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BFP Questions
BFP Questions
Functions:
To supply the desuperheating & attemperator water required for process steam lines & boilers respectively
2-What are the type of prime movers (drives) used for BFPs?
Prime movers:
LT drive (415 V)
HT drive (11 KV)
Turbo drive (Steam driven)
6-What are the different protection devices given for boiler feed pumps?
7-What is the function minimum re circulation line or Automatic re circulation valve (ARC VALVE?)
Minimum re circulation line is provided mainly for centrifugal pump with constant speed drive based on the
system and vendor information. There are two types of minimum continuous flow required by the pump
(Stable and Thermal). Pump is designed to operate at the flow greater than this flow rate. If pump is operated
at less flow than the minimum continuous stable flow, it will damage bearing and internals and may
abnormal vibration occur. Below the minimum continuous thermal flow, temperature of fluid will rise at
faster rate. To avoid these problems, minimum re circulation line is provided. If the demand of the fluid is
decreased below minimum continuous flow, then the auto re circulation valve of the pump will open and
maintains the required flow and if flow increased more than minimum flow then auto re circulation valve
closes. Generally for higher head flow like 1500 meter head pump the minimum circulation will be 20–25% of
total capacity.
9-Why the balance leak off line water is not connected to suction line to save the pump hydraulic
power instead of directing it into Deaerator?
Balance leak off water temperature is little bit higher than pump operating temperature which may lead
cavitations if it mixes with suction water. For some pumps where there is no risk of cavitations, in such cases
this line is connected to suction side of the pump.
10a-What is the standard gap maintained between balance & counter balance discs?
It indicates the wear out of balance or counter balance disc. That is gap or clearance between these two discs
has increased
12-How do you calculate the maximum allowable balance leak off pressure?
Maximum allowable balance leak off pressure = 0.03X (Shut off pressure-Suction pressure)+ Suction pressure.
14-Why the BFP discharge water & balance leak off temperature is slightly more than that of suction water
temperature?
15-Due to the compression action of water inside the pump, the water pressure rises around 2 to 3 deg C
more than the suction water. Water is an in compressible fluid
Shut-off head is a condition, when a centrifugal pump runs with discharge valve closed. It is the maximum
head generated by a centrifugal pump with zero flow and relatively less power.
Pump cavitation occurs when the pressure in the pump inlet drops below the vapour pressure of the
liquid. Vapour bubbles form at the inlet of the pump and are moved to the discharge of the pump where
they collapse and make high sound and vibrations often taking small pieces of the pump with them.
Loss of capacity (bubbles are now taking up space where liquid should be).
NPSHA: Net positive suction head available is the absolute pressure at the suction port of the pump.
NPSHR: Net positive suction head required is the minimum pressure required at the suction port of the pump
to prevent the pump from cavitations.
If BFPs do not have required NPSH, then there will be more chances for formation of cavitations.
NPSHR = N2
NPSHa = Ha +- HZ - Hf + Hv - Hvp
Where, Ha is the absolute pressure on the surface of the liquid in the supply tank.
HZ is vertical distance between the surface of the liquid in the supply tank and the center line of the
pump.
Hvp Absolute vapour pressure of the liquid at the pumping temperature of the pump, it could lead to
cavitations of pump.
A vortex breaker is a device/arrangement in pumps to stop the formation of a vortex when a fluid (liquid or
gas) enters into pump suction. The formation of vortices can entrain vapour in the liquid stream, leading to
poor separation in process steps such as distillation or excessive pressure drop, or causing cavitations.
If pump runs in reverse direction for more than 5 seconds, there will be the more chances of pumps to seize
29-What will happen if pump is started and stopped with discharge valve open?
30-What is the recommended acceptable value for a BFP shaft run out?
It is around 0.03 mm (Max. 0.05 mm)
Alignment on BFP shall be done when the temperature of the pump is <50 Deg C or in atmospheric
temperature.
BFP has more axial float that is 8 to 9 mm without bearings & seal & 0.8 to 1 mm with bearings & seal,
so in order to get accurate readings 2 dial gauges are used for angular alignment & 1 dial gauge for
parallel alignment. Refer above figure
Depressurize the pump
Drain all the water
Fill the pump with 1:2 or 1:1 Glycol water mixture.
Rotate the pump shaft twice in a week
15 drops/minute
39-What preventive maintenance activities that you are going to carryout on BFPS?
Pump cleaning
Oil level checking & top up if required
Alignment correction
Suction strainer cleaning
Cooling water lines flushing
Foundation bolts tightness checking