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IADC/SPE 112641

Reexamination of PDC Bit Walk in Directional and Horizontal Wells


S. Chen, SPE, Halliburton; G.J. Collins, SPE, ConocoPhillips; M.B.Thomas, SPE, Halliburton

Copyright 2008, IADC/SPE Drilling Conference

This paper was prepared for presentation at the 2008 IADC/SPE Drilling Conference held in Orlando, Florida, U.S.A., 4–6 March 2008.

This paper was selected for presentation by an IADC/SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper have not
been reviewed by the International Association of Drilling Contractors or the Society of Petroleum Engineers and are subject to correction by the author(s). The material does not necessarily
reflect any position of the International Association of Drilling Contractors or the Society of Petroleum Engineers, its officers, or members. Electronic reproduction, distribution, or storage of any
part of this paper without the written consent of the International Association of Drilling Contractors or the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is
restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of IADC/SPE copyright.

Abstract 1990 also attemped to use a three dimensional (3D) BHA


computer model to match the calculated walk rate with
This paper describes several mechanisms of PDC bit walk the actual walk rates by considering hole diameter and
in directional wells drilled by steerable systems and how coefficient of friction between formation and BHA. He
these mechanisms can be numerically modeled. The found that bit or BHA walk was affected by several
developed computer model calculates bit walk rate and factors such as BHA type, number and diameter of
walk force with consideration for bit gauge geometry, stabilizers, hole size, hole inclination and coefficient of
hole size, formation compressive strength, steering friction between formation and BHA. However,
mechanism of the RSS, bit rotational speed, penetration Bannerman made the same conclusion as Perry(1) that bit
rate and dogleg severity. walk rate or walk tendency was not affected by bit gauge
length.
Application of the model in Alaskan horizontal wells has
revealed that an oversized hole and the bit tilt motion are By considering both the bit and the rock anisotropy
major causes of the bit walk. A matched bit/RSS system simultaneously, Ho(3) developed a 3D BHA model which
is then provided and the results are very successful: bit could be used to calculate BHA walk tendency. In Ho’s
walk to the right is avoided and bit steerability is model, the bit was represented by several indices, and
increased significantly. formation transition was represented by relative strike
angle and apparent dip angle. It was found that formation
Introduction anisotropy may affect bit walk tendency.

The phenomenon of bit walk has been obsevered in the oil Using 3D BHA models to predict bit walk tendency
and gas drilling industry for decades. It is widely accepted provided little help to bit manufacturers because in almost
that roller cone bits typically walk right and PDC bits all the BHA models the bit’s cutting structure was
typically walk left. represented by one point in geometry, and bit/formation
interaction was simplified by bit and formation indices.
In 1986, Perry(1) made a systematic analysis on bit walk As a result, the effects of bit geometry such as gauge
over 200 runs with five types of PDC bits in Gulf of length and bit profile on bit walk could not be considered
Thailand. He found that bit walk tendency was affected in these BHA models.
not only by bit profile but also by operational parameters
such as WOB and RPM. Perry concluded that bit walk O’Hare and Aigbekaen(4) developed an approach to select
tendency was not affected by bit gauge length. a drill bit closest to the “ideal bit” according to drilling
performance. The characteristics of this “ideal bit” are
Perry’s observations were further verified by described by several indices. By assuming that the bit
Bannerman(2), who collected data from 23 wells drilled by profile determines the directional responsiveness of a
roller cone bits and PDC bits in North Sea and made post- PDC bit, the build index, hold index and walk index of a
calculation of bit walk rate in these wells. Bannerman bit are classified according to IADC PDC bit profile
concluded that a PDC bit with a flat profile has a codes. It was found that the length of the gauge and/or the
tendency to walk right and a PDC bit with a ballistic or length of the outer profile have a great influence on PDC
step type profile has a tendency to walk left. In order to bit walk tendency.
understand the mechanism of bit walk, Bannerman in
2 IADC/SPE 112641

In order to consider the effects of bit geometry on bit interaction model, and the application of the model to
walk tendency, Menand et.al, (5,6) developed a 3D Alaskan horizontal well drilling. The model shows clearly
computer model that considered bit/formation interaction. that under some specific drilling conditions these PDC
In this model, bit kinematics was fully determined by the bits may walk right. How to avoid right hand bit walk is
rotational speed around bit axis, the penetration rate along also discussed in the paper.
bit axis, and the lateral penetration rate perpendicular to
bit axis. By applying a predetermined lateral or side Understanding the Mechanism of PDC Bit Walk
cutting action, the bit’s reaction forces were calculated,
and bit walk angle was obtained. A test bench was then Bit Walk Definition
designed following the same principle developed by
Willhiem and Warren(7) in 1978 to test the PDC bit side Fig.1A shows a PDC bit in a directional well. Coordinate
cutting ability and bit walk tendency. The effects of bit XhYhZh is fixed in space, and the bit rotates around its
profile, cutter arrangement and gauge length on bit walk own axis. Suppose the bit is tilted in plane A and a side
tendency were studied. A simplified formula for the force Fs is also applied to the bit in plane A by a steering
estimation of bit walk angle was then derived in which the unit. If the bit does not walk at all, the bit axis will remain
bit walk angle was expressed as a simple function of inner in plane A and a two dimensional well will be drilled.
cone length, outer structure height, the average back rake However, in most cases, the bit will move apart from
angle of PDC cutters, and the length of active and passive plane A. As shown in Fig.1B, if the bit axis moves
gauges. It was found that with the increase of bit gauge toward plane B, the bit walks left. If the bit axis moves
length, bit left walk tendecncy increases significantly in toward plane C, the bit walks right. In either case when a
building angle regardless the type of the steerable drilling three dimensional well is drilled it can cause additional
system. problems such as increased drag and potential difficulties
in running casing due to wellbore tortuosity. Therefore, in
The work performed by O’Hare and Menand et.al., (4,5,6) most cases, bit walk should be avoided and its mechanism
led to the same conclusion, namely, with the increase of should be understood. As described by Chen et.al (8), bit
the gauge length and/or the outer profile, the left hand walk direction and bit walk rate can be determined by
walk tendency of PDC bit increases when bit is in calculating the walk force, Fw, and its direction. As
building angle and bit walk tendency was not affected by defined in this paper, if Fw is negative, then the bit walks
steer mechanism. This conclusion was based on the left; and if Fw is positive, the bit walks right.
bit/formation interaction models described above, where
bit motion is predetermined by rotation speed around bit Walk of a Short Bit Gauge Pad or Stabilizer
axis, penetration rate along bit axis, and lateral
penetration rate perpendicular to bit axis. With more and Fig.2A shows a short gauge pad or a stabilizer which is
more wells drilled directionally using rotary steerable building angle by moving toward the high side of the
systems (RSS), the consideration of steering mechanisms wellbore. As shown in Fig.2B, whatever the
of the RSS in the modeling of the bit motion and the aggressiveness of the gauge pad, once it rotates
bit/formation interaction becomes more and more critical. clockwise, a force, Fw_L, is always generated at the top
of the gauge pad. This force, which does not rotate with
Chen et.al., (8) found there is almost no lateral rate of the pad and is always toward the left, may cause the pad
penetration or side movement if the bit drills a well with to walk left.
constant dogleg severity (DLS), and that use of the lateral
rate of penetration in simulating the bit/formation However, if the same gauge pad is dropping angle by
interaction may significantly overestimate the effects of moving toward the low side of the wellbore as shown in
bit gauge length on bit walk and bit steerability. Fig.3A, then a right hand walk force, Fw_R as shown in
Fig.3B, will be generated such that the gauge pad may
Right hand bit walk was observed for 6 ¾” PDC bits walk right. This phenomina was first observed by Menand
drilling in very soft formations in Alaskan directional et.al (5)
wells, especially in horizontal wells using a typical point-
the-bit rotary steerable system. Various 6 ¾” PDC bits Walk of a Long Gauge Pad or Sleeve Pad
with gauge lengths as long as 12 inches were used, and
almost all of them exhibited strong right hand walk rates The walk mechanism of a longer gauge pad or sleeve pad
as high as 5 deg/100ft. At the same time, the bit had may be significantly different from that of a short gauge
difficult to build angle even when the steering mechanism pad. Shown in Fig.4A, the long gauge pad builds angle by
had 100% deflection. Well corrections were often tilting around a point C. Point C may be considered a
required to hit the expected target and drilling cost was fulcrum point, and its location depends on the steering
significantly increased. mechanism of a steerable system. The tilting around point
C divides the gauge pad into two parts. While the bottom
Prior 3D bit models failed to explain why these PDC bits surface of the left part interacts with the low side of the
walk right. This paper discusses the various mechanisms wellbore, the upper surface of the right part interacts with
of bit walk, the development of a new 3D bit/formation the high side of the wellbore. As shown in Fig.4B, a right
IADC/SPE 112641 3

hand walk force, Fw_R, is generated from the left part. walk, especially when the bit is used in a point-the-bit
Similarly, a left hand walk force, Fw_L, is generated from RSS.
the right part, as shown in Fig.4C.
PDC Bit Walk in Push-the-Bit Rotary Steerable System
Whether the gauge pad walks left or right depends on the
magnitudes of the forces Fw_L and Fw_R. Two factors In most push-the-bit rotary steerable systems, a number of
affect the magnitude of Fw_L and Fw_R. The first is the expandable thrust pads are located just above the bit, and
location of fulcrum point C: If point C is close to the left bias the bit into a desired trajectory. Several steering
end of the pad, then the left bottom part will interact less mechanisms may be used, but the push-the-bit principle is
with the wellbore than the right top part, so that force the same, namely, a side force is applied to the bit by the
Fw_L may be greater than Fw_R and the pad may walk steering unit, and a fulcrum point must be formed above
left. The second factor is the aggressiveness at the two the steering unit. There is no stabilizer between the bit
ends of the gauge pad. With increasing aggressiveness, and the location of the side force, an arrangement that
the force to tilt the pad will be decreased. For example, if typically uses a short gauge length in order to steer the bit.
the left end of the pad is very passive and the right end of Fig.8 shows a simplified working principle of a push-the-
the pad is very aggressive, then the force Fw_L generated bit system.
at the right end may be less than Fw_R generated at the
left end of the pad, and in this case the pad may walk Fig.9A shows a typical PDC bit used in a push-the-bit
right. system. The bit may be divided into four parts. Gauge pad
C is usually full size and 1-2” in length; gauge pad D is
Fig.5A depicts one example where the fulcrum point is usually undergauge or tapered and 1–2” in length. While
provided by a stabilizer located left of the gauge pad so building angle, the upper section of the gauge pads C and
that the left end will not touch the wellbore. In this case, a D, parts A and B, will interact with the high side of the
left walk force, Fw_L as shown in Fig.5B is generated. As wellbore. Only part A will generate a right walk force as
a result, the pad may walk left due to the interaction of the shown in Fig.9B. Generally speaking, bits walk left while
upper surface of the right end with the high side of the building angle by push-the-bit rotary steerable systems.
wellbore. This conclusion is consistent with previous observations
and previous computer models (2,4-6).
Fig.6A shows another example where the fulcrum point is
provided by a stabilizer located right of the gauge pad so PDC Bit Walk in Point-the-Bit Rotary Steerable System
the right end will not touch the wellbore. In this case, a
right walk force, Fw_R as shown in Fig.6B is generated. A point-the-bit RSS usually includes an orientation unit
As a result, the pad may walk right due to the interaction which generates a deflection and deforms the string, and
of the bottom surface of the left end with the low side of hence the bit, into a desired trajectory. There are several
the wellbore. steering or deflection mechanisms, but a common feature
may be applied to all point-the-bit RSS: a deflection angle
Walk of PDC Cutting Structure must be generated between the axis of the lower end of
the system and the axis of the hole. Fig.10 depicts the
Shown in Fig.7A is a typical PDC bit profile. The profile general principle of a point-the-bit system. In contrast to a
may be divided into two zones: zone A represents cutters push-the-bit RSS, there must be a fulcrum point created
in the cone area; zone B represents cutters in the nose and between the bit’s cutting structure and the steering unit in
shoulder area. When the bit builds angle by a steering order for bit to steer.
mechanism, cutters in zone B will interact with the high
side of the wellbore. At the same time, cutters in zone A The fulcrum point may be formed using a stabilizer or
will interact with the formation. Analyzing the forces using a long sleeve added directly above the bit. Fig.11
acting on a cutter in zone B and a cutter in zone A shows shows a typical PDC bit with a long sleeve where the
that due to the bit’s rotation and tilt, two drag forces are fulcrum point is located at the top of the sleeve. As shown
generated, Fw_L and Fw_R, as shown in Fig.7B. Whether in Fig.11A, the bit is divided into five parts. While
the bit walks left or right depends on the magnitude of the building angle, parts A and E may generate a right walk
left walk force Fw_L generated by cutters in zone B, and force, and parts B and C may generate a left walk force as
the right walk force Fw_R generated by zone A. It is depicted in Fig.11B and Fig.11C. Part D may or may not
therefore possible to design a non-walking cutting contact the wellbore depending on the magnitude of
structure by carefully arranging the cutters in zones A and undergauge of the sleeve and the magnitude of the
B. overgauge hole. Because the fulcrum point is closer to the
bit’s cutting structure, the cutters in part A (in the cone)
Menand et.al (5,6) described the walk mechanism of PDC will cut more formation in a point-the-bit RSS than in a
bit cutting structure by assuming the bit has a pre- push-the-bit RSS. Therefore, the right hand walk force
determined side cutting action (a lateral motion). coming from part A and part E may be bigger than the left
However, Menand’s model did not consider bit tilting walk force and as a result, the bit may walk right.
motion and could not be used to correctly predict bit
4 IADC/SPE 112641

Similar analysis can be made when the long gauge sleeve Computer Model of Bit Walk
is replaced with a stabilizer. In this case, the stabilizer acts
as a fulcrum point which generates a right walk force. The As described previously, bit walk may be affected by
stabilizer plays the same role as the top sleeve (Part E) as many factors. It is very difficult to determine whether a
shown in Fig.11A. bit walks left or right given specific drilling conditions. In
directional drilling, knowing a bit walk tendency alone is
PDC Bit Walk in an Oversized Hole Drilled by a Point- usually not enough; most interesting to a directional
the-Bit Rotary Steerable System driller is the bit walk rate which is a function of bit walk
force and bit steering rate. The positive walk rate means
An oversized hole may be drilled due to mechanical loads right bit walk and the negative walk rate means left bit
from BHA, stabilizer and the bit gauge pads or sleeve walk.
pads, or due to erosion and hydraulic pressure of the
drilling fluid. This is especially true when the formation is Modeling the various mechanisms of bit walk described
very soft, such as sand with low compressive strength. above requires fully understanding the bit/formation
Fig.12 shows the motion of a PDC bit with a long sleeve interaction in directional drilling. Obviously, for a given
pad in an oversized hole. A very large deflection must be bit, its walk depends significantly on the type of rotary
generated by the steering unit before part E of the sleeve steerable system and steering mechanism. The same bit
can become a fulcrum point. As shown in BHA modeling, drilling the same formation may walk left in a push-the-
such a large deflection may generate a side force in the bit system, but may walk right in a point-the-bit system.
magnitude of thousands of pounds at the fulcrum point Previous models using lateral rate of penetration or side
(part E), as shown in Fig.12. This side force may create a cutting to represent the bit/formation interaction for any
strong walk right force Fw_R, as shown in Fig.12B. This BHA system can result in misleading bit walk predictions.
force, Fw_R, may be sufficient to lead the bit to walk
right. Chen et.al., (8) gave a very detailed description on how to
calculate bit walk force, bit walk direction and bit walk
PDC Bit Walk in an Elliptical Hole rate using a true 3D computer model. In this model, a
PDC bit, including face cutters, impact arrestors, gage
Fig.13 depicts situations where an elliptical hole is cutters, gauge pads and sleeve pads, are finely meshed.
generated due to anisotropy of the formation. When the Both bit and hole are meshed the same way in three
long axis of the elliptical hole is on the right hand side of dimensional spherical coordinate systems. The
the high side of the hole as shown in Fig.13A, a right bit/formation interaction is modeled by considering
walk force may be generated when the bit builds angle. various steering mechanisms. The significant differences
However, when the long axis of the elliptical hole is on between Chen’s model and previous models (4-6) are:
the left of the high side of the hole as shown in Fig.13B, a
left walk force may be generated when the bit builds (1) Chen considers steering mechanism by introducing a
angle. bend or tilt length from bit face to the fulcrum point. Bit
walk rate may be significantly different for the same bit
PDC Bit Walk in Transition Drilling used in a push-the-bit system and point-the-bit system,
respectively;
Fig.14 depicts two cases when the bit drills into an
interbedded formation. In Fig.14A, the bit is building (2) Tilt rate, which is calculated from DLS and bit axial
angle, and cutters on the nose are cutting into hard ROP, is used in determination of the bit/formation
formation while all other cutters are cutting in soft interaction. It is believed that bit lateral ROP, or side
formation. The walk due to the cutting structure may tend cutting perpendicular to bit axis, was incorrectly used to
to the left because all cone cutters are cutting in soft represent bit motion in previous models.
formation. On the other hand, if the bit builds angle from
hard to soft formation, it may walk right due to the cone (3) Bit/formation interaction in kickoff or side tracking
cutters cutting in the hard formation, as shown in Fig.14B. operations differs from bit motion in equilibrium drilling,
A 3D interbedded formation determined by both strike and is modeled separately.
angle and apparent dip angle can be similarly analyzed.
(4) Hole size (oversized hole), hole shape such as
PDC Bit Walk in Formation with Concretions elliptical hole, and 3D interbedded formation transition
are all considered in the new model.
In some fields, for example, in Alaska West Sak field,
concretions, or very hard stones, may be randomly (5) Undergauged pad or sleeve, spiraled blade pad or
distributed in the formation. Fig.15A shows that when the sleeve, tapered blade pad or sleeve, and stepped gauge
shoulder cutters hit a very hard concretion, the bit may pad or sleeve are all considered in the model;
walk left strongly. However, if the cone cutters of the
same bit hit the same concretion as shown in Fig.15B, the (6) Gauge pad aggressiveness is considered;
bit may walk right strongly.
IADC/SPE 112641 5

(7) Not only face cutters, but also impact arrestors and Case 1: Hole size equal to bit size
drop-in cutters on the gage pad are considered in the
model. Fig.18A shows the bit has a negative walk angle, which
means the bit (including cutters, gage pad and sleeve pad)
The results from this new computer model have been walk left under the above drilling conditions. Fig.18B
extensively validated by laboratory tests. Both a push-the- shows the bit walk rate, which shows that when building
bit and a point-the-bit test bench were used to test three angle at build rate of 10 deg/100ft, the bit may walk left at
bit profiles and six types of gauge pads with three lengths. the rate of 0.68 deg/100ft. It is worth noting that even
when the input build rate is a constant value, the walk rate
Fig.16 summarizes the capabilities of the model and is cyclically changing with drilling time with a frequency
details the inputs, outputs and component contributors. equal to bit rotational frequency.

Application of the Computer Model Case 2: Hole size is greater than bit size

One of the largest projects in Alaska, the multi-well West When an oversized hole is drilled, the bit begins to walk
Sak Field development requires rotary steerable drilling right as shown in Fig.19. All drilling conditions are
technology to achieve increasingly complex multilateral exactly the same except hole size is assumed to be 6.875”,
“3D” well designs. However, despite record-breaking slightly greater than the bit size. The positive walk angle
lateral lengths, bit trajectory control had suffered in the in Fig.19A means the bit walks right. If the bit builds
soft formations of the critical production interval where, angle at 10 deg/100ft, then the bit walks right at the walk
over the past year, some PDC bits with the size smaller rate of 1.99 deg/100ft as shown in Fig.19B. As depicted
than 7-7/8” could not steer and had a strong tendency in Fig.11, the walk forces generated at the cone cutters
toward right hand walk. and the top of the sleeve are big enough to drive the bit to
walk right.
Wells in the West Sak Field are tri-laterals, drilled from
the lower lateral up to the shallowest. The formation in Case 3: Walk force generated by side force provided by
this section is very soft sand with randomly distributed BHA at the fulcrum point
concretions.
As shown in Fig.12, if a side force is applied at the
These wells were drilled by a typical point-the-bit rotary fulcrum point, then this side force will create a walk force
steerable system which requires the bit to have a longer which drives the bit walk to the right. The magnitude of
gauge pad or sleeve pad acting as a fulcrum point. Fig. 10 this side force may be calculated by a BHA model such as
shows the working principle of the system, where the drill described by Chen & Wu(9). Depending on the BHA
shaft is deflected by a steering unit (not shown) located configuration, such as the arrangement of the stabilizers,
inside a non-rotating housing. Fig.17A shows a 6 3/4” this side force may be as large as thousands of pounds. If
PDC bit used with the system. an oversized hole is drilled, the side force may increase
because more deflection of the steering unit is required.
The fact that heavy wear was observed on the top of the
sleeve of the dull bit confirms that the top area of the Assuming this BHA induced side force at the fulcrum
sleeve acts as the fulcrum point. Fig.17B shows the point be 1000 lbs and the coefficient of friction between
meshed PDC bit, where each gauge/sleeve pad is modeled the fulcrum point and the wellbore be 0.3, then the right
by three dotted lines to consider its width effect. The walk force acting at the fulcrum point is 300 lbs which is
fulcrum point divides the sleeve pad into two sections as big enough to drive the bit walk right.
shown in Fig.17B. The tilt motion around the fulcrum
point makes these two sections have opposite lateral Recommendations & Results
movements.
The model results have clearly shown that an oversized
Three cases are studied in which possible mechanisms of hole is the major cause of PDC bit walk to the right.
bit walk right are examined. The first two cases are Efforts must be made to avoid drilling an oversized hole
simulated using the developed 3D bit/formation and to reduce the forces at the fulcrum area. The
interaction model. The common drilling conditions used development of a matched bit/RSS system becomes more
for these two cases are: important than ever before. To this end, an advanced
BHA model(9) is used to determine the locations of the
Bit: 6 ¾” FMF3641Z stabilizer along the BHA and to predict the BHA’s
RSS Type: Point-the-bit RSS steerability. A most recently developed bit steerability
Formation: Sand with CCS 1500 psi model(8) is used to design and analyse bit steerability and
RPM: 120 bit stability during directional drilling. Bit design
ROP: 150 ft/hr optimization is focused on increasing bit lateral stability
DLS: 10 deg/100ft and reducing the aggressiveness of the gauge pads
Tilt Length: 10.57” without sacrificing bit steerability. In order to reduce the
6 IADC/SPE 112641

forces acting at the fulcrum area, effort is focused on Buchanonat (CPAI), K. Holtzman, J. Snyder, M.
reducing the interaction of sleeve pad and wellbore by Strachan, M. Thomas, J. Patton, all from Sperry Drilling
changing the geometry of the sleeve pads, especially the Services of Halliburton and L. Smith, AER, at the
geometry around the fulcrum area. meeting on Alaska’s soft formation drilling held in
Anchorage, in Feb., 2007.
Now optimized specifically for the application, the
matched bit/RSS system has succeeded in drilling References
formations that were not steerable before. More detailed
results about the most recent runs can be found in another 1. Perry C., “Directional drilling with PDC bits in the Gulf of
sister paper. (10) Thailand”, paper SPE 15616 presented at the 61st Annual
Technical Conference and Exhibition held in New Orleans,
LA, Oct. 5-8, 1986.
Conclusions
2. Bannerman, J.S., “Walk rate prediction on Alwyn north field
The following conclusions may be made based on the by means of data analysis and 3D computer model”, paper
above analysis and field applications: SPE 20933 presented at Europec 90 held in The Hague,
Netherland, Oct 22-24, 1990.
(1) The walk of a PDC bit depends on many factors: the
cutting structure geometry, gauge/sleeve geometry, the 3. Ho H.S., “General Formulation of Drillstring Under Large
steering mechanism of the steerable system, the BHA Deformation and Its Use in BHA Analysis”, paper SPE
configuration, the formation type and anisotropy, the hole 15562 presented at the 1986 SPE Annual Technical
enlargement and hole shape. Conference and Exhibition, New Orleans, Oct. 5-8, 1986.

4. O’Hare J., Aigbekaen O.A., “Design Index: a systematic


(2) A computer model has been developed to predict bit method of PDC drill-bit selection”, paper IADC/SPE
walk, including walk force, walk angle and walk rate, by 59112 presented at the 2000 IADC/SPE Drilling
taking into consideration all of the above listed factors. Conference held in New Orleans, LA, Feb 23-25, 2000

(3) PDC bits may walk to the right in oversized horizontal 5. Menand S., Sellami H., et al, “How bit profile and gauges
wells. Design of matched bit/RSS systems to overcome affects well trajectory”, SPE Drilling & Completion, March
this problem becomes very important. 2003

6. Menand S., Sellami H., C. Simon, “PDC bit classification


(4) The application of the bit model together with the according to steerability”, SPE Drilling & Completion,
BHA model to solve field problems has shown March 2004
significantly benefits.
7. Millhiem K., Warren T., “Side cutting characteristics of rock
Nomenclature and stabilizers while drilling”, SPE 7518, Oct., 1978.

BHA = Bottomhole assembly 8. Chen S., Arfele R., Glass K., “Modeling of the Effects of
DLS = Dogleg severity (deg/100 ft) Cutting Structure, Impact Arrestor, and Gage Geometry on
RSS = Rotary steerable system PDC Bit Steerability”, paper AADE-07-NTCE-10
presented at 2007 AADE Technical Conference held in
RPM = Rotation per minute Houston, TX, April 10-12, 2007.
ROP = Rate of penetration
WOB = Weight on bit 9. Chen D., Wu M., “Maximizing Drilling Performance with
TR = Tilt rate (deg/hr) State-of-the-Art BHA Program”, paper SPE/IADC 104502
PDC = Polycrystalline diamond compact presented at the 2007 SPE/IADC Drilling Conference held
RC = Roller Cone Bit in Amsterdam, The Netherlands, Feb., 20-22, 2007.

Acknowledgments 10. Holtzman K., Snyder J.,Collins G.J., “Teamwork Yields


Record-Breaking Shallow ERD Solution in Soft
Formations”, paper IADC/SPE 112759, to be presented at
The authors wish to thank Halliburton Security DBS and the 2008 IADC/SPE Drilling Conference held in Orlando,
ConocoPhillips for the support and permission to publish FL, USA, March 4-6, 2008.
this paper. The authors appreciate the invaluable
discussions from team members D. Reimer (CPAI), A.
Xh Xh

A B
B
Yh Fw

Walk left
C Fs

C
Walk right
A
Yh

Fig.1B
Zh

Fig.1A

Fig.1: Definition of Bit Walk

Fw_L

Fig.2A Fig.2B

Fig.2: Walk of short gauge pad in building angle

Fw_R

Fig.3A Fig.3B

Fig.3: Walk of short gauge pad in dropping angle

Fw_L

Fw_R

Fig.4B Fig.4A Fig.4C

Fig.4: Walk of long gauge / sleeve pad in building angle


8 IADC/SPE 112641

Fw_L

Fig.5A Fig.5B

Fig.5: Left hand walk of long gauge / sleeve pad in building angle

Fw_R

Fig.6B Fig.6A

Fig.6: Right hand walk of long gauge / sleeve pad in building angle

B
Fw_L Zone B

At time t + Δt

A
Fw_R
At time t

Zone A

Fig.7A Fig.7B

Fig.7: Cutting structure induced walk

Fulcrum Point
Fs

Fig.8: working principle of push-the-bit RSS


IADC/SPE 112641 9

D C
B

Fw_L Zone B, C, D

A
Fw_R

Zone A

Fig.9A Fig.9B

Fig.9: Walk of PDC bit used in push-the-bit RSS

Stabilizer Housing Focal Bearing

Deflected Drill Shaft

Fig.10: Working principle of point-the-bit RSS

C B
D

Fig.11A
A

E
Fw_L Zone B, C, D

Fig.11C Fig.11B
Zone E

Fw_R

Fw_R Zone A

Fig.11: Walk of PDC bit in point-the-bit RSS


10 IADC/SPE 112641

C B
D

Zone E

Fw_R

E
Fig.12B Fig.12A

Fig.12: Right hand walk due to BHA side force acting at fulcrum point

Fw_L
Fw_R

Fig.13A Fig.13B

Bit Walk Right Bit Walk Left

Fig.13: Bit walk due to hole shape

H H

Fig.14A Fig.14B

Fig.14: Bit walk due to formation transition


IADC/SPE 112641 11

Fig.15A Fig.15B

Fig.15: Bit walk due to concreation in formation

Summary of Model Capabilities

Operational
INPUTS

RSS Type & Parameters:


Formation
Drilling Modes WOB/ROP, RPM,
DLS, Tilt Length

FACE CONTROL
OUTPUTS

WOB Walk Angle Build Rate & Torque &


TOB Walk Force Steer Force Variation
Imbalance Walk Rate
CONTRIBUTORS

GAUGE PAD SLEEVE PAD


Length; Width; Length; Width;
Inner Cutters
Undergauge; Undergauge;
Shoulder Cutters
Tapered Gauge; Tapered Gauge;
Gauge Cutters
Spiral Spiral

Fig.16: Capabilities of the computer simulator


Fulcrum Point

A B

Fig.17: Model of PDC bit with sleeve pads


12 IADC/SPE 112641

Walk rate = -0.68 deg/100ft

Fig.18A Fig.18B

Fig.18: Bit walk left when hole size equals bit size

Walk rate = 1.99 deg/100ft

Fig.19A Fig.19B

Fig.19: Bit walk right when hole size is greater than bit size

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