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Producto: WHEEL LOADER Modelo: 924G WHEEL LOADER 3DZ Configuracin: 924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 Engine

Desarmado y Armado
924G and 924GZ Wheel Loaders Power Train
Nmero de medio -RENR3506-04 Fecha de publicacin -01/05/2004 Fecha de actualizacin -19/05/2004

i03985498

Limited Slip Differential - Assemble

SMCS - 3263-016

Assembly Procedure
Table 1 Required Tools Tool Part Number 126-7183 6V-4011 1P-0519 7X-2556 A 9X-8257 8T-4132 8T-5092 8T-4223 B 8T-5096 Washer (M16) Nut (M16 X 2.0) Bolt (M12 X 1.75 X 150) Washer (M12) Dial Indicator Group 1 1 2 2 1 Part Description Crossblock Ring Plate Bolt (M16 X 2.0 X 100) Qty 1 1 1 1

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. 1. Clean all parts of the differential. Inspect all parts of the differential. If any of the parts are worn or damaged, use new parts for replacement.

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Illustration 1

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2. Install thrust washer (17) . Lubricate the face of the thrust washer with clean axle oil. 3. Replace the disc packs if the friction material is worn. The disc packs must be symmetrical within 0.10 mm (0.004 inch).

Illustration 2

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4. The case is marked. Replace the old disc packs with the same disc packs. The disc packs cannot be mixed. Note: Lubricate the plates with clean axle oil. Lubricate the friction discs with clean axle oil prior to assembly.

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Illustration 3

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Illustration 4

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5. Install friction discs (15) and plates (16) . Start with a plate and end with a friction disc, as shown.

Illustration 5

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Illustration 6

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6. Align the keys of actuator housing (14) with the case housing. Install actuator housing (14) .

Illustration 7

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7. Install gear (13) . Note: Turn the gear until the spline engages with the friction discs that were installed in Step 5. Seat the gear fully.

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Illustration 8

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8. Install pinion gears (9) on pinion shaft (10) . Repeat for pinion gears (11) and pinion shaft (12) . Lubricate the assembly with clean axle oil.

Illustration 9

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9. Install pinion shaft (12) and pinion gears (11) , as shown. 10. Rotate pinion gears (11) until the pinion shaft rests in the slots of the actuator housing.

Illustration 10

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11. Install pinion shaft (10) and two pinion gears (9) , as shown.

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Illustration 11

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Illustration 12

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12. Assemble gear (8) and actuator housing (7) . Align the keys of the actuator housing with the slots in the case, as shown. Note: Lubricate the plates with clean axle oil. Lubricate the friction discs with clean axle oil prior to assembly.

Illustration 13

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Illustration 14

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13. Install friction discs (6) and plates (5) . Start with a friction disc and end with a plate. Note: The following steps show the procedure to measure the end play gap.

Illustration 15

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14. Install Tooling (A) on the differential assembly, as shown. Note: The center pusher bolt of Tooling (A) must have M16 X 2.0 thread in order to apply the proper preload.

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Illustration 16

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15. Tighten the center bolt of Tooling (A) to a torque of 27 Nm (20 lb ft) in order to apply 900 kg (2000 lb) of preload on the disc packs.

Illustration 17

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16. Mount the magnetic base of Tooling (B) on Face (A) , as shown. 17. Zero the dial indicator on Face (A) , as shown.

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Illustration 18

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18. Rotate the magnetic base of Tooling (B) until the dial indicator is touching (Face B) . 19. Record the reading in three different areas of face (B) . 20. Average the three readings. This average is the end play gap. Note: If the existing disc packs were installed in Step 4, continue with Step 21. If new disc packs were installed in Step 4, continue with Step 22. 21. If the end play gap in Step 20 was greater than 0.81 mm (0.032 inch), replacement of the existing disc packs is necessary. Note: Use Steps 22 through 26 if new disc packs are used. 22. The case is marked. Replace the old disc packs with the same disc packs. The disc packs cannot be mixed. 23. Install the new disc packs. Measure the end play that was described in Steps 14 through 20. The measured end play must be between 0.203 mm (0.0080 inch) and 0.508 mm (0.0200 inch). 24. If the measured end play gap does not yet meet specifications, replace the pinion shafts and/or both actuator housings.

Illustration 19

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25. Change the mark on the housing for future reference If the disc packs were changed.

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Illustration 20

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26. Install thrust washer (4) in bevel gear (2) . Note: Apply a small amount of grease to the back side of the thrust washer prior to installing. The grease will retain thrust washer (4) during the installation of bevel gear (2) .

Illustration 21

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27. Invert bevel gear (2) and install the bevel gear on case housing (3) . 28. Install bolts (1) and tighten bolts to a torque of 95 10 Nm (70 7 lb ft). Then turn each bolt for one half turn. End By: Install the differential.
Copyright 1993 - 2011 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS. Wed Jul 20 00:56:45 EST 2011

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