Professional Documents
Culture Documents
Technical Offer
Technical Offer
Technical Offer
FOR
To
Yedeshwari Agro Products Ltd.
Kej, Maharashtra
Dear Sir,
We thankfully acknowledge the receipt of the above subject enquiry & we are hereby sending
our proposal for the supply of 70 TPH; W.P. 67 kg/cm2, 510OC; Boiler..
Hope our offer is inline with your requirements both technically and commercially. Looking
forward to hear from you soon.
Thanking you and assuring you of our best services at all the times.
For
Supratik Roy
Chapter F – Exclusions
The boiler being proposed is a single drum water tube boiler. The model offered is a natural
circulation, radiant type and consists of one steam drum and is of top-supported design.
All four walls of the furnace are of membrane panel construction, which results in reduced
refractory maintenance. Balanced draft is maintained in the furnace with adjustment of ID &
FD fans. Heat recovery outside the boiler is effected by the economizer and the air pre-
heater.
Fuel : Bagasse
The boiler will be provided with one steam drum of fusion-welded construction. The
drum will be provided with suitable dished ends, manhole, neck ring, manhole cover,
fitted with cross bars, studs and nuts at each ends. The steam drum of the boiler will
be provided with suitably designed drum internals consisting of primary and secondary
separators to promote circulation and ensure high steam purity. Steam drum will
consist of connections for feed water, chemical dosing, continuous blow down, direct
water level gauge, safety valves, soot blower steam connection etc. Steam drum will
also have mounting to measure temperature and pressure of steam and other
mountings as required.
A membrane Wall furnace with Travelling Grate will be provided. Furnace will be
suitable to burn bagasse. The furnace will be of water-cooled design consisting of
furnace tubes (side walls, front wall, rear wall & roof) suitably manipulated to provide
access for doors (access, inspection and peep), spouts etc.
03) EVAPORATOR
Horizontally mounted economizer coils will be provided complete with headers and
supports. These coils will be mounted between the steam drum and the economizer
coils.
Economiser will be provided to raise the temperature of boiler feed water for
improving its efficiency. It will be placed between the Boiler and Air Pre- Heater.
Economiser will be designed with appropriate Heat Surface Area, so as to make
optimum utilisation of heat from Flue Gas. Economiser will be complete with inlet &
outlet Headers, economiser coils, coil supports, thermo wells for measuring inlet &
outlet water temperature, casing & ducting, soot blower etc.
05) SUPERHEATER
The boiler will be supplied with a two stage pendant type superheater to raise the
temperature of the steam from saturated temperature to 510OC. There will be an
intermediate attemporator spraying water between the secondary and primary
superheaters in order to control final steam temperature.
The firing equipment will be of Travelling Grate type. The grate will be driven by an
electric motor coupled with a high reduction gear box. This gearbox will reduce speed
to the required rpm and will provide torque to run the traveling grate. The grate will
travel from the rear side to the front side of the boiler and will dump the bed ash into
an ash hopper. A submerged ash conveyor should be provided by the client in the front
side of the furnace.
Air Pre-heater will be provided to raise the temperature of air for combustion. It will
be placed in between the dust collector and Economiser. Air pre- heater will be
complete in all respects with tubes, tube plate, support, casing and ducting etc.
The air heater and economiser will be designed so as to give final flue gas
temperature within 160ºC to 170ºC.
Suitably designed rotary drum feeders in combination with crew feeders will be
provided to feed bagasse into the furnace. Variable frequency drive (VFD will be
coupled to the screw feeder to regulate fuel flow into the boiler.
2 x 50% Induced draught (ID) Fan will be designed for a minimum discharge capacity
of 10 % higher than the theoretical flue gas quantity and head 10 % higher than the
required at rated MCR. The shaft of fan will be of suitable material to withstand the
above conditions. Renewable hard faced wear pads on blades will be incorporated in
the impeller. ID fan is complete with drive etc. and fan rated speed will not be more
than 960 rpm.
1 x 100% Forced draught (FD) Fan will be designed for a minimum discharge capacity
of 10 % higher than the theoretical air quantity & head 10 % higher than the required
at rated MCR. FD fan will be provided with suction damper. FD fan is complete with
drive and fan rated speed will not be more than 1440 rpm.
ID fan and FD fan will be interlocked so that FD fan can run only when ID fan is running.
The rotor of ID and ID fan will be dynamically balanced.
Three centrifugal feed water pumps will feed water to the economizer. 2 will be working
& the other will be standby. All pumps will be electric motor driven
A DCS based control and instrumentation system will be supplied to control boiler
operations. Operating parameters of the boiler will be viewed on a graphic user
interface on a PC.
The controllers will be mounted on a control panel which should be kept in an air-
conditioned, dust free environment.
– Pressure gauge.
Steel supporting structure with necessary tie & cross members will be suitably
designed for oudoor installation.
Necessary mild steel ducting of 4 mm thk Plate in case of air duct and 5 mm thk plate
for gas duct with stiffeners will be provided for boiler comprising of cold air ducting
Necessary regulating and isolating dampers at suitable / points will be provided for
the efficient operation of boiler.
Suitable galleries and ladders with grating or open steel flooring for affording access
to the essential levels of the boiler plant complete with hand railings, curved angles
and supports will be provided.
Correct grade of refractory material for boiler along with insulation for boiler including
hot duct will be supplied. Mineral wool / LRB insulation with one side GI wire mesh,
24 g plain Aluminum cladding for membrane wall furnace & for hot ducts, hopper and
piping will be supplied.
A electro static precipitator (ESP) will be provided to reduce dust load at outlet to
100mg/Nm3. The ESP will be supplied with casing structure, ladders, galleries, and
insulation. The ESP provided will be a three field ESP.
The boiler will be supplied with chemical dosing systems for high pressure dosing &
low pressure dosing. Each system consists of chemical proportioning tanks, two nos.
positive displacement type dosing pumps, valves & measuring instruments. Each
mixing tank will have rubber linings from inside & will be fitted with Motorised stirrer.
The capacity of each tank will be of 200 liters. The dosing system will be located near
feed water station on ground floor.
A high pressure piping system will be provided from the outlet of the Main steam stop
valve to the turbine inlet flange. This piping system will include main steam
distribution header, bypass line with PRDS and main pipeline to turbine inlet flange.
Develped length considered here is 40 mtrs.
A low pressure piping line will be provided from the turbine outlet flange to the plant
inlet. Developed length considered is 100 mtrs
These pipings will be duly supported and supports will be decided after a stress
analysis on the pipeline.
Note: Above specification are indicative only & may under go changes during final
stage of designing & manufacturing, which however will not affect price & performance.
Basis of design
M.C.R.(Maximum Continuous Rating) TPH 70
Peak Generation for half an hour TPH 110% of MCR for half an hr
Steam press at SH outlet at MCR kg/cm2(g) 67
Steam Temp at SH outlet at MCR °C 510
Feed water temp at the inlet of eco °C 130
Flue gas temp at APH outlet approx °C 160
Ambient temp °C 28 – 35
Relative humidity % 60
Fuel
Main Bagasse
BOILER TUBES
MOC OD x Thk
Furnace water wall tubes SA 210 Gr A1 63.5 x 4.06
FANS:
ID FAN FD FAN SA FAN
Qty 2 x 100% 2 x 100% 1 x 100%
Simply
Cantilever
Type of Fan supported cantilever
Capacity/Volume in Nm3/sec. m3/min 2263 1243 501
Static head in mm. WG. mm of WG 250 150 400
Design Fluid flue gas Air Air
Temperature in Deg C Deg C 180 40 40
Fan Speed in rpm rpm 960 1440 2900
DOSING SYSTEM
Description LP HP
Tank capacity Lit 200 200
Tank material IS – 2062 IS – 2062
Type of stirrer Motorized Motorized
No of pumps 1+1 1+1
Capacity of pump Lit/h 10 10
Pump head Kg/cm2 6 6
Motor rating HP 0.5 0.5
Tri Sodium
Chemicals to be dosed Phosphate Hydrazine
Flue gas Duct from Air Pre heater to Dust SRF SRF SRF
26 Collector
SRF SRF SRF
27 Electro Static Precipitator
SRF SRF SRF
28 Structure for ESP
SRF SRF SRF
29 Flue Gas Duct from Dust collector to ID Fan
SRF SRF SRF
30 ID Fan
SRF SRF SRF
31 Flue Gas Duct from ID Fan to chimney up to 5 m
SRF SRF SRF
32 FD Fan
SRF SRF SRF
33 Duct from FD Fan to Air pre heater
SRF SRF SRF
34 Duct from Air Pre heater to furnace
SRF SRF SRF
35 Air dampers if any
SRF SRF SRF
36 SA Fan
SRF SRF SRF
37 SA Fan ducting
SRF SRF SRF
38 Steam piping from boiler to Distribution header
SRF SRF SRF
39 Main Steam Distribution Header
SRF SRF SRF
40 Steam piping from Distribution header to turbine
42 Inlet piping to de-aerator for water & steam Client Client Client
SRF SRF SRF
43 Sample coolers
02) Deputation of Engineers, Supervisors, at extra cost. (Please refer price schedule,
03) Deputation of skilled, semi-skilled and general labour as may be required for on site I
nstallation of the boiler
04) Tools & tackles and machinery required for site work
02) Provision of free electricity, water, office space, and storage at site.
04) Fuel, water, lubricants, compressed air, skilled & unskilled labour required for
commissioning of boiler.
05) All IBR charges at site and boiler registration fees.
10) Final painting at site, ventilation, lighting and fire fighting equipment
11) Electricity, fuel, water, compressed air required for boiler erection.
No Item Make
1 MAJOR BOUGHT OUTS
1.1 Fans Batlibot / Engi Con/ Aerochem or Equiv.
1.2 Pumps KSB / Sulzer /Kirloskar or Equiv.
1.3 Motors ABB/ Crompton Greaves / Kirloskar/eq.
1.4 De-aerator Shubham / Dehu or Equ
1.5 Expansion joints Dehu
1.6 Dampers Dehu
1.7 Coal & Ash Handling systems Indicon / bevcon / Decon Equ
1.8 Gearbox Shanti / Greaves or Equ
2 VALVES
2.1 IBR Valves KSB / Audco / Leader Equiv
2.2 Non IBR Valves IPC / Leader Equiv
2.3 Control Valve Pneucon / R.K.Control or Equ
Fainger Lesser / Tyco Sanmar / Darling Mesco /
2.4 Safety Valve Forbes Marshall or Equ
4 ELECTRICALS
4.1 MCC Dehu
4.2 Local push button L&T / Siemens / Equ
4.3 VFD Not in scope
4.4 Junction box N.A or eq
it in scope of supply.
Boiler Performance
No Parameter` Quantity
1 Capacity (TPH) 70
2 Pressure (kg/cm2) 67
3 Temperature of steam delivered (OC) 510
4 Temperature of feed water (OC) 130
5 Temperature of Flue gas at ID fan outlet (OC) 180
6 Mean Ambient Temperature (OC) 35
Carbon
23.5
Hydrogen
3.3
Nitrogen
Sulphur 0
Moisture
50
Ash
1.2
Oxygen
22
FORCE MAJEURE
The delivery period is subject to Force Majeure conditions which are beyond our control and
will include war, war like operation, strike or lockout at our Works or at the Works of our sub-
suppliers in India or abroad, riots, civil commotion, epidemic breakout, natural calamities,
embargo on shipping, transporters strike, acts of State, any Government action whether of
State or Central Government and such other like acts of God/or State which will affect the
manufacture and processing of the machinery and equipment covered by the specifications
of supplies under this offer.
DELIVERY
We will deliver the equipment within the period specified in this offer. The commencement and
completion of deliveries, however, are subject to the following:
You will place technically and commercially clear order along with advance as stipulated in
this offer so as to enable us to take work in hand and proceed uninterruptedly
You will make available at mutually agreed dates, all other technical details/approvals which
are required during the course of execution of the contract
You will honor the payment commitment as per the binding document during the course of
execution
DRAWINGS
All descriptive literature, shipping, specifications, drawings and particulars of weight and
dimensions submitted with the tender offer are approximate only and the description and the
illustrations contained in the catalogues and offer are intended to present a general idea of
the equipment described herein and none of these will form part of the contract.
All drawings submitted to you for approval will be approved / returned to us with your
comments within 15 days, after which they will be deemed to have been approved.
We have a right to improve/modify the design of equipment during the tenure of the contract
to improve efficiencies without affecting your basic requirements.
SUSPENSION OF WORK
If you fail to make any payment when due or perform on time any of your other obligations
under the contract, we will be entitled suspend performance of the contract until the failure in
remedied. The time for performance of the contract by us will be extended accordingly and
any cost incurred by us due to this delay will be incurred by you.
If performance of the contract is suspended by you and such a suspension continues for more
than three months, we will be entitled at any time during that continued suspension by not less
than 30 days written notice to terminate the contract forthwith in which case the termination
clause will apply.
TERMINATION OF CONTRACT
In case of termination of the contract at any point of time before its completion, purchaser will
be required to send the written correspondence for stop of work and purchaser will make the
payment for the goods completed and goods under progress as per the billing schedule.
TITLE OF GOODS
Title of goods will automatically get transferred to you as soon as the goods leave our works /
our sub-vendor’s works and the documents evidencing the title and the dispatch are
transferred in your favour. However our obligations will cease only on commissioning of the
equipment.
INSURANCE
Unless otherwise stipulated in e main body of the proposal, insurance will be arranged by you.
For this purpose, we will furnish dispatch particulars of equipment to enable you to arrange for
transit insurance. Further all goods will be dispatched on freight to pay basis to the station
specified by you at your risk. We will accept no liability for damages or shortages in transit.
ARBITRATION
The same will be settled in accordance with the provisions of the Indian Arbitration Act. The
arbitrator will be a person qualified to be appointed as an arbitrator, under the provision. The
award of the arbitrator will be final and binding on the parties and the persons claiming to be
under hem. Work under the contract will continue so far as may be reasonably practical, during
the arbitration proceedings, and no payments which may or will be withheld on account of
such proceedings. The venue for arbitration will be Pune, India.
LEGAL CONSTRUCTION
The contract will be in all respects be construed and be deemed to be governed by the
provisions of the Indian Contract Act and Sale of Goods Act as may be in force at the time of
execution of the contract. The contract will be taken to have been made in our office and all
proceedings, which either party to the contract might be entitled to make against the other
under the contract will be instituted in a court at Pune, India.