MSS SP-108-2002 Resilient-Seated Cast-Iron Eccentric Plug Valves Standard Practice Developed and Approved by the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Part Street, NE Vienna, Virginia 22180 (703) 281-6613Mss STANDARD PRACTICE SP-108 This MSS Standard Practice was developed under the consensus of the MSS Technical Committee 112 and the MSS Coordinating Committee. The content of this Standard Practice is the result of the efforts of competent and concerned volunteers to provide an effective, clear, and non-exclusive specification that will benefit the industry as a whole. This MSS Standard Practice is intended as a basis for common practice by the manufacturer, the user, and the general public. The existence of an MSS Standard Practice does not in itself preclude the manufacture, sale, or use of products not conforming to the Standard Practice. Mandatory conformance is established only by reference in a code, specification, sales contract, or public law, as applicable. This document has been substantially revised from the previous 1996 edition. Tt is suggested that if the user is interested in knowing what changes have been made, that direct page by page comparison should be made of this document. Unless otherwise specifically noted in this MSS SP, any standard referred to herein is identified by the date of issue that was applicable to the referenced standard(s) at the date of issue of this MSS SP. (See Annex A) Any part of this standard may be quoted. Credit lines should read ‘Extracted from MSS SP-108, 2002, with permission of the publisher, the Manufacturers Standardization Society.‘ Reproduction prohibited under copyright convention unless written permission is granted by the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Originally Approved June 1991 Copyright © 1991 by Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Printed in U.S.A,ass STANDARD PRACTICE SP-108 1 SCOPE... 2 DEFINITIONS. 3. PRESSURE AND TEMPERAT URE RATINGS.. 4 END CONNECTIONS... 7 5 DESIGN.. 6 MATERIALS.. 7 8 9 ACTUATION. FASTENERS WORKMANSHIP 10 TESTING... 11 MARKING.... 12 INSTALLATION. 13 PREPARATION FOR SHIPMENT 14 STORAGE. BOR ROOwERRe eee TABLE 1 Minimum Duration of Shell and Seat Tess, all Classes Number of Cycles for Valve Sizes. 3. Face-to-Face Dimensions for Flanged Valves... FIGURE 1 ECCENTRIC Plug Valve Nomenclature and Plug Position. 2 Eccentric Plug Valve Seat Marking and Flow Direction Nonenclature..7 3. Recommended Insallation Positions for Suspended Solid Service....... 8 ANNEX A_ Referenced Standards and Applicable Datesuss STANDARD PRACTICE SP-108 RESILIENT-S EATED CAST-IRON ECCENTRIC PLUG VALVES 1. score, This Standard Practice covers 1/4 turn eccentric cast. iron plug valves having flanged, threaded, mechanical joint, or grooved end connection. This standard is intended for resilient seated valves with circular, rectangular, or other geometric seat configuration having no visible evidence of leakage. The size range covered is NPS 3 through 72. Typical applications are sewage, sludge, waste water, and water service. The manufacturer should be consulted for other applications. Conditions of water hammer, hydraulic pulsation and excessive operating noise are results of the system design rather than valve design and require special design and construction considerations. 2. DEFINITIONS 2.1 Becentrie The center line of the plug journal is offset from the center line of the seat. (See Fig. 1 for typical geometry.) Shut off is accomplished by rotating the —eccentrically mounted plug into the body seat 2.2 Resilient Seat A seat design Whereby the shut off of flow is accomplished by compressing a resilient material against a corrosion resistant surface 2.3 Direct Pressure Pressure exerting force on the plug from opposite the body seat end. (See Fig. 2.) 2.4 Reverse Pressure Pressure exerting force on the plug from the body seat end. (See Fig. 2.) 5 Bi-directional Capable of sealing direct and reverse pressure. 2.6 CWP "Cold Working Pressure" ‘The maximum pressure at which a valve or fitting is allowed to be used at ambient temperature 2.7 Port Area The minimum cross sectional area within the valve perpendicular to the flow, expressed as a percentage of the internal cross sectional area of the connecting pipe. The connecting pipe is the size listed as “standard" in ANST/ASME B36. 10M. 2.8 NPS “Nominal Pipe Size" A standard size identification number, not necessarily an actual dimension. 2.9 System Pressure Maximum specified operating pressure for =the. application. 2.10 Quarter (1/4) Turn Nominal 90° rotation of the plug. 2.11 Other ‘Definitions other definitions may be found in MSS SP-96 - PRESSURE AND TEMPERATURE RATINGS. 3.1 Valves in NPS 3 through 12 shall be rated for 175 psig CWP, minimum. 3.2 Valves in NPS 14 through 72 shall be rated for 150 psig, CWP, minimum. 3.3 The maximum shut off pressure may be less than the rated CMP but shall not be less than purchaser specified system pressure. 3.4 Valves manufactured to this Standard Practice are limited to applications with) service temperatures from 33°F through 150° F, END. ECT 4.1 Flanged Ends 4.1.1 Flanges shall be compatible with ANSI B16.1, Class 125 flanges, or ANSI/AWWA C110/A21.10.uss STANDARD PRACTICE SP-108 4.1.2 Flanges shall be faced in accordance with ANSI 616.1 and Mss sP-6. 4.1.3 Flange diameter, bolt circle, and bolt holes shall be to ANSI B16.1, Class 125. 4.1.4 Flange bolt holes that are threaded shall be tapped per ANSI Bl.1 coarse thread series Class 23, 4.1.5 Face-to-Face dimensions for flanged end valves shall be per Table 3. 4.2 Threaded Ends Threaded ends shall have tapered pipe threads manufactured to the dimensions of ANSI B1.20.1. 4.3 Mechanical Joint Ends Mechanical joint ends shall be manufactured to the dimensions of ANSI/ AWWA Ci11/A21.11; or, for bodies made of ductile iron, mechanical joint ends may be manufactured to the dimensions of ANSI/AWWA C153/A21.53. 4.4 Grooved Ends Grooved ends shall be manufactured to the dimensions of ANSI/AWKA C606 5. DESIGN 5.1 General Eccentric plug valves are to be 1/4 turn. The eccentric plug is to rotate clockwise (CW) to close and counter-clockwise (Ccw) to open. During opening, the plug face lifts from the body seat as the plug is rotated open. There shall be external visible indication of the plug position. In the full open position, the sealing surface of the plug is rotated out of the flow passageway. (See Fig. 1.) 5.2 Valve Bodies Valve body wall thickness is to be designed with a minimum safety factor of 5 based on ultimate tensile strength. 5.3 Seats The valve seating surface shall consist of a resilient sealing material which mates with a corrosion resistant material. 5.4 Bearings Hearings are to be permanently self- lubricated having surfaces that resist galling. The bearing material is to be non- corrosive based on the specified service conditions. ‘The compressive stress is not to exceed 1/5 of the ultimate compressive strength of the bearing material. All valves are to contain an upper and lower plug stem bearing. Acceptable materials are, but not Limited to the following a) 18-8 stainless steel b) O11 impregnated bronze ©) Fluoropolymer 4) NYLON a1 5.5 Stem Seals The seals are to be accessible for visible inspection, and either adjustment or replacement without disassembly of the valve. All seal retaining components made of steel, e.g. snap _—rings, fasteners, etc. are to be plated or coated with zinc, epoxy, or other corrosion resistant material. 5.6 Bi-directional Rating The valve design shall be capable of drop- tight shutoff in both directions at the full CWP rating. The valve desian may ‘requirespecial adjustments to effect a drop-tight shutoff for reverse direction applications The purchaser, therefore, shall inform the manufacturer of his differential shutoff pressure requirements for reverse direction applications. For reverse direction application, the valve shall be tested per Section 10.1.2.2 of this Standard Practice. MATERIALS 6.1 The body, plug, and bonnet shall be made from’ gray iron conforming to ASTM A 126 Class B, ASTM A 48 Class 40, or ductile iron conforming to ASTM A 536 Grade 65-45-12.uss STANDARD PRACTICE SP-108 6.2 The resilient seating material shall be selected based on service conditions specified by the purchaser. 6.3 Corrosion resistant seat materials may include but not be Limited to the following: a) 908 nickel alloy b) Thermosetting epoxy per MSS SP-98 ¢) Fusion bonded NYLON 11. @) Stainless Steel - ATSt 300 7. ACTUATION 7.1 Manual actuators used with these valves must be self-locking and have provisions to prevent unwanted plug movement during normal operating conditions 7.2 Many factors such as flow media, operating pressure, fluid velocities and location in the pipe line affect the operation of the valve. These conditions must be considered when selecting the actuator. See MSS SP-91 for guidelines in selecting manual actuators. 7.3. Bxternally adjustable end of travel stops are to be provided in both the open and closed position. 8. EASTENERS 8.1 Carbon sti 8.1.1 Carbon steel bolting materials shall meet the physical strength requirements of ASTM A 307, and may have either regular square or hexagonal heads with dimensions conforming to ANSI B18.2.1. 8.1.2 Carbon steel bolts, studs, and nuts shall be (1) zinc coated (ASIN A 153 or ASTM B 633) or (2) rustproofed by some other process disclosed to and accepted by the purchaser 8.2 Stainless Steel 8.2.1 Stainless steel bolts shall comply with ASTM F 593 groups 1, 2, 5 or ASTM A 193 Grades B6, BB, BEM. 8.2.2 Stainless steel nuts shall comply with ASTM F 594 groups 1, 2, 5 or ASTM A 194 Grades 6, 8, 8M. 9. WORKMANSHIP All valve parts shall be, interchangeable with other valves of the same size, model, and CWP rating manufactured by the same company. All castings shall be clean, sound, and have no defects that could impair their service. 10, TESTING 10.1 Production Testing 10.1.1 shell Test With the plug in the open position and the valve ends sealed, each assembled valve shall be subjected to a hydrostatic pressure of 1.5 times the cold working pressure. The duration of the test is as noted in Table 1. No visible leakage or visible permanent deformation is permitted. Stem seal leakage during the hydrostatic shell test shall not he cause for rejection. TABLE 1 Minimum Duration O£ Shell And Seat Tests, All Classes SHELL TEST | SEAT TEST Nes. SECONDS SECONDS Ta and Smaller 30 75 1a - 24 60 30 Larger than 24 280 60.uss STANDARD PRACTICE SP-108 10.1.2 Seat Test after the hydrostatic shell test, each valve is to be subjected to a hydrostatic seat test pressure at least equal to the purchaser specified seat test pressure or system pressure for the minimum duration in Table 1 10.1.2.1 Direct Pressure Unless otherwise specified by the purchaser, the seat test shall be direct. pressure. No visible leakage is permitted at the seat, sten seal, or the pressure containing joint. 10.1.2.2 Reverse Pressure For purchaser specified reverse pressure applications, the seat test shall be in the reverse direction. the valve qualifies for reverse pressure use if there is no visible seat leakage during the seat test and no visible stem seal leakage during —_the hydrostatic shell test. If there was stem seal leakage during the shell test, then the stem seal must be retested at the purchaser specified seat test pressure or system pressure for the minimum duration in Table 1. 10.1.2.3 Bi-directional Pressure The reverse pressure test in 10-1.2.2 qualifies the valve for bi-directional use provided there is no stem seal leakage during the hydrostatic shell test in 10.2.2. 10.2 Proof of Design If required by the —purchaser, the manufacturer shall furnish certified copies covering proof of design tests. 10.2.1 Structural Test of the Plug One valve of each size shall be tested. The valve is to be tested in the closed position. A pressure of 2 times the cold working pressure is to be applied to one side of the plug, and then the other, No breakage or permanent deformation is allowable. Special provisions may be made to prevent leakage past the plug as long as they do not interfere with or influence the test. 10.2.2 Cycle Test One valve from each size range is to be tested as designated in Table 2. The valve is to be closed, pressurized to the full CWP rating on one side of the plug, with zero pressure on the other side and then opened to relieve the pressure. The test cycle is to be repeated according to Table 2 TABLE 2 Number Of Cycles For Valves Sizes VALVE SIZE NUMBER OF CYCLES a 20 10,000 24 - 42 5,000 4g - 72 2,000 At completion of the cycle test, the seat and steam seals are to show no visible evidence of leakage at the CWP rating. Adjustment for wear is allowed, but the frequency and nature of adjustment is to be included in the certified test record. 11, MARKING. 11.1 Each valve shall be marked in accordance with MSS $P-25 to include: a) Manufacturer's name or trademark b) CWP rating and maximum shut off pressure if less than CWP c) Nominal pipe size d) The seat end is to be indicated on the exterior and relative to the half of the body containing the plug/seat interface. (See Fig. 2.) 12, INSTALLATION 12.1 Clean Service Eccentric plug valves used for fluids free of suspended solids may be installed in any orientation. If practical the valves shall be installed so the pipe line pressure is exerting force on the plug from opposite the seat end of the valve (direct pressure) .uss STANDARD PRACTICE SP-108 12.2 Other Service Eccentric plug valves used for fluids containing suspended solids should be installed as shown in Fig. 3. When installed in horizontal pipes, the axis of the plug is to be horizontal with flow entering the valve body from the seat end The plug is to rotate counter- clockwise to open, keeping the plug in the upper half of the body. When installed in vertical pipes, the seat end is to be oriented as shown. 13. PREPARATION FORSHIPMENT, 13.1 Exterior surface of valves shall be coated with the manufacturer's standard primer unless otherwise specified by the purchaser. 13.2 Surfaces such as female threads, internal _ mechanical joint ends or flange faces shall be protected from damage during shipment. 13.3 Valves are to be shipped with the plug in the open or partially open position. 14, STORAGE M1 valves not_—sinstalled inmediately on receipt shall be stored in a manner to protect the valve. The valve shall be stored with ‘the plug in the open or partially ‘open position. Particular care is required to protect the resilient seating surface from exposure to ozone and sunlight. TABLE 3 Face-To-Face Dimensions For Flanged Valve: FACE-TO-FACE DIMENSTONS™ INCHES, neg _| SHORT BODY [LONG BODY 3 @ 4 9 6 10-1/2 a a1/2 10 12 1a 16 24 18 30 20 36 24 42 30 51 36 60 42 2 48 84 54 96 60 105 66 1s 75. 125 Note: volerance for valves 10 NPS and smaller is + 1/8 inch. Tolerance for valves 12 NPS and larger is + 3/16 inch.ass STANDARD PRACTICE SP-108 ECCENTRIC OFFSET CENTERLINE OF PLUG|| CENTERLINE OF SEAT JOURNAL : k cow To. oe OPEN iy PLUG TEND sor on ce 10 F CLOSE f VALVE OPEN VALVE CLOSED FIGURE 1 Eccentric Plug Valve Nomenclature And Plug PositionMss STANDARD PRACTICE SP-108 FIGURE 2") Eccentric Plug Valve Seat Marking And Flow Direction Nomenclature Note: This drawing is representative only. It is not intended to exclude any design meeting this Standard Practice.STANDARD PRACTICE SP-108 WORZONTA™ PE ‘ae: Seat mu bein upper ta dy ‘soe Pa et ves a upper haf oy when ‘hee oe, FIGURE 3 Recommended Installation Positions For Suspended Solid ServiceSTANDARD PRACTICE SP-108 ANNEX A Referenced Standards and Applicable Dates This Annex is an integral part of this Standard Practice and is placed after the main text for convenience. ANSI, ANST/ASME, ASME, ASME/ANST B1.1-1989 B1.20.1-1983 (R 1992) B16.1-1998 B18.2.1-1981 (R 1992) B36.10M-1985 (R 1994) ANSI/AWWA, AWWA c110/a21.10-1998 c113/a21.11-2000 Fittings 153/A21.53-2000 c6o6-1987 AST A 4g-1994 1 126-1995 153-2000, 193-2000 > A 194-2000 » 307-2000 536-1984 (R 1999) 633-1998 593-1998, 594-1998 ame mss sP-6-2001 sP-25-1998 sP-91-1992 (R 1996) sP-96-2001 sP-98-2001 Unified Inch Screw Threads (UN and UNR Thread Form) Pipe Threads, General Purpose Cast Iron Pipe Flanges and Flanged Fittings Square and Hex Bolts and Screws Welded and Seamless Wrought Steel Pipe Ductile-rron and Gray-Tron Fittings, 3 Inch Through 48 Inch (75 mm Through 1200 mm), for Water and Other biquids Rubber-Gasket Joints for Ductile-Iron Pipe and Ductile-Tron Compact Fittings 3 Inch Through 16 Inch, for Water and Other Liquids AWHA' Standard for Grooved and Shouldered Type Joints Specifications For: Gray Iron Castings Gray Tron Castings for Valves, Flanges, and Pipe Fittings Zinc Coating (Hot Dip) on Iron and Steel Hardware Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service Carbon and Alloy Steel Nuts for High-Pressure and High Temperature Service Carbon Steel Externally and Internally Threaded Standard Fasteners Ductile Iron Castings Electrodeposited and Related Coatings Stainless Steel Bolts, Hex Cap Screws, and Studs Stainless Steel Nuts Standard Finishes for Contact Faces of Pipe Flanges and Connect ing-End Flanges of valves and Fittings Standard Marking System for Valves, Fittings, Flanges and Unions Guidelines for Manual Operations of Valves Guidelines on Terminology for Valves and Fittings Protective Coatings for the Interior of Valves and BydrantsSTANDARD PRACTICE SP-108 ANNEX A Referenced Standards and Applicable Dates, continued Publication of the following organizations appear on the above lists: ASME ASTM, ANwa, mss he American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016 American Society for Testing and Material 100 Barr Harbor Drive, West Conshohocken, PA 19428 American Water Works Association 6666 West Quincy Avenue, Denver, CO 80235-3098 Manufacturers Standardization Society of the valve and Fittings Industry, Inc. 127 Park Street, N.B., Vienna, VA 22160-4602 Publications appearing above which have been approved as American National Standards may be obtained from: aNST American National Standards Institute 25 west 43rd Street, Fourth Floor, New York, NY 10036 20ovina os) Something itt soln Seow ia ‘Bates and Tapping waves iopician oe) oes ee ee eet eteee engage acne ettceanee Seca oe ruigh tomer Slaar doin Peommien Meigen OF Paymoariens scm SRY Rate aie "Snagit cal SiGe Deeley tus acti) gue of hese seonge faow hinge 11s 205 eat grines or autumn Sw Eeseice lo Et Ue alee FOE MT ESE hte SISIRISARIS 009 EEGs SELES LIPELENSSEE BSE mgtsomocny pescrLeas nave besa approval Dy the Auer oF sues acentande, publlana by oxauee. in onan co