Aspen Exchanger Design and Rating Shell & Tube V10: Description

Aspen Exchanger Design and Rating Shell & Tube V10 Page 1
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-102.EDR Printed: 17/10/2022 at 11:53:48 a. m.
Problem Definition
Description
Heading
Company: Heat exchanger
Location: Miami
Service of Unit: Cooler Our Reference: 1
Item No.: 1 Your Reference: 1
Date: 19/10/22 Rev No.: 1 Job No.: 1
Remarks
2-propanol (B)
Application Options
Calculation mode Rating / Checking
Location of hot fluid Shell side
Select geometry based on this dimensional standard SI
Calculation method Advanced method
Application Liquid, no phase change

Condenser type Set default
Simulation calculation Set default
Application Program
Vaporizer type Set default
Simulation calculation Set default
Thermosiphon circuit calculation Set default
Process Data
Hot Side Cold Side
Fluid name 2 Utility CWATER2
In Out In Out
Mass flow rate lb/h 516 461
Temperature °F 179,54 14
Vapor mass fraction 0 0
Pressure (absolute) psi 14,65 13,05 14,7 13,1
Pressure at liquid surface in column psi
Heat exchanged BTU/h 24960
Adjust if over-specified Heat load Heat load
Estimated pressure drop psi 0 0

Allowable pressure drop psi 1,6 2,9
Fouling resistance ft²-h-F/BTU 0,015 0
Geometry 1
Geometry 2
Geometry 3
Impingement Protection
Impingement protection device None
Impingement plate diameter in
Impingement plate length (parallel to tube axis) in
Impingement plate width (normal to tube axis) in
Impingement plate thickness in
Impingement plate distance in from shell ID in
Impingement plate clearance to tube edge in
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line
Height of column liquid level in

Height of heat transfer region inlet in
Height of return line to column in
Construction Spec
Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel
Tube material thermal conductivity BTU/(ft-h-F)

Tube material density lb/ft³
Tube material modulus of elasticity psi
Tubesheet cladding - hot side Set Default

Tubesheet cladding - cold side Set Default
Gaskets - hot side
Gaskets - cold side Flat metal jacketed fiber
Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Hot side Cold side

Design pressure (gauge) psi 43,51 43,51
Design temperature °F 248 248
Vacuum design pressure (gauge) psi
Test pressure (gauge) psi
Corrosion allowance in 0,125 0,125
Radiography Spot Spot
Optimization Path
Current selected case 1

Shell Tube Length Pressure Drop Baffle Tube Units Total
Area Tube
Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass
in ft ft psi psi in Dollar(US)
1 8,071 3,937 3,2874 1,2 0,03 0,02 0,04 0,01 5,315 6 6 30 1 1 8779
1 8,071 3,937 3,2874 1,2 0,03 0,02 0,04 0,01 5,315 6 6 30 1 1 8779
Operational Issues
Unsupported Design
Vibration Rho-V-Sq
tube length Status
No No No OK
No No No OK
Recap of Design
Current selected case D

A B C D
Shell ID in 8,071 8,071 8,071 8,071
Tube length - actual ft 3,937 3,937 3,937 3,937
Tube length - required ft 3,2874 3,2874 3,2874 3,2874
Pressure drop, SS psi 0,03 0,03 0,03 0,03
Pressure drop, TS psi 0,04 0,04 0,04 0,04
Baffle spacing in 5,315 5,315 5,315 5,315
Number of baffles 6 6 6 6
Tube passes 6 6 6 6
Tube number 30 30 30 30
Number of units in series 1 1 1 1
Number of units in parallel 1 1 1 1
Total price Dollar(US) 8779 8779 8779 8779
Program mode Design (Sizing) Design (Sizing) Rating / Checking Rating / Checking
Advanced
Calculation method Advanced method Advanced method Advanced method
method
Area Ratio (dirty) 1,2 1,2 1,2 1,2
Film coef overall, SS BTU/(h*ft2*F) 24,29 24,29 24,29 24,29
Film coef overall, TS BTU/(h*ft2*F) 54,04 54,04 54,04 54,04
Heat load BTU/h 24960 24960 24960 24960
Recap case fully recoverable Yes Yes Yes Yes

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company: Heat exchanger
2 Location: Miami
3 Service of Unit: Cooler Our Reference: 1
4 Item No.: 1 Your Reference: 1
5 Date: 19/10/22 Rev No.: 1 Job No.: 1
6 Size : 8,0709 - 47,2441 in Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 21,7 ft² Shells/unit 1 Surf/shell(eff.) 21,7 ft²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name 2 Utility CWATER2
11 Fluid quantity, Total lb/h 516 461
12 Vapor (In/Out) lb/h 0 0 0 0
13 Liquid lb/h 516 516 461 461
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) °F 179,54 118,4 14 68
17 Bubble / Dew point °F / / / /
18 Density Vapor/Liquid lb/ft³ / 44,672 / 47,322 / 62,364 / 62,32
19 Viscosity cp / 0,4911 / 1,0865 / 1,7928 / 1,0039
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat BTU/(lb-F) / 0,8365 / 0,7516 / 1,0059 / 0,9976
23 Thermal conductivity BTU/(ft-h-F) / 0,072 / 0,077 / 0,314 / 0,345
24 Latent heat BTU/lb
25 Pressure (abs) psi 14,65 14,62 14,7 14,66
26 Velocity (Mean/Max) ft/s 0,03 / 0,03 0,37 / 0,37
27 Pressure drop, allow./calc. psi 1,6 0,03 2,9 0,04
28 Fouling resistance (min) ft²-h-F/BTU 0,015 0 0 Ao based
29 Heat exchanged 24960 BTU/h MTD (corrected) 103,21 °F
30 Transfer rate, Service 11,14 Dirty 13,35 Clean 16,69 BTU/(h-ft²-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 43,51 / / 43,51 / /
34 Design temperature °F 248 248 T2 S1
35 Number passes per shell 1 6

36 Corrosion allowance in 0,125 0,125
T1 S2
37 Connections In in 1 0,546 / - 1 0,546 / -

38 Size/Rating Out 1 0,546 / - 1 0,546 / -
39 ID Intermediate / - / -
40 Tube #: 30 OD: 0,75 Tks. Average 0,083 in Length:47,2441 in Pitch: 0,9375 in Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/in Material:Carbon Steel
42 Shell Carbon Steel ID 8,071 OD 8,625 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 44,56 Horizontal
Spacing: c/c 5,315 in
47 Baffle-long - Seal Type Inlet 8,8179 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 174 Bundle entrance 0 Bundle exit 0 lb/(ft-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 448,1 Filled with water 528,9 Bundle 150,3 lb
56 Remarks 2-propanol (B)
57
58
Overall Summary
Overall Performance
Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Shell Side Tube Side
Resistance Distribution
Shell by Shell Conditions
Shell 1
Shell heat load BTU/h 24960
Shell inlet temperature F 179,54
Shell outlet temperature F 118,4
Tube inlet temperature F 14
Tube outlet temperature F 68
Shell inlet vapor fraction 0
Shell outlet vapor fraction 0
Tube inlet vapor fraction 0
Tube outlet vapor fraction 0
Shell inlet pressure psi 14,65
Shell outlet pressure psi 14,62
Tube inlet pressure psi 14,7
Tube outlet pressure psi 14,66
Shell pressure drop psi 0,03
Tube pressure drop psi 0,04
Mean shell metal temperature F 146,71
Mean tube metal temperature F 68,36
Minimum tube metal temperature F 39,74
Maximum tube metal temperature F 89,05

Heat Transfer Coefficients
MTD & Flux
Duty Distribution
Pressure Drop
Flow Analysis
Thermosiphons and Kettles
Thermosiphons
Thermosiphon stability
Vertical tube side thermosiphons

Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2)
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS
Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5
Vibration tube location Inlet row, centre Outer window, bottom Baffle overlap Bottom Row
Vibration No No No No
W/Wc for heavy damping (LDec=0.1) 0 0 0 0
W/Wc for medium damping (LDec=0.03) 0 0 0 0
W/Wc for light damping (LDec=0.01) 0 0 0 0
W/Wc for estimated damping 0 0 0 0
Estimated log Decrement 0,04 0,04 0,04 0,04
Tube natural frequency cycle/s 502,77 502,76 502,77 502,76
Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass lb/ft 0,94 0,94 0,94 0,94
Vibration tube number 6 8
Vibration tube location Inlet row, end Outer window, top
Vibration No No
W/Wc for heavy damping (LDec=0.1) 0 0
W/Wc for medium damping (LDec=0.03) 0 0
W/Wc for light damping (LDec=0.01) 0 0
W/Wc for estimated damping 0 0
Estimated log Decrement 0,04 0,04
Tube natural frequency cycle/s 502,77 502,77
Natural frequency method Exact Solution Exact Solution
Dominant span
Tube effective mass lb/ft 0,94 0,94

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density lb/ft³ 489,544

Tube axial stress psi 193
Tube material Young's Modulus psi 29353536
U-bend longest unsupported length in
Resonance Analysis (HTFS)
Shell number: Shell 1

Resonance Analysis
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, bottom
Location along tube Inlet Midspace Outlet Inlet
Vibration problem No No No No
Span length in 8,8179 10,63 14,1327 14,1329
Frequency ratio: Fv/Fn 0 0 0 0
Frequency ratio: Fv/Fa 0 0 0 0
Frequency ratio: Ft/Fn 0 0 0 0
Frequency ratio: Ft/Fa 0 0 0 0
Vortex shedding amplitude in
Turbulent buffeting amplitude in
TEMA amplitude limit in
Natural freq., Fn cycle/s 502,77 502,77 502,77 502,76
Acoustic freq., Fa cycle/s 4999 4886,67 4857,96 4999
Flow velocity ft/s 0,03 0,01 0 0,01
X-flow fraction 1 0,81 0,81 0,81
RhoV2 lb/(ft*s2) 0 0 0 0
Strouhal No. 0,46 0,46 0,46 0,46

Vibration tube location Outer window, bottom Outer window, bottom Baffle overlap Baffle overlap
Location along tube Midspace Outlet Inlet Midspace
Span length in 10,63 8,8177 8,8179 10,63
Acoustic freq., Fa cycle/s 4886,67 4857,96 4999 4886,67
Flow velocity ft/s 0,02 0,02 0,02 0,04
X-flow fraction 0,81 0,81 0,81 0,81
RhoV2 lb/(ft*s2) 0 0 0 0
Strouhal No. 0,46 0,46 0,46 0,46

Vibration tube number 4 5 5 5 6
Vibration tube location Baffle overlap Bottom Row Bottom Row Bottom Row Inlet row, end
Location along tube Outlet Inlet Midspace Outlet Inlet
Vibration problem No No No No No
Span length in 14,1327 14,1329 10,63 8,8177 8,8179
Frequency ratio: Fv/Fn 0 0 0 0 0
Frequency ratio: Fv/Fa 0 0 0 0 0
Frequency ratio: Ft/Fn 0 0 0 0 0
Frequency ratio: Ft/Fa 0 0 0 0 0
Natural freq., Fn cycle/s 502,77 502,76 502,76 502,76 502,77
Acoustic freq., Fa cycle/s 4857,96 4999 4886,67 4857,96 4999
Flow velocity ft/s 0,02 0 0,01 0,03 0,03
X-flow fraction 0,81 0,81 0,81 1 0,81
RhoV2 lb/(ft*s2) 0 0 0 0 0
Strouhal No. 0,46 0,46 0,46 0,46 0,46

Vibration tube location Inlet row, end Inlet row, end Outer window, top Outer window, top
Location along tube Midspace Outlet Inlet Midspace
Span length in 10,63 14,1327 8,8179 10,63
Acoustic freq., Fa cycle/s 4886,67 4857,96 4999 4886,67
Flow velocity ft/s 0,01 0 0,02 0,02
X-flow fraction 0,81 0,81 0,81 0,81
RhoV2 lb/(ft*s2) 0 0 0 0
Strouhal No. 0,46 0,46 0,46 0,46

Vibration tube number 8
Vibration tube location Outer window, top
Location along tube Outlet
Vibration problem No
Span length in 14,1327
Frequency ratio: Fv/Fn 0
Frequency ratio: Fv/Fa 0
Frequency ratio: Ft/Fn 0
Frequency ratio: Ft/Fa 0
Natural freq., Fn cycle/s 502,77
Acoustic freq., Fa cycle/s 4857,96
Flow velocity ft/s 0,01
X-flow fraction 0,81
RhoV2 lb/(ft*s2) 0
Strouhal No. 0,46

Methods Summary
Basic Geometry
Tubes
Baffles
Supports-Misc. Baffles
Bundle
Enhancements
Setting Plan
A
Tubesheet Layout
Costs/Weights

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Aspen Exchanger Design and Rating Shell & Tube V10 Page 1

File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-102.EDR Printed: 17/10/2022 at 11:53:48 a. m.

Application Liquid, no phase change

Estimated pressure drop psi 0 0

Height of column liquid level in

Tube material thermal conductivity BTU/(ft-h-F)

Tubesheet cladding - hot side Set Default

Hot side Cold side

Current selected case 1

in ft ft psi psi in Dollar(US)

Current selected case D

Shell ID in 8,071 8,071 8,071 8,071

Tube length - actual ft 3,937 3,937 3,937 3,937

Tube length - required ft 3,2874 3,2874 3,2874 3,2874

Pressure drop, SS psi 0,03 0,03 0,03 0,03

Pressure drop, TS psi 0,04 0,04 0,04 0,04

Baffle spacing in 5,315 5,315 5,315 5,315

Number of units in series 1 1 1 1

Number of units in parallel 1 1 1 1

Total price Dollar(US) 8779 8779 8779 8779

Film coef overall, SS BTU/(h*ft2*F) 24,29 24,29 24,29 24,29

Film coef overall, TS BTU/(h*ft2*F) 54,04 54,04 54,04 54,04

Heat load BTU/h 24960 24960 24960 24960

Recap case fully recoverable Yes Yes Yes Yes

Heat Exchanger Specification Sheet

35 Number passes per shell 1 6

37 Connections In in 1 0,546 / - 1 0,546 / -

Heat Transfer Resistance

Shell by Shell Conditions

Shell heat load BTU/h 24960

Shell inlet temperature F 179,54

Shell outlet temperature F 118,4

Tube inlet temperature F 14

Tube outlet temperature F 68

Shell inlet vapor fraction 0

Shell outlet vapor fraction 0

Tube inlet vapor fraction 0

Tube outlet vapor fraction 0

Shell inlet pressure psi 14,65

Shell outlet pressure psi 14,62

Tube inlet pressure psi 14,7

Tube outlet pressure psi 14,66

Shell pressure drop psi 0,03

Tube pressure drop psi 0,04

Mean shell metal temperature F 146,71

Mean tube metal temperature F 68,36

Minimum tube metal temperature F 39,74

Maximum tube metal temperature F 89,05

Heat Transfer Coefficients

MTD & Flux

Thermosiphons and Kettles

Vertical tube side thermosiphons

Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number: Shell 1

W/Wc for heavy damping (LDec=0.1) 0 0 0 0

W/Wc for medium damping (LDec=0.03) 0 0 0 0

W/Wc for light damping (LDec=0.01) 0 0 0 0

W/Wc for estimated damping 0 0 0 0

Estimated log Decrement 0,04 0,04 0,04 0,04

Tube natural frequency cycle/s 502,77 502,76 502,77 502,76

Tube effective mass lb/ft 0,94 0,94 0,94 0,94

Vibration tube number 6 8

Film coef overall, SS BTU/(hft2F) 24,29 24,29 24,29 24,29

Film coef overall, TS BTU/(hft2F) 54,04 54,04 54,04 54,04