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Aspen Exchanger Design and Rating Shell & Tube V10: Description
Aspen Exchanger Design and Rating Shell & Tube V10: Description
Problem Definition
Description
Heading
Company:Heat exchanger
Location: Miami, E.U
Service of Unit: Heater Our Reference:
Item No.: Your Reference:
Date: 19/10/22 Rev No.: Job No.:
Remarks
Application Options
Calculation mode Rating / Checking
Location of hot fluid Shell side
Select geometry based on this dimensional standard SI
Calculation method Advanced method
Application Program
Condenser type Set default
Simulation calculation Set default
Application Program
Vaporizer type Set default
Simulation calculation Set default
Thermosiphon circuit calculation Set default
Process Data
Hot Side Cold Side
Fluid name Utility HPSTEAM 16
In Out In Out
Mass flow rate kg/h 82 245
Temperature °C 250 58,9
Vapor mass fraction 1 0
Pressure (absolute) kgf/cm² 40,538 39,857 1,03 0,72
Pressure at liquid surface in column kgf/cm²
Heat exchanged kcal/h 33611
Adjust if over-specified Heat load Heat load
Geometry 1
Aspen Exchanger Design and Rating Shell & Tube V10 Page 3
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.
Aspen Exchanger Design and Rating Shell & Tube V10 Page 4
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.
Aspen Exchanger Design and Rating Shell & Tube V10 Page 5
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.
Geometry 2
Aspen Exchanger Design and Rating Shell & Tube V10 Page 6
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.
Aspen Exchanger Design and Rating Shell & Tube V10 Page 7
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.
Geometry 3
Impingement Protection
Impingement protection device None
Impingement plate diameter mm
Impingement plate length (parallel to tube axis) mm
Impingement plate width (normal to tube axis) mm
Impingement plate thickness mm
Impingement plate distance in from shell ID mm
Impingement plate clearance to tube edge mm
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line
Construction Spec
Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel
Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Recap of Design
Shell ID mm 202,72
Number of baffles 4
Tube passes 1
Tube number 46
TEMA Sheet
Overall Summary
Aspen Exchanger Design and Rating Shell & Tube V10 Page 11
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Overall Performance
Resistance Distribution
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Shell 1
Duty Distribution
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Pressure Drop
Flow Analysis
Aspen Exchanger Design and Rating Shell & Tube V10 Page 15
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Thermosiphons
Thermosiphon stability
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Vibration tube location Inlet row, centre Outer window, bottom Baffle overlap Bottom Row
Vibration No No No No
Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution
Dominant span
Vibration No No
Dominant span
Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, bottom
Vibration problem No No No No
RhoV2 kg/(m*s2) 0 0 0 0
Vibration tube location Outer window, bottom Outer window, bottom Baffle overlap Baffle overlap
Vibration problem No No No No
RhoV2 kg/(m*s2) 0 0 0 0
Vibration tube location Baffle overlap Bottom Row Bottom Row Bottom Row Inlet row, end
Vibration problem No No No No No
RhoV2 kg/(m*s2) 0 0 0 0 0
Vibration tube location Inlet row, end Inlet row, end Outer window, top Outer window, top
Vibration problem No No No No
RhoV2 kg/(m*s2) 0 0 0 0
Vibration problem No
RhoV2 kg/(m*s2) 0
Methods Summary
Aspen Exchanger Design and Rating Shell & Tube V10 Page 24
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Basic Geometry
Aspen Exchanger Design and Rating Shell & Tube V10 Page 25
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Tubes
Aspen Exchanger Design and Rating Shell & Tube V10 Page 26
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Baffles
Supports-Misc. Baffles
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Bundle
Enhancements
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Setting Plan
A
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Tubesheet Layout
Costs/Weights
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
20 -7564 278,7
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File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.
Temperature C 250 250 250 250 250 250 249,99 249,99 249,99
Enthalpy kcal/kg -3145,94 -3183,27 -3220,6 -3257,94 -3295,27 -3332,6 -3369,93 -3407,27 -3444,6
Pressure kgf/cm2 40,538 40,537 40,536 40,536 40,535 40,534 40,534 40,533 40,533
Vapor mass fraction 1 0,91 0,82 0,73 0,64 0,54 0,45 0,36 0,27
Liquid density kg/m3 799,18 799,18 799,19 799,19 799,19 799,19 799,19 799,19
Liquid specific heat kcal/(kg*C) 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625
Liquid thermal cond. kcal/(h*m*C) 0,535 0,535 0,535 0,535 0,535 0,535 0,535 0,535
Liquid viscosity cp 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062
Latent heat kcal/kg 409,49 409,49 409,49 409,5 409,5 409,5 409,5 409,5 409,5
Vapor density kg/m3 19,97 19,97 19,97 19,97 19,97 19,97 19,97 19,97 19,97
Vapor specific heat kcal/(kg*C) 0,8988 0,8988 0,8988 0,8988 0,8988 0,8987 0,8987 0,8987 0,8987
Vapor thermal cond. kcal/(h*m*C) 0,044 0,044 0,044 0,044 0,044 0,044 0,044 0,044 0,044
Vapor viscosity cp 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175
mm C C C C C kgf/cm2 kcal/kg
Temperature C 58,9 86,09 110,52 110,5 110,48 110,45 110,43 110,41 110,39 114,83 148,54
Enthalpy kcal/kg 46,06 58,54 71,01 83,48 95,95 108,42 120,9 133,37 145,84 158,31 170,78
Pressure kgf/cm2 1,03 1,029 1,029 1,028 1,027 1,027 1,026 1,025 1,025 1,024 1,023
Vapor mass fraction 0 0 0,01 0,15 0,3 0,44 0,58 0,73 0,87 1 1
Liquid density kg/m3 832,87 806 780,83 780,86 780,88 780,91 780,93 780,95 780,98
Liquid specific heat kcal/(kg*C) 0,4425 0,475 0,5053 0,5053 0,5053 0,5053 0,5052 0,5052 0,5052
Liquid thermal cond. kcal/(h*m*C) 0,107 0,101 0,096 0,096 0,096 0,096 0,096 0,096 0,096
Liquid viscosity cp 0,3905 0,3038 0,243 0,2431 0,2431 0,2432 0,2432 0,2433 0,2433
Surface tension dynes/cm 24 20,9 18,2 18,2 18,2 18,2 18,2 18,2 18,2
Latent heat kcal/kg 86,27 86,28 86,28 86,28 86,29 86,29 86,29 86,3 86,3 86,3 86,31
Vapor density kg/m3 2,91 2,91 2,91 2,91 2,9 2,9 2,9 2,87 2,64
Vapor specific heat kcal/(kg*C) 0,3527 0,3527 0,3526 0,3526 0,3526 0,3526 0,3526 0,3562 0,3839
Vapor thermal cond. kcal/(h*m*C) 0,016 0,016 0,016 0,016 0,016 0,016 0,016 0,017 0,019
Vapor viscosity cp 0,009 0,009 0,0089 0,0089 0,0089 0,0089 0,0089 0,009 0,0098
Temperature C 180
Liquid viscosity cp