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Aspen Exchanger Design and Rating Shell & Tube V10 Page 1

File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.

Problem Definition

Description
Heading
Company:Heat exchanger
Location: Miami, E.U
Service of Unit: Heater Our Reference:
Item No.: Your Reference:
Date: 19/10/22 Rev No.: Job No.:

Remarks

Application Options
Calculation mode Rating / Checking
Location of hot fluid Shell side
Select geometry based on this dimensional standard SI
Calculation method Advanced method

Application Program
Condenser type Set default
Simulation calculation Set default

Application Program
Vaporizer type Set default
Simulation calculation Set default
Thermosiphon circuit calculation Set default

Process Data
Hot Side Cold Side
Fluid name Utility HPSTEAM 16

In Out In Out
Mass flow rate kg/h 82 245
Temperature °C 250 58,9
Vapor mass fraction 1 0
Pressure (absolute) kgf/cm² 40,538 39,857 1,03 0,72
Pressure at liquid surface in column kgf/cm²
Heat exchanged kcal/h 33611
Adjust if over-specified Heat load Heat load

Estimated pressure drop kgf/cm² 0,68 0


Allowable pressure drop kgf/cm² 0,71 0,31
Fouling resistance m²-h-C/kcal 0 0,016
Aspen Exchanger Design and Rating Shell & Tube V10 Page 2
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.

Geometry 1
Aspen Exchanger Design and Rating Shell & Tube V10 Page 3
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Aspen Exchanger Design and Rating Shell & Tube V10 Page 4
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Aspen Exchanger Design and Rating Shell & Tube V10 Page 5
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.

Geometry 2
Aspen Exchanger Design and Rating Shell & Tube V10 Page 6
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Aspen Exchanger Design and Rating Shell & Tube V10 Page 7
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Geometry 3

Impingement Protection
Impingement protection device None
Impingement plate diameter mm
Impingement plate length (parallel to tube axis) mm
Impingement plate width (normal to tube axis) mm
Impingement plate thickness mm
Impingement plate distance in from shell ID mm
Impingement plate clearance to tube edge mm
Impingement plate perforated area %

Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line

Height of column liquid level mm


Height of heat transfer region inlet mm
Height of return line to column mm

Construction Spec

Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel

Tube material thermal conductivity kcal/(h-m-C)


Tube material density kg/m³
Tube material modulus of elasticity kgf/mm²

Tubesheet cladding - hot side Set Default


Tubesheet cladding - cold side Set Default
Gaskets - hot side
Gaskets - cold side Flat metal jacketed fiber
Aspen Exchanger Design and Rating Shell & Tube V10 Page 8
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.

Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American

Hot side Cold side


Design pressure (gauge) kgf/cm² 44,868 3,059
Design temperature °C 285 285
Vacuum design pressure (gauge) kgf/cm²
Test pressure (gauge) kgf/cm²
Corrosion allowance mm 3,18 3,18
Radiography Spot Spot

Recap of Design

Current selected case A


A

Shell ID mm 202,72

Tube length - actual mm 2550

Tube length - required mm 2897,5

Pressure drop, SS kgf/cm2 0,007

Pressure drop, TS kgf/cm2 0,007

Baffle spacing mm 405

Number of baffles 4

Tube passes 1

Tube number 46

Number of units in series 1

Number of units in parallel 1

Total price Dollar(US) 9740

Program mode Rating / Checking


Advanced
Calculation method
method
Area Ratio (dirty) 0,88

Film coef overall, SS kcal/(h*m2*C) 5292,9

Film coef overall, TS kcal/(h*m2*C) 101,8

Heat load kcal/h 33611

Recap case fully recoverable Yes


Aspen Exchanger Design and Rating Shell & Tube V10 Page 9
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:20 p. m.

TEMA Sheet

Heat Exchanger Specification Sheet


1 Company:Heat exchanger
2 Location: Miami, E.U
3 Service of Unit: Heater Our Reference:
4 Item No.: Your Reference:
5 Date: 19/10/22 Rev No.: Job No.:
6 Size : 203 - 2550 mm Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 6,8 m² Shells/unit 1 Surf/shell(eff.) 6,8 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Utility HPSTEAM 16
11 Fluid quantity, Total kg/h 82 245
12 Vapor (In/Out) kg/h 82 0 0 245
13 Liquid kg/h 0 82 245 0
14 Noncondensable kg/h 0 0 0 0
15
16 Temperature (In/Out) °C 250 249 58,9 180
17 Bubble / Dew point °C 250 / 250 249,99 / 249,99 110,57 / 110,57 110,32 / 110,32
18 Density Vapor/Liquid kg/m³ 19,97 / / 800,7 / 832,87 2,45 /
19 Viscosity cp 0,0175 / / 0,1067 / 0,3905 0,0104 /
20 Molecular wt, Vap 18,02 92,14
21 Molecular wt, NC
22 Specific heat kcal/(kg-C) 0,8988 / / 1,16 / 0,4425 0,4085 /
23 Thermal conductivity kcal/(h-m-C) 0,044 / / 0,536 / 0,107 0,022 /
24 Latent heat kcal/kg 409,49 409,5 86,27 86,31
25 Pressure (abs) kgf/cm² 40,538 40,531 1,03 1,023
26 Velocity (Mean/Max) m/s 0,02 / 0,13 1,75 / 3,49
27 Pressure drop, allow./calc. kgf/cm² 0,71 0,007 0,31 0,007
28 Fouling resistance (min) m²-h-C/kcal 0 0,016 0,02055 Ao based
29 Heat exchanged 33611 kcal/h MTD (corrected) 132,97 °C
30 Transfer rate, Service 37,1 Dirty 32,7 Clean 99,3 kcal/(h-m²-C)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure kgf/cm² 44,868 / / 3,059 / /
34 Design temperature °C 285 285 S1 T2

35 Number passes per shell 1 1


36 Corrosion allowance mm 3,18 3,18 T1 S2

37 Connections In mm 1 13,87 / - 1 13,87 / -


38 Size/Rating Out 1 13,87 / - 1 35,05 / -
39 ID Intermediate / - / -
40 Tube #: 46 OD: 19,05 Tks. Average 2,11 mm Length: 2550 mm Pitch: 23,81 mm Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/m Material:Carbon Steel
42 Shell Carbon Steel ID 202,72 OD 219,08 mm Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 39,83 Horizontal
Spacing: c/c 405 mm
47 Baffle-long - Seal Type Inlet 628,98 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 1134 Bundle entrance 0 Bundle exit 0 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 343,3 Filled with water 412,2 Bundle 138,8 kg
56 Remarks
57
58
Aspen Exchanger Design and Rating Shell & Tube V10 Page 10
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Overall Summary
Aspen Exchanger Design and Rating Shell & Tube V10 Page 11
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.

Overall Performance

Heat Transfer Resistance


Shell side / Fouling / Wall / Fouling / Tube side
Shell Side Tube Side

Resistance Distribution
Aspen Exchanger Design and Rating Shell & Tube V10 Page 12
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.

Shell by Shell Conditions

Shell 1

Shell heat load kcal/h 33611

Shell inlet temperature C 250

Shell outlet temperature C 249

Tube inlet temperature C 58,9

Tube outlet temperature C 180

Shell inlet vapor fraction 1

Shell outlet vapor fraction 0

Tube inlet vapor fraction 0

Tube outlet vapor fraction 1

Shell inlet pressure kgf/cm2 40,538

Shell outlet pressure kgf/cm2 40,531

Tube inlet pressure kgf/cm2 1,03

Tube outlet pressure kgf/cm2 1,023

Shell pressure drop kgf/cm2 0,007

Tube pressure drop kgf/cm2 0,007

Mean shell metal temperature C 249,98

Mean tube metal temperature C 248,79

Minimum tube metal temperature C 222,16

Maximum tube metal temperature C 249,9


Aspen Exchanger Design and Rating Shell & Tube V10 Page 13
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Heat Transfer Coefficients

MTD & Flux

Duty Distribution
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Pressure Drop

Flow Analysis
Aspen Exchanger Design and Rating Shell & Tube V10 Page 15
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Thermosiphons and Kettles

Thermosiphons
Thermosiphon stability

Vertical tube side thermosiphons


Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2)

Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Aspen Exchanger Design and Rating Shell & Tube V10 Page 16
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Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number: Shell 1


Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5

Vibration tube location Inlet row, centre Outer window, bottom Baffle overlap Bottom Row

Vibration No No No No

W/Wc for heavy damping (LDec=0.1) 0 0 0 0

W/Wc for medium damping (LDec=0.03) 0 0 0 0

W/Wc for light damping (LDec=0.01) 0,01 0,01 0 0,01

W/Wc for estimated damping 0 0 0 0

Estimated log Decrement 0,03 0,03 0,04 0,03

Tube natural frequency cycle/s 63,16 63,16 178,05 63,16

Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution

Dominant span

Tube effective mass kg/m 1,15 1,15 1,15 1,15

Vibration tube number 6 8

Vibration tube location Inlet row, end Outer window, top

Vibration No No

W/Wc for heavy damping (LDec=0.1) 0 0

W/Wc for medium damping (LDec=0.03) 0 0

W/Wc for light damping (LDec=0.01) 0,01 0,01

W/Wc for estimated damping 0 0

Estimated log Decrement 0,03 0,03

Tube natural frequency cycle/s 63,16 63,16

Natural frequency method Exact Solution Exact Solution

Dominant span

Tube effective mass kg/m 1,15 1,15


Aspen Exchanger Design and Rating Shell & Tube V10 Page 17
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Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability

Tube material density kg/m³ 7841,74


Tube axial stress kgf/mm² -1,14
Tube material Young's Modulus kgf/mm² 19946,65
U-bend longest unsupported length mm
Aspen Exchanger Design and Rating Shell & Tube V10 Page 18
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Resonance Analysis (HTFS)

Shell number: Shell 1


Resonance Analysis
Vibration tube number 1 1 1 2

Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, bottom

Location along tube Inlet Midspace Outlet Inlet

Vibration problem No No No No

Span length mm 628,98 810 1033,97 1033,97

Frequency ratio: Fv/Fn 0,03 0,01 0 0,01

Frequency ratio: Fv/Fa 0 0 0 0

Frequency ratio: Ft/Fn 0,02 0,01 0 0

Frequency ratio: Ft/Fa 0 0 0 0

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 63,16 63,16 63,16 63,16

Acoustic freq., Fa cycle/s 1360,29 984,69 4782,26 1360,29

Flow velocity m/s 0,07 0,02 0 0,02

X-flow fraction 1 0,84 0,84 0,84

RhoV2 kg/(m*s2) 0 0 0 0

Strouhal No. 0,46 0,46 0,46 0,46


Aspen Exchanger Design and Rating Shell & Tube V10 Page 19
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Vibration tube number 2 2 4 4

Vibration tube location Outer window, bottom Outer window, bottom Baffle overlap Baffle overlap

Location along tube Midspace Outlet Inlet Midspace

Vibration problem No No No No

Span length mm 810 628,98 628,98 405

Frequency ratio: Fv/Fn 0,01 0 0 0,01

Frequency ratio: Fv/Fa 0 0 0 0

Frequency ratio: Ft/Fn 0,01 0 0 0

Frequency ratio: Ft/Fa 0 0 0 0

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 63,16 63,16 178,05 178,05

Acoustic freq., Fa cycle/s 984,69 4782,26 1360,29 984,69

Flow velocity m/s 0,03 0,01 0,03 0,04

X-flow fraction 0,84 0,84 0,84 0,84

RhoV2 kg/(m*s2) 0 0 0 0

Strouhal No. 0,46 0,46 0,46 0,46


Aspen Exchanger Design and Rating Shell & Tube V10 Page 20
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Vibration tube number 4 5 5 5 6

Vibration tube location Baffle overlap Bottom Row Bottom Row Bottom Row Inlet row, end

Location along tube Outlet Inlet Midspace Outlet Inlet

Vibration problem No No No No No

Span length mm 628,98 1033,97 810 628,98 628,98

Frequency ratio: Fv/Fn 0 0,01 0,01 0 0,03

Frequency ratio: Fv/Fa 0 0 0 0 0

Frequency ratio: Ft/Fn 0 0 0,01 0 0,02

Frequency ratio: Ft/Fa 0 0 0 0 0

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 178,05 63,16 63,16 63,16 63,16

Acoustic freq., Fa cycle/s 4782,26 1360,29 984,69 4782,26 1360,29

Flow velocity m/s 0,01 0,01 0,02 0 0,07

X-flow fraction 0,84 0,84 0,84 1 0,84

RhoV2 kg/(m*s2) 0 0 0 0 0

Strouhal No. 0,46 0,46 0,46 0,46 0,46


Aspen Exchanger Design and Rating Shell & Tube V10 Page 21
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Vibration tube number 6 6 8 8

Vibration tube location Inlet row, end Inlet row, end Outer window, top Outer window, top

Location along tube Midspace Outlet Inlet Midspace

Vibration problem No No No No

Span length mm 810 1033,97 628,98 810

Frequency ratio: Fv/Fn 0,01 0 0,01 0,01

Frequency ratio: Fv/Fa 0 0 0 0

Frequency ratio: Ft/Fn 0,01 0 0,01 0,01

Frequency ratio: Ft/Fa 0 0 0 0

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 63,16 63,16 63,16 63,16

Acoustic freq., Fa cycle/s 984,69 4782,26 1360,29 984,69

Flow velocity m/s 0,02 0 0,03 0,03

X-flow fraction 0,84 0,84 0,84 0,84

RhoV2 kg/(m*s2) 0 0 0 0

Strouhal No. 0,46 0,46 0,46 0,46


Aspen Exchanger Design and Rating Shell & Tube V10 Page 22
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Vibration tube number 8

Vibration tube location Outer window, top

Location along tube Outlet

Vibration problem No

Span length mm 1033,97

Frequency ratio: Fv/Fn 0

Frequency ratio: Fv/Fa 0

Frequency ratio: Ft/Fn 0

Frequency ratio: Ft/Fa 0

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 63,16

Acoustic freq., Fa cycle/s 4782,26

Flow velocity m/s 0,01

X-flow fraction 0,84

RhoV2 kg/(m*s2) 0

Strouhal No. 0,46


Aspen Exchanger Design and Rating Shell & Tube V10 Page 23
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Methods Summary
Aspen Exchanger Design and Rating Shell & Tube V10 Page 24
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Basic Geometry
Aspen Exchanger Design and Rating Shell & Tube V10 Page 25
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Tubes
Aspen Exchanger Design and Rating Shell & Tube V10 Page 26
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Baffles

Supports-Misc. Baffles
Aspen Exchanger Design and Rating Shell & Tube V10 Page 27
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Bundle

Enhancements
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Setting Plan

A
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Tubesheet Layout

Costs/Weights
Aspen Exchanger Design and Rating Shell & Tube V10 Page 30
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Analysis along Shell - Interval Analysis

Shell SS Fouling Tube SS Vapor


Point Shell Distance SS Bulk SS specific SS void SS Heat
Pass Surface Metal SS Pressure mass
No. No. from End Temp. enthalpy fraction Load
No. Temp Temp fraction

mm C C C kgf/cm2 kcal/kg kcal/h

1 1 1 2509 249,99 249,94 249,9 40,531 -3146,08 1 1 -11

2 1 1 2384 249,99 249,94 249,89 40,531 -3153,35 0,98 1 -606

3 1 1 2259 249,99 249,93 249,88 40,531 -3161,15 0,96 1 -1244

4 1 1 2135 249,99 249,92 249,87 40,531 -3169,51 0,94 0,99 -1929

5 1 1 2010 249,99 249,92 249,86 40,531 -3178,45 0,92 0,99 -2661

6 1 1 1885 249,99 249,91 249,85 40,531 -3188,02 0,9 0,99 -3444

7 1 1 1880 249,99 249,91 249,85 40,531 -3188,41 0,9 0,99 -3476

8 1 1 1729 249,99 249,9 249,84 40,531 -3200,88 0,87 0,99 -4496

9 1 1 1578 249,99 249,89 249,83 40,531 -3214,32 0,83 0,98 -5596

10 1 1 1426 249,99 249,89 249,82 40,531 -3228,64 0,8 0,98 -6768

11 1 1 1275 249,99 249,64 249,46 40,531 -3254,64 0,73 0,97 -8897

12 1 1 1124 249,99 249,65 249,47 40,531 -3291,53 0,64 0,96 -11916

13 1 1 972 249,99 249,65 249,48 40,531 -3327,7 0,56 0,94 -14877

14 1 1 821 249,99 249,66 249,49 40,531 -3363,41 0,47 0,91 -17800

15 1 1 670 249,99 249,66 249,49 40,531 -3398,73 0,38 0,88 -20690

16 1 1 665 249,99 249,66 249,5 40,531 -3399,88 0,38 0,88 -20784

17 1 1 509 249,99 249,67 249,5 40,531 -3435,93 0,29 0,83 -23735

18 1 1 353 249,99 249,67 249,5 40,531 -3471,85 0,2 0,75 -26675

19 1 1 197 249,99 249,58 249,37 40,531 -3511,64 0,11 0,59 -29932

20 1 1 41 249,52 222,37 222,16 40,531 -3556 0 0 -33562


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Point SS Heat SS Cond. SS flow


SS Film Coef.
No. flux Coef. pattern

kcal/(h*m2) kcal/(h*m2*C) kcal/(h*m2*C)

1 -1469 29438,2 29438,2 Spray

2 -1578 28748,1 28748,1 Spray

3 -1693 28081,7 28081,8 Spray

4 -1814 27444,2 27444,3 Spray

5 -1940 26835,9 26836,2 Spray

6 -2072 26256,7 26257,1 Intermittent

7 -2077 26234,5 26234,9 Intermittent

8 -2241 25576,7 25577,1 Intermittent

9 -2409 24969,2 24969,7 Intermittent

10 -2520 24593,8 24593,7 Intermittent

11 -6459 18281,8 18281,2 Intermittent

12 -6313 18398 18397,7 Intermittent

13 -6212 18481,2 18481,1 Intermittent

14 -6148 18534,5 18534,4 Intermittent

15 -6078 18594,9 18594,8 Intermittent

16 -6075 18597,1 18597 Intermittent

17 -6023 18642,5 18642,5 Intermittent

18 -6031 18635,3 18635,3 Intermittent

19 -7318 17672,4 17670 Intermittent

20 -7564 278,7
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Analysis along Shell - Physical Properties

Temperature C 250 250 250 250 250 250 249,99 249,99 249,99

Enthalpy kcal/kg -3145,94 -3183,27 -3220,6 -3257,94 -3295,27 -3332,6 -3369,93 -3407,27 -3444,6

Pressure kgf/cm2 40,538 40,537 40,536 40,536 40,535 40,534 40,534 40,533 40,533

Vapor mass fraction 1 0,91 0,82 0,73 0,64 0,54 0,45 0,36 0,27

Liquid density kg/m3 799,18 799,18 799,19 799,19 799,19 799,19 799,19 799,19

Liquid specific heat kcal/(kg*C) 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625

Liquid thermal cond. kcal/(h*m*C) 0,535 0,535 0,535 0,535 0,535 0,535 0,535 0,535

Liquid viscosity cp 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062

Surface tension dynes/cm 26 26 26 26 26 26 26 26

Latent heat kcal/kg 409,49 409,49 409,49 409,5 409,5 409,5 409,5 409,5 409,5

Vapor density kg/m3 19,97 19,97 19,97 19,97 19,97 19,97 19,97 19,97 19,97

Vapor specific heat kcal/(kg*C) 0,8988 0,8988 0,8988 0,8988 0,8988 0,8987 0,8987 0,8987 0,8987

Vapor thermal cond. kcal/(h*m*C) 0,044 0,044 0,044 0,044 0,044 0,044 0,044 0,044 0,044

Vapor viscosity cp 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175

Temperature C 249,99 249,99 249

Enthalpy kcal/kg -3481,93 -3519,26 -3556,59

Pressure kgf/cm2 40,532 40,532 40,531

Vapor mass fraction 0,18 0,09 0

Liquid density kg/m3 799,19 799,2 800,7

Liquid specific heat kcal/(kg*C) 1,1625 1,1625 1,16

Liquid thermal cond. kcal/(h*m*C) 0,535 0,535 0,536

Liquid viscosity cp 0,1062 0,1062 0,1067

Surface tension dynes/cm 26 26 26,3

Latent heat kcal/kg 409,5 409,5 409,5

Vapor density kg/m3 19,97 19,97

Vapor specific heat kcal/(kg*C) 0,8987 0,8987

Vapor thermal cond. kcal/(h*m*C) 0,044 0,044

Vapor viscosity cp 0,0175 0,0175


Aspen Exchanger Design and Rating Shell & Tube V10 Page 33
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Analysis along Tubes - Interval Analysis

Tube SS Fouling Tube TS Fouling TS Vapor


Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction

mm C C C C C kgf/cm2 kcal/kg

1 1 41 249,52 222,37 222,16 66,65 59,35 1,029 46,27 0

1 1 197 249,99 249,58 249,37 98,93 91,42 1,029 61,08 0

1 1 353 249,99 249,67 249,5 125,51 110,52 1,029 74,38 0,04

1 1 509 249,99 249,67 249,5 125,68 110,52 1,029 86,38 0,18

1 1 665 249,99 249,66 249,5 124,59 110,52 1,028 98,42 0,32

1 1 670 249,99 249,66 249,49 124,54 110,52 1,028 98,8 0,33

1 1 821 249,99 249,66 249,49 123,08 110,52 1,028 110,6 0,46

1 1 972 249,99 249,65 249,48 121,77 110,51 1,028 122,53 0,6

1 1 1124 249,99 249,65 249,47 119,67 110,51 1,028 134,62 0,74

1 1 1275 249,99 249,64 249,46 116,66 110,51 1,028 146,94 0,89

1 1 1426 249,99 249,89 249,82 198,01 110,5 1,028 155,63 0,99

1 1 1578 249,99 249,89 249,83 200,3 120,69 1,028 160,41 1

1 1 1729 249,99 249,9 249,84 203,76 132,97 1,028 164,9 1

1 1 1880 249,99 249,91 249,85 207,16 144,05 1,028 169,07 1

1 1 1885 249,99 249,91 249,85 207,27 144,4 1,028 169,2 1

1 1 2010 249,99 249,92 249,86 209,98 152,72 1,028 172,39 1

1 1 2135 249,99 249,92 249,87 212,58 160,37 1,028 175,38 1

1 1 2259 249,99 249,93 249,88 215,07 167,42 1,028 178,17 1

1 1 2384 249,99 249,94 249,89 217,44 173,91 1,028 180,78 1

1 1 2509 249,99 249,94 249,9 219,69 179,89 1,028 183,21 1


Aspen Exchanger Design and Rating Shell & Tube V10 Page 34
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:21 p. m.

Shell TS void TS Heat TS Heat TS flow


TS Film Coef. SS Film Coef.
No. fraction Load flux pattern

kcal/h kcal/(h*m2) kcal/(h*m2*C) kcal/(h*m2*C)

1 0 49 7564 1035,6 278,7

1 0 3679 7318 974,9 17672,4

1 0,37 6936 6031 402,4 18635,3 Strat. Smooth

1 0,58 9876 6023 397,3 18642,5 Strat. Smooth

1 0,67 12827 6075 431,6 18597,1 Strat. Smooth

1 0,68 12921 6078 433,4 18594,9 Strat. Smooth

1 0,74 15812 6148 489,3 18534,5 Strat. Smooth

1 0,8 18734 6212 551,9 18481,2 Strat. Smooth

1 0,85 21695 6313 688,9 18398 Strat. Smooth

1 0,9 24714 6459 1050 18281,8 Strat. Smooth

1 0,97 26843 2520 28,8 24593,8 Strat. Smooth

1 1 28015 2409 30,3 24969,2

1 1 29115 2241 31,7 25576,7

1 1 30136 2077 32,9 26234,5

1 1 30168 2072 32,9 26256,7

1 1 30950 1940 33,9 26835,9

1 1 31683 1814 34,7 27444,2

1 1 32367 1693 35,5 28081,7

1 1 33005 1578 36,3 28748,1

1 1 33600 1469 36,9 29438,2


Aspen Exchanger Design and Rating Shell & Tube V10 Page 35
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-004.EDR Printed: 17/10/2022 at 4:36:22 p. m.

Analysis along Tubes - Physical Properties

Temperature C 58,9 86,09 110,52 110,5 110,48 110,45 110,43 110,41 110,39 114,83 148,54

Enthalpy kcal/kg 46,06 58,54 71,01 83,48 95,95 108,42 120,9 133,37 145,84 158,31 170,78

Pressure kgf/cm2 1,03 1,029 1,029 1,028 1,027 1,027 1,026 1,025 1,025 1,024 1,023

Vapor mass fraction 0 0 0,01 0,15 0,3 0,44 0,58 0,73 0,87 1 1

Liquid density kg/m3 832,87 806 780,83 780,86 780,88 780,91 780,93 780,95 780,98

Liquid specific heat kcal/(kg*C) 0,4425 0,475 0,5053 0,5053 0,5053 0,5053 0,5052 0,5052 0,5052

Liquid thermal cond. kcal/(h*m*C) 0,107 0,101 0,096 0,096 0,096 0,096 0,096 0,096 0,096

Liquid viscosity cp 0,3905 0,3038 0,243 0,2431 0,2431 0,2432 0,2432 0,2433 0,2433

Surface tension dynes/cm 24 20,9 18,2 18,2 18,2 18,2 18,2 18,2 18,2

Latent heat kcal/kg 86,27 86,28 86,28 86,28 86,29 86,29 86,29 86,3 86,3 86,3 86,31

Vapor density kg/m3 2,91 2,91 2,91 2,91 2,9 2,9 2,9 2,87 2,64

Vapor specific heat kcal/(kg*C) 0,3527 0,3527 0,3526 0,3526 0,3526 0,3526 0,3526 0,3562 0,3839

Vapor thermal cond. kcal/(h*m*C) 0,016 0,016 0,016 0,016 0,016 0,016 0,016 0,017 0,019

Vapor viscosity cp 0,009 0,009 0,0089 0,0089 0,0089 0,0089 0,0089 0,009 0,0098

Temperature C 180

Enthalpy kcal/kg 183,25

Pressure kgf/cm2 1,023

Vapor mass fraction 1

Liquid density kg/m3

Liquid specific heat kcal/(kg*C)

Liquid thermal cond. kcal/(h*m*C)

Liquid viscosity cp

Surface tension dynes/cm

Latent heat kcal/kg 86,31

Vapor density kg/m3 2,45

Vapor specific heat kcal/(kg*C) 0,4085

Vapor thermal cond. kcal/(h*m*C) 0,022

Vapor viscosity cp 0,0104

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