: Taylor & Francis Urgency: Normal
Vol(Iss) Pg: 44 (9) p.1512-1519 Genre: Journal Article
Date 9/2/2018 Total Fee: $73.89
Author(s): Pawar, Kasturi; Render, Diane; Rangari, Vijaya; Lee, Yoon; Babu, R. Jayachandra
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DRUG DEVELOPMENT AND INDUSTRIAL PHARMACY
2018, VOL. 44, NO. 9, 1512–1519
https://doi.org/10.1080/03639045.2018.1472276
RESEARCH ARTICLE
Introduction unpleasant gritty sensation in the mouth [8]. Cellulose and its
derivatives are generally recognized as safe and most acceptable
The choice of excipients remains a critical factor in pharmaceutical
materials for use in food and pharmaceutical products. Several cel-
formulations as they determine the quality and performance of
lulosic polymers have been reported as exipients in the tablet
the final formulation. Microcrystalline cellulose (MCC) is a versatile
compression such as UICEL (a proprietary cellulose based tablet
pharmaceutical excipient used in solid dosage forms. It is a widely
excipient) [9], cellulose nanofibers (CNF) [10], and low crystallinity
used diluent for direct compression but is also reported to be
powdered cellulose (LCPC) [11]. These materials differ in the man-
used as binder, disintegrant, lubricant and glidant [1].
ufacturing process and micromeritic properties. The structural
Traditionally, MCC is synthesized by acid hydrolysis of wood pulp,
organization of cellulose at various levels influences the morpho-
cotton, corn-stalk etc [2]. However, despite of its wide use, MCC
logical properties of the material and their compactible or com-
suffers from few shortcomings. The fibrous nature of MCC contrib-
pressible properties. Non-crystalline celluose (NCC) in the present
utes to its poor flow and low compactibilty properties [3]. This study was produced by simple process and is practically non-
restricts its applications for direct compression of poorly flowing crystalline and has free flowing characteristics for its use in solid
and low compactibility drugs. Further, MCC has a low dilution dosage forms. It has distinct advantages over MCC in terms of
potential for potent drugs, and sensitivity to lubricant and mois- morphology, physical properties, reactivity, and water absorption
ture [4]. To overcome these limitations, attempts have been made [12]. Thus, NCC can serve as an alternate, novel excipient for solid
to create new grades of existing excipients by manipulating the oral dosage forms in comparison to existing tablet excipients such
fundamental properties of materials such as morphology, particle a MCC and SMCC. The paper, thus, describes the studies that were
size and shape, surface area, porosity, and density [5]. For performed to compare NCC with MCC and SMCC in terms of its
example, silicon-di-oxide has been co-processed with MCC to give tabletting properties.
silicified MCC (SMCC, ProSolvV R ) resulting in improved compressi-
CONTACT R. Jayachandra Babu rjbabu68@gmail.com Department of Drug Discovery and Development, Harrison School of Pharmacy, Auburn University,
Auburn, AL, USA
ß 2018 Informa UK Limited, trading as Taylor & Francis Group
DRUG DEVELOPMENT AND INDUSTRIAL PHARMACY 1513
assumption that the dependence of densification on pressure fol- manufacturing section) with various amounts of magnesium stear-
lows first order: ate (0, 0.5, 1, and 2% w/w). The blending time was kept constant
Lne ¼ K P þ D (4) to maintain the uniformity. Tablet compacts of 125 mg were made
at 27.6 MPa compression force. Lubricant sensitivity ratio (LSR) was
where P is the compaction pressure; e is the porosity of the com- calculated as a ratio according to the relationship:
pact; K is the slope of the linear portion of the Heckel plot that
describes the influence of pressure in reducing the void fraction LSR ¼ ðH0 –Hlub Þ=H0 (10)
(i.e. increasing the density of the tablet); and D is the intercept of where H0 and Hlub are the hardness values for tablets prepared
the Heckel plot and it represents the powder densification by die without and with lubricant, respectively.
filling and particle rearrangement before deformation and bonding
of the individual particles takes place [14,15]. The brittle fracture
point was determined from the hardness (kPa) versus compression Dissolution studies
force (MPa) plots with the point of decline in kPa with increase in
Amlodipine besylate (solubility of 7.40 103 g/l) was used as a
MPa. Porosity [e] of the compacts was calculated by the following
model drug at 8% w/w to study the dissolution properties of tab-
equation:
lets made from NCC. The rest of the tablet composition was same
e ¼ 1 qc = qt (5) as that described in Section 2.7. The dissolution study was per-
formed as per USP34/NF28 using USP-II dissolution apparatus
The percent porosity [%e] of the compacts was calculated by
the following equation: (Hansen Research, Chatsworth, CA) at 75 rpm in 500 ml of 0.01 N
hydrochloric acid). The drug content of the dissolution samples
%e ¼ 100 1 qc = qt Þ (6) was determined using UV spectrophotometer (Jasco V-630, Easton
The Kawakita model illustrates the relationship between the MD) set at a kmax of 238 nm. A calibration curve was plotted in a
degree of volume reduction of the powder and the applied pres- concentration range of 1–40 mg/mL, and the R2 value obtained
sure [16]. The Kawakita equation was employed to study powder was 0.9997.
compression using the degree of volume reduction, C, a parameter
equivalent to the engineering strain of the particle bed and is
Results and discussion
expressed as:
P=C ¼ P=a þ 1=ab (7) Chemical characterization of NCC
Equation (7) can be rearranged in a linear form as: The DSC thermograms of MCC and SMCC indicate melting endo-
therms at 338 C and 340 C, respectively. In case of NCC, the dis-
C ¼ 1 q0=qa (8) appearance of the melting endotherm around 340 C and
where q0, qa, C, and P, are the tablet apparent density, powder appearance of a new endothermic peak at 260 C indicates a dif-
bulk density, degree of volume reduction and compression force, ferent solid state for this material (Figure 1). The non-crystalline
respectively. The constant ‘a’ is the compressibility index, which is nature of NCC is clearly evident from the XRD patterns where the
related to the total volume reduction for the powder bed, and the 2h peak representing crystallinity at 22 is significantly diminished
constant ‘b’ is related to the resistant forces (friction/cohesion) to as compared to MCC or SMCC. Additional minor peaks at 33 and
compression. 37 indicate different lattice structure, pointing towards the fact
Stress/strain analysis was performed on texture analyzer (Model that NCC is devoid of any crystalline nature (Figure 2).
TA-HD, Surrey, UK) using tablets of different porosity values
(approximately 2, 5, 10, and 15%) compressed at various compres-
sion forces. Tensile strength measurement was carried out using Physical characterization of NCC
Fell and Newton method [17]. The diameter of both the platen Morphology
and the probe was 50 mm. The tablet was placed at the center of Surface area analysis using BET equation showed that NCC has a
the lower flat platen operating with a 500 N load cell. The dimen-
larger surface area than MCC (Table 1). This might be due to the
sions of the compacts were measured before exposing them to a
reduced crystallinity, surface roughness, and even particle shape.
fracture force test. The fracture force was measured by compress-
Further, the largest surface area for SMCC is attributed to the
ing diametrically (n ¼ 3) in rupture test using pretest speed, test
speed, post-test speed, and rupture distance of 1, 0.1, 2 mm/s, and
4 mm, respectively. Peak force obtained in the force–displacement
profile was taken to represent the fracture force. The tensile
NCC
strength can be directly correlated to the tablet strength and was
calculated from the diameter, thickness of the compact, and the
← Heat Flow
force required for fracturing the tablet using the following equa-
MCC
tion:
SMCC
rt ¼ 2F= p dt (9)
where rt denotes the tensile strength, F is the diametric crushing
force, d and t are the diameter and thickness of the compacts.
presence of SiO2 in the structure providing the finest particle size properties. This might be due to the amorphous nature of NCC
of this material. The homogenous distribution of SiO2 also pro- that prevents entanglement facilitating better flow. On the other
vides improved flow properties. The SEM micrographs in Figure 3 hand, presence of SiO2 in SMCC imparts higher surface area and
show porous structure of NCC as compared to MCC and SMCC. glidant effect that enables superior flow properties. The lower
The regular and evenly distributed particles provide improved angle of repose (below 35) and angle of spatula for SMCC and
compactibility and flow properties to NCC as compared to MCC. NCC further confirmed that flowability of these materials is better
than MCC (Table 1). Similar observations on the flow properties of
Micromeritic properties of NCC in comparison to MCC and SMCC. SMCC were reported [18].
The micromeritic and flow properties of NCC, in comparison to
MCC and SMCC are given in Table 1. All the materials have com-
parable true densities. The higher bulk and tap densities of NCC
indicate its better compacting particles than MCC. This may be
due to the lack of crystal lattice and regular shape of particles
resulting in close inter-particulate interaction and compaction. The
higher bulk and tap densities of SMCC than other materials are
due to the presence of SiO2 which imparts surface modification
that helps in better packing. Superior mechanical and compaction
properties of silicified MCC over MCC have been reported [18por].
Rojas and Kumar [18] have attributed the superior compaction
properties to the higher bulk and tap densities for silicified MCC
over non-silicified form. The lower compressibility index and
Hausner’s ratio for NCC over MCC indicates its better flow MCC
MCC
NCC
SMCC
NCC
0 10 20 30 40 50 60 70
2-Theta SMCC
Figure 2. DSC thermograms of MCC, NCC, and SMCC. Figure 3. XRD patterns of MCC, NCC, and SMCC.
Table 2. Heckel analysis for tablets made with MCC, NCC, and SMCC.
Mechanical properties of the compacts
Material Py (MPa) A D0 DB DA Pressure range (MPa) (R )2
E' (MPa) Maximum stress (MPa) Maximum strain (%)
MCC 41.64 3.63 0.32 0.65 0.97 11.1–88.5 (0.9507) 0.62 2.06 2.97
NCC 31.60 3.68 0.42 0.55 0.97 11.1–66.4 (0.9583) 0.70 2.06 2.75
SMCC 38.93 2.78 0.38 0.56 0.94 11.1–44.3 (0.9991) 0.71 2.08 2.70
Py: powder yield pressure; A: degree of densification due to particle rearrangement; D0: relative density due to die filling at zero pressure; DB: Relative density due to
particle rearrangement/fragmentation; DA: Total powder relative density due to die filling at zero pressure and particle rearrangement/fragmentation at low compres-
sion pressure.
Hardness (kPa)
25
applied pressure on the elastic deformation and various parame-
ters of the analysis are presented in Table 2. The linear portion in 20
MCC
the Heckel plot is the characteristic for materials that undergo 15 NCC
plastic deformation during compression. The slope of the linear
10 SMCC
region (K) indicates the extent of the plastic deformation of mater-
ial. Yield pressure value (Py) is the inverse of slope K and it refers 5
to the pressure at which the material begins to deform plastically.
The intercept (A) of the plot gives information about the degree 0
0 10 20 30 40 50 60
of densification due to die filling and particle rearrangement.
D0 is the relative density of the powder bed at the point when Compression force (MPa)
the applied pressure equals zero and it describes the initial Figure 4. Effect of compression force on hardness of tablets made with MCC,
rearrangement phase of particles as a result of die filing. The DB NCC, and SMCC. Values represent the mean and standard deviation of
parameter represents the extent of powder bed arrangement due six replicates.
to particle fragmentation/rearrangement at low pressures. DA rep-
resents the total degree of densification due to die filling at zero SMCC particles undergo densification primarily by die filling and
pressure, and rearrangement and fragmentation at low compres- the role of particle rearrangement and plastic deformation is lesser
sion force. NCC showed lower Py value than MCC indicating that than MCC.
although the plasticity of NCC is reduced due to its amorphous Figure 4 shows the effect of compression force on the hardness
conversion, the larger free volume and lack of crystal lattice leads of tablets. NCC provided harder tablets than MCC and SMCC at all
to greater inter-particulate contact and less compression pressure compression forces. The brittle fracture point for NCC was
is required to deform it than MCC. On the other hand, for MCC, 27.6 MPa, whereas MCC and SMCC, it was greater than 48.3 MPa.
highest Py is indicative of higher yield strength, requiring a higher Around the brittle fracture point, the hardness of MCC, NCC, and
compression force to initiate deformation. Similar results are SMCC tablets were 28, 25 or 24 kPa, respectively. The amorphous
reported by Joshi et al for amorphous celecoxib as compared to nature of NCC offers strong intermolecular and inter-particulate
its crystalline form [21]. SMCC showed similar Py value as NCC. bonds, which helps in better cohesion leading to harder tablets
This might be due to the silicification of MCC particles that [22]. Further, it is reported that the amorphous materials can dem-
increases brittleness of the material and thus low pressure is onstrate higher surface energies leading to stronger inter-particu-
required for deformation. Rojas et al reported a lower Py value for lar bonding [7]. Higher surface energy of amorphous NCC may
silicified MCC over non silicified MCC [20]. MCC showed lowest D0 lead to higher potential for the particles to fuze together and
value indicating that the particles at zero pressure did not pack cohere forming stronger bridges during compression. Similar
well. This is due to the elongated (fiber-like) and irregular shape results were reported for the difference in tensile strengths for
of the particles that could form bridges and arches, preventing amorphous and crystalline lactose [23].
the close packing of powder in bulk state On the other hand, Figure 5 shows the percent porosity with respect to compres-
higher D0 value for NCC indicate that the regular shape of par- sion force. MCC showed high porosity values than NCC at low
ticles and close inter-particulate contact helped in better packing. compression forces (p < 0.05). The dominant linear region in the
Further, SMCC also gave similar D0 value as NCC indicating that Heckel curve is characteristic for materials that undergo plastic
the regular-shaped particles packed well. Upon application of low deformation during the compression. Further, the steeper the
compression force, MCC showed the highest densification as evi- slope, the more ductile the material is considered. A steeper curve
dent from highest DB value. This is because the pressure facilitates for MCC indicated that it is more ductile than NCC. This plastic
packing of irregular particles that are otherwise elongated and do deformation of MCC during compression results in a close contact
not accommodate well. Once the pressure is applied, the fibrous between the particles and possible hydrogen bond formation [24].
particles can rearrange, deform and bend extensively. NCC showed At low compression pressures, lesser particle interaction between
little lesser DB value than MCC as the regular and porous nature the elongated fibers of MCC lead to an initial high volume. As the
of the particles do not bend or fragment as extensively as MCC. compression pressure increased, the particle interaction and sub-
Furthermore, porous nature of particles along with the increased sequent rearrangement of elongated fibers greatly increased lead-
brittleness due to silicification resulted in a lower DB value for ing to a greater reduction in porosity. However, at 27.6 MPa, the
SMCC. However, the total densification (DA) values indicate that particle rearrangement and deformation were at the maximum
MCC and NCC underwent similar densification whereas SMCC extent, beyond which there cannot be any more deformation or
showed lower densification than the former materials. These particle arrangement, hence the porosity reduction reached a plat-
results indicate that where MCC undergoes densification mainly by eau. Since densification of NCC was mainly due to die filling and
particle rearrangement and less by die filling whereas NCC and less by particle rearrangement and plastic deformation, the
DRUG DEVELOPMENT AND INDUSTRIAL PHARMACY 1517
Slope of 1/ln
R2
Porosity
*
0.10
Material a b ab 1/b
**
ln 1/Porosity 6 0.05
MCC 0.79 0.53 0.42 1.89 1.0
0.00 NCC 0.72 0.56 0.40 1.77 1.0
SMCC 0.75 0.60 0.45 1.66 1.0
C
C
C
C
M
SM
N
4 All the data are the average of three experiments. a, compress-
ibility index; b: degree of forces opposing the compression
force; ab: Constant measuring the extent of particle rearrange-
2 ment during compression; 1/b: Inverse measure of the extent
of plastic deformation during compression.
NCC M CC SM CC
0
0 10 20 30 40 50 60 3000 *** P < 0.001 versus MCC
Tensile strength
Compression force (MPa) *** *** ***
2000 *** ***
(kPa)
***
***
20
***
Porosity (%)
1000
15 NCC MCC SMCC
SMCC NCC MCC
10 0
0 10 20 30 40 50
5 Compression force (MPa)
Figure 6. Stress-strain analysis for tablets made with MCC, NCC, and SMCC.
0 Values represent the mean of six replicates.
0 10 20 30 40 50 60
Compression force (MPa) 0.30
* P<0.5; **P<0.01; ***P<0.001 versus MCC
Lubricant sensitivity ratio
Figure 5. ‘Out of die’ Heckel analysis of MCC, NCC, and SMCC. Values represent
the mean and standard deviation of six replicates. 0.25
0.5%
0.20 1.0%
reduction in porosity was not as great as with MCC. SMCC showed
high porosity values owing to the presence of SiO2 on its surface. 2.0%
0.15
The porosity values obtained at 3.4 MPa for MCC, NCC, and SMCC ***
*** *
were 13.84, 12.99, and 16.69%, respectively, whereas at 48.3 MPa it 0.10 **
was 1.88, 1.81, and 4.32% for MCC, NCC, and SMCC, respectively.
The percent reduction in porosity after compression at 48.3 MPa 0.05
was 13.6, 13.9, and 25.9% for MCC, NCC, and SMCC, respectively.
This indicates that SMCC was the most compressible of all fol- 0.00
lowed by NCC and MCC. MCC NCC SMCC
Table 3 indicates the Kawakita parameters calculated for MCC, Figure 7. Lubricant sensitivity ratios for tablets made with MCC, NCC, and SMCC.
NCC, and SMCC. A linear relationship between P/C vs. P was estab- Magnesium stearate was used at 0.5, 1.0, and 2.0% concentration. Values repre-
lished with correlation coefficient (R2) value of 1.0 for all the mate- sent the mean and standard deviation of four replicates.
rials. Values for slope and intercept were obtained from the plots.
Further, Kawakita constants such as a, b, ab, and 1/b were calcu- with low Py values for NCC and SMCC, indicating the low yield
lated from the slope and intercept values. Constant ‘a’ obtained pressure for their deformation.
by calculating the inverse of the slope of the Kawakita plot, repre- Tensile strengths were determined for tablets of MCC, NCC,
sents the volume reduction on compression or compressibility of and SMCC, using force required for fracturing the tablet, and plot-
the material. Constant ‘b’ is obtained by the product of ‘a’ and ted against various compression forces as shown in Figure 6.
intercept of the Kawakita plot and it is indicative of the degree of Significant differences were observed for the tensile strength val-
forces opposing the compression force due to cohesion between ues for MCC, NCC, and SMCC at all studied forces. NCC and SMCC
the particles. Constant ‘1/b’ is the inverse measure of the extent of showed higher tensile strength at all compression forces than
plastic deformation of the material during compression [25]. MCC MCC. This may be due to the high inter-particulate interaction and
showed highest ‘a’ value indicating the high compressibility and bonding due to amorphous nature and modified structure due to
degree of volume reduction owing to its excellent plasticity and silicification in case of NCC and SMCC, respectively. This also sub-
deformation ability. On the other hand, NCC and SMCC showed stantiates the low yield pressure value in Heckel analysis, indicat-
similar compressibility and lower ‘a’ values than MCC. This might ing the ease of deformation as compared to MCC. The high
be because of the reduced plasticity of the materials due to number of binding sites and contact points in NCC and SMCC
amorphous conversion and silicification, respectively. These results resulted in better compaction and thus improved mechan-
substantiate the compressibility index data shown in Table 1. ical properties.
Further lower ‘1/b’ values for NCC and SMCC confirm the reduced The sensitivity of MCC, NCC, and SMCC towards the lubricant,
plasticity as low pressures were required to reduce the half of the magnesium stearate was tested at different concentrations
original volume, as compared to MCC. These results are in par (Figure 7). NCC showed the lowest lubricant sensitivity followed
1518 K. PAWAR ET AL.
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Disclosure statement
formance of cellulose ii: a novel multifunctional excipient.
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