GHAZIABAD PRECISION PRODUCTS PVT LTD FR-ENG-009

Design failure Mode and Effects Analysis ( Design FMEA)

PLANNING & PREPARATION ( STEP 1)

Company Name- Subject- DFMEA ID No-
Engineering Location- DFMEA Start Date- Design Responsibility-
Customer Name- DFMEA Revision Date- Confidentiality-
Model Year/ Platform- Cross- Functional Team-
Part Name :-

CONTINOUS
IMPROVEMENT STRUCTURE ANALYSIS (STEP2) FUNCTION ANALYSIS (STEP 3) FAILURE ANALYSIS (STEP 4)

Severity (S) of FE
1. Failure Effects
History / change 1. Next higher 2. Focus Element 3.Next Lower Level (FE) to the next 3. Failure Cause (FC) of
2. Focus 3.Next Lower Level or 2. Failure Mode (FM) of
Authorization ( As 1. Next Higher Level Level Function and Function and Function and Requirement heigher level Next Lower Element or
Element Characteristic Type theFocus Element
applicable ) Requirement Requirement or Characteristic element and/or Characteristic
Vehicle End User

Commutation
Brush card body transports Angle deviation by
Convert electrical system transports
forces between spring and Torque and rotating commutation system
energy into the electrical Brush card body bends in
Commutation motor body to hold the velocity of the intermittently connects
Window Lifter Motor Brush Card Base Body mechanical energy current between 6 contact area of the carbon
System brush spring system in x, window lifter motor the wrong coils (L1, L3
according to coil pairs of the brush
y, z position (support too low and L2 instead of L1, L2
parameterization electromagnetic
commutating contact point) and L3)
converter
 GHAZIABAD PRECISION PRODUCTS PVT LTD FR-ENG-009

DFMEA RISK ANALYSIS (STEP 5) DFMEA OPTIMIZATION (STEP 6)

Control (DC) of FC or
Occurrence (O) of FC

Filter Code (optional)

Filter Code ( optional

pointer to evidence
DFMEA Preventive

Target Completion
Current Detection

DFMEA Detection

Action taken with

Severity (S) of FE
Completion Date
Detection (D) of

Occurrence (O)
Person's Name

Detection (D)
Responsible
DFMEA AP

DFMEA AP

Remarks
Action

Action

Status
FC/FM
Current Prevention Control

date
FM
(PC) of FC Final
product
test:
measuri
ng the
current
Sample test: measuring
under Test
Simulation of dynamic the elastics and plastic MOM Dt
worst Engineer In
forces on brush card body 2 deformation effects of 2 L None 20-Aug-21 25 Aug 25-Aug-21 6 2 1 L
acc. FEM 6370 case Mr. Max process
brush card body acc. test 21
condition Mueller
spec. MRJ82/60
s acc.
Test
spec.
MRJ114
0
 Action Priority (AP) for DFMEA and PFMEA
Action Priority is based on combinations of Severity, Occurrence, and Detection ratings in order to prioritize actions for risk
reduction.
Prediction of Failure
Effect S O Ability to Detect D
Cause Occurring
Low - Very low 7-10
Moderate 5-6
Very high 8-10
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
High 6-7
High 2-4
Very high 1
Product or Plant
9-10 Low - Very low 7-10
Effect Very high
Moderate 5-6
Moderate 4-5
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
Low 2-3
High 2-4
Very high 1
Very low 1 Very high - Very low 1-10
Low - Very low 7-10
Moderate 5-6
Very high 8-10
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
High 6-7
High 2-4
Very high 1
Product or Plant
7-8 Low - Very low 7-10
Effect High
Moderate 5-6
Moderate 4-5
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
Low 2-3
High 2-4
Very high 1
Very low 1 Very high - Very low 1-10
Low - Very low 7-10
Moderate 5-6
Very high 8-10
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
High 6-7

Product or Plant
4-6
Effect Moderate
 High 6-7
High 2-4
Very high 1
Product or Plant
4-6 Low - Very low 7-10
Effect Moderate
Moderate 5-6
Moderate 4-5
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
Low 2-3
High 2-4
Very high 1
Very low 1 Very high - Very low 17-10
Low - Very low 7-10
Moderate 5-6
Very high 8-10
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
High 6-7
High 2-4
Very high 1
Product or Plant
2-3 Low - Very low 7-10
Effect Low
Moderate 5-6
Moderate 4-5
High 2-4
Very high 1
Low - Very low 7-10
Moderate 5-6
Low 2-3
High 2-4
Very high 1
Very low 1 Very high - Very low 1-10
No discernible
1 Very low - Very high 1-10 Very high - Very low 1-10
Effect
MEA
der to prioritize actions for risk Blank until filled in
by user
ACTION
Comments
PRIORITY (AP)
H
H
H
H
H
H
H
H
H
H
H
M
H
M
L
L
L
H
H
H
H
H
H
H
M
H
M
M
M
M
M
L
L
L
H
H
M
M
M
M
M
L
M
L
L
L
L
L
L
L
L
M
M
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L