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Potain MCT 205
Potain MCT 205
Potain MCT 205
Notes Summary
Erection Kinematics 6
Safety Devices 16
Wiring diagram 17
Mechanisms 18
Data sheets 20
Trolleys and corresponding load curves
Jib compositions
Wind-sail plates
Counter-jib ballast
Telescoping cage
Chassis
Mast compositions
Climbing inside the building
Package of land transportation and maritime transportion
Contact 36
On the MCT 205 crane, everything has been designed in order to optimize, in full safety, the productivity on the site during operation, maintenance,
erection/dismantling, as well as during transport and therefore ensuring a profitable investment. To meet different requirements of market, this topless
crane is designed with advanced performances of 1,6m and 2m configurations, which are perfectly adapted to different job sites.
Version MCT 205 - 1,6 m MCT 205 - 2 m Version MCT 205 - 1,6 m
Hoisting 60 hp 60 hp
10 t at 22 m/min (4 - fall) 10 t at 22 m/min (4 - fall)
5 t at 44 m/min (2 - fall) 5 t at 44 m/min (2 - fall)
Max. Max. Version MCT 205 - 2 m
5 t at 44 m/min (4 - fall) 5 t at 44 m/min (4 - fall)
2,5 t at 88 m/min (2 - fall) 2,5 t at 88 m/min (2 - fall) Maximum load 10 t
75 hp 75 hp Maximum jib 65 m
10 t at 26,5 m/min (4 - fall) 10 t at 26,5 m/min (4 - fall)
5 t at 53 m/min (2 - fall) 5 t at 53 m/min (2 - fall) Load at jib nose 1,75 t - 65 m jib
Max. Max.
2,5 t at 58,5 m/min (4 - fall) 2,5 t at 58,5 m/min (4 - fall) Trolley available Standard - 1C/2C
1,25 t at 117 m/min (2 - fall) 1,25 t at 117 m/min (2 - fall) Option - SM/DM
Erection Kinematics
01 02 06
03 04 05 07
01 Preparation on the ground: simple and rapid 05 Fitting the front jib: thanks to the topless
assembly on job site due to the preassembly design, no tie bar is required. Jib can be
in factory and the delivery in packages. assembled completely or partially in sections
on ground.
The jib nose is equipped with a foot in order
to protect the pulley. 06 Ballasting: depending on the jib length, par
tial ballasting may be required.
02 Fitting the towerhead/cab: depending on the
conditions of job site, cab can be fitted to the 07 Putting into service: reeve the wire ropes and
crane tower together with the slewing tow adjust the limit switches as well as safety
erhead after sub-assembly on the ground, or devices. And the crane is ready to work.
it can also be installed in the air after the
installation of slewing towerhead.
01 02 05 06
03 04 07 08
01 Assemble the cab and sub-assembled slewing 05 Sling eye: all masts, jib foot, slewing turntable
turntable. For the convenience of erecting and the counter-jib are equipped with the
crane tower, mono-rails are assembled in sling eyes for the convenience of handling.
advance on the ground. According to the configuration of counter-jib
and the type of trolley, configura tion of sling
02 Assemble the counter-jib. With a length of eyes are different.
less than 18 m and a weight of about 5t, the
counter-jib is perfectly adapted for trucks and 06 Guard rope: all jib sections are equipped with
standard containers. the guard ropes for the operation and main-
tenance under full safety in the air.
03 For the convenience of erecting the crane
Weight: 5 t tower, trolley should be assembled together 07 Reeving on the ground: for the convenience
with jib foot on the ground. For MCT205, of erection, reeving is done on the ground
1C/2C trolley (semi-automatic) is offered as together with the trolley on jib foot.
standard configura tion while SM/DM trolley
(automatic) is available as an option. 08 Catwalk and independent guard rope along
the full 60m/65m jib give the highest safety to
04 Thanks to the topless design (without tie walk along the jib.
17,4 m bars), the jib can be assembled entirely on the
ground easily and rapidly in full safety. The jib
12 m is available in 5 m increment from 25 m to
65 m. 65 m
Weight: 13,4 t
04 05
01 02 03
06 07
01 Assemble the support. The fitters can work in 04 Smartview cab is offered with 60 LVF hoist
full safety on this platform behind the cab, winch, while V140S cab is offered with 75 LVF
which is equipped with the protecting grab hoist winch.
Weight: 7,4 t rails.
05 Grab rails ensure the crane driver an access to
02 Fit the cab. The Smartview cab offers opti- the driver’s stand in full safety.
mum conditions for the crane driver. A com-
fortable environment (roomy cab, functional 06 Thanks to the sling points, accurate and rapid
layout, Visu II indicator and air-conditioning positioning and transportation can be en-
/ heating system etc.) and an excellent vis- sured for the cab, the towerhead and the
ibility (wide-angle window) with all the con- control panel.
trols within easy reach allow the crane driver
to remain productive, focussed and maintain 07 No electrical wire connection is needed on
safety on the site. site. Slewing motors, the main control panel
and the cab are pre-wired in the factory.
03 Fit the control panel. For the convenience of
erection and following operations, control
panel is assembled together with the tower-
head on the ground. Access for control panel
is comfortable to make maintenance easier.
04
01
03 05
01 Thanks to the design of sling points, perfect 03 Large access to the hoisting winch for easy 05 Derrick and auxiliary winch: the derrick is
balancing of the counter-jib is ensured when maintaining operation. delivered in standard configuration to help
approaching the towerhead. maintenance operation on the hoisting
04 Every mechanism has one platform for the winch. With a capacity of 990 daN (990 kg), it
02 Rail with special steps as well as the shape of maintenance operation in order to work in covers the whole area of the technical zone
counter ballast are designed for easier and safer safe conditions and allows it to lift the various components of
access for fitting and dismantling the counter the mechanism. Auxiliary winch is optional
ballasts. and it enables easy handling of parts.
99
0
da
N
Auxiliary winch
03 04
01
02 25 m 6,7 t
For driving in full safety, all the movements are controlled by limit-
ers with deceleration before cutout.
Load pin Load limiter by dy- Moment cutout Slewing limiter Trolley limit switch Hoist limit switch
namometric ring
Mechanisms
ch - PS
400 V - 50 Hz hp
kW
m/min 44 66 88 22 33 44
60 LVF 25 60 45 550m
t 5 3,75 2,5 10 7,5 5
75 LVF 25 m/min 53 68 95 117 26,5 34 47,5 58,5
75 55 895 m
Optima t 5 3,75 2,5 1,25 10 7,5 5 2,5
5 D3 V4 m/min 15 - 30 - 58 5 3,7
tr/min
RCV 145 U/min 0 0,8 2x6 2 x 4,4
-rpm
SB 16 A
RT 324
m/min 12,5 25 2x7 2 x 5,2
R ≧ 10 m
VB 20 A RT 544
A1 2V m/min 13,5 27 4x7 4 x 5,2
R ≧ 13 m 01 02
ch - PS
480 V - 60 Hz hp
kW
m/min 44 66 88 22 33 44
60 LVF 25 60 45 550m
t 5 3,75 2,5 10 7,5 5
75 LVF 25 m/min 53 68 95 117 26,5 34 47,5 58,5
75 55 895 m
Optima t 5 3,75 2,5 1,25 10 7,5 5 2,5
5 D3 V4 m/min 15 - 36 - 69,6 5 3,7
tr/min
RCV 145 U/min 0 0,96 2x6 2 x 4,4
-rpm
SB 16 A
RT 324
m/min 14,5 27 2x7 2 x 5,2
R ≧ 10 m
VB 20 A RT 544
A1 2V m/min 15 30 4x7 4 x 5,2 03 04
R ≧ 13 m
01 Hoisting winch: 60 LVF 25 is offered together 02 Trolley winch 5 D3V 4: according to different
Power supply with the Smartview cab, while 75 LVF 25 is of- load lifted, there are 3 notches of speeds avail-
fered with the V140S cab. able. This makes it flexible to control and
+ - Product flash of guarantees the stability of operation.
kVA Hoisting Required + - Nominal Starting
power control Network 60 LVF 25 is a new winch lanched to replace
function will be
winch power kVA
intensity intensity
55 RCS 25 and it provides speed / load adapta- 03 Slewing mechanism RCV 145: there are 5
available soon. 60 LVF 62 38 111 137 tion and much smooth driving operation. And notches of speed. With 5 different speeds,
400 V - 50 Hz
75 LVF 74 - 133 166 efficiency will also be improved accordingly. slewing movement is carried out smoothly
60 LVF 64 40 97 118 and stably. For RCV 145, there are two motors
480 V - 60 Hz to realize different working speeds.
75 LVF 76 - 115 142 75 LVF 25 will provide an additional drum
capacity (895 m) for overhigh job site. As a
more powerful hoisting winch, working on 04 Travelling mechanism RT 324 R Œ 10 m (1,6m) /
overhigh job site will be very efficient thanks RT 544 A1 2V R Œ 13 m (2 m): Well proven RT
as well to the optima version which provides type travelling gear is used. Cable winders:
Performance of the hoist winch stepless load adaptation. 50/25 – 60/50 – 110/70 – 140/95 – 170/120 ac-
cording to the electric cable cross-section and
m/min
length.
117
≈ +25%
m/min 95
88
66 53
44
14
5
0 0
0 1,25 2,5 5 t 0 1,25 2,5 5 t
+ -
60 LVF 25 kVA 75 LVF 25
Data sheets The technical information contained in this document is useful as a basic introduction to the crane. In no case may this document serve
as substitute for the various manuals bearing the machine number of the crane.
2C 4-fall rope reeving 2C 2-fall rope reeving SM/DM 4-fall rope reeving SM/DM 2-fall rope reeving Trolleys and corresponding load
curves
2/4-fall reeving 2C trolley equipment (double trol-
ley) is offered as standard.
Data sheets
Wind-sail plates
5m 10 m 10 m 5m 10 m 10 m 5m 5m 5m These plates which are essential for the crane stability (in and out of service) are fitted during the erection operations. Their positions
vary according to jib versions and must be strictly adhered to the instructions in the technical manual of the crane.
55 m - 65 m
17,6 m
40 m - 50 m
12,8 m
35 m
12,8 m 29,318 m
Wind-sail plates Jib compositions: MCT 205 is marketed as standard with 65 m jib for 2 m composition and 60 m
for 1,6 m compostion.
Standard configuration includes all accessories necessary to compose a crane with jib length from 30 m to
65 m. 30 m
25 m jib is provided as an option as some additional accessories will be needed.
12,8 m 29,318 m
Data sheets
55 m 3 1 16 040 Two types of mast accesses are available: the galvanized vertical steel ladder and the aluminium inclined
ladder.
50 m 4 0 18 920
45 m 3 1 16 040
40 m 3 1 16 040
35 m 3 0 14 190
30 m 2 2 13 160
25 m 2 1 11 310
L 4 6 A 3
CBC - 1850kg CBD - 4730 kg
(cm) (cm)
275
Generation:
23 >A 1st generation
56
>B 2nd generation
It enables the crane to reach the height necessary for positioning the mast sections on the rails during the
telescoping operations. Cross section:
Digit 4 for 1,6m cross section.
There are two types of telescoping cage avaiable for MCT205, corresponding to the two versions of mast Digit 6 for 2m cross section.
(1,6 m and 2 m). Weight of telescoping cage is 3,8t for 1,6m version and 4,6t for 2m version. These are exist-
ing telescoping cages used in ZJG product range.
Design type of mast:
The complete telescoping equipment is composed of: L designates the upright of angle steel.
- a telescopic cage; S designates the basic mast of monoblock type.
- a telescoping yoke;
- a set of telescoping accessories;
- a hydraulic unit and a hydraulic cylinder.
Telescoping cage is not necessary when a crane is completely erected or dismantling by means of a mobile
crane.
Masts L46A3, L66A3 and L68B3 are dismountable panel masts, which are convenient for transportation,
especially the long-distance transportation.
While basic masts S 46 J, S 68 J and SR 68 J are monoblock masts, which are convenient for the erection.
They are also much stronger to support the others parts of the crane above it. For overseas shipment,
masts are packaged inside the telescoping cage to save containers.
Same with other masts of Potain, crane tower with L-mast can be erected by the telescopic cage (masts
equipped with lugs), or it can be erected only by a mobile crane (long mast sections assembled in ad-
vance).
For this topless crane MCT205, regardless of 1,6m or 2m mast configuration, there is no need to use the
telescoping mast like those cranes with smaller capacity.
h
L 68 B3 2m Panel 3,26 2,12 2,12 1530 55 mm
L I
Basic
Section Type
Overall dimension
Fish plate pin Non-reusable fixing angles P 16A Reusable fixing angles R 16A
mast L (m) l (m) h (m) kg (+/- 5%)
1,6 m 1,6 m
h
Fish joint Ø 50 mm Fish joint Ø 50 mm
S 46 J 1,6 m Monoblock 7,8 1,8 1,7 2630 50 mm
L I
S 68 J h
55 mm
2m Monoblock 7,74 2,1 2,1 4170
L I
h
SR 68 J 2m Monoblock 7,74 2,1 2,1 5175 55 mm
L I
Data sheets The technical information contained in this document is useful as a basic introduction to the crane. In no case may this document serve
as substitute for the various manuals bearing the machine number of the crane.
Non-reusable fixing angles P 20A Reusable fixing angles R 20A Non-reusable fixing angles P 21A Reusable fixing angles R 21A
2m 2m 2m 2m
Fish joint Ø 65 mm Fish joint Ø 65 mm Fish joint Ø 65 mm Fish joint Ø 65 mm
2 m telescopic P 20A - FEM 1.001-A3 R 20A - FEM 1.001-A3 P 21A - FEM 1.001-A3 R 21A - FEM 1.001-A3 2 m telescopic
25 m 65 m H (m) L 66 A3 L 68B3 S 68J H (m) L 66 A3 L 68B3 S 68J H (m) L 66 A3 L 68B3 S 68J SR 68J H (m) L 66 A3 L 68B3 S 68J SR 68J 25 m 65 m
D65 3m 3m 7,5 m D65 3m 3m 7,5 m D65 3m 3m 7,5 m 7,5 m D65 3m 3m 7,5 m 7,5 m
59,4 16 1 1 59,8 16 1 1 63,9 16 0 1 1 64,3 16 0 1 1
56,4 16 0 1 56,8 16 0 1 60,9 15 0 1 1 61,3 15 0 1 1
53,4 15 0 1 53,8 15 0 1 57,9 14 0 1 1 58,3 14 0 1 1
50,4 14 0 1 50,8 14 0 1 54,9 13 0 1 1 55,3 13 0 1 1
47,4 13 0 1 47,8 13 0 1 51,9 12 0 1 1 52,3 12 0 1 1
44,4 12 0 1 44,8 12 0 1 48,9 11 0 1 1 49,3 11 0 1 1
41,4 11 0 1 41,8 11 0 1 45,9 10 0 1 1 46,3 10 0 1 1
38,4 10 0 1 38,8 10 0 1 42,9 9 0 1 1 43,3 9 0 1 1
35,4 9 0 1 35,8 9 0 1 39,9 8 0 1 1 40,3 8 0 1 1
32,4 8 0 1 32,8 8 0 1 36,9 7 0 1 1 37,3 7 0 1 1
29,4 7 0 1 29,8 7 0 1 33,9 6 0 1 1 34,3 6 0 1 1
26,4 6 0 1 26,8 6 0 1 30,9 5 0 1 1 31,3 5 0 1 1
23,4 5 0 1 23,8 5 0 1 27,9 4 0 1 1 28,3 4 0 1 1
20,4 4 0 1 20,8 4 0 1 24,9 3 0 1 1 25,3 3 0 1 1
17,4 3 0 1 17,8 3 0 1 21,9 1 1 1 1 22,3 1 1 1 1
14,4 1 1 1 14,8 1 1 1
Chassis
Curved track equipment (option) : essential for travelling on curved track.
2 rotating plates, located between the chassis and the bogies, at the opposed corners. The two other bo-
gies are not equipped. When carrying out a curved track, the track width varies in the curve. The system
allows that the wheels remain on the track.
170 cm 215 cm
90 cm 130 cm
28 cm 34,5 cm
3000 kg 6000 kg
6m 6m
4,5 m 4,5 m 420 cm 500 cm
20 cm 40 cm
Data sheets The technical information contained in this document is useful as a basic introduction to the crane. In no case may this document serve
as substitute for the various manuals bearing the machine number of the crane.
6m
32,2 BA 48 32,7
10
6m
10 29,7
29,2 9
H1 H2 9 26,7
3m
1,6m / 2 m 26,2 8
8
3m
23,2 23,7
A : Distance between the frames 7 7
20,2 20,7
P : Crane weight 6 6
17,7
R : Reactions 5 5
14,7
H1 : Hook height on fixing angles 4 4
R A R when starting the site 3
3
H2 : Hook height in the final phase 2 2
4,5 m
1
0,15 m
0,15 m
1,5 m
1
P
2170
20 50,4 77,7
47,2 71,4 22
21 47,4 76,5
18 44,2 70,3 20
44,4 75,2
19
41,2 69,1 18 41,4 74
16
17
38,2 68 38,4 72,8
16
14 15 35,4 71,5
35,2 66,8
14
32,4 70,3
12 32,2 65,7 13
12 29,4 69,1
29,2 64,5 11
10 26,4 67,8
10
9 23,4 66,6
10 12 14 16 18 20 22 R (t)
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 R (t)
! Telescoping on slabs is handled case by case after consultation with the technical sales department. ! Telescoping on slabs is handled case by case after consultation with the technical sales department.
Data sheets The technical information contained in this document is useful as a basic introduction to the crane. In no case may this document serve
as substitute for the various manuals bearing the machine number of the crane.
Road transport - Standard truck 13,4 m Maritime transport - High cube 40’ & 20’ container
Example of loading plan for the complete crane with HUH 60 m, max. 65 m jib, 2C trolley, 75 LVF hoist winch, 17 standard Example of loading plan for the complete crane with HUH 60 m, max. 65 m jib, 2C trolley, 75 LVF hoist winch, 17 standard
masts and 1 basic mast. masts and 1 basic mast.
Complete crane can be delivered by 8 standard truck or 8 containers ( 7 high cube 40’ containers & 1 high cube 20’ containers). The Complete crane can be delivered by 8 standard truck or 8 containers ( 7 high cube 40’ containers & 1 high cube 20’ containers). The
packaging may be slightly changed according to the actual crane configuration. packaging may be slightly changed according to the actual crane configuration.
8 trucks 8 containers
1. Equipped counter-jib
75LVF hoist winch 5.High cube 40’ container
hoisting wire rope 10m jib section N° 3,
5m jib section N° 8 10m jib section N° 6,
5m jib section N° 9 Fixing angles,
cab support Ladders for 8 masts.
hydrauclic station
and cylinder
2.Equipped trolley winch
10m jib section N° 2 6.High cube 40’ container
10m jib section N° 5 12 masts, platforms for 8
access and platforms masts.
hydraulic station &
cylinder
Notes
Notes
Regional headquarters
Americas Europe, Middle East, Africa China Greater Asia-Pacific
Manitowoc, Wisconsin, USA Dardilly, France Shanghai, China Singapore
Tel: +1 920 684 6621 Tel: +33 (0)4 72 18 20 20 Tel: +86 21 6457 0066 Tel: +65 6264 1188
Fax: +1 920 683 6277 Fax: +33 (0)4 72 18 20 00 Fax: +86 21 6457 4955 Fax: +65 6862 4040
Shady Grove, Pennsylvania, USA
Tel: +1 717 597 8121
Fax: +1 717 597 4062
Regional offices
This document is non-contractual. Constant improvement and engineering progress
Americas China
Brazil Beijing
Factories make it necessary that we reserve the right to make specification, equipment, and price
changes without notice. Illustrations shown may include optional equipment and
Brazil
Alphaville Chengdu accessories and may not include all standard equipment.
Passo Fundo
Mexico Guangzhou
China
Monterrey Xian
TaiAn
Chile
Zhangjiagang
Santiago Greater Asia-Pacific
France
Australia
Charlieu
Europe, Middle East, Brisbane
Moulins
Africa Melbourne
Germany
France Sydney
Wilhelmshaven
Baudemont India
India
Cergy Chennai
Pune
Decines Delhi
Italy
Germany Hyderabad
Niella Tanaro
Langenfeld Pune
Portugal
Italy Korea
Baltar
Lainate Seoul
Fânzeres
Netherlands Philippines
USA
Breda Makati City
Manitowoc
Poland Singapore
Port Washington
Warsaw
Shady Grove
Portugal
Baltar
Russia
Moscow
South Africa
Johannesburg
U.A.E.
Dubai
U.K.
Buckingham
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Ref.: 121 2015 04 EN
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