Uputstvo ABB

ABB general purpose drives
Quick installation and start-up guide

ACS580-01 drives
Frames R1 to R9
R1-
R4
R5
R6-
R9
List of related manuals in English
Drive manuals and guides Code (English)
ACS580 standard control program firmware manual 3AXD50000016097
ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware 3AXD50000018826
manual
ACS-AP-X assistant control panels user’s manual 3AUA0000085685
Option manuals and guides

CDPI-01 communication adapter module user's manual 3AXD50000009929
DPMP-01 mounting platform for control panels 3AUA0000100140
DPMP-02/03 mounting platform for control panels 3AUA0000136205
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's 3AUA0000123527
manual
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Flange mounting kit quick installation guide for 3AXD50000036610
ACX580-01 frames R0 to R5
Flange mounting kit quick installation guide for 3AXD50000019099
ACX580-01 frames R6-R9
Flange mounting kit installation supplement 3AXD50000019100
Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA00000969391
NETA-21 remote monitoring tool installation and start-up 3AUA0000096881
guide
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your
local ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS580-01 manuals
 2017 ABB Oy. All Rights Reserved.

Table of contents 3
Table of contents
List of related manuals in English
R1…R4 Ratings and fuses

I......................................................................... 7
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
R5 Ratings and fuses

I......................................................................... 9
R6…R9 Ratings and fuses Safety

I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Frames R1 to R4
R1…R4 Quick installation guide
Obey the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Check if capacitors need to be reformed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Select the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ensure the cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Protect the drive and input power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install the drive on the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Check the insulation of the power cables and the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Switch off the power and open the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install the cable box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Attach the warning sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Check the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . . . 17
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ground-to-phase varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Disconnect EMC filter or ground-to-phase varistor, if needed . . . . . . . . . . . . . . . . . . . . . 19
Wiring R1...R2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wiring R4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Install optional modules, if any . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Reinstall cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Table of contents
Frame R5
R5 Quick installation guide
Switch off the power and open the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring R5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Reinstall cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Frames R6 to R9
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring R6…R9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Install side plates and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Quick start-up guide

Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Start-up with the First start assistant on an assistant control panel . . . . . . . . . . . . . . . . . . . . 55
Compliance with the European Machinery Directive 2006/42/EC

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Table of contents 5
Installation figures
R1…R4 Figures A
B1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
B2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
B3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
D ....................................................................... 68
E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
F ....................................................................... 68
G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
G2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
R1…R4 Figures H
I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
I2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
R5 Figures A
B ....................................................................... 71
C ....................................................................... 72
D ....................................................................... 72
E ....................................................................... 72
R5 Figures F
G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
R6…R9 Figures A
B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
R6…R9 Figures E
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6 Table of contents
[Page intentionally left blank]

7

I
Type Input Output ratings Maximum Frame
ACS580- rating heat size
01 Nominal use Heavy duty use dissipation R1-
R4
I1N I Ld PLd I Hd PHd R5
A A hp A hp W
3-phase UN = 480 V (440…480 V) R6-
R9
02A1-4 2.1 2.1 1 1.6 0.75 45 R1
03A0-4 3 3 1.5 2.1 1 55 R1
03A5-4 3.5 3.5 2 3 1.5 66 R1
04A8-4 4.8 4.8 3 3.4 2 84 R1
06A0-4 6 6 3 4 3 106 R1 EN
07A6-4 7.6 7.6 5 4.8 3 133 R1
012A-4 12 12 7.5 7.6 5 174 R1 DA
014A-4 14 14 10 11 7.5 228 R2
023A-4 23 23 15 14 10 322 R2
DE
027A-4 27 27 20 21 15 430 R3
034A-4 34 34 25 27 20 525 R3
044A-4 44 44 30 34 25 619 R3
ES
052A-4 52 52 40 40 30 835 R4
065A-4 65 65 50 52 40 1024 R4 FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
8
II
NEC UL
type IN Voltage rating Bussmann type1) UL class
ACS580
A V
R1- 3-phase UN = 480 V (440…480 V)
R4 02A1-4 15 600 JJS-15 T
R5 03A0-4 15 600 JJS-15 T
03A5-4 15 600 JJS-15 T
R6- 04A8-4 15 600 JJS-15 T
R9 06A0-4 15 600 JJS-15 T
07A6-4 15 600 JJS-15 T
012A-4 15 600 JJS-15 T
014A-4 30 600 JJS-30 T
EN 023A-4 30 600 JJS-30 T
027A-4 40 600 JJS-40 T
DA 034A-4 50 600 JJS-50 T
044A-4 60 600 JJS-60 T
DE 052A-4 80 600 JJS-80 T
065A-4 90 600 JJS-90 T
ES 1) ABB does not require Bussmann brand fuses. Fuses which meet the
appropriate UL class type, current rating, and are rated at 600V, 200 kA
FI may be used.
FR
IT
NL
PL
PT
RU
SV
TR
ZH
9
R5 Ratings and fuses

I
NEC Input Output ratings Maximum Frame
type rating heat size
Nominal use Heavy duty use
ACS580 dissipation
I1N I Ld PLd I Hd PHd R0-
-01- R4
A A hp A hp W
3-phase UN = 480 V (440…480 V) R5
077A-4 77 77 60 65 50 1240 R5
096A-4 96 96 75 77 60 1510 R5 R6-
R9
II
IEC UL EN
type IN Voltage rating Bussmann type1) UL class
ACS580
A V DA
3-phase UN = 480 V (440…480 V)
077A-4 100 600 JJS-100 T DE
096A-4 150 600 JJS-150 T
1) ABB does not require Bussmann brand fuses. Fuses which meet ES
the appropriate UL class type, current rating, and are rated at 600V,
200 kA may be used.
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
10
R0-
R4
R5
R6-
R9
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
R6…R9 Quick installation guide 11
I
Input Output ratings Maximum Frame
ACS580 rating Nominal use Heavy duty use losses size
-o1
I1N I 2Ld PLd I 2Hd PHd
A A kW A kW W
3-phase UN = 480 V (440…480 V) R6-
124A-4 124 124 100 96 75 1476 R6 R9
156A-4 156 156 125 124 100 1976 R7
180A-4 180 180 150 156 125 2346 R7
240A-4 240 240 200 180 150 3336 R8
260A-4 260 260 200 240* 150 3936 R8
361A-4 361 361 300 302 250 4836 R9
414A-4 414 414 350 361** 300 6036 R9
* 130% overload only
** 125% overload only
II
UL
ACS580 IN Voltage rating Bussmann UL class
-01- type1)
A V
3-phase UN = 480 V (440…480 V)
124A-4 200 600 JJS-200 T
156A-4 225 600 JJS-225 T
180A-4 300 600 JJS-300 T
240A-4 350 600 JJS-350 T
260A-4 400 600 JJS-400 T
361A-4 500 600 JJS-500 T
414A-4 600 600 JJS-600 T
1) ABB does not require Bussmann brand fuses. Fuses which meet
the appropriate UL class type, current rating, and are rated at 600V,
200 kA may be used.
3AXD50000009286 Rev D
12 R6…R9 Quick installation guide
R6-
R9

Quick installation guide
ACS580-01 drives
Frames R1 to R4
R1-
R4
R5

This guide briefly describes how to install the drive. For complete information on
installation, see ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual R1-
(3AXD50000018826 [English]). For start-up instructions, see chapter Quick start-up R4
guide on page 55.
R5
To read a manual, go to www.abb.com/drives/documents and search for the document
number. R6-
R9
Obey the safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work. DA

• Do not work on the drive, motor cable or motor when main power is applied. If
DE
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
ES
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. FI
• Make sure that debris from borings and grindings does not enter the drive when FR
installing.
IT
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.
NL
Check if capacitors need to be reformed PL

If the drive has not been powered (either in storage or unused) for over one year, you
PT
must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on RU
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows: SV
YY: 16, 17, 18, … for 2016, 2017, 2018, …
WW: 01, 02, 03, … for week 1, week 2, week 3, … TR
For information on reforming the capacitors, see Converter module capacitor reforming ZH
instructions (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
Select the power cables

Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
R1- Ensure the cooling

R4
R5 See table I on page 7 for the losses.The allowed operating temperature range of the
drive is -15 to +50 °C (+5 to +122 °F). No condensation or frost is allowed. For more
R6- information on the ambient temperature and derating, see chapter Technical data in
R9 ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000018826
[English]).
Protect the drive and input power cable

See table II on page 8 for the fuses.
DA If you use gG fuses, make sure that the operating time of the fuse is below 0.5
seconds. Follow the local regulations.
DE
Install the drive on the wall
ES
See figure R1…R4 Figures A on page 67.
FI
Check the insulation of the power cables and the motor
FR
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
IT
See figure B1 on page 67.
NL
1. Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor
PL and then between each phase conductor and the Protective Earth conductor
using a measuring voltage of 1000 V DC. The insulation resistance of an ABB
PT motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the
insulation resistance of other motors, see the manufacturer’s instructions.
RU
Note: Moisture inside the motor casing will reduce the insulation resistance. If
SV moisture is suspected, dry the motor and repeat the measurement.
TR
ZH
Switch off the power and open the cover

2. Switch off the power from the drive.
3. Remove the front cover: Loosen the retaining screw, if any, with a screwdriver (3a) R1-
and lift the cover from the bottom outwards (3b) and then up (3c). R4
R5
Install the cable box
R6-
Only for frames IP21, R1….R2 and IP55, R1….R2. R9
See figures B1 and B2 on page 67.

4. IP21, R1….R2: Remove the screw (4a) and lift the cover off (4b) from the separate
cable box.
5. IP21, R1….R2: Attach the cable box cover to the front cover.
DA
6. IP21, R1….R2: Install the cable box to the frame. Position the cable box (6a) and
tighten the screws (6b). DE
Attach the warning sticker ES

FI
7. Attach the residual voltage warning sticker in the local language.
FR
Check the compatibility with IT (ungrounded) and corner-
IT
grounded TN systems
NL
 EMC filter
The internal EMC filter is not suitable for use on an IT (ungrounded) system or on a PL
corner-grounded TN system. Disconnect the EMC filter before connecting the drive to
the supply network. Check the table on page 18. PT
WARNING! Do not install the drive with the internal EMC filter connected on an RU
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system), otherwise the system will be connected to ground potential SV
through the EMC filter capacitors of the drive. This can cause danger, or damage the
drive. TR
Do not install the drive with the internal EMC filter connected on a corner-grounded TN
ZH
system, otherwise the drive will be damaged.
Note: When the internal EMC filter is disconnected, the drive EMC compatibility is
considerably reduced.
 Ground-to-phase varistor
The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system.
Disconnect the ground-to-phase varistor before connecting the drive to the supply
network. Check the table on page 18.
R1-
R4 WARNING! Do not install the drive with the ground-to-phase varistor
R5 connected on an IT system (an ungrounded power system or a high-
resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can
R6- be damaged.
R9
Check from the table below if you have to disconnect the EMC filter (EMC) or ground-
to-phase varistor (VAR). For instructions on how to do this, see page 19.
Frame EMC Ground- Symmetrically Corner grounded IT systems

sizes filter
to-phase grounded TN TN systems 2 (ungrounded or
DA (EMC) varistor systems (TN-S
1
high-resistance
(VAR) systems) grounded [>30
DE ohms]) 3
R1…R3 EMC - Do not disconnect Disconnect Disconnect
ES (1 screw)
- VAR Do not disconnect Disconnect Disconnect
FI (1 screw)
FR R4 EMC - Do not disconnect Frame R4 cannot Disconnect

(2 screws) be used in corner
IT - VAR Do not disconnect grounded TN Disconnect
(1 screw) systems.
NL 1 2 3
L1 L1 L1
PL L2 L2
L3 L3
PT
N L2
L3
PE
RU PE
SV
Drive Drive Drive
TR
ZH
 Disconnect EMC filter or ground-to-phase varistor, if needed

To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as
follows:
R1-
2. Open the front cover, if not already opened, see figure B1 on page 67. R4
3. R1…R3: To disconnect the internal EMC filter, remove the EMC screw (3a) and R5
place it in the storage place (3b).
R4: To disconnect the internal EMC filter, remove the two EMC screws. R6-
R9
4. R1…R3: To disconnect the ground-to-phase varistor, remove the varistor screw
(4a) and place it in the storage place (4b).
R4: To disconnect the ground-to-phase varistor, remove the varistor screw.
R1…R2 R3
4a 3b 4b
DA
DE
ES
3a 3a
FI
FR
4b 3b 4a IT
NL
R4
PL
PT
3
RU
SV
TR
3
ZH
4
Wiring R1...R2
Note: These are instructions for conduit wiring. For cable wiring, see the ACS580
Hardware manual, publication number 3AXD50000018826.
Note: In US deliveries, options are already installed at the factory. If installing on site,
R1-
R4 option slot 1 modules (fieldbus adapter) may be installed by mounting the module on
the control board and tightening the mounting screw, which is also the grounding
R5
screw. Option slot 2 modules (I/O extension) should not be installed until after the
power cables. Refer to Warning and step 8 below.
R6-
R9
WARNING! If installing modules, obey the instructions in Safety instructions in
the ACS580 Hardware manual, publication number 3AXD50000018826. If you
ignore them, injury or death, or damage to the equipment can occur. Option slot 2 in
frames R1…R5 is at UDC potential. You must disconnect power supplies before
installing or removing an I/O extension module.
DA
See figure on page 22.
DE 1. Install thin-wall conduit clamps for IP21/UL Type 1 or liquid-tight conduit
connectors for IP55/UL Type 12 (not supplied). Type 12 has a Pressfit gasket.
ES
2. Connect conduit runs for input power, motor and control cables to the conduit box.
FI Ensure grommets (pointing down) are inserted into all unused holes.
3. Route the input power and motor wiring through separate conduits.
FR
4. Strip wires.
IT 5. Connect the motor and ground wires to the drive terminal. Tighten the screws to
torques shown in the Power wiring torque table.
NL
6. Connect the input power and ground wires to the drive terminal. Tighten the
PL screws to torques shown in the Power wiring torque table.
7. If brake resistor is used — Connect the resistor and ground wires. Tighten the
PT screws to torques shown in the Power wiring torque table.
RU 8. Install option slot 2 modules (I/O extension), if necessary, at this point.

A Frame R1 only: Install the option mounting.
SV B Put the module carefully into its position on the control board and tighten the
mounting screw.
TR C Tighten the grounding screw, which is necessary for proper operation and for
fulfilling EMC requirements.
ZH
Note: Frame R1 — The module in option slot 2 covers the power terminals. Do not
install a module in option slot 2 before you have installed the power cables.
9. Route the control cables through the conduit (not the same conduit as either input
power or motor wiring).
10. Strip the control cable sheathing and twist the copper screen into a pig-tail.
11. Refer to page 27. Connect the ground screen pig-tail for digital and analog I/O
cables. (Ground only at drive end.)
12. Connect the ground screen pig-tail for Embedded fieldbus, EFB (EIA-485) cables at
X5. (Ground only at drive end.) R1-
R4
13. Strip and connect the individual control wires to the drive terminals. Tighten the R5
screws to 0.4 lb-ft (0.5…0.6 N-m).
R6-
WARNING! To avoid danger or damage to the drive on IT systems and corner R9
grounded TN systems, see section Check the compatibility with IT (ungrounded)
and corner-grounded TN systems on page 17.
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
R1...R2 Type 12
Analog Inputs
R1-
R4 and Outputs
Option Mounting
R5
R6-
R9
Digital
Inputs
Relay Outputs
DA EMC 8C
6 7
DE Typical Type 1
5
ES
8B
FI
8A
FR 1
1
IT
9
9
NL
PL
PT Power wiring torque table

R1 R2
RU Frame size
lb-ft N-m lb-ft N-m
SV T1/U, T2/V, T3/W 0.4 1.2...1.5 1.1 1.2...1.5
L1, L2, L3 0.4 1.2...1.5 1.1 1.2...1.5
TR
R+, R- 0.4 1.2...1.5 1.1 1.2...1.5
ZH PE Ground 1.1 1.5 1.1 1.5
Wiring R3
R1-
option slot 1 modules (fieldbus adapter) may be installed by mounting the module on R4
R5
screw. Option slot 2 modules (I/O extension) may be installed by mounting the module
on the control board and tightening both the mounting screw and the grounding screw.
R6-
Refer to Warning.
R9

DA
See figure on page 24. DE

1. Install thin-wall conduit clamps for IP21/UL Type 1 or liquid-tight conduit connectors
for IP55/UL Type 12 (not supplied). Type 12 has a Pressfit gasket. ES
2. Connect conduit runs for input power, motor and control cables to the conduit box. FI
Ensure grommets (pointing down) are inserted into all unused holes.
3. Route the input power and motor wiring through separate conduits. FR
4. Strip wires. IT
5. Connect the motor and ground wires to the drive terminal. Tighten the screws to
torques shown in the Power wiring torque table. NL
6. Connect the input power and ground wires to the drive terminal. Tighten the screws PL
to torques shown in the Power wiring torque table.
7. If brake resistor is used — Connect the resistor and ground wires. Tighten the PT
screws to torques shown in the Power wiring torque table.
RU
8. Route the control cables through the conduit (not the same conduit as either input
power or motor wiring). SV
TR
10. Refer to page 27. Connect the ground screen pig-tail for digital and analog I/O
ZH
X5. (Ground only at drive end.)
12. Strip and connect the individual control wires to the drive terminals. Tighten the
WARNING! To avoid danger or damage to the drive on IT systems and corner

R1- grounded TN systems, see section Check the compatibility with IT (ungrounded)
R4
R5
R6-
R9
R3 Type 12
Analog Inputs
and Outputs
DA Power (Green) and Option Mounting

Fault (Red) LEDs
DE
Digital
EMC
Inputs
ES
FI VAR
FR
6 7 5
IT Typical Type 1
INPUT BREAKERS MOTOR INPUT BREAKERS MOTOR
R+ R+
PE L1 L2 L3 UDC+ R- T1/U T2/V T3/W L1 L2 L3 UDC+ R- T1/U T2/V T3/W
PE
NL
PL
1
PT
1 8
8
RU
SV Power wiring torque table

R3
TR Frame size
lb-ft N-m
ZH T1/U, T2/V, T3/W 3.3 2.5...4.5
L1, L2, L3 3.3 2.5...4.5
R+, R- 3.3 2.5...4.5
PE Ground 1.1 1.5
Wiring R4
R1-
option slot 1 modules (fieldbus adapter) may be installed by mounting the module on R4
R5
screw. Option slot 2 modules (I/O extension) may be installed by mounting the module
R6-
Refer to Warning.
R9

DA
See figure on page 26. DE

for IP55/UL Type 12 (not supplied). Type 12 has a Pressfit gasket. ES
2. Connect conduit runs for input power, motor and control cables to the conduit box. FI
Ensure grommets (pointed down) are inserted into all unused holes.
3. Route the input power and motor wiring through separate conduits. FR
4. Strip wires. IT
torques shown in the Power wiring torque table. NL
6. Connect the input power and ground wires to the drive terminal. Tighten the screws PL
7. Route the control cables through the conduit (not the same conduit as either input PT
RU
9. Refer to page 27. Connect the ground screen pig-tail for digital and analog I/O SV
TR
ZH
11. Strip and connect the individual control wires to the drive terminals. Tighten the

R1-
R4
Analog Inputs R4 Type 12 Panel Connector
R5 and Outputs
R6-
R9
Relay Option Mounting

Digital Inputs Outputs
DA
EMC
DE
ES
6 VAR
5
FI Typical Type 1
FR
IT
NL
PL 7
1 1 7
PT
Note: UDC+ and UDC- terminals are used for external brake chopper units.
RU Power wiring torque table
SV R4
Frame size
lb-ft N-m
TR
T1/U, T2/V, T3/W 3.0 4.0
ZH L1, L2, L3 3.0 4.0
UDC+ and UDC- 3.0 4.0
PE Ground 1.1 1.5
Default I/O connections

Default I/O connections of the ABB Standard macro are shown below.
X1 Reference voltage and analog inputs and outputs

1 SCR Signal cable shield (screen)
2 AI1 Output frequency/speed reference: 0…10 V R1-
1…10 kohm
3 AGND Analog input circuit common R4
4 +10V Reference voltage 10 V DC
R5
5 AI2 Not configured
6 AGND Analog input circuit common
max. 7 AO1 Output frequency: 0…20 mA R6-
500 ohm 8 AO2 Output current: 0…20 mA R9
9 AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Forward (0) / Reverse (1)
15 DI3 Constant frequency/speed selection
DA
17 DI5 Ramp set 1 (0) / Ramp set 2 (1)
18 DI6 Not configured DE
X6, X7, X8 Relay outputs
19 RO1C Ready run
20 RO1A 250 V AC / 30 V DC ES
21 RO1B 2A
22 RO2C Running
23 RO2A 250 V AC / 30 V DC
FI
24 RO2B 2A
25 RO3C Fault (-1) FR
26 RO3A 250 V AC / 30 V DC
27 RO3B 2A
X5 EIA-485 Modbus RTU IT
29 B+
30 A- Embedded Modbus RTU (EIA-485)
31 DGND
NL
S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch PL
X4 Safe torque off
34 OUT1 Safe torque off. Factory connection. Both circuits
35 OUT2 must be closed for the drive to start. See chapter PT
36 SGND The Safe torque off function in ACS580-01 (0.75
37 IN1 to 250 kW, 1.0 to 350 hp) hardware manual
38 IN2 (3AXD50000018826 [English]). RU
SV
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes:
TR
0.2…2.5 mm2 (24…14 AWG): Terminals +24V, DGND, DCOM, B+, A-, DGND, Ext. 24V
0.14…1.5 mm2 (26…16 AWG): Terminals DI, AI, AO, AGND, RO, STO
ZH
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)
Install optional modules, if any

See chapter Electrical installation in ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp)
hardware manual (3AXD50000018826 [English]).
R1- Reinstall cover

R4
R5 See figure J on page 70.
1. Put the tabs on the inside of the cover top in their counterparts on the housing (1a)
R6- and then press the cover at the bottom (1b).
R9
2. Tighten the retaining screw with a screwdriver.
For start-up instructions, see chapter Quick start-up guide on page 55.
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH

ACS580-01 drives
Frame R5
R0-
R3
R5
R5 Quick installation guide 31
R5 Quick installation guide

installation, see ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual R0-
(3AXD50000018826 [English]). For start-up instructions, see chapter Quick start-up R4
guide on page 55.
R5
number. R6-
R9

• If you are not a qualified electrician, do not do electrical installation work. DA

DE
the drive is already connected to the input power, wait for 5 minutes after
ES
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. FI
• Make sure that debris from borings and grindings does not enter the drive when FR
installing.
IT
are non-flammable.
NL
Check if capacitors need to be reformed PL

If the drive has not been powered (either in storage or unused) for over one year, you
PT
You can determine the manufacturing time from the serial number, which you find on RU
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows: SV
YY: 16, 17, 18, … for 2016, 2017, 2018, …
WW: 01, 02, 03, … for week 1, week 2, week 3, … TR
For information on reforming the capacitors, see Converter module capacitor reforming ZH
32 R5 Quick installation guide

Size the power cables according to local regulations to carry the nominal current given
on the type designation label of your drive.

R4
R5 See table I on page 9 for the losses. The allowed operating temperature range of the
drive is -15 to +50 °C (+5 to +122 °F).No condensation or frost is allowed. For more
R6- information on the ambient temperature and derating, see chapter Technical data in
R9 ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000018826
[English]).
Protect the drive and input power cable

DA If you use gG fuses, make sure that the operating time of the fuse is below 0.5
seconds. Follow the local regulations.
DE
Install the drive on the wall
ES
See figure R5 Figures A on page 71.
FI
FR
Check the insulation of the input cable according to local regulations before connecting
it to the drive.
IT
See figure B on page 71.
NL
1. Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor
PL
and then between each phase conductor and the Protective Earth conductor using
a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must
PT exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance
of other motors, see the manufacturer’s instructions.
RU
Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture
SV is suspected, dry the motor and repeat the measurement.
TR
ZH
Switch off the power and open the cover

See figure B on page 71.
3. IP21, Remove the module cover: Loosen the retaining screws with a screwdriver R0-
(3a) and lift the cover from the bottom outwards (3b) and then up (3c). R4
R5
4. IP21, Remove the box cover: Loosen the retaining screws with a screwdriver (4a)
and slide the cover downwards (4b).
R6-
5. IP55, Remove the front cover: Loosen the retaining screws with a screwdriver (4a) R9
and lift the cover from the bottom outwards (4b) and then up (4c).
Check the compatibility with IT (ungrounded) and corner-

grounded TN systems
 EMC filter DA
The internal EMC filter is not suitable for use on an IT (ungrounded) system or on a DE
the supply network. Check the table on page 34. ES
WARNING! Do not install the drive with the internal EMC filter connected on an FI
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system), otherwise the system will be connected to ground potential FR
drive. IT
Do not install the drive with the internal EMC filter connected on a corner-grounded TN
NL
PL
considerably reduced. PT
 Ground-to-phase varistor RU
The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system.
Disconnect the ground-to-phase varistor before connecting the drive to the supply SV
network. Check the table on page 34.
TR
WARNING! Do not install the drive with the ground-to-phase varistor connected
on an IT system (an ungrounded power system or a high-resistance-grounded ZH
[over 30 ohms] power system), otherwise the varistor circuit can be damaged.
Check from the table below if you have to disconnect the EMC filter (EMC) or ground-

sizes filter
R0- (EMC) varistor systems (TN-S high-resistance
R4 1
(VAR) systems) grounded [>30
R5 ohms]) 3
R5 EMC - Do not disconnect Frame R5 cannot Disconnect
R6- (2 screws) be used in corner
R9
- VAR Do not disconnect grounded TN Disconnect
(1 screw)
systems.
1 2 3
L1 L1 L1
L2 L2
DA L3 L3
N L2
L3
DE PE
PE
ES
Drive Drive Drive
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH

follows:
R0-
2. Open the front cover, if not already opened, see figure B on page 71. R4
3. To disconnect the internal EMC filter, remove the two EMC screws. R5
4. To disconnect the ground-to-phase varistor, remove the varistor screw.
R6-
R9
3
4 3
DA
DE
3 ES
4
FI
FR
Wiring R5
Note: These are instructions for conduit wiring. For cable wiring, see the ACS580 IT
NL
option slot 1 modules (fieldbus adapter) may be installed by mounting the module on PL
screw. Option slot 2 modules (I/O extension) may be installed by mounting the module PT
Refer to Warning. RU
WARNING! If installing modules, obey the instructions in Safety instructions in SV

ignore them, injury or death, or damage to the equipment can occur. Option slot 2 in TR
installing or removing an I/O extension module. ZH

for IP55/UL Type 12 (not supplied). Type 12 has a Pressfit gasket.
R0- Ensure grommets (pointing down) are inserted into all unused holes.
R4
R5 3. Route the input power and motor wiring through separate conduits.
4. Strip wires.
R6-
R9 5. Connect the motor and ground wires to the drive terminal. Tighten the screws to
torques shown in the Power wiring torque table.
6. Connect the input power and ground wires to the drive terminal. Tighten the screws
7. Reinstall the shroud on the power
terminals by putting the tabs at the top 7
DA
of the shroud in their counterparts on 7a
the drive frame and then pressing the 7b
DE
shroud in place.
ES 8. Route the control cables through the
conduit (not the same conduit as
FI either input power or motor wiring).
9. Strip the control cable sheathing and
FR
twist the copper screen into a pig-tail.
IT 10. Refer to page 38. Connect the ground
screen pig-tail for digital and analog
NL I/O cables. (Ground only at drive end.)
11. Connect the ground screen pig-tail for
PL Embedded fieldbus, EFB (EIA-485) cables at X5. (Ground only at drive end.)
PT 12. Strip and connect the individual control wires to the drive terminals. Tighten the
RU
SV
TR
ZH

Analog Inputs and Outputs
R5 Type 12 R0-
Panel Connector R4
R5
Power (Green) and R6-

Fault (Red) LEDs R9
Relay
Outputs
Digital Inputs
DA
EMC Option Mounting
DE
ES
FI
5 FR
Typical Type 1
6
Shroud IT
VAR NL
3
PL
PT
1 8 1 8
RU
Note: UDC+ and UDC- terminals are used for external brake chopper units.
SV
Power wiring torque table
TR
R5
Frame size
lb-ft N-m
ZH
T1/U, T2/V, T3/W 4.1 5.6
L1, L2, L3 4.1 5.6
UDC+ and UDC- 4.1 5.6
PE Ground 1.1 1.5

X1 Reference voltage and analog inputs and outputs

1 SCR Signal cable shield (screen)
R0- 2 AI1 Output frequency/speed reference: 0…10 V
1…10 kohm
R4 3 AGND Analog input circuit common
R5
R6- max. 7 AO1 Output frequency: 0…20 mA
R9 500 ohm 8 AO2 Output current: 0…20 mA
13 DI1 Stop (0) / Start (1)
DA 16 DI4 Constant frequency/speed selection
DE 18 DI6 Not configured
19 RO1C Ready run
ES 20 RO1A 250 V AC / 30 V DC
21 RO1B 2A
22 RO2C Running
FI 23 RO2A 250 V AC / 30 V DC
24 RO2B 2A
FR 25 RO3C Fault (-1)
26 RO3A 250 V AC / 30 V DC
27 RO3B 2A
IT X5 EIA-485 Modbus RTU
29 B+
NL 31 DGND
PL S5 BIAS Serial data link bias resistors switch
X4 Safe torque off
PT 35 OUT2 must be closed for the drive to start. See chapter
37 IN1 to 250 kW, 1.0 to 350 hp) hardware manual
RU 38 IN2 (3AXD50000018826 [English]).
SV
Wire sizes:
TR
0.2…2.5 mm2 (24…14 AWG): Terminals +24V, DGND, DCOM, B+, A-, DGND, Ext. 24V
0.14…1.5 mm2 (26…16 AWG): Terminals DI, AI, AO, AGND, RO, STO
ZH

See chapter Electrical installation in ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp)
hardware manual (3AXD50000018826 [English]).
Reinstall cover R0-

R4
See figure H on page 74. R5
1. IP21, Reinstall the box cover: Slide the cover upwards (1a) and tighten the
retaining screws (1b). R6-
R9
2. IP21, Reinstall the module cover: Put the tabs on the inside of the cover top in their
counterparts on the housing (2a), press the cover at the bottom (2b) and tighten the
retaining screws (2c).
3. IP55, Reinstall the front cover: Put the tabs on the inside of the cover top in their
counterparts on the housing (3a), press the cover at the bottom (3a) and tighten the
retaining screws (3b). DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
R0-
R4
R5
R6-
R9

DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH

ACS580-01 drives
Frames R6 to R9
R0-
R3
R6-
R9

installation, see ACS580-01 (0.75 to 250 kW) hardware manual (3AXD50000018826 R0-
[English]). For start-up instructions, see chapter Quick start-up guide on page 55. R4

number.
R6-
R9
• If you are not a qualified electrician, do not do electrical installation work.

DA
the drive is already connected to the input power, wait for 5 minutes after DE
• Do not work on the control cables when power is applied to the drive or to the ES
external control circuits.
FI
• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The
drive is heavy and its center of gravity is high. An overturning drive can cause FR
physical injury.
IT
• Make sure that debris from borings and grindings does not enter the drive when
installing.
NL
are non-flammable. PL
PT
Check if capacitors need to be reformed
If the drive has not been powered (either in storage or unused) for over one year, you RU
SV
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format TR
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, … ZH
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor reforming

R0-
R4 Size the power cables according to local regulations to carry the nominal current given
on the type designation label of your drive.

R9
See table I on page 11 for the losses. The allowed operating temperature range of the
drive is -15 to +50 °C (+5 to +122 °F). No condensation or frost is allowed. For more
information on the ambient temperature and derating, see chapter Technical data in
ACS580-01 (0.75 to 250 kW) hardware manual (3AXD50000018826 [English]).
DA Protect the drive and input power cable

DE
If you use gG fuses, make sure that the operating time of the fuse is below 0.5 seconds.
ES Follow the local regulations.
FI Install the drive on the wall

FR
Warning! The drive module is heavy (42 to 103 kg / 93 to 227 lb). Use a suitable
lifting device. Do not lift the module manually. Make sure that the wall and the
IT
fixing devices can carry the weight.
NL
See figure R6…R9 Figures A on page 75.
PL
PT
RU
SV
TR
ZH

Check the insulation of the input cable according to local regulations before connecting it
to the drive.
See figure B on page 75. R0-
R4
1. Check the insulation of the motor cable and motor before connecting it to the drive.
Measure the insulation resistance between each phase conductor and then
between each phase conductor and the Protective Earth conductor using a
measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must R6-
exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance R9
of other motors, see the manufacturer’s instructions.
Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture
is suspected, dry the motor and repeat the measurement.
Check the compatibility with IT (ungrounded) and corner- DA

grounded TN systems
DE
 EMC filter
ES
The internal EMC filter is not suitable for use on an IT (ungrounded) system or on a
the supply network. Check the table on page 46. FI
FR
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over IT
30 ohms] power system), otherwise the system will be connected to ground potential
NL
drive.
Do not install the drive with the internal EMC filter connected on a corner-grounded TN PL
PT
considerably reduced. RU
 Ground-to-phase varistor SV
The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system. TR

Disconnect the ground-to-phase varistor before connecting the drive to the supply
network. Check the table on page 46. ZH
WARNING! Do not install the drive with the ground-to-phase varistor connected
on an IT system (an ungrounded power system or a high-resistance-grounded
[over 30 ohms] power system), otherwise the varistor circuit can be damaged.
R0- Check from the table below if you have to disconnect the EMC filter (EMC) or ground-
R4

R6- sizes filter
R9 (EMC) varistor systems high-resistance
(VAR) (TN-S systems) 1 grounded
[>30 ohms]) 3
R6…R9 EMC - Do not disconnect Disconnect Disconnect
(2 screws)
- VAR Do not disconnect Do not disconnect Disconnect
DA
(1 screw)
DE 1 2 3
L1 L1 L1
ES L2 L2
L3 L3
FI N L2
L3
PE
PE
FR
IT Drive Drive Drive
NL
PL
PT
RU
SV
TR
ZH

follows:
R0-
2. Open the front cover, if not already opened, see steps 5, IP21 and 5, IP55 in figure R4
R6…R9 Figures A on page 75.
3. To disconnect the internal EMC filter, remove the two EMC screws.
R6-
4. To disconnect the ground-to-phase varistor, remove the varistor screw. R9
4
DA
DE
ES
3
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
Wiring R6…R9
R0-
R4 see the appropriate option module manual for specific installation and wiring.
R6- for IP55/UL Type 12 (not supplied). Type 12 has a Pressfit gasket.
R9
Ensure grommets (pointing down) are inserted into all unused holes.
3. Route the input power and motor wiring through separate conduits.
4. Strip wires.
DA torques shown in the Power wiring torque table.
Note: Frames R8…R9 — If you connect only one conductor to the connector, we
DE
recommend that you put it under the upper pressure plate.
ES 6. Connect the input power and ground wires to the drive terminal. Tighten the screws
FI 7. Frames R8…R9 — If parallel cables are used, install the parallel power cables.
8. Reinstall the shroud on the power terminals and the conduit box side plates.
FR 9. Route the control cables through the conduit (not the same conduit as either input
IT
NL 11. Refer to page 50. Connect the ground screen pig-tail for digital and analog I/O
PL 12. Connect the ground screen pig-tail for Embedded fieldbus, EFB (EIA-485) cables at
PT 13. Strip and connect the individual control wires to the drive terminals. Tighten the
RU
SV
TR
ZH
Analog Inputs and Outputs R7 Type 12

Panel Connector
Power (Green) and R0-

Fault (Red) LEDs R4
R6-
R9
Digital Inputs
DA
Relay Outputs
DE
5
6 ES
Typical Type 1 Shroud

FI
FR
IT
NL
PL
9
1 1
9 PT
Note: UDC+ and UDC- terminals are used for external brake chopper units. RU
Power wiring torque table
SV
R6 R7 R8 R9
Frame size
lb-ft N-m lb-ft N-m lb-ft N-m lb-ft N-m TR
T1/U, T2/V, T3/W 22.1 30 29.5 40 29.6 40 51.6 70
ZH
L1, L2, L3 22.1 30 29.5 40 29.6 40 51.6 70
UDC+ and UDC- 22.1 30 29.5 30 29.5 40 51.6 70
PE Ground 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5

S1 AI1 U/I Voltage/Current selection for AI1: U I
1)
S2 AI2 U/I Voltage/Current selection for AI2: U I
R0- X1 Reference voltage and analog inputs and outputs
R4 1 SCR Signal cable shield (screen)
1…10 kohm 2 AI1 Output frequency/speed reference: 0…10 V
R6- 6 AGND Analog input circuit common
R9 max. 7 AO1 Output frequency: 0…20 mA
500 ohm 8 AO2 Output current: 0…20 mA
1) S3 AO1 I/U Voltage/Current selection for AO1: I U
DA 13 DI1 Stop (0) / Start (1)
DE 16 DI4 Constant frequency/speed selection
ES 18 DI6 Not configured
19 RO1C Ready run
FI 20 RO1A 250 V AC / 30 V DC
21 RO1B 2A
22 RO2C Running
FR 23 RO2A 250 V AC / 30 V DC
24 RO2B 2A
IT 25 RO3C Fault (-1)
26 RO3A 250 V AC / 30 V DC
27 RO3B 2A
NL X5 EIA-485 Modbus RTU
29 B+
PL 31 DGND
PT S5 BIAS Serial data link bias resistors switch
X4 Safe torque off
RU 35 OUT2 must be closed for the drive to start. See chapter
37 IN1 to 250 kW) hardware manual (3AXD50000018826
SV 38 IN2 [English]).
X10 24 V AC/DC
TR 40 24 V AC/DC+ in Ext. 24V AC/DC input to power up the control unit
41 24 V AC/DC- in when the main supply is disconnected.
1)
ZH All control boards do not have switches S1, S2 and S3. In that case, select voltage or current
for inputs AI1 and AI2 and output AO1 with parameters. See the firmware manual.
Wire sizes: 0.14…2.5 mm2 (26…16 AWG): All terminals

See chapter Electrical installation in ACS580-01 (0.75 to 250 kW) hardware manual
(3AXD50000018826 [English]).
R0-
Install side plates and covers R4
See figure R6…R9 Figures E on page 77.
IP21
R6-
1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a R9
screwdriver.
2. Slide the cover of the cable entry box on the module from below until the cover
snaps into place.
3. Reinstall the module cover. Tighten the two retaining screws with a screwdriver.
DA
IP55
1. Reinstall the module cover. Tighten the two retaining screws with a screwdriver. DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
R0-
R4
R6-
R9
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH

ACS580-01 drives
Frames R1 to R9
R1-
R4
R5
R6-
R9
55

This guide describes how to start-up the drive using the First start assistant on the
assistant control panel. R1-
R0-
R4
Before you start R5
Ensure that the drive has been installed as described in chapter R1…R4 Quick
R6-
installation guide on page 15, in chapter R5 Quick installation guide page 31 or in
R9
chapter R6…R9 Quick installation guide on page 43.
Start-up with the First start assistant on an assistant control

panel
Safety DA
Make sure that the installation work is complete. Make sure that cover of the drive and the DE
cable box, if included, are on place.
Check that the starting of the motor does not cause any danger. De-couple the
ES
driven machine if there is a risk of damage in case of an incorrect direction of
rotation.
FI
Hints on using the assistant control panel
The two commands at the bottom of the display FR
(Options and Menu in the figure on the right),
show the functions of the two softkeys and IT
located below the display. The commands
assigned to the softkeys vary depending on the NL
context.
Use keys , , and to move the cursor PL
and/or change values depending on the active
view.
PT
Key ? shows a context-sensitive help page.
RU
1 – First start assistant guided settings:
Language, date and time, and motor nominal values SV
Have the motor name plate data at hand.
TR
Power up the drive.
ZH
56
The First start assistant guides you through the

first start-up.
The assistant begins automatically. Wait until the
control panel enters the view shown on the right.
Select the language you want to use by
R1-
R0- highlighting it (if not already highlighted) and
R4
pressing (OK).
R5 Note: After you have selected the language, it
takes a few minutes for the control panel to wake
R6- up.
R9 Select Start set-up and press (Next).
DA
DE
Select the localization you want to use and press
(Next).
ES
FI
FR
IT
Change the units shown on the panel if needed.
NL • Go to the edit view of a selected row by
pressing .
PL • Scroll the view with and .
Go to the next view by pressing (Next).
PT
RU
SV To select a value in an edit view:

• Use and to select the value.
TR Press (Save) to accept the new setting, or
press (Cancel) to go back to the previous
ZH view without making changes.
57
Set the date and time as well as date and time

display formats.
• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
R1-
R0-
Go to the next view by pressing (Next). R4
R5
To change a value in an edit view: R6-

R9
• Use and to move the cursor left and
right.
• Use and to change the value.
• Press (Save) to accept the new setting,
or press (Cancel) to go back to the
previous view without making changes.
DA
To give the drive a name that will be shown at the DE

top, press .
If you do not want to change the default name
(ACS580), continue straight to the set-up of the ES
motor nominal values by pressing (Next).
For information on editing text, see ACS580 FI
standard control program firmware manual
(3AXD50000016097 [English]). FR
Refer to the motor nameplate for the following nominal value settings of the motor. Enter the IT
values exactly as shown on the motor nameplate.
Example of a nameplate of an induction (asynchronous) motor: NL
ABB Motors PL
3 motor M2AA 200 MLA 4
IEC 200 M/L 55 PT
No
Ins.cl. F IP 55
V Hz kW r/min A cos IA/IN t E/s RU
690 Y 50 30 1475 32.5 0.83
400 D 50 30 1475 56 0.83
660 Y 50 30 1470 34 0.83 SV
380 D 50 30 1470 59 0.83
415 D 50 30 1475 54 0.83
440 D 60 35 1770 59 0.83 TR
Cat. no 3GAA 202 001 - ADA
6312/C3 6210/C3 180 ZH

IEC 34-1
58
Check that the motor data is correct. Values are

predefined on the basis of the drive size but you
should verify that they correspond to the motor.
Start with the motor type.
Motor nominal cosΦ and nominal torque are
R1-
R0- optional.
R4
Press (Next) to continue.
R5
R6- This step is optional, and requires rotating the

R9 motor. Do not do this if it could cause any risk, or if
the mechanical set-up does not allow it.
To do the direction test, select Spin the motor
and press (Next).
DA
DE Press the Start key on the panel to start the

drive.
ES
FI
FR
IT Check the direction of the motor.

If it is forward, select Yes, motor is spinning
NL forward and press (Next) to continue.
If the direction is not forward, select No, fix
PL direction and press (Next) to continue.
PT
RU
If you want to make a backup of the settings made
SV so far, select Backup and press (Next).
If you do not want to make a backup, select Not
TR now and press (Next).
ZH
59
The first start is now complete and the drive is

ready for use.
Press (Done) to enter the Home view.
R1-
R0-
R4
R5
The Home view monitoring the values of the R6-

selected signals is shown on the panel. R9
DA
2 – Additional settings in the Primary settings menu DE

Make any additional adjustments, for example
macro, ramps and limits, starting from the Main ES
menu – press (Menu) to enter the Main
menu. FI
Select Primary settings and press (Select)
(or ). FR
We recommend that you make at least these
additional settings: IT
• Choose a macro or set start, stop and reference
values individually NL
• Ramps
• Limits PL
With the Primary settings menu, you can also
adjust settings related to the motor, PID, fieldbus, PT
advanced functions and clock, region and display.
In addition, the menu contains an item to reset the RU
panel Home view.
To get more information on the Primary settings SV
menu items, press ? to open the help page.
TR
ZH
60
2 – Additional settings: Start, stop and reference values

If you do not wish to use a macro, define the
settings for start, stop and reference:
Select Start, stop, reference and press
R1-
R0- (Select) (or ).
R4
R5
R6-
R9
Adjust the parameters according to your needs.
Select a parameter and, depending on the
parameter type, press (Edit) or press
(Select) (or ).
When you change the settings, you also change
the use of the I/O signals in the drive. Make sure
DA
the actual I/O wiring and the use of I/O in the
control program match each other. You can check
DE the current I/O use in the I/O menu under the
Main menu.
ES After making the adjustments, go back to the
Primary settings menu by pressing
FI (Back).
2 – Additional settings: Ramps
FR (acceleration and deceleration times for the motor)
Select Ramps and press (Select) (or ).
IT
NL
PL
PT
RU Adjust the parameters according to your needs.

Select a parameter and press (Edit).
SV After making the adjustments, go back to the
TR (Back).
ZH
61
2 – Additional settings: Limits

Select Limits and press (Select) (or ).
R1-
R0-
R4
R5
R6-
R9
Adjust the parameters according to your needs.
Select a parameter and press (Edit).
After making the adjustments, go back to the
(Back).
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
62
R1-
R0-
R4
R5
R6-
R9

DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
63
Compliance with the European Machinery Directive 2006/42/EC

Declaration of conformity
R1-
R4
R5
R6-
R9
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
64
R1-
R4
R5
R6-
R9
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH

ACS580-01 drives
Installation figures
R1-
R4
R5
R6-
R9
EN
DA
DE
ES
FI
FR
IT
NL
PL
PT
RU
SV
TR
ZH
67
R1…R4 Figures A B2 C1
a R1…R2: M5 R1 R2 R3…R4
1 ×4 2 3 ACS580-01 R1…R4
R3…R4: M6 7 7 7 UDC+
L1 L2 L3 R- R+ T1/U T2/V T3/W
×4 PE
×4
b
V1
U1 W1
4a 4b 5
×4
3~M
(PE) PE (PE) L1 L2 L3
B3
ONLY IT AND CORNER-GROUNDED TN SYSTEMS 1 2
C2: 3a 3b
R1…R4 R1…R3
L1 L1
EMC EMC
L2
L3 VAR VAR
B1 L2
L3
1 U1 PE
M U1-V1, U1-W1, V1-W1
1000 V1
V DC, 3~ U1-PE, V1-PE, W1-PE
ohm W1
> 100 PE
ACS580 ACS580
Mohm
R4 C2
IP21 R1…R2 IP21 R3…R4 IP55 R1…R3 IP55 R4 L1
3a 4
3 3 3 3
3c 3c 3c 3c See page 17. PE
L2
L3
PE
3b 3b ACS580
3b 3a 3a x2 3b x6 3a
IP21 R1…R2 IP21 R1…R2 IP21 R1…R2
3b
4 5 6
PE
6b
6b
6a
4b
4a
68
D E2 G1
3AXD50000044838 Rev B
R1…R2 R3 R1…R2 R3
PE PE 9
5 L1
INPUT
L2 L3
BREAKERS
R+
UDC+ R-
MOTOR
T1/U T2/V T3/W
5 7 L1
INPUT
L2 L3
BREAKERS
R+
UDC+ R-
MOTOR
T1/U T2/V T3/W
7
5b PE L1
INPUT
L2 L3
BREAKERS
R+
UDC+ R-
MOTOR
T1/U T2/V T3/W PE L1
INPUT
L2 L3
BREAKERS
R+
UDC+ R-
MOTOR
T1/U T2/V T3/W PE
5c 5c 7b 7c 7d
5b 7d
7b 7c
7a
5a 7a
5a
R4 R4 G2
5 5c Frame R1 R2 7 Frame R1 R2
size 7d size R1…R2 R3
N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft PE
5b T1/U, T2/ 0.5…0.6 0.4 1.2…1.5 1.1 7b L1, L2, L3 0.5…0.6 0.4 1.2…1.5 1.1 10 L1
INPUT
L2 L3
BREAKERS
R+
UDC+ R-
MOTOR
T1/U T2/V T3/W 10b 10 10b
INPUT BREAKERS MOTOR
V, T3/W PE, 1.5 1.1 1.5 1.1 PE L1 L2 L3
R+
UDC+ R- T1/U T2/V T3/W
PE, 1.5 1.1 1.5 1.1 10c 10c

1.2 0.9 1.2 0.9
1.2 0.9 1.2 0.9
5a 7a Frame R3 R4
Frame R3 R4 size N·m lbf·ft N·m lbf·ft
size N·m lbf·ft N·m lbf·ft 10a
L1, L2, L3 2.5…4.5 3.3 4.0 3.0
T1/U, T2/ 2.5…4.5 3.3 4.0 3.0 10a
PE, 1.5 1.1 2.9 2.1
V, T3/W
1.2 0.9 1.2 0.9
PE, 1.5 1.1 2.9 2.1
1.2 0.9 1.2 0.9
F Frame R1 R2 R3
size N·m lbf·ft N·m lbf·ft N·m lbf·ft
E1 R1…R2 R4
R-, R+ 0.5…0.6 0.4 1.2…1.5 1.1 2.5…4.5 3.3
8 8 PE, 1.5 1.1 1.5 1.1 1.5 1.1
6a 6b 6c
1.2 0.9 1.2 0.9 1.2 0.9
PE
PE
69
R1…R4 Figures H I I2
R1…R2 R3 R1…R2 R3 R4
PE
11 L1
INPUT
L2 L3
BREAKERS
R+
UDC+ R-
MOTOR
T1/U T2/V T3/W
11
R+
PE L1 L2 L3 UDC+ R- T1/U T2/V T3/W
0.5…0.6 N·m
0.5…0.6 N·m
5 6
5 0.5…0.6 N·m
6
R4 6
11
0.5…0.6 N·m 4
4
0.5…0.6 N·m 0.5…0.6 N·m
6
6
5
13 4
6
PE

R+
PE L1 L2 L3 UDC+ R- T1/U T2/V T3/W
3 3 2
2 2
70
3AXD50000044838 Rev B
IP21
1a
1b
IP55 R1…R2 IP21 R4, IP55 R3 IP55 R4
1b 1b
1b
×2 ×2 ×2
2 2
2
71
R5 Figures A B
1 ×2 R5 IP21 R5 IP55 6 IP21 7 IP21 1 3 IP21

c
e
mm in mm in M5 × 3 7b
U1
1000 M
a 612 24.09 612 24.09 V1
V DC, 3~
7b
b 581 22.87 581 22.87 > 100 ohm W1
PE
Mohm
c 160 6.30 160 6.30 7a
b
a
d> 200 7.9 200 7.9 U1-V1, U1-W1, V1-W1

e> 200 7.9 200 7.9 U1-PE, V1-PE, W1-PE
3c
×2 3b
R5 IP21 R5 IP55
kg lb kg lb
d
×2 3a
28.3 62.4 28.6 63.1
2 3 8 IP21 8b 9 4 IP21 5 IP55

×2
4a
×2 9b
×2
×6
8a 4b
9a
5c
×2 5a
9b
×8
5b
4 IP21 5 IP21 10 6 ONLY IT SYSTEMS

4a
4c L1 L1
EMC
L2
4b VAR
L3
L2
L3
PE
ACS580 ACS580
See page 33
72
C D E
3AXD50000044838 Rev B
1 2 3 4a 7a 7b
4a 4b
2a PE
PE
PE
2a
2b
4b 8 9
8c
PE
PE
8b
ACS580-01 R5
L1 L2 L3 T1/U T2/V T3/W
PE
8a
9a
5 6
6c 9b
PE 6b
Frame size L1, L2, L3, PE,
N·m lbf·ft M N·m lbf·ft N·m lbf·ft
R5 5.6 4.1 M5 4.5 3.3 1.2 0.9
V1
U1 W1
10
3~M 10a
6a
10b
PE L1 L2 L3
Frame size T1/U, T2/V, T3/W PE,

N·m lbf·ft M N·m lbf·ft N·m lbf·ft
R5 5.6 4.1 M5 4.5 3.3 1.2 0.9
73
R5 Figures F G
12 0.5…0.6 N·m
6
5
6
0.5…0.6 N·m
2
74
H
3AXD50000044838 Rev B
IP21 IP21
1 2
1b 2a
1b
1a
2b
2c
IP55
3
3a
3c
×8
3b
75
R6…R9 Figures A
6 IP21 7 IP21 2 ONLY IT AND CORNER-GROUNDED TN SYSTEMS
1 R6 R7 R8 R9
M6×12
c
e
a 571/ 623/ 701/ 718/ L1 L1

(mm/in) 22.5 24.5 27.6 28.3 7 EMC
L2 EMC
b 531/ 583/ 658/ 658/
L3 VAR
(mm/in) 20.9 22.9 25.9 25.9
213/ 245/ 263/ 345/ L2
c
L3
b
(mm/in) 8.4 9.7 10.4 13.6

a
PE
d> 300/ 300/ 300/ 300/
(mm/in) 11.8 11.8 11.8 11.8
e> 200/ 200/ 200/ 200/ ACS580 ACS580
(mm/in) 7.9 7.9 7.9 7.9
8
IP21 IP21 IP21 IP21 See page 45
×4 kg/lb
42/93 54/119 69/152 97/214
d
IP55 IP55 IP55 IP55

43/95 56/124 77/170 103/227
5 IP55
2 3 C
×2 ×2 1 2
4 5 IP21 B
×2 1
U1
3 4
1000 M U1-V1, U1-W1, V1-W1
V1
V DC, 3~
U1-PE, V1-PE, W1-PE
> 100 ohm W1
PE
Mohm
76
3AXD50000009286 Rev D
8 9 14
8c 9c
ACS580-01 R6…R9
L1 L2 L3 T1/U T2/V T3/W
PE 8b 9b
M5×25/35 8a 9a
V1 R6 R7 R8 R9
U1 W1 N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft
L1, L2, L3, T1/U, T2/V, T3/W 30 22 40 30 40 30 70 52
3~M PE 10 7 10 7 10 7 10 7
0.5...0.6 N·m/
PE L1 L2 L3 0.37...4.43 lbf·ft
R8...R9 only
10a 10b
5 6a 4
6a 6b M5×25 5
PE
0.5...0.6 N·m/
0.37...4.43 lbf·ft
3
M5×12
6b 11 12
PE
M4×20 2
1
77
R6…R9 Figures E
1 IP21 2 IP21
DA
DE
3 IP21 1 IP55 ES
FI
FR
IT
NL
PT
RU
SV
TR
CN
78
DA
DE
ES
FI
FR
IT
NL
PT
RU
SV
TR
CN
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting the
type designation and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to
www.abb.com/searchchannels.
Product training
For information on ABB product training, navigate to new.abb.com/service/training.
Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Navigate to
new.abb.com/drives/manuals-feedback-form.
Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet at
Contact us
www.abb.com/drives
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ABB general purpose drives

Quick installation and start-up guide

Option manuals and guides

Tool and maintenance manuals and guides

 2017 ABB Oy. All Rights Reserved.

List of related manuals in English

R1…R4 Ratings and fuses

R5 Ratings and fuses

R6…R9 Ratings and fuses Safety

Quick start-up guide

Compliance with the European Machinery Directive 2006/42/EC

[Page intentionally left blank]

R1…R4 Ratings and fuses

R5 Ratings and fuses

R6…R9 Ratings and fuses

[Page intentionally left blank]

R1…R4 Quick installation guide

Obey the safety instructions

• If you are not a qualified electrician, do not do electrical installation work. DA

Check if capacitors need to be reformed PL

Select the power cables

R1- Ensure the cooling

Protect the drive and input power cable

Switch off the power and open the cover

See figures B1 and B2 on page 67.

Attach the warning sticker ES

Frame EMC Ground- Symmetrically Corner grounded IT systems

FR R4 EMC - Do not disconnect Frame R4 cannot Disconnect

 Disconnect EMC filter or ground-to-phase varistor, if needed

RU 8. Install option slot 2 modules (I/O extension), if necessary, at this point.

PT Power wiring torque table

WARNING! If installing modules, obey the instructions in Safety instructions in

See figure on page 24. DE

WARNING! To avoid danger or damage to the drive on IT systems and corner

DA Power (Green) and Option Mounting

SV Power wiring torque table

WARNING! If installing modules, obey the instructions in Safety instructions in

See figure on page 26. DE

WARNING! To avoid danger or damage to the drive on IT systems and corner

Relay Option Mounting

Default I/O connections

X1 Reference voltage and analog inputs and outputs

Install optional modules, if any

R1- Reinstall cover

Quick installation guide

R5 Quick installation guide

Obey the safety instructions

• If you are not a qualified electrician, do not do electrical installation work. DA

Check if capacitors need to be reformed PL

Select the power cables

R0- Ensure the cooling

Protect the drive and input power cable

Switch off the power and open the cover

Check the compatibility with IT (ungrounded) and corner-

Frame EMC Ground- Symmetrically Corner grounded IT systems

 Disconnect EMC filter or ground-to-phase varistor, if needed

WARNING! If installing modules, obey the instructions in Safety instructions in SV

See figure on page 37.

WARNING! To avoid danger or damage to the drive on IT systems and corner