High-Torque Wheel Hub Drive

PMSG Motors

 Maintenance-free
 Energy recuperation
 High efficiency
 Low noise
 Huge starting torque

Description
The HEINZMANN PMSG Wheel Hub Drive convinces due to clean and environmentally friendly drive system without any
pollution and noise.
His advantages are a huge starting torque with a high overload factor. Furthermore it‘s highly efficient and maintenance-free
motor.
Because of the direct mount to the rim no axle is needed. The PMSG has an integrated planetary gear and a wheel bearing
for a direct mount on the rim. An emergency brake is optional.
It is suitable for 2- as well as for 4-wheel drives.

Range of application
Í Turf applications, lawn tractors
Í Harvester
Í Forklift trucks
Í Lifters
Í Floor care machinery
Í Municipal vehicles
Í Commercial vehicles
Í Electric cars and NEV
Í Replacement for hydraulic drives
PMSG 100-500 (1.45 - 2.7 kW)
Motor data Gearing data

Rated current
Rated power

Rated speed

Rated speed
Rated load

Rated load
Voltage

Gear ratio

Efficiency
torque

torque
kW rpm Nm A i % rpm Nm
PMSG 100-500-2-16
1.45 4500 3.1 71.8 16 94 281 46
24 VDC
1.4 6000 2.2 71.4 16 94 375 34
2.6 4500 5.5 85.6 16 94 281 83
36 VDC
2.6 6000 4.1 92.4 16 94 375 62
2.6 4500 5.5 65.4 16 94 281 83
48 VDC
2.7 6000 4.3 66.9 16 94 375 65
PMSG 100-500-2-42
1.45 4500 3.1 71.8 m = 7.2 kg 42 94 107 m = 7.3
121kg
24 VDC
1.4 6000 2.2 71.4 42 94 143 88
2.6 4500 5.5 85.6 42 94 107 160
36 VDC
2.6 6000 4.1 92.4 42 94 143 160
2.6 4500 5.5 65.4 42 94 107 160
48 VDC
2.7 6000 4.3 66.9 42 94 143 160
► Cooling: Forced ventilation ► m = 14.5 kg ► Operating mode = S1

PMSG 120-500 (3.0 - 8.0 kW)

Motor data Gearing data
Rated current
Rated power

Rated speed

Rated speed
Voltage

Rated load

Rated load
Gear ratio

Efficiency
torque

torque
kW rpm Nm A i % rpm Nm
PMSG 120-500-2-16
5.5 3000 17.5 126.9 16 94 188 160
48 VDC 6.0 4500 12.7 134.0 16 94 281 160
6.0 6000 11.9 137.0 16 94 375 160
6.4 3000 20.4 73.6 16 94 188 160
96 VDC 7.5 4500 15.9 83.7 16 94 281 160
8.0 6000 12.7 93.4 16 94 375 160
► Cooling: Forced ventilation ► m = 19.6 kg ► Operating mode = S1
PMSG 120-1500 (3.0 - 8.0 kW)

Motor data Gearing data

Rated power

Rated speed

Rated speed
Rated load

Rated load
Voltage

Gear ratio

Efficiency
current
torque

torque
Rated
kW rpm Nm A i % rpm Nm
PMSG 120-1500-2-40
5.5 3000 17.5 126.9 m = 12.3 kg 40 94 500
75 m = 15.5 kg
48 VDC 6.0 4500 12.7 134.0 40 94 113 500
6.0 6000 11.9 137.0 40 94 150 449
6.4 3000 20.4 73.6 40 94 75 500
96 VDC 7.5 4500 15.9 83.7 40 94 113 500
8.0 6000 12.7 93.4 40 94 150 479
► Cooling: Forced ventilation ► m = 27.8 kg ► Operating mode = S1

PMSG 150-1500 (5.0 - 14.0 kW)

Motor data Gearing data

Rated load

Rated load
Voltage

Gear ratio

Efficiency
current
torque

torque
power

speed

speed
Rated

Rated

Rated

Rated
kW rpm Nm A i % rpm Nm
PMSG 150-1500-2-16
8.5 3000 27.1 191.9 16 94 188 408
48 VDC 8.5 4500 18.0 190.8 16 94 281 270
8.5 6000 13.5 192.0 16 94 375 203
10.5 3000 33.4 130.8 m = 22.3 kg 16 94 188 m = 15.5
500kg
96 VDC 14.0 4500 29.7 167.4 16 94 281 447
13.0 6000 20.7 157.5 16 94 375 311
PMSG 150-1500-2-40
8.5 3000 27.1 191.9 40 94 75 500
48 VDC 8.5 4500 18.0 190.8 40 94 113 500
8.5 6000 13.5 192.0 40 94 150 500
10.5 3000 33.4 130.8 40 94 75 500
96 VDC 14.0 4500 29.7 167.4 40 94 113 500
13.0 6000 20.7 157.5 m = 22.3 kg 40 94 150 m = 15.5
500kg
► Cooling: Forced ventilation ► m = 37.8 kg ► Operating mode = S1

The combinations described are only a selection.

The complete list of standard combinations consists of the motor list and the gear list.
Refer to the Product Catalogue Electric Drives.
Other variants on request.
 Technical Data

www.heinzmann.com/e-motor
Gearing data PMSG xxx-500 PMSG xxx-1500
Reduction possibilities 1:4/1:7/1:16/ 1:5/1:8/1:25/1:40/1:64/
(some reduction possibilities 1:24/1:42/1:96/ 1:100/1:150/1:240/1:384
are not available in standard 1:144/1:252 (optional manual decoupling
versions) (optional manual decoupling possible)
possible)
Max. continuous torque 160 Nm 500 Nm
Max. peak torque 500 Nm 2000 Nm
Max. axial forces 2500 N 5000 N
Max. radial forces 8000 N 25000 N
Lubrication Lifetime Lifetime
Lifetime 20.000 hours 20.000 hours
(depending on application)
Degree of protection up to IP67 up to IP67
Weight planetary gear ~ 7 kg 14 – 17.5 kg

Implementation
Power connection: Cable length 1 m, open cable ends Motor feedback: Probe with sin/cos-output
Encoder connection: Cable length 1 m, open cable ends Temperature sensor: KTY 84-130
Cooling: External ventilation, generated independently from motor, min. air velocity > 5 m/s

1 1
required
2 2 3 3 4 4 5 5 6 6 7 7 8 8

Dimensions
A A A A
Übersetzung: 1:4 / 1:7 /1:4
Übersetzung: 1:16 / 1:24
/ 1:7 / 1:42
/ 1:16 / 1:24 / 1:42

112 112 62 62

B B B B

M12x1,5 (4x)
M12x1,5 (4x)
M10 (6x) M10 (6x)

h10

130 h10
- 0,1
210

63 - 0,1
210

125

170
0

125

170
130
63

C C C C

115,3 115,3
D D D D

100 100 230,3 230,3

150 150 240,3 240,3
188 188

E
Note:
Sensortyp L1
Sensortyp L2L1 D1
L2 D1 Bemerkung
Bemerkung
Ausgabe Änderungs.Nr.:Ausgabe Änderungs.Nr.: Ä n d e ru n g Ä n d e ru n g Ta g Name TaSignatur
g tb: Status Signatur
Name Tag
tb: Status Name Tag Signatur Name Signatur
F F Erstellt
25.03.2010
Erstellt Berger BeABerger
25.03.2010 BeA

RLSDimensions of each particular drive system depends on the different motor/gearbox combination
E E Bearbeitet Bearbeitet
8Bit RLS208Bit 260,3
20 76 8Bit
260,3 Encoder
76 mit sin/cos-Ausgang
8Bit Encoder mit sin/cos-Ausgang D D Bearbeitet Bearbeitet

RLS In this example: PMSG 100-500 12 (Motormit SSI2.2

mitkW,
SSI 48 V, 6000 rpm, gear with reduction ratio 1:24, 2 step,
C C Bearbeitet Bearbeitet
12 Bit
RLS3312 Bit273,3 89
33 273,3 8912 Bit-EncoderBit-Encoder B B Geprüft Geprüft

max.Resolver
peak torque86500 Nm) A Normgeprüft
Resolver 32 272,3 32 272,3 86 LTN RE-15-1-67V
LTN RE-15-1-67V A
Benennung Benennung
Normgeprüft

Werkstoff Werkstoff
SensorlosSensorlos
5 245,35 60
245,3 60 - -
Drawings of other motor/gearbox combinations on request Maße ohne Maße ohne
Toleranzangabe Toleranzangabe
PMSG 100-500
PMSG 100-500
nach DIN 7168 nach DIN 7168
F Mittel Mat-Nr.:
Mittel Mat-Nr.:
Brand 24/1, 79677 Schönau
Brand 24/1, 79677 Schönau Maßstab Maßstab Zeichnungs-Nr. Zeichnungs-Nr.
Telefon +49 (0)7673-82087-00 A3 A3
1:2
Telefon +49 (0)7673-82087-00

1:2
FLY_PMSG-Motors_0218_e

P0080.000._.
Telefax +49 (0)7673-82087-99
P0080.000._.
Telefax +49 (0)7673-82087-99

1 1 2 2 3 3 4 4 5 5

Subject to changes and corrections. ©Heinzmann GmbH & Co. KG, 2018

Heinzmann GmbH & Co. KG Phone: +49 7673 8208 - 0

Am Haselbach 1 Fax: +49 7673 8208 - 799
D-79677 Schönau/Germany Email: info@heinzmann.de