SCREW SHIP TYPE UNLOADER SSUL REBUILD

document N°: Liste of the remaining tasks (mechanical) date: Ver: 1

Machine Area Job description Progress Observation Execution

direction test befor connecting
Gantry screw G1 Motor installation 0% with gearbox

direction test befor connecting

Gantry screw G2 Motor installation 0% with gearbox

Adjustement of deformations 0% Induproj

fasteners preparation 0%
Suspension support to weld 0%
Structure
Touch-up painting 0%
operator cabin arm Installation 0%
Bolt tightening control 0%
Modification & installation 0%
handrail
Touch-up painting 0%
operator cabin Installation 0%

Installation 0%
hoist
Bolt tightening control 0%
fasteners preparation 0%
installation 0%
Structure
Hoist unit Bolt tightening control 0%
Touch-up painting 0%
wire Change 0% waiting for delivery

Hook & pulleys Installation 0% hooking system might be modify

 Welding 0%
additional stiffeners CMS
Touch-up painting 0%
torque limiter Changing the old ones 0%
Slewing tower
access Bolt tightening control 0%
slewing gear Bolt tightening control 0% After all CW installation
C.W boom sleeve keeprs installation 0% polyethylene sheet

direction test befor connecting

Drive alignment 0%
Drive with gearbox
coupling Spacer 0% waiting for delivery

Oil change 0%
Gearbox
Shrink disk bolt tightening 0%

shaft & bearing housing to be 0% waiting for delivery

installed after adjustment
Inlet casing
connection plate changing
Horizontal screw (modifiying the hole position) 0% waiting for delivery

To be adjusted & checking for

0%
screw/casing collision
Connection bolts with structure to be
0%
completed and tightened
casing
cleaning inspection doors & sealing
0% sealing to be provided by FLS
installation

installation of explosion vent flap 0% Fixing bolts to be controled &

changed if necessary
Complete the missing parts 0% FLS to provide
hanger bearing
Bearing to be greased 0% with manuel pump
Swivel chute installation of the chute bellows 0% to be sewn if necessary
 flange to flange bolt tightening 0%
clamps to be tightening 0% welding after final alignment
Alignment 0% laser to be provided by FLS
casing
cleaning inspection doors & sealing
0% sealing to be provided by FLS
installation
installing support pad 0%
Gearbox Bolt tightening 0%
complete the missing bolts &
0%
Universal shaft tightening
install the cover & weld with 0% connecting plates to be
structure manufactered
Safesef coupling fill with required pressure 0% sheartube to be delivered by FLS
& the pump

feeding head to dismantle after alignment & install 0% greasing nipples & spiral locking
after screw erection pins to deliver by FLS
Vertical screw
sections alignment to be checked 0% checking in the 4 positions Induproj/FLS

screw new buttom bearing to install 0%

Helicoil to be inserted 0% waiting for delivery
Installation 0%

bearings to be fixed 0% top washer to be manufactured

Bearing to be greased 0% with manuel pump

shaft alignment 0%
line shaft pinion & gear rim backlash to be
adjusted 0%

new torque limiter to be installed 0% waiting for delivery

gearbox breader changing 0% fls to provide

 complete the missing pipe
0%
connection bolts or threded rod
Gantry area Touch-up painting 0%

hoses pulling for festoon connection 0%

FF & DDS routing
Horizontal boom complete the installation of pipes 0%

complete the installation of Hoses 0%

Vertical arm Pipes & hoses installation 0%

hydraulic routing Pendulum cylinder changing poistion (180°) 0%

Modification of the routing to be

Portal 0%
connected with the lubrication unit

connecting the old routing 0%

bogies
installing new routing 0% voith
lubrication routing changing the old lubrication pump
Gantry area 0%
box
complete the installation of the 3
slewing tower 0%
lubrication pump box
Horiwontal screw new routing installation 0% voith
vertical screw new routing installation 0% voith

5st CW block installation 0%

C.W blocks
6st CW block installation 0%
direction test befor connecting
Gantry screw G1 Motor installation 0% with gearbox

direction test befor connecting

Gantry screw G2 Motor installation 0% with gearbox
 Adjustement of deformations 0% Induproj
fasteners preparation 0%
Suspension support to weld 0%
Structure
Touch-up painting 0%
operator cabin arm Installation 0%
Bolt tightening control 0%
Modification & installation 0%
handrail
Touch-up painting 0%
operator cabin Installation 0%

Installation 0%
hoist
Bolt tightening control 0%
fasteners preparation 0%
installation 0%
Structure
Hoist unit Bolt tightening control 0%
Touch-up painting 0%
wire Change 0% waiting for delivery

Hook & pulleys Installation 0% hooking system might be modify

Welding 0%
additional stiffeners CMS
Touch-up painting 0%
torque limiter Changing the old ones 0%
Slewing tower
access Bolt tightening control 0%
slewing gear Bolt tightening control 0% After all CW installation
C.W boom sleeve keeprs installation 0% polyethylene sheet

direction test befor connecting

Drive alignment 0%
Drive with gearbox
coupling Spacer 0% waiting for delivery
 Oil change 0%
Gearbox
Shrink disk bolt tightening 0%
shaft & bearing housing to be
Inlet casing 0% waiting for delivery
installed after adjustment
To be adjusted & checking for
0%
screw/casing collision
Horizontal screw
Connection bolts with structure to be
0%
completed and tightened
casing
cleaning inspection doors & sealing
0% sealing to be provided by FLS
installation

installation of explosion vent flap 0% Fixing bolts to be controled &

changed if necessary
Complete the missing parts 0% FLS to provide
hanger bearing
Bearing to be greased 0% with manuel pump
Swivel chute installation of the chute bellows 0% to be sewn if necessary

flange to flange bolt tightening 0%

clamps to be tightening 0% welding after final alignment
Alignment 0% laser to be provided by FLS
casing
cleaning inspection doors & sealing
0% sealing to be provided by FLS
installation
installing support pad 0%
Gearbox Bolt tightening 0%
complete the missing bolts &
0%
tightening
Universal shaft
install the cover & weld with connecting plates to be
0%
structure manufactered
sheartube to be delivered by FLS
Safesef coupling fill with required pressure 0%
& the pump
to dismantle after alignment & install
feeding head 0% greasing nipples & spiral locking
Vertical screw after screw erection pins to deliver by FLS
Vertical screw

sections alignment to be checked 0% checking in the 4 positions Induproj/FLS

screw new buttom bearing to install 0%

Helicoil to be inserted 0% waiting for delivery
Installation 0%

bearings to be fixed 0% top washer to be manufactured

Bearing to be greased 0% with manuel pump

shaft alignment 0%
line shaft pinion & gear rim backlash to be 0%
adjusted

new torque limiter to be installed 0% waiting for delivery

gearbox breader changing 0% fls to provide

complete the missing pipe

0%
connection bolts or threded rod
Gantry area Touch-up painting 0%

hoses pulling for festoon connection 0%

FF & DDS routing
Horizontal boom complete the installation of pipes 0%

complete the installation of Hoses 0%

Vertical arm Pipes & hoses installation 0%

hydraulic routing Pendulum cylinder changing poistion (180°) 0%

Modification of the routing to be

Portal 0%
connected with the lubrication unit

connecting the old routing 0%

bogies

lubrication routing
 bogies
installing new routing 0% voith
lubrication routing changing the old lubrication pump
Gantry area 0%
box
complete the installation of the 3
slewing tower 0%
lubrication pump box
Horiwontal screw new routing installation 0% voith
vertical screw new routing installation 0% voith

5st CW block installation 0%

C.W blocks
6st CW block installation 0%