BRECKFAST CEREAL PROOJECT

TO THE ORDER OF:

ADDRESS:
DATE OF THE QUOTE:
AVILABLE UNTIL : 30 WORKS DAY

THE QUTE CONSIST OF:

BRECKFAST CEREAL PROOJECT

 TECHNICAL SPECIFICATION
Production Capacity 400 Kg/h
Flour Mixer 2 Qty
Spiral Conveyor 2 Qty
Extruder 2 Qty
Pneumatic Conveyor 2 Qty
Melted Sugar Drum 1 Qty
Three Layers Drying and roasting oven 2 Qty
Automatic stirring and straightening tool 1 Qty
Sugar Melting and Cooking Tank 1 Qty
Mixers cooking liquid sugar and flavor 2 Qty
Flavoring Pump 2 Qty
Cooling Belt 1 Qty
Vibrator Conveyor 1 Qty
Length 18 M
Width 8 M
Height 3.3 M
Power Requirement 107 Kw
Electricity 380V. 50HZ
(CEREALS PRODUCTION LINE MODEL FLAKES 400):

(FLOUR MIXER):
QUANTITY : 2
Function: Mix the Flour
(The Engine): from company: (GAMAK- TURKEY)
The mixer capacity: (100) kg.
made of :( food grade Stainless Steel 304)
Easy to clean

(SPIRAL CONVEYOR):
QUANTITY : 2
Function: transport material from the mixer to the extruder It is composed of tank
Capacity / 75 / kg
made of: (Stainless Steel 304) thickness 2mm
(The Engine) from company (GAMAK- TURKEY)
Total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz
(Gearbox) from company VARVEL-ITALY

It is equipped with the following:

Automatic protection system
magnetic mechanism to remove the metal impurities
(EXTRUDER):
QUANTITY: 2
Function: blowing and forming the grain depending on the required shape.

MODEL: AMERICAN EXTRUSION

Production capacity is from / 175 / to / 200 / kg per hour
The structure is made of thermally coated iron and covered with plates made of
(Stainless Steel) thickness 2 mm
The speed tray is made of the finest metals that can withstand the pressure
(Bearings) from company (SKF-SWEDEN )
(Inhibitor) from company (SKF-SWEDEN )
(Invertor)to control the main engine ,from company (LS-S KOREA ).
Provided by material tank made of (Stainless Steel 304) With level control sensors.
It is equipped with a main helix to feed the material pressure helix controlled by
inverter from company (LS- KOREA).
All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA).
The length of a piece of chips is controlled by an electronically variable speed knife (Invertor) from
company (LS -S KOREA).
The helix feeder is equipped with an Italian speed tray VARVEL brand and an Italian or Turkish engine
from company (LS -S KOREA).
All extruder operations are controlled by a main control panel with a special hot venting system
made of (Stainless Steel) with wheels for easy movement.
It is equipped with an electronically controlled heater a Korean thermometer from company
(AUTONICS-S KOREA).
Helix feeders are made from the finest metals and processed with the latest thermal furnaces
(vacuum furnace technology).
The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion.
ITALIAN MODEL
The external control panel is independent of the extruder structure with three ventilation filters and
three cooling fans from company (SCHNEIDER-FRANCE) (LS-S KOREA )
The control panel is tightly isolated for preventing dust from entering.
The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand
to fully control the mechanism of the line of chips.
The line is programmed to read faults if found automatically by text messages displayed on the touch
screen
The touch screen has / 99 /automatic storable software’s.
A detailed power scheme Attached with the control panel.
(PNEUMATIC CONVEYOR):

Carries material from the bottom part of the extruder to the dryer,

made of (stainless steel 304 ), easy to install and clean.

(MELTED SUGAR DRUM WITH FLAVORING MACHINISM)

Function: Spraying the Melted Sugar and coat the Cornflakes

Length : / 3 /m

outer diameter / 85 /cm.

Made of (stainless steel 304)

( The Engine ) : from company )GAMAK- TURKEY)

(Gearbox) : from company (VARVEL-ITALY)

The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.

The process of the scales is designed so as to prevent the accumulation and the agglomeration of the Melted
Sugar

It can automatically calibrate the sloping to control the time of the chips that passes inside.

It is equipped with the following:

• It is equipped with a dual-technology liquid sugar sprinkler from Heat and Control a chrome cover by
• the exit side of the material; it can be opened and closed for easy cleaning.
• a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.
(THREE LAYERS DRYING AND ROASTING OVEN) :
Function: Roasting and drying completely the Corn flakes – American hot air system

The production capacity is (200 ) to ( 500 ) kg

It works on diesel or natural gas LPG as per request.

( The Engine ): from company (GAMAK- TURKEY)

(Gearbox):( VARVEL-ITALY)

(Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA ).

(Burner) : ( ECOFLAM - ITALY )

Oven length is/ 4.9 / m.

Oven width is / 1.5 /m.
The width of the conveyor line carrying the pieces of chips is / 1 / m.

The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.

It is equipped with the following:

• Automatic cleaning mechanism for the mesh bearing the pieces of chips.
• (LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips
• Automatic heat and programmable thermometers /-2 /thermometers.
• Built-in heating chamber that can be dismantled and installed for maintenance. It is made of
• ( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 200 / degrees.
• Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the
sides.
• Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.
• Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.
• Separate control panel that can be dismantled and installed for easy charging and cleaning
• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter
(ROBOTIC STIRING AND STRAIGHTNING TOOL):

a Stainless steel perforated conveyor Length 2 m with a very

advanced robotic arm that separates sticky Cereals from each other
and their speed is controlled according to demand

(COOLING BELT):

Cooling the product.

Made of (Stainless Steel 304)
(The Engine): 1 HP (GAMAK-TURKEY)
(Gearbox ) : (VARVEL-ITALY)
Length: /3/m
Width: /35/ cm
Made of European Food polyamide.
Provider with fan on the top of belt to cooling the product if
ordered

(VIBRATOR CONVEYOR):

Function: Initial separation of cereals from each other and To filter

the Cereals from impurities

Made of (Stainless Steel 304)

( The Engine): Provided with two Vibrator engine Italian made
Length: /250/ Cm
Width: /80/ Cm
Equipped with oil filtering tank
(SUGAR MELTING AND COOKING TANK)

Function: Cooking and melting the sugar

The mixer is made of double jacket and the heating process is done by hot water that
heated by electric heaters
Made of (stainless Steel 304)
(The Engine) 10 /HP/ (GAMAK-TURKEY)
/8/mm internal thickness
/4/mm external thickness
/15/mm internal floor thickness.

It is equipped with:

• Speed pump to rotate the water in the double jacket.

• Legs made with (stainless steel 304) , height /35/cm
• Heater device electronically controlled by heater thermostat.
• Pump to rotate the chocolate up to down to make the grinding quality better, equipped with
double jacket for the rotation of the hot water
• Pump made of (Stainless Steel 304)
• Metal balls located inside the blender to grind the chocolate, weight /250kg/ , diameter
/7-8mm/
• Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)
(MELTED SUGAR MIXING SET)

Function: mixing melted sugar and spraying it by the pump

The capacity of each mixer is /200/ kg.

Made of (Stainless Steel 304) :

( The Engine ) from company (GAMAK-TURKEY)

(Gearbox) from company ( VARVEL-ITALY)

Shape: Concave cylindrical tank for easy cleaning

It is equipped with the following:

• Double-jacketed for indirect heating.

• Heat clock to control hot water temperature in blenders.

• Mixers are installed on a solid base made of (Stainless Steel 304)

• Hot water level indicator inside.

• It is equipped with wheels for easy movement and cleaning.

• The oil mixer floor is designed in concave form for easy cleaning.
(FLAVORING PUMP):

Function: sucking the oil and flavor from the mixers and pump them into the flavoring
machine

AMERICAN MODEL:
Made of: (Stainless Steel 304)
(Gearbox): from company (VARVEL-ITALY)

It is equipped with the following

• (Integrated Gearbox Motor) connected with a pump mad of . of solid European

aluminum.

• The connection is done by coupling rubber for easy maintenance and cleaning.

• Silicone food hose – made in Spain.

• The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -
KOREA)

• Wheels and Carrier platform made of (Stainless Steel 304).

PRODUCED SHAPES:
 All the machines produced ZIRVE are supported by our
WARRANTY legendary commitment to quality and customer support
with a real guarantee against all failures for 24 months
from the date of operation.

MANUFACTURING 100 WORKS DAY

TIME

ZIRVE undertakes the installation, operation and training

INSTALLATION free of charge, and the buyer bears the travel and
accommodation costs of the technician

Cash Or through exchange offices

The amount is paid in 3 installments that start upon
PAYMENT signing the contract and end after the trial process as
METHOD follows:
30% down payment
40% second payment
30% before Shipping

SHIPPING EX WORKS - GAZIANTEP

METHOD
TOTAL PRICE UNIT PRICE QUANTITY PARTS

$350000 $350000 1 FLAKES 400

Ghaith Zidan
Sales Manager
ZIRVE INTERNATIONAL