OUTDOOR OFF LOAD DISCONNECTORS HCB/HDB Range

S W I T C H G E A R

C O M P L E X

SWITCHGEAR COMPLEX

Crompton Greaves Ltd. the name to reckon in Electrical Industry, brings a product with its leading edge technology to supplement its existing

range of switchgear products to complete the scope of substation equipment - OUTDOOR OFF LOAD DISCONNECTORS.

SPECIAL FEATURES
Proven design - Well accepted worldover. Aluminium - Bearing Housings & Current carrying parts. Silver plated copper contacts for main contacts and H.V terminals. Double Tandem for Double Break Disconnector. Both Main and Earth Switch Open Optimized contact pressure to limit contact resistance. A spring for each contact finger for a permanent point contact. Heavy duty life time lubricated sealed bearing. Factory preset sub-assemblies for ease of erection and commissioning. Reliable turn and twist mechanism. Despatched in assembled readyto-erect assemblies. Adjustable shackles for self alignment of contact. Aluminium, MS Powder coated operating cabinets. Custom HV Terminals. Adjustable earthswitch base frame for perfect movement and alignment. Hot dip galvanised base frame and support structure assembly for corrosion protection. Double Disconnectors on request. HDG / stainless steel hardwares. Mechanically inter-locked main and earth switch for enchanced safety. One or two integral earth switches.

Earth Closed Main Open

Service Ambient Conditions Item Ambient air temperature Ice coating Wind pressure Altitude Earthquake Creepage * Optional. Unit C mm kg / m 2 M or above as required g mm / kV Value -25 to +50 1, 10 150 / 195 1000 or as required * 0.3 25 / 31* / 40*

DISCONNECTOR CONFIGURATION

The main current carrying parts consisting of moving and fixed contact assemblies. Support insulators mounted between the current carrying parts and the base assemblies. Base frame with bearing assembly.

The operating mechanism box. (AC/DC Motors / Manual Gear / Manual). Down operating pipes and inter-phase piping. Earthing switch (optional) Supporting structure mounted between base frame and ground (optional).

Design and Analysis

View of DC Motor Operating Box

DISCONNECTOR RANGE

CGL manufactures, Horizontal centre break type HCB and Horizontal double break type HDB, 24 kV to 420 kV class disconnectors as per Technical Parameters refer table 1 to 4. Fully type tested at Government approved laboratories like Centre Power Research Institute (CPRI) Bhopal/Bangalore/Hyderabad and ERDA - Baroda as per IEC 60129 and IEC 62271-102. The Disconnectors incorporates Motorized disconnectors type CGM for main and earth disconnectors.

Manual gear operated disconnector CMG. Manual Operated disconnector CMO as per customer requirement. Simultaneous operation of 3 poles by single operating mechanism upto 420 kV (optional). Individual pole operation for 420 kV. Insulators are fully type tested as per IEC 273 / IS 2544 / IEC 168 / IEC 60507. Torsion / bending moment special requirement (optional).

HORIZONTAL CENTRE BREAK DISCONNECTORS

TYPE - HCB
RC a

FIG. 1

kV 36 72 145 170 245 420

Table - I Overall Dimensions** a b 800 1000 1100 1400 1700 2125 2200 2350 2600 2861 4100 4837

c 650 1000 1450 1600 2100 3100

HORIZONTAL DOUBLE BREAK DISCONNECTORS

TYPE - HDB
RD a

FIG. 2

kV 36 72.5 123 145 170 245 420

Table - II Overall Dimensions** a b 800 865 1100 1326 1600 1744 1600 2112 2200 2350 2600 2848 4800 4420

c 650 1000 1450 1450 1600 2100 4000

** R&D being continuous process, dimensions may change as per final design.

TECHNICAL PARAMETERS
Table - III Horizontal Centre Break Disconnectors Type - HCB
Rated peak Short Circuit current Power Frequency Withstand Voltage r.m.s 1min. Lighting impulse Withstand Voltage 1.2/50S Switching impulse Withstand Voltage 250/2500S Rated Rated Rated short Voltage Current Time current

To earth across isolating To earth across isolating To earth across isolating distance distance distance

kV 24

A 1250

kA 25 25 40 40 40 40 40 50 50

kAp 62.5 62.5 100 100 100 100 100 125 125

kV 50 70 140 230 275 325 460 380 520

kV 80 80 160 265 315 375 530 435 610

kVp 125 170 325 550 650 750 1050

kVp 195 195 375 630 750 860 1200

kVp

kVp

36/38.5 1600 72.5 123 145 170 245 300 420 1600 1600 1600 2000 2000 4000 3150

1050 1050(+170) 850 700(+245) 1425 1425(+240) 1050 900(+345)

Table - IV

Horizontal Double Break Disconnectors Type - HDB

Rated peak Short Circuit current Power Frequency Withstand Voltage r.m.s 1min. To earth Lighting impulse Withstand Voltage 1.2/50S Switching impulse Withstand Voltage 250/2500S

Rated Rated Rated short Voltage Current Time current

across isolating To earth across isolating To earth across isolating distance distance distance

kV

kA

kAp

kV

kV

kVp

kVp

kVp

kVp

36/38.5 1600 72.5 1600 123 145 170 245 300 420 1600 1600 2000 2000 4000 2000

25 40 40 40 40 40 50 50

62.5 100 100 100 100 100 125 125

70 140 230 275 325 460 380 520

80 160 265 315 375 530 435 610

170 325 550 650 750 1050

195 375 630 750 860 1200

1050 1050(+170) 850 700(+245) 1425 1425(+240) 1050 900(+345)

ROUTINE TESTS

Disconnector are routine tested as per IEC 62271-102 / IEC 60129. Our field engineers offer supervision services for erection, test and commissioning of disconnectors upon request. Existing disconnectors can be upgraded. Refurbishment of existing disconnectors is undertaken on request. Replacement of insulators for pollution level improvement.

INSTALLATION

TYPICAL GENERAL ARRANGEMENT OF HDB DISCONNECTORS

Sr. No. 1 2 3 4 5
x c

Description Structure Base Assembly Insulator (Solid Core) Moving Blade Assembly Fixed Contact Assembly Operating Box - Disconnector Operating Box - Earth Switch Moving Blade Assembly for E.S. Fixed Contact Assembly for E.S. Mechanical Interlock Gang Operating Pipe-Main Gang Operating Pipe-Earth 9 3 6 1 1 3 6 1 2 Set 1 Set 3 6

Qty.

11

6 7 8 9

12 10
x xx

M6x35 M6x35 M6x35

10 11 12

Y B

8
2

x
+++++ ++++
+ + + + +

+++++ ++++ +++++ ++++

PL GL

PL GL

+++++ ++++ +++++ ++++

x
M12x55

x M12x55

M12x55

* As required by client
a

CLOSE CONDITION OF EARTH SWITCH SHOWN IN DOTTED LINES

TYPICAL GENERAL ARRANGEMENT OF HCB DISCONNECTORS

Sr. No. 1
10

Description Insulator Base Assembly Support Structure Operating Mechanical - Main Tandem Pipe Male Blade Assembly Female Blade Assembly Earth Moving Blade Earth Fixed Contact Earth Tandem Pipe Earth Operating Box
A 6

Qty. 6 3 1 1 2 3 3 3 3 2 1

2 3 4 5
C

6 7 8 9 10 11

9 FOR CLOSED POSITION EARTHING SWITCH SHOWN IN DOTTED CONDITION. 1 8 7

11

PL

PL

PL

GL

GL

GL

DISCONNECTOR CONTACTOR CONFIGURATION MCB CC N OLR (AC MOTOR) 2 1 R

Y B 415V AC 1%%C, 50 Hz 3 5 3 21 4 6 4 22 OLR OLR M

LEGEND CC OC M

M1 1 M2 3 M3 5 3 21 A/6 + J1 J2 A/7 K1 A/8 K2

OC

2 M4 4 M5 6 M6 4 22

OLR KIMC LSC LSO

CPB OPB

89Eb OLR-1 EXT.INT. K9 A/9 K7 K11 A/17 A/16

LS3

MCB CONTROL VOLTAGE 110/220 V,DC

K3 A/40 K45 K35 K33 A/12

MPB EPB CPB OPB OC-3 CC-3

M L R

AUXILIARY SWITCH DIAGRAM 89-b 89-a

CM1 OM1 CM3 OM3 CM5 OM5 CM7 OM7 CM9 OM9 A/13 CM11 K93 OM11 CM13 OM13 CM15 K95 K97 A/15 OM15 A/14 CM17 OM17 CM19 OM19 CM2 0M2 CM4 0M4 CM6 0M6 CM8 0M8 CM10 0M10 CM12 0M12 CM14 0M14 CM16 0M16 CM18 0M18 CM20 0M20

K13 C/1 A/10 KIEC K2 A/41

EARTH SWITCH LSC-11

K19
MANUAL I/L

CC
LOCAL CLOSING

K29
REMOTE CLOSING LATCHING CKT

OC
LOCAL OPENING

LS0-10

K17 C/2 KIMC

89b

K27

B/2

89a

K5

K47

K23 B/1 A/11

240V AC, 1%%C, 50Hz.

A/1 H1

MCB H3 TB H5 TH H7 LSW PSW H9 H11 H4 L P

HEATER CIRCUIT ILLUMINATION CIRCUIT RECEPTACLE CIRCUIT

89 OPEN INDICATION

A/2

H2

A/6 K1 + J1 K2 J2 MCB A/7 CONTROL VOLTAGE 110V/220V, DC

89 CLOSE INDICATION

LMR CPB OPB MPB EPB H HSW TH LSW MCB 89a 89b P HSW LEGEND CC OC M OLR KIMC LSC

MAKE Siemens/ Closing Contactor 415V AC. Telemecanique /ABB/Eq. Siemens/ Opening Contactor 415V AC. Telemecanique/ABB/Eq. CG/Siemens/Remi/ Motor 0.5 Hp., 415V AC 50Hz. Polyphase/Eq. Telemecanique/Lakhsmi/ Overload Relay With SPP (1.0 To 1.4A) Siemens/ABB/Eq. Key Interlock Manual Contact CG/PS/Eq. Keycee/Jaibalaji/ Limit Switch Close 10A, 2NO+2NC Concord/Eq. Keycee/Jaybalaji/ Limit Switch Open 10A, 2NO+2NC Concord/Eq. Local/Manual/Remote Selector Switch Keycee/Switron/Teknic/Eq. Close Push Button L & T/Teknic/Concord/Eq. Open Push Button L & T/Teknic/Concord/Eq. Manual Push Button L & T/Teknic/Concord/Eq. Earth Push Button L & T/Teknic/Concord/Eq. Heater (80W,250V)2 Nos.each Of 40W. Velico/Eq. Heater Switch 5A. Anchor/Eq. Thermostat Velico/Mavis/Eq. Lamp Switch Anchor/Eq. Miniature Circuit Breaker 110V DC. Schneider/Havels/Eq. Isolator Aux.contact-N/O Mani/Imax/Eq. Isolator Aux.contact-N/C Mani/Imax/Eq. Switch Socket Unit 5/15 Amps Anchor/Eq. Terminal Block Elmex/Connectwell/Eq. MAKE Siemens/ Telemecanique/ABB/Eq. Siemens/ Opening Contactor 110/220V DC. Telemecanique/ABB/Eq. CG/Siemens/Remi/ Motor 0.5 Hp.110/220 V DC Polyphase/Eq. Telemecanique/Lakhsmi/ Overload Relay With SPP (1.0 To 1.4A) Siemens/ABB/Eq. Key Interlock Manual Contact CG/PS/Eq. Keycee/Jaibalaji/ Limit Switch Close 10A, 2NO+2NC Concord/Eq. Keycee/Jaybalaji/ Limit Switch Open 10A, 2NO+2NC Concord/Eq. Local/Manual/Remote Selector Switch Keycee/Switron/Teknic/Eq. Close Push Button L & T/Teknic/Concord/Eq. Open Push Button L & T/Teknic/Concord/Eq. Manual Push Button L & T/Teknic/Concord/Eq. Earth Push Button L & T/Teknic/Concord/Eq. Heater(80W, 250V)2 Nos.each Of 40W. Velico/Eq. Heater Switch 5A. Anchor/Eq. Thermostat Velico/Mavis/Eq. Lamp Switch Anchor/Eq. Miniature Circuit Breaker 110V DC. Schneider/Havels/Eq. Isolator Aux.contact-N/O Mani/Imax/Eq. Isolator Aux.contact-N/C Mani/Imax/Eq. Switch Socket Unit 5/15 Amps Anchor/Eq. Terminal Block Winpar/Connectwell/Eq. Closing Contactor 110/220V DC. DESCRIPTION

DESCRIPTION

REMOTE OPENING

LATCHING CKT

LSO-21

LSC-20

(DC MOTOR)
K19 13 1L1 3L2 K13 5L3 21 CC K2 14 2T1 A/3 A/5 4T2 K11 M8 6T3 OLR 22 A2 M K2 K29 OC A/4 14 13 2T1 1L1 4T2 K11 K23 3L2 6T3 5L3 22 M5 21 A1

A/8

EXT.INT. 89Eb OLR-1 K9 A/9 K7 K11 A/17 A/16 M L R K45

MPB LS3

K3 A/40
EPB

K35 K33
CPB CPB

A/12
OPB OPB

LSO
OC-3

CC-3

K13 K5 KIEC K2 A/41

EARTH SWITCH

C/1
89b

A/10

K23

B/1 B/2
LS0-10 89a

A/11

K47 KIMC K17 K19 CC

LOCAL CLOSING MANUAL I/L

LSO-21

LSC-11

K27

K29 OC
REMOTE CLOSING LATCHING CKT LOCAL OPENING

REMOTE OPENING

LATCHING CKT

89 OPEN INDICATION

K95 A/14

K97

LSC-20

C/2

A/13 K93

A/15

240V AC,1, 50Hz.

A/1 H1

MCB H3 HSW H5 LSW PSW

TH H9 H11 H4

H7

H L P

HEATER CIRCUIT ILLUMINATION CIRCUIT RECEPTACLE CIRCUIT

H2

A/2

LMR CPB OPB MPB EPB H HSW TH LSW MCB 89a 89b P TB

Switchgear Complex A-3, M.I.D.C., Ambad, Nasik - 422 010 - India. Tel : (+91) 253 2301661 to 73, Fax : (+91) 253 2382219 / 2381247 E-mail : prakash.shelar@cgl.co.in ranjan.pendharkar@cgl.co.in (export) Web : www.cglonline.com Regd. Office : 6th Floor, CG House, Dr. Annie Besant Road, Worli, Mumbai - 400 030, India. Regional Head Quarters: North : New Delhi Vandana, 11, Tolstoy Marg, New Delhi - 110 001 Tel : (011) 23730445 Fax : (011) 23324360
Data subject to change

East : Kolkata 50, Chowringhee Road, Calcutta - 700 071 Tel : (033) 22829681 Fax : (033) 22829942

West : Mumbai Kanjur (East) Mumbai - 400 042 Tel : (022) 25782451, 25795139 Fax : (022) 25794882

89 CLOSE INDICATION

South : Chennai 3, MGR Salai, Nugambakkam, Chennai - 600 034 Tel : (044) 28257375 Fax : (044) 28231973
DOM-1/DEC/4K/2005
Sangam