FAKULTI TEKNOLOGI KEJURUTERAAN MEKANIKAL DAN PEMBUATAN

COURSE CODE BMMM 3553

COURSE NAME MECHANICAL MACHINE MAINTENANCE
PROGRAM 3 BMMM
VERSION 1/2022
DATE 15 OCT 2022
PREPARED BY MOHAMAD AFIQ AMIRUDDIN BIN PARNON (02591)
PROGRAMME TS. DR. NOR AZAZI BIN NGATIMAN (02137)
COORDINATOR
HEAD OF TS. DR. MOHAMAD HAIDIR BIN MASLAN (01117)
DEPARTMENT

1.0 Knowledge
Programme
LEARNING LO Description Taxonomy Level Profile (if
Outcome
OUTCOME related)
LO1 Identify the different
techniques in Cognitive 4 PO2
SK4
mechanical
machine.
LO2 Display
maintenance Psycomotor 5 PO4
techniques in SK4
mechanical
components
LO3 Demonstrate
problem solving of Affective 3 PO9
real life condition
regards to machine
Maintenance issues.

2.0 SYNOPSIS The student will be exposed to the maintenance technique, trouble-
shooting and fault diagnosis for mechanical equipment. Among the
basic maintenance methods are: condition based monitoring,
vibration analysis, alignment dynamic balancing and mechanical
seals. Students also will also learn about troubleshooting and
maintenance of various machines and components such as valve,
pump, compressor, gear and turbine. The essential steps of
disassemble, check, trouble-shoot, repair and reassemble of
mechanical components will be stressed in this course. All the works
done will be written in the given formal report. Some of the project or

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 practical work will be done in group. High assessment mark will be
given to assignment that implemented by following the procedure
and completed in given time.

3.0 PRE-REQUISITE N/A

4.0 MAIN TEXT BRUMBACH, MICHAEL E., AND JEFFREY A. CLADE.

BOOK INDUSTRIAL MAINTENANCE. 2ND ED. CLIFTON PARK

5.0 REFERENCES 1. 1.DANIEL E., WHITNEY, 2004, MECHANICAL

ASSEMBLIES: THEIR DESIGN, MANUFACTURE AND
ROLE IN PRODUCT DEVELOPMENT, OXFORD
UNIVERSITY PRESS 2.JOEL LEVITT,
2. 2010,TPM RELOADED: TOTAL PRODUCTIVE
MAINTENANCE , 1ST EDITION, INDUSTRIAL PRESS
3.SMITH, RICKY, AND BRUCE HAWKINS. LEAN
MAINTENANCE: REDUCE COSTS, IMPROVE
3. QUALITY, AND INCREASE MARKET SHARE.
AMSTERDAM: ELSEVIER BUTTERWORTH HEINEMANN,
2004

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6.0 LEARNING ACTIVITIES AND STUDENT LEARNING TIME (SLT)

GUIDE LEARNING INDEPENDENT ASSESSMENT

TIME (HR) LEARNING (HR) TIME (HR)
L T P O L T P O F T A O F T A O SLT
W1 0
W2 2 3 2 3 10
W3 2 2 2 2 8
W4 2 3 2 3 10
W5 2 2 2 2 8
W6 2 3 2 3 10
W7 2 2 2 2 9 17
W8 0 0 0
W9 2 3 2 3 4 1 15
W1 2 2 2 2 8
0
W1 2 3 2 3 10
1
W1 2 2 2 2 1.6 0.4 8
2
W1 2 2 6
3
W1 0
4
W1 8 2 10
5
22 10 15 0 22 10 15 9 8 5.6 0 0 2 1.4 0 0 120

7.0
ASSESSMEN
T
1 LO2 PO4 SK(if SP LAB TEST 10
related)
2 LO2 PO4 SK8 SP1,SP7 LAB REPORT 5
3 LO2 PO4 SK8 SP1,SP7 LAB REPORT 5
4 LO2 PO4 SK8 SP1,SP7 LAB REPORT 5
5 LO2 PO4 SK8 SP1,SP7 LAB REPORT 5
6 LO2 PO4 SK8 SP1,SP7 LAB REPORT 5
7 LO1 PO2 SK4 SP1,SP3 FINAL EXAM 10
8 LO1 PO2 SK4 SP1,SP3 FINAL EXAM 10
9 LO1 PO2 SK4 SP1,SP3 FINAL EXAM 10
10 LO1 PO2 SK4 SP1,SP3 FINAL EXAM 10
11 LO3 PO9 PROJECT 20
12 LO1 PO2 SK4 SP1,SP3 TEST 15
TOTAL 100

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8.0 WEEKLY Week Session Contents Remarks
LECTURE W1 Lecture  Maintenance Introduction
PLAN  Corrective Maintenance Lab safety
 Repairs Maintenance briefing/intro
 Failure Rate or Bathtub
Curve

W2 Lecture  Maintenance Introduction Lab 1

(continue)
 Preventive Maintenance
 Predictive Maintenance
 Contract Maintenance
 Quality, Cost & Delivery
W3 Lecture  Types Of Machine Tutorial 1
Deterioration
 Natural Deterioration
 Accelerated Deterioration
W4 Lecture  Understand How Equipment Lab 2
Failure Occurred
 Why Cleaning Is Necessary
 Zero Breakdown
W5 Lecture  Developing PM Program Tutorial 2
What to Inspect in PM
 Accelerated Deterioration
what not to Inspect
 What to Inspect for
 How often to Inspect
 When to Inspect
W6 Lecture  Aids To Good Preventive Lab 3
Material Research
 Design Change
 Maintenance Training
 Equipment Study
 Standard Practice Manual
 Standardization
 Protective Methods
W7 Lecture  Maintenance Of Mechanical

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 Equipment Tutorial 3
Causes Of Machine Vibration
SEMESTER BREAK
W9 Lecture  Introduction to Total Lab 4
Productive Maintenance Midterm test
 Who is TPM for
 What Does TPM do?
 History of TPM
W10 Lecture  Elements of TPM
Tutorial 4
 TPM has two aspects
 Autonomous Maintenance
Concept
 Pillars and Plinth of TPM
W11 Lecture  TPM basics
Tutorial 5
 The Intention of TPM is
engagement
 TPM: The Basic idea
 TPM is Team-Based Activity
W12 Lecture  Overall Equipment Lab test
Effectiveness
 Measuring Equipment
Effectiveness
 Different OEE Models
 Example of OE
W13

W14

W15 REVISION WEEK

W16,1 FINAL EXAMINATION
7

9.0 CONTINUOUS
QUALITY
IMPROVEMENT (CQI)

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10.0 STAFF DETAILS COORDINATOR
NAME: MOHAMAD AFIQ AMIRUDDIN BIN PARNON
EMAIL: afiq.amiruddin@utem.edu.my
HP NUMBER: 013-7438846

PREPARED BY MOHAMAD AFIQ AMIRUDDIN BIN PARNON

(Course Coordinator)
DATE 11 OCTOBER 2022

CHECKED BY TS. DR. NOR AZAZI BIN NGATIMAN (02137)

(Programme
Coordinator)
DATE

VERIFIED BY
(HOD/D.DEAN/DEAN)
DATE

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