Professional Documents
Culture Documents
WK 6-TR2019-Chapter3 - Fuel and Fuel-Air Combustion
WK 6-TR2019-Chapter3 - Fuel and Fuel-Air Combustion
Chapter 3
Fuels and Working Fluid (Fuel-air)
of ICE and
Basic Combustion
Petroleum Crude Oil
• Formed due to the fossilization of organic matter, under ground
(although evidence of earth mantel inorganic methane is rising).
• All formed of carbon and hydrogen, some with little oxygen, plus
sulfur, mercury and other minerals, and non combustibles.
• Most require some form of processing: sulfur removal, grinding and
washing, oil refining, gas desulfurization.
• Made up of many organic compounds + hydrogen + nitrogen +
sulfur. Sweet and sour refer to the amount of sulfur.
CHm, 1 < m < 2.
• “Light oil” is generally composed of three hydrocarbon families:
– Saturated hydrocarbons: paraffins (or normal alkanes), CnH2n+2,
with gas, n = 1-4, liquid, n = 5-15, and solids, n > 15.
– Unsaturated hydrocarbons, or aromatics, like benzene, C6H6,
toluene, C7H8 and nephthalene, C10H8.
– Resin and asphaltenes, heavier hydrocarbons rich in nitrogen,
oxygen, sulfur and vanadium.
• Refining: distillation (separation of lighter components), catalytic
cracking (heating) and reforming (with steam or hydrogen). Products
are typically refinery gas, LPG, gasoline (mostly octane C8H18),
aviation fuels (JPx) diesels, heating and lube oils ….
Refinery of crude oil
Refinery Processes
Products made from crude oil
-All the carbon bonds are single bonds – they are “saturated” high number of H
atoms, high heat content and low density (620 – 770 kg/m3)
H H H H H H H H H H H H
H C H H C C C H H C C C C C C C C H
H H H H H H H H H H H H
For alcohols one hydroxyl (OH) group is substituted for one hydrogen
e.g. methane becomes methyl alcohol (CH3OH) also known as methanol
ethane becomes ethyl alcohol (C2H5OH) also known as ethanol
3 Fuel Composition
3.4 Oxygenates - Oxygenates are an octane component
containing hydrogen, carbon, and oxygen in their
molecular structure.
Basic definitions
• „combustion‟ reactions are one form of chemical reaction
1. combustion is defined as the oxidation of a „fuel‟, with
large amounts of released energy
2. the oxidiser is in most cases air (or more specifically,
O2 in air) because of its abundance.
3.a „fuel‟ is any material (mostly Hydrocarbons that
store energy in their chemical bonds. Highest energy
storage per unit mass or unit volume (in liquid form))
that can be burned to release energy. Hydrocarbon
fuels of the form CxHy are the most common.
4 Basic Combustion
Basic definitions
• many hydrocarbon fuels are mixtures of many different
hydrocarbons although they mainly consist of the
following:
– gasoline ~ octane, C8H18
– diesel ~ dodecane, C12H26
– methanol = methyl alcohol, CH3OH
– LNG (liquefied natural gas) ~ methane, CH4
– LPG (liquefied petroleum gas) ~ propane, C3H8
4 Basic Combustion
Composition of air
Composition of air
• at ordinary combustion temperatures, N2 is inert, but
nonetheless greatly affects the combustion process
because its abundance, and hence its enthalpy change,
plays a large part in determining the reaction
temperatures.
1. this, in turn, affects the combustion chemistry, as we shall see
later.
2. also, at higher temperatures, N2 does react, forming species
such as oxides of nitrogen (NOx), which are a significant
pollutant.
4 Basic Combustion
dissociation products
4.2 Combustion Reaction of Hydrocarbon in Air
Combustion Stoichiometry
Example: For propane (C3H8) n= 3 and m= 8
Substituting the respective molecular weights and dividing top and bottom
By n = one gets the following expression that only depends on the ratio of the
number of hydrogen atoms to carbon atoms (mn) in the fuel.
4.2 Combustion Reaction of Hydrocarbon in Air
4.2.1 Combustion Stoichiometry
• Fuel-air mixtures with more than stoichiometric air, excess air, can burn.
•With excess air you get fuel lean combustion, the extra air appears in the
products in unchanged form.
m m
Cn H m (n )(O2 3.76N2) nCO2 H 2 O dN 2 eO2
4 2
where for fuel lean mixture have excess air so > 1
•Above reaction equation has two unknowns (d, e) and we have two
atom balance equations (O, N) so can solve for the unknowns
4.2 Combustion Reaction of Hydrocarbon in Air
3. Fuel Rich Mixture
• Fuel-air mixtures with less than stoichiometric air can also burn.
•With less than stoichiometric air you get fuel rich combustion, there is
insufficient oxygen to oxidize all the C and H in the fuel to CO2 and H2O.
•Get incomplete combustion where carbon monoxide (CO) and molecular
hydrogen (H2) also appear in the products.
m
Cn H m (n )(O2 3.76N 2 ) aCO2 bH2O dN 2 eCO fH 2
4
where for fuel rich mixture have insufficient air < 1
•Above reaction equation has three unknowns (a, b, d, e, f) and we only have
two atom balance equations (C, H, O, N) so cannot solve for the unknowns
unless additional information about the products is given.
4.2 Combustion Reaction of Hydrocarbon in Air
4.2.4 Off-Stoichiometric Mixtures
The equivalence ratio, , is commonly used to indicate if a mixture is
stoichiometric, fuel lean, or fuel rich.
A / F s F / Amixture
A / F mixture F / As
stoichiometric = 1
fuel lean <1
fuel rich >1
Stoichiometric mixture:
Cn H m
m
n (O 2 3.76N 2 ) Products
4
Off-stoichiometric mixture:
1 m
Cn H m n (O 2 3.76N 2 ) Products
4
4.2 Combustion Reaction of Hydrocarbon in Air
Off-Stoichiometric Conditions
Other terminology used to describe how much air is used in combustion:
150% stoichiometric air = 150% theoretical air = 50% excess air
m
C3 H 8 (n
)(O2 3.76N 2 ) 1.5 mixture is fuel lean
4
Example: Consider a reaction of octane with 10% excess air, what is ?
The stoichiometric reaction is:
C8 H18 12.5(O2 3.76N2 ) 8CO2 9H 2O 47N 2
10% excess air is:
On a molar basis:
(A/F)mole = (12.5 moles O2 + 47.0 moles N2)
(1 mole of fuel)
(A/F)mole = 59.5 mole air/mole fuel
On a mass basis:
(A/F)mass = (59.5 mole air/mole fuel)*(28.97 kg/mole air)
(114.2 kg/mole fuel)
(A/F)mass = 15.0 kg air/kg fuel
THE FIRST LAW OF THERMODYNAMICS AND COMBUSTION
n f F na A np P
Reactants Products
4.3 First Law Analysis for Reacting System
Reactants Products
Reactants
Q Products
State 1 State 2
Reaction
Applying First Law with state 1 being the reactants at P1, T1 and state 2
being products at P2, T2:
Q U W
Q (U 2 U 1 ) P(V2 V1)
H 2 H1
H P H R ni hi (Tp ) ni hi (TR )
P R
W
P1=P2=Po
To Q
Reaction T1=T2=To
H R ni hi (Tp ) ni hi (TR )
P R
ni hi (To ) ni hi (To ) units : kJ per kg or kmol of fuel
P R
5 Heat of Combustion
The maximum amount of energy is released from a fuel when reacted with a
stoichiometric amount of air and all the hydrogen and carbon contained in the
fuel is converted to CO2 and H2O
HR(298K)
5 Heat of Combustion
S
(exothermic)
The term higher heat of combustion is used when the water in the products
is taken to be in the liquid state
The term lower heat of combustion is used when the water in the products
is taken to be in the vapor state
5 Heat of Combustion
HHV vs. LHV
In these reactions H2O and CO2 are formed from their elements in their
natural state at standard temperature and pressure (STP) 1 atm and 298K.
Reactions of this type are called formation reactions and the corresponding
measured heat release Q is referred to as the standard heat of formation
and takes the symbol h of so:
hf,oH2O 286,000 kJ / kmol
hf,oCO2 394,000 kJ / kmol
Values for standard heat of formation for different species are tabulated
6.1 Enthalpy Scale for a Reacting System
We need to take into account that for a reacting system the working fluid
changes molecularly from reactants to products while undergoing a process.
at STP
6.1 Enthalpy Scale for a Reacting System
The enthalpy of all other substances at STP is simply the heat of formation
of the substance, since it is formed from its elements, for example:
1/ 2O2 (g) H 2 (g) H 2O(l )
hH O(l ) h f ,H O(l )
2 2
W
P2=Pa
Q
Reaction T2=Ta
For a constant pressure process, the final products temperature, Ta, is known
as the adiabatic flame temperature (AFT).
Q ni hi (Tp ) ni hi (TR ) 0
P R
ni hi (Ta ) ni hi (T1)
P R
For a given reaction where the ni‟s are known for both the reactants and the
products, Ta can be calculated explicitly.
7 Adiabatic Flame Temperature
7.1 Adiabatic Flame Temperature at constant pressure
7.1 Adiabatic Flame Temperature at constant pressure
Example
Consider constant pressure complete combustion of stoichiometric liquid
butane-air initially at 298K and 1 atm
4hCO2 (Ta ) hCO2 (298K ) 5hH 2O (Ta) h H 2O (298K ) 24.4hN2 (Ta ) hN2 (298K )
4h fo,CO2 5h fo,H2O h fo,C4H10
Look up enthalpy values, and substituting gives Ta = 2500K
7.1 Adiabatic Flame Temperature at constant pressure
Constant Pressure Adiabatic Flame Temperature
with products at equilibrium
Ta,
7.1 Adiabatic Flame Temperature at constant pressure
Example
Now consider butane air with 300% excess air
4hCO2 (Ta ) hCO2 (298K ) 5hH 2O (Ta) h H 2O (298K ) 97.8hN2 (Ta ) hN2 (298K )
19.5hO2 (Ta ) hO2 (298K ) 4 h fo,CO2 5h fo,H 2O h fo,C4 H10
Excess air adds 92.8 moles of diatomic molecules (O2 and N2) into the
products that does not contribute to heat release just soaks it up.
7.1 Adiabatic Flame Temperature at constant pressure
Effects of Fuel-air mixture on Constant Pressure
Adiabatic Flame Temperature with products at equilibrium
7.2 Adiabatic Flame Temperature at constant volume
Consider the case where the piston is fixed and the cylinder is perfectly
insulated so the process is adiabatic (Q = 0)
W
P2=PCV
Q
Reaction T2=Ta
Note h = u + pv = u + RT, so
ni hfo,i hi (Ta ) hi (298K ) RT i ni hfo,i hi (T1) hi (298K ) RT i
P R
The AFT for a constant volume process is larger than for a constant pressure
process.
The AFT is lower for constant pressure process since there is Pdv work done
7.2 Adiabatic Flame Temperature at constant volume
Assuming ideal gas behavior:
VR VP
nR RTR n p RT p
PR Pp
For large HCs the mole ratio term is small, e.g., for stoichiometric octane
air
C8 H18 12.5(O2 3.76N2 ) 8CO2 9H 2O 47N 2
•In general the combustion products consist of more than just CO2, H2O
O2, and N2
•For rich mixtures CO also exists in the products and at high temperatures
the molecules dissociate to form H, O, OH, NO via the following reactions:
H 2 2H O2 2O H 2 O2 2OH O2 N2 2NO
2H H 2 2O O2 2OH H 2 O2 2NO O2 N 2
•At equilibrium the rate of the forward reaction equals the rate of the
backward reaction.
H 2 2H O2 2O H 2 O2 2OH O2 N2 2NO
8 Chemical Equilibrium
• At equilibrium the relative proportion of the species mole fraction is fixed
n A A n B B n cC n D D
nA
Note XA
nA nB nC n D
8 Chemical Equilibrium
Recall that for a rich mixture (<1) the reaction equation could not be
balanced (5 unknowns a, b, d, e, f and only 4 atom balance equations for
C,H,O,N ) even if we neglect dissociation (i.e., low product temperature)
m
C n H m (n )(O2 3.76N2) aCO2 bH2O dN 2 eCO fH 2
4
If the product species CO2, H2O, CO and H2 are at equilibrium and described
by the water-gas reaction:
CO2 H 2 CO H 2O
The equilibrium constant for this reaction provides the fifth equation :
X CO X H O e b
K (T ) 2
P 1 atm
X CO X H
2 2
a f
a 1/ 2(1 a b) 1 a
X CO X O2 X CO2
(4 a) / 2 (4 a) / 2 (4 a) / 2
Substituting yields:
8 Chemical Equilibrium
Example
Similarly for the second equilibrium reaction
X NO 2b
K 2 0.1222 (2)
X O1/ 2 X 1/N 2 (1 a b)(1 b)1/ 2
2 2
a= 0.3745 b= 0.0675
•If the products are at high temperature (>2000K) minor species will be
present due to the dissociation of the major species CO2, H2O, N2 and O2.
m
Cn H m (n )(O2 3.76N2 ) aCO2 bH2O cN 2 dO2 eCO fH 2
4
gH hO iOH jNO kN L
•Hand calculations are not practical when many species are considered, one
uses a computer program to calculate the product equilibrium composition.
http://www.wiley.com/college/mechs/ferguson356174/wave_s.html
Equilibrium Combustion Solver Applet
Mole fraction, Xi
Temperature (K)
8.2 Adiabatic Flame Temperature for Products at Equilibrium
m
Cn H m (n )(O2 3.76N2 ) aCO2 bH2O cN 2 dO2 eCO fH 2
4
gH hO iOH jNO kN L
•One can calculate the AFT for the above stoichiometric reaction where the
products are at equilibrium.
•Note dissociation in the products will result in a lower AFT since dissociation
reactions are endothermic.
and STANJAN
9 Chemical Kinetics
First and Second Laws of thermodynamics are used to predict the final
equilibrium state of the products after the reaction is complete.
F F A A C C D D
How fast the fuel is consumed is of interest, the reaction rate ‟‟‟ is defined
as:
''' d[F ]
dt
where [ F ] refers to the fuel concentration (kmol/m3 or kg/m3), negative sign
due to the fact that the fuel is consumed.
Global (or overall) reactions describe the initial and final states:
C8 H18 12.5(O2 3.76N2 ) 8CO2 9H 2O 47N 2
H 2 1/ 2O2 H 2O
9.1 Reaction Mechanism
In reality the reaction proceeds through elementary reactions in a chain
process known as chain reactions
H O2 M HO2 M
HO2 H2 H2O OH Chain propagation
OH H2 H2O H
H O2 OH O
Chain branching
H 2 O OH H
H OH M H 2O M
H H M H2 M Chain termination
O O M O2 M
•Radicals have unpaired valence electrons which make them very reactive
and short lived, they try to partner with other radicals to form covalent bonds
Ai = species
‟ = stoichiometric coefficient for reactants
” = stoichiometric coefficients for products
A1 = H 1‟ = 3 , 1” = 1
A2 = H2 2‟ = 0 , 2” = 1
reactants products
9.3 Law of mass Action
The law of mass action states that for an elementary reaction the reaction
rate is proportional to the product of the concentrations of the reactants
present raised to a power equal to the corresponding stoichiometric
coefficient. The constant of proportionality is called the reaction rate
constant k.
j
'
d[ Ai ] n
( i i )k [ Aj ]
" '
dt j1
n 'j
where [ A j ] [ A1]1 [ A2] 2 [ A 3] 3 L [ An ] n
' ' ' '
j1
n
the overall order of the reaction is given by 'j
j1
d[ A1]
(1" 1')k[ A1] [ A2]
' '
1 2
Recall n = 2
dt
d[H ]
A1 = H (1 3)k[H ]3 [H 2 ]0 2k[H ]3
dt
d[ A2 ]
( 2" 2' )k[ A2 ] [ A2]
' '
1 2
dt
d[H 2 ]
A2 = H2 (1 0)k[H ]3 [H 2 ]0 k[H ]3
dt
1 d[H ] d[H 2 ]
note k[H]3
2 dt dt
9.4 Reaction Rate Theory
A b Ea Temperature range
Reactions ((cm3/gmol)n-1/s)* (kJ/gmol) (K)
Important elementary O3 M k
1
O O2 M
k2
reactions include:
O O3 k
3
O2 O2
k4
O O M k
5
O2 M
k6
Here m = 6 (3 forward and 3 backward reactions)
n =3 (O, O2, O3)
'
d[ Ai ] m " n j .l
( i, i,l' )kl [ Aj ]
dt l 1 l j1
A A B B
kf
C C D D
kb
d[ A]
k f [ A] [B] kb[C] [D]
A B C D
dt
d[ A]
At equilibrium: k f [ A] [B] kb[C] [D] 0
A B C D
dt
k f [ A] [B] kb[C] [D]
A B C D
kf [C] [D]
C D
kb [ A] [B]
A B
Recall:
nC n /V RT
Note: XC C [C]
ntotal ntotal /V P
9.5 Relationship Between Rate Constant and Equilibrium Constant
kf
K
kb
9.6 Reaction Rate for Global Reaction
Empirical correlations have been developed for the fuel reaction rate:
dt
Thermal (Zeldovich) Mechanism:
(1) O N2 NO N Ea 315 kJ/mol
(2) N O2 NO O Ea 26 kJ/mol
Forward reaction (1) is endothermic and due to the high Ea requires high
temperature (>1800K) to proceed and is very slow.
From above two reaction using basic arguments one can derive the following
expression for the “initial” NO reaction rate for the global reaction:
d[NO] KPref
2k f 1 [N 2 ][O2 ]1/ 2
dt RT
kG
10 Explosion Limits
P
H2-O2
P
Vacuum
time
T
The shape of this limit curve can be explained by the temperature and pressure
dependencies of the H2-O2 elementary reactions.
1 atm
NO Explosion
Explosion Limits of
Stoichiometric H2-O2
Explosion
11 Finite Heat Release Model
•In the Otto cycle it is assumed that the heat is release instantaneously.
A finite heat release model specifies heat release as a function of crank
angle.
•This model can be used determine the effect of spark timing or heat transfer
on engine work and efficiency.
• The cumulative heat release or “burn fraction” for SI engines is given by:
Applying First Law to the closed system containing the gas in the cylinder
for a small crank angle change, d ,
dU Q W
assuming ideal gas PV mRT and dU mcvdT
V ( )
Vd Vd
r 1 2
R1 cos (R 2 sin2 )1 2
Differentiating wrt
dV Vd
d
sin 1 cos (R 2 sin 2 )1 2
2
Vd
B 2 S displacement volume
where
4
r compression ratio
2l
R
s
For the portion of the compression and expansion strokes with no heat
Release, where < s and > s + d dQ/d = 0 and
Finite Heat Release Model Results
Duration 40o
Finite Heat Release Model Results
12 Structure of Flame
Vb Vu = SL
b u
[Fuel]
T
[O2]
d[F ] E
[F ]n [O2 ]m exp a
dt RT [radicals]
Flame
Visible part of the flame
thickness Diffusion of heat
and radicals
12.1 Minimum Ignition Energy and Flammability Limits
The fuel-lean limit is known as the lower (or lean) flammability limit and the
fuel-rich limit is known as the upper (or rich) flammability limit.
The flammability limit is affected by both the mixture initial pressure and
temperature.
12.2 Flame Velocity
The laminar burning velocity is measured relative to the unburned gas ahead
and the flame velocity Vf is measured relative to a fixed observer.
This is because the density of the products is lower than the fresh gas so a
flow is generated ahead of the flame
For a given P, T, and laminar conditions a flame has two basic properties:
a) adiabatic flame temperature,Tad
b) laminar burning velocity, Sl
Vb Vu = Sl Vb-Sl Sl Vu = 0
b
burned
u unburned
b u
where Ydil is the mass fraction of diluent, e.g., residual gas, and
Sl ,ref BM B2 ( M )
2.18 0.8( 1)
0.16 0.22( 1)
Unlike the laminar burning velocity, the turbulent flame velocity is not a
property of the gas but instead it depends on the details of the flow.
The IC engine in-cylinder flow is always turbulent and the smallest eddies
(Kolmogorov scale) are typically larger than the laminar flame thickness (1 mm)
The turbulent burning velocity depends on the turbulent intensity ut and can
be up to 30 times the laminar burning velocity
St / Sl 1 aut / Sl b
Sl St
As a flame propagates through a duct heat is lost from the flame to the wall
Local quenching d
This critical value is referred to as the quenching distance dmin and is close in
magnitude to the flame thickness.
dmin