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21FG1RG
21FG1RG
website:http://biz.LGservice.com
COLOR TV
SERVICE MANUAL
CHASSIS : MC-059B
MODEL : 21FG1AG/AL/RB/RG/RL
MODEL : 21FG1AG/AL/RB/RG/RL-TH
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
May., 2008
P/NO : MFL31479108 Printed in China
CONTENTS
CONTENTS ............................................................................................... 2
SAFETY PRECAUTIONS...........................................................................3
SPECIFICATIONS ......................................................................................6
ADJUSTMENT ...........................................................................................8
Copyright©2008 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
SAFETY PRECAUTIONS
An isolation Transformer should always be used during the always perform an AC leakage current check on the exposed
servicing of a receiver whose chassis is not isolated from the AC metallic parts of the cabinet, such as antennas, terminals, etc., to
power line. Use a transformer of adequate power rating as this be sure the set is safe to operate without damage of electrical
protects the technician from accidents resulting in personal injury shock.
from electrical shocks.
Leakage Current Cold Check(Antenna Cold Check)
It will also protect the receiver and it's components from being With the instrument AC plug removed from AC source, connect an
damaged by accidental shorts of the circuitry that may be electrical jumper across the two AC plug prongs. Place the AC
inadvertently introduced during the service operation. switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
If any fuse (or Fusible Resistor) in this TV receiver is blown, each exposed metallic parts such as antenna terminals, phone
replace it with the specified. jacks, etc.
If the exposed metallic part has a return path to the chassis, the
When replacing a high wattage resistor (Oxide Metal Film Resistor, measured resistance should be between 1MΩ and 5.2MΩ.
over 1W), keep the resistor 10mm away from PCB. When the exposed metal has no return path to the chassis the
reading must be infinite.
Keep wires away from high voltage or high temperature parts. An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube. Do Leakage Current Hot Check (See below Figure)
not lift the Picture tube by it's Neck. Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
X-RAY Radiation Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
Warning: and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
The source of X-RAY RADIATION in this TV receiver is the High with 1000 ohms/volt or more sensitivity.
Voltage Section and the Picture Tube. Reverse plug the AC cord into the AC outlet and repeat AC voltage
For continued X-RAY RADIATION protection, the replacement measurements for each exposed metallic part. Any voltage
tube must be the same type tube as specified in the measured must not exceed 0.75 volt RMS which is corresponds to
Replacement Parts List. 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
To determine the presence of high voltage, use an accurate high
impedance HV meter. Leakage Current Hot Check circuit
1.5 Kohm/10W
Copyright©2008 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
DESCRIPTION OF CONTROLS
All the functions can be controlled with the remote control handset.
Some functions can also be adjusted with the buttons on the front
panel of the set.
1. POWER
POWER MUTE switches the set on from standby or off to standby.
1
1 2 3 2. NUMBER BUTTONS
switches the set on from standby or directly select a number.
4 5 6
2 3. MENU
7 8 9 selects a menu.
0 4. EYE/ (option)
3
MENU TV/AV
*
switches the eye function on or off.
4 5. D / E (Programme Up/Down)
I / II /
EYE/
PR ( ) selects a programme or a menu item.
switches the set on from standby.
5 VOL OK VOL scans programmes automatically.
F / G (Volume Up/Down)
PR ( ) adjusts the volume.
Q.VIE adjusts menu settings.
W LIST
6 OK
PSM SSM/ SLEEP
accepts your selection or displays the current mode.
7
FAVOURITE / 6. Q.VIEW
8 returns to the previously viewed programme.
PICTURE SOUND
TURBO/
8. FAVOURITE
selects a favorite programme.
Copyright©2008 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
10. MUTE
switches the sound on or off.
11. TV/AV
selects TV or AV mode.
switches the set on from standby.
MENU 0 TV/AV
16. SURROUND (º º/ ) (option)
selects surround sound.* 11
12
I / II /
: No function EYE/
* PR ( )
COLOURED BUTTONS : These buttons are used for teletext (only VOL OK VOL
TELETEXT models) or programme edit.
PR ( )
Q.VIE
W LIST
13
PSM SSM/ SLEEP
14
FAVOURITE / 15
PICTURE SOUND
16
TURBO/
Copyright©2008 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
A General specification
Copyright©2008 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
A Features and Function
Copyright©2008 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
ADJUSTMENT
1. Scope of Application 5. Purity and Convergence Adjustment
These instructions are applied to MC-059B Chassis.
5-1. Purity Adjustment
2. Notes (1) Adjustment Preparation
1) Because this is a cold chassis, it is not necessary to use an 1) Receive Red Raster Pattern for purity adjustment.
isolation transformer. However, operating it using a 2) Demagnetize the CPT and Cabinet with a degaussing
transformer between the power supply line and chassis coil.
input to prevent electric shock and to protect the test
instrument. (2) Horizontal Line Adjustment
2) Adjustment must be done in the correct order. 1) Pre-adjust the static convergence (STC) with the 4 and
3) The adjustment must be performed in the circumstance of 6pole magnet.
25 ± 5°C of temperature and 65 ± 10% of relative humidity 2) Check if the beam land at mask hole by setting two 2-
if there is no specific designation. pole magnets in opposite direction respectively.
4) The input voltage of the receiver must keep (100-240~ ± 3) If not, adjust 2-pole magnet so the beam as to land at
10%, 50/60Hz) in adjusting mask hole accurately.
5) The receiver must be operated for about 15 minutes prior to
the adjustment. But adjusting on the board can be done in (3) Purity Adjustment
jig state right away. 1) Adhere DY closely to CPT.
6) Signal: The standard color signal is approved in 65±1dBuV. 2) Receive Red Pattern and adjust the 2-Pole magnet so
Red color Bar as to locate center and make the portion
of Green color and Blue color same.<Fig.1>
3. AGC Voltage Adjustment G R B G R B
Copyright©2008 LG Electronics.Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes.
(4) Dynamic Convergence (DYC) Adjustment (*In case there is excess RED color, adjust it using the
1) Vertical Line Adjustment : Adjust by moving DY right and VOLUME - key of the remote control until the RED color
left disappear.)
2) Horizontal Line Adjustment : Adjust by moving DY up Color temperature : 12000°K
and down. X Coordinate : 270±8
Y Coordinate : 283±8
5-3. block diagram
Adjustment should be operated when using the CPT(without 6-4. Adjustment(Manual)
ITC from CPT manufacturing place) 1) Adjust using white Balance meter and Factory Remote
controller.
CPT Assembling As preparatory operations before 2) Enter into adjustment mode by pressing the INSTART key
assembling CPT, wind cotton Tape 3) Use the CHD, CHE Key to choose adjustment item.
for protecting to CPT NECK and DY, 4) Use the VOLF, VOLG Key to change item data.
CPT connection parts. At this 5) Adjustment Procedure
moment, end of tape should be over- a. Make the picture luminance 45Ft-L by changing the
lapped and wound in direct route to “CONTRAST” and “BRIGHTNESS”.
the NECK. b. Adjust X data of High light with R-DRIVE(VP7) and Y
Assembling DY to data with B-DRIVE(VP9) to have the color temperature
CPT Fix the Magnet to the position as as shown below.
shown picture below. Be careful not c. Make the picture luminance 4.5Ft-L by changing the
to make CPT neck shadow while “CONTRAST” and “BRIGHTNESS”.
HEAT RUN adjusting DY. d. Adjust X data of low light with R-BIAS(VP4) and Y data
6pole 4 2 with B-BIAS(VP6) to have the color temperature as
Degaussing shown below.
e. Repeat steps a~d until both low and high light have
same readings as shown below.
STC Adjustment f. Check the adjusted color coordinates with white balance
15 ~ 20mm meter.
PURITY Adjustment Market Color Temperature X-AXIS Y-AXIS
Let the screen Standard condition.
PAL model 14,000°K 266±8 270±8
Operate Heat-Run at least 15
DY Fixing minutes.
Copyright©2008 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
8. SUB-BRIGHTNESS Adjustment 11. Instrument setting data
Prior to this adjustment, the White balance adjustment (automatic adjustment)
should be finished. <TABLE 2>
VIDEO IC EEPROM Speed Delay
8-1. Adjustment Preparation SLave ADD BA A2 1 30
1) Receive the PAL B/G 5CH signal into RF mode
regardless of channel. TV PC
2) Set the PSM condition to “DYNAMIC”. VCD
B(R)AMP B(R)CUT G(B)AMP G(B)CUT B AMP B CUT G AMP G CUT
Sub Add C 9 E B
8-2. Adjustment Start Bit 6 7 6 7
1) Select SUB-BRIGHT Adjustment Mode by pressing ADJ. Stop Bit 0 0 0 0
key on the SVC Remote control Masking 0 0 0 0
2) At the point of becoming equal in left 2 boundaries are Direction 1 1 1 1
located in lower Gray Scale of PAL B/G 05CH signal, EEPROM
adjustment is completed by pressing the VOLF, VOLG Sub Add
74 71 76 73
key on the remote control.
SpeedPlus
3 3 3 3
Step/Data
MAIN
1. TV FUNCTIONAL
2. TU / IF SECTION
3. VIDEO PROCESSING
Maneuver defectiveness
Maneuver defectiveness
Maneuver defectiveness
7. HORIZONTAL SECTION
HIC291
913 170
153
520
150
121
174
300
120
112
310
600
320
330