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(Lucas) Quotation of HG-SSR1000 Layer Cake & Swiss Roll Making Plant
(Lucas) Quotation of HG-SSR1000 Layer Cake & Swiss Roll Making Plant
(Lucas) Quotation of HG-SSR1000 Layer Cake & Swiss Roll Making Plant
HG INDUSTRY GROUP
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
1 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
I. Introduction for our Swiss roll and layer cake line, we will make as following standard:
1. This line can make Swiss roll and layer cake, capacity can get 600kg/hr.
2. For all surface contact with food to be food grade.
3. All electrical parts and automation parts as foreign brand as customer request, please check the parts brand list.
4. The distance between conveyor to keep smaller.
5. All air hose will be inside the PVC pipe.
6. All the machine cover to be stainless steel material, with good polishing and finishing.
7. The length for each cooling conveyor above 10m will use Automatic conveyor band deviation rectifying device.
Milk mixing machine Transition conveying Turning around the plate and conveyor
Packing
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
2 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
II.1 Details of working process
Firstly, put the raw materials such as egg, sugar into the mixing drum and then stirring evenly, then put into the flour and
other addition materials, stirring once more. Finally put the grease; then stirring once more and become more evenly.
Secondly, convey the materials above we mentioned from the mixing drum to the storage tank, you can adjust the
convey peed according to the practical, conveying to the high-speed stirring tool, inside of the stirring tool , we can input
the air according to specific gravity of cake, draw out the mixture from the high-speed stirring tool to the charging basket
of Machine head, infusing according to thickness of cake, and extrude on the steel belt directly. Before extrusion, there is
a oiling machine , you should put the oil on the steel belt, then go into the oven, after go out the oven , then sprinkle the
sugar dredging (this step just suitable for the cake which need something that like the flour foods, according to our
customers ); then go to the next step-cooling, after cooling, turn over to the PL belt, on the PL belt and then cutting and
spread cream rolling according to the length of cutting; after cutting , convey to arrangement and final go to packing.
Total plant need following workers: Ingredient part needs: 2-3 persons; Machine operate part: 2 persons; Packing part:
2-3persons.
II.2 Layer cake & Swiss roll plant working flow photo
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
3 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III. Swiss roll and Layer cake plant
III.1 Equipment list:
No. Name Qty Technical parameter
Capacity: 500kg/h
Power of cooler: 5kw
Pump: 2.2kw
Motor of mixer: 3.7kw
Inflatable mixing system
Motor of mixing head: 5.5kw
1 (Air mixer) 1pc
Total power: 18.6kw
Enter air pressure: 6-8atm
Water: tap-water
Mixing tank and storage tank both with the agitation.
Fully automatic mixing and conveying for dough and cream material.
power:0.25 kw
size:1200*470*350 mm
2 Oil feeding machine 1pc
frame with A3,cover with stainless steel
oil hopper with stainless steel
power:0.55kw
3 Hoisting 1pc
Stainless steel cover
power:0.55 kw
size:1550*550*550 mm
Depositing machine 1pc tank with cast aluminum,
4
extrusion roller with Teflon
hopper with stainless steel
size:3350*1500*1100 mm
5 Input oven conveying 1pc
frame with A3,cover to be stainless steel
power:4.65 kw
size:30000*1800*2500 mm belt width: 1000mm
gas consumption:35-50 (natural gas)
temperature:180°~250°Adjustable
6 Gas baking oven 1pc
Heavy duty rock wool insulation, thickness to be 20mm, Heat
resistance
Sweden Sandvik steel belt(optional)
Cover to be stainless steel
power:2.2 kw
7 Output oven conveying 1pc size:6000*1550*1100 mm
frame with A3,cover to be stainless steel
power:0.55 kw
size:1000*1500*500 mm
8 Steel belt dry washer 1pc
frame with A3,cabinet with A3,tax,chain wheel, chain with carbon
steel
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
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ManufacturerSince1975
HG INDUSTRY GROUP
power:7.65 kw
size:1200*1500*600 mm
Steel belt rinsing machine 1pc
9 cabinet with stainless steel, brush with steel copper wire, tax with
stainless steel
Spraying Power:0.92 kw
Drive Power:0.75 kw
Oil pump Power:1.5 kw
10 Oil spray machine 1pc Electrical heating Power:4 kw
Linear velocity35/min
Wight about 1200kg
Size:2700*1050*2000 mm
power:1.5 kw
size:20000*1200*2000 mm
11 Cooling conveyor 1pc
frame with stainless steel, conveyor belt with PU, tax, chain wheel,
chain with carbon steel
Power: 7.17 kw
Linear speed: 7-35 m/min
12 Sugar spraying 1pc
Dimension: 2700*1250*2000 mm
The material is stainless steel
power:2.61 kw
Cutting and cream feeding size:8500*1200*1050 mm
1pc
13 machine frame with A3,surface that contact food with stainless steel conveyor
belt with PU
Power: 4.3 kw
Dimension: 8500*1000*1050 mm
14 Cake forming machine 1pc The material is stainless steel, PU,
Cover to be stainless steel
The White plastic parts contact with food to be Teflon
power:0.55 kw
size:1400*1000*120 mm
15 Transition conveyor 1pc
frame with A3,conveyor belt with PU, tax, chain wheel, chain with
carbon steel, cover to be stainless steel
power:1.5 kw
size:11000*1000*800 mm
16 Cooling conveyor 1pc
frame with A3, conveyor belt with PU, tax, chain wheel, chain with
carbon steel, cover to be stainless steel
Frame:A3spray-painted carbon steel
A. Frequency converter, speed controller is Japan Yaskawa
B.PLC is Japan Panasonic
17 Electric cabinet 1pc
C. Breaker is Schneider
D. Contactor, over drive and relay from china
E. Button, knob, Indicator light from shanghai
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
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ManufacturerSince1975
HG INDUSTRY GROUP
F. Temperature control from shanghai
18 Arranging and packing 1set Sink type arranging line with 4 packing machines
III.3 Working principle and photos of the main machine: We adopts the PLC Touch screen, with simply
operation, it can control the specific weight of the slurry accurately.
Processes: Raw material →mixing drum →mixing →draw out mixture →storage tank →draw out mixture →mixing the
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
6 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.3.1 Inflatable mixing system (air filling mixer for dough and cream)
Inflatable air-mixing equipment is new technology mixer. It is made out according to many years market survey,
combining foreign technology independent research and development. This machine has promoted the development of
food industry new era. From former old-fashioned mixer to now air-charging, it reduce a lot of labor. This machine
provides production equipment scope includes raw ingredients, conveying, mixing, foaming, etc
Cooling system- mixer-pump-store-pump-air mixer-transfer to depositor
III.3.2. One cake slurry mixing stirring barrel
1) 250L stainless steel mixing barrel SUS304
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
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ManufacturerSince1975
HG INDUSTRY GROUP
2) Frequency converter motor drive rotating stirring arm and fixed scraper in barrel.
3) stainless steel adjustable support
4) Inter-layer design
5) Adding air vat bottom valve
6) Mixing control system PLC
III.3.3. One conveying pump(conveying slurry)
1) Rotor pump with fixing speed imported from Germany, including stainless steel protecting cover and adjustable
support.
2) Adding cleaning connections and Connection line and manual butterfly-valve.
3) Collecting conveying pump and storage barrel with stainless pipe-Single pipe
III.3.4. TOMAS 450 One storage barrel TOMAS 450
1) 450L stainless steel with mixing impeller
2) Inter-layer cone bottom design
3) Single filter connected before the mixing head ,connecting butterfly-valve and drain.
III.3.5. One Transfer pump(Metering)
1) Frequency control of motor speed, screw pump which imported from Germany, including stainless steel shell and
height adjustable support.
2) Adding cleaning connections and Connection line and manual butterfly-valve.
3) Single pipe
4) Frequency control the screw pump and speed can be adjusted.
5) Direct drive
6) Stainless steel pipeline
III.3.6 The type of Continuous Aerator:T200L, includes:
1) Stainless steel mixing head, rotor and stator with square needle, effective volume is 2.3 L
2)The stator or rotor can be cooling and heating
3)Mechanical seal (carbon steel and ceramic structure)
4)Pneumatic mixing head, pressure regulating valve
5)Mixing head outfall
6) Direct drive 7.5 KW
7) Inverter control, adjustable speed continuous display
8) Manual air proportioning continuous flow meter
9) Automatic air volume control system continuous flow meter, to ensure that the main pump product density is
remained stable under any recognition speed
10) Input pressure and the mixing head over pressure automatic control continuous warning
11) Programmable PLC control panel
12) The main pump, mixing head controller and parameter display on the control panel
13) Display all data of machine
14) All control the slantwise embedded on the machine frame, easy reading - Waterproof standard IP65
15) Can store different formula
16) Automatic density control, including the flow meter 、 continuous digital display 、 input the original density, of
products and the final density required calculate and control the air volume automatically ,the parameters are displayed
on the screen
17) The speed of main pump and the mixing head is synchronous controlled
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
8 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.3.7. One suit of single filter, duplex filters, pipe connection and conveying combination
1) Including 3 layer laminated filter ,single pipe, static mixing group and the control valve and so on
III.3.8.One set cold water combination including
One suit of cold water unit 5HP,one suit of cold water device, used for cooling the heating pipe equipment of mixing
head, water temperature 5 ℃ - 12 ℃
1) Sealing design
2) Stainless steel shell
3) Air-cooled
4) Digital thermostat ℃ show
III.3.9.One set simple and removable cleaning pump
1) 304 Stainless Steel, pipeline is connected with clean connection port
2) Flow is 6 ton/h
3) Connect to lighter pieces mounting bracket
III.4 Oil feeding machine: It’s for spraying the oil onto the steel belt; it’s continuous oil feeding.
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
9 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.5 Depositing machine:This machine we make extrusion with the compasses shape spiel, and the speed of the
extrusion we adopt variable frequency control in order to make the mixture distribute on the extrusion roller evenly. The
head of the extrusion machine is installed on the head of the bakery machine, you can adjust any thickness of the mixture
as you like.
III.6 Gas baking oven: The oven we use liquid gas flame tube, the up flame we adopt far infrared radiation board,
which can permeate the center of the cake conjectures, the down flame we adopt the stainless steel orifice plate which
can avoid naked flame burns steel belt directly. We can adopt different burning ways according to customers’ demands,
we adopt the fuel gas so far, the consumption of fuel gas per hour is 15m3,there are three areas of the temperature control,
and with any adjustment from 20°--300°according to different foods, distribute temperature reasonable which can make
food with the bright colored and lustrous. And the steel belt we use Swiss Sandvik(optional)
General introduction: Hot air circulation oven is a novelty baking furnace developed by our factory on the basic of the
imported equipment. This oven takes the advanced heating methods of gas burning and the hot air circulation. It ’ s
divided into five areas: .front, middle, back, top and bottom. After the temperature is set, it automatically controlled by
the motor through the butterfly valve. The temperature from the top and bottom through the air channel pass to hearth to
bake the food. It has the advantage of fast heating, temperature stabilization, small change, automatic ally control
temperature. All its advantage make the food taste more soft, the color more even and fresh .
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
10 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
11 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.7 Sugar spray machine: We adopts PLC programmed control, speed of dredging we adopt variable frequency;
we dredge a little sugar on the surface in order to spray the sugar powder on the surface of cake.
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
12 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.8 Reticular(mesh) cooling conveying: It is made of stainless steel; can control conveying speed with any
adjustment; this steps prompts an acceleration of cooling of the food which just draw out from the bakery oven; this step
We use plating Teflon blade with no adhesion coating; smooth cutting; no food adhere on the blade when making the bar
shape during cutting; all coatings areas meet the food hygiene demands that guarantee the safety of the food.
Overlap cake after cutting by turning over the moldings so that two sides will be stick together(if you want the stuffed
one, after cutting and then spreading)and then make the size according to the customer demand.
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
13 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.10 Roll forming or layer cutting machine: It is the forming machine to make the roll shaped cakes and
sandwich layer cakes. 2times rolling for making the roll shape cake
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
14 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
Layer cake/Sandwich cake forming machine
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
15 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.11 Individual cake Cutting machine (Horizontal cutting)
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
16 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.12 180 ° Belt-Turning machine
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
17 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
②HORIZONTAL CONVEYOR : The horizontal conveyor is connect with the removal system and received the
product when the removal conveyor go up and delivery the product forward .After that, the horizontal conveyor will
delivery the product forward at right side.
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
18 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
③SPACING & DIRECTION TURNING CONVEYOR: This conveyor is used for turning the product direction to
④Curved Side Guider Curved Side Guider coordinating with the No-contact high-speed in-line feeder, it is used to turn
the product into short side first and make the product go ahead one by one. The arrange line of conveying equipment is
designed and manufactured with purpose: we deliver continuous-use, wash down capable, and food grade conveyors.
⑤INLINE FEEDER A&B: The linear feeding system is suitable to handle a variety of products and effectively time
them to the pitch of the lugs of any flow wrapper. The Feeder is proposed in 4 set standard conveyor based over 2 timing
systems according to the peculiar consistence and fragility of the products.
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
19 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.14.1 Pictures of automatic sunken sorting packing line (3 packing machines)
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
20 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.14.2 Equipment list for the Automatic sunken sorting packing line
No. Name Qty Unit Size(MM) Remark
1 Sorting conveyer 2 SET L1200XW1000
Type ZW-320ET
Packing speed (packs/min) 32-180
Width of film (mm) 90-370
Bagging size (mm) L 120-280
W 35~160
H 5~50
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
21 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
Total power (Kw) 3.2
Main motor power (Kw) 0.4+0.2
Heating power (Kw) 2.1
Net weight (Kg) 440
Outer dimension (LxWxH) (mm) 4000x920x1500
Noise 78dB
Percentage of pass (%) 97%
Sealing pressure (N/mm ) 2
15
Type of supply 220V 50Hz
Packing material allowed OPP/CPP,PT/PE,KOP/CPP, Alu-foil.
Packing machine
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
23 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
14 Copper sheet 1 PC
15 PM29E0702V Pusher 2 PC
Spare parts for automatic feeding (for whole line)
1 0008110000000001 Cross screw driver 1 PC
12 TPM1807120AV Chian 2 PC
13 ZW50107GA300AV Pin 2 PC
14 ZW508E070A29V Rotary bolt key 白色尼龙66 2 PC
15 1008140000000004 Folding toolbox 400×200×250 1 PC
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
24 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.15 C) ZR-10 Nitrogen Generator(it’s optional)
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
25 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
Weight 500kg
Items Content
Model HRD-1F
Flow 1.2m3/min
Power 0.5KW
Voltage 220V 50HZ
Pressure dew-point 2-10℃
Items Content
Model H-001
Flow 1.2m3/min
Disposal residues <0.01u
Residual oil content 0.01ppm
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
26 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
III.16. Date Printer: 3 sets
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
27 / 28
ManufacturerSince1975
HG INDUSTRY GROUP
IV. Sell Terms:
IV.1. Terms of Payment:
The Payment by Installment Should Be Paid In Time. Each Installment Should Be As Per The Under-Mentioned Terms
Of Payment, Otherwise The Shipment Date Will Be Postponed Accordingly.
1) The First Payment(30% Of Total Price) As Deposit Should Be Paid To Seller Within Seven(7) Working Days
After Signed The Contract.
2) The Balance (70% of Total Price) Should Be Paid By T/T to Seller by Buyer within Five Working Days before
Shipment
3) All Bank Charges Outside China Are For Account Of Buyer.
4) The Exchange Rate According To Date of Sign the Contract.
IV.2. Guarantee:
Party A (Seller) Has Agreed To Provide 12 Months Guarantee Period From The Date Of Installation But Not More Than
15 Month From The Date Of Shipment. Against Any Manufacturing Defects and Faulty Materials. During This
Guarantee Period Any Items Or Parts Found To Be Defective, Will Be Replaced By Party A (Seller) To Party B (Buyer)
Free Of Charge. Ware And Tare Parts And Parts Damaged By Any External Cause Shall Not Be Covered Under This
Guarantee.
IV.3. Supervision of Installation and Commissioning Of the Plant
Party A (Seller) Has Agreed to Send one Technical Personnel to Carry out Work of the Installation, Commissioning Of
The Plant And Training Of The Operator With Regard To Production And Maintenance Of The Plant. Party B (Buyer)
Has To Bear the Cost of Round trip Tickets, Food and Lodging for one Persons for a Period of 7 Days. In Addition, A
Daily Allowance Of USD 50 Per Technician As Pocket Money During Their Stay In Buyers Country.
Add: No.1588 Hubin Road , Feng Xian District, Shanghai City, China, 201417
Tel: 0086-21-57458832/57451188 | Fax:0086-21-57456127 | Website:www.hg-machine.com
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