Download as pdf or txt
Download as pdf or txt
You are on page 1of 56

CA-751-IM-v1.0.

0E

Carbon Monoxide Analyzer


CA-751
Instruction Manual

KIMOTO ELECTRIC CO., LTD


CA-751-IM-v1.0.0E
CA-751-IM-v1.0.0E

Read me
We here at Kimoto Electric Co., Ltd will always remain at your service. Please take a moment to read the
explanatory leaflet and follow the manufacturer’s instructions regarding installation of the instrument.

Indemnity
Service could be accepted at your expense on our normal repair terms, when the failure occurred during the
warranty period damaged by a natural disaster or an improper usage.

Copyright
No part of this document may be reproduced in any form, including photocopying or translation to another
language, without the prior written consent of Kimoto Electric Co., Ltd.
Copyright ⓒ 2007 Kimoto electric co., ltd.

Qualification
1. The contents of this manual may not in any shape or form be reproduced without permission from the
copyright owner.
2. This manual be subject to change without notice.
3. Instrument be subject to change specifications to improve without prior notice.
4. Self-reformation is strictly forbidden. We will be held responsible for the content of any accident related the
reformation.
5. Hold this manual in easy reach.
6. If there is in any literal error in this manual, please let us know.
CA-751-IM-v1.0.0E

SAFETY INSTRUCTIONS
Your safety and the safety of others is extremely important. We have provided many important safety messages in
this manual and on your product. Always read and obey all safety messages.

To reduce the electrical shock, do not remove the cover. No user no user serviceable parts
WARNING inside; refer servicing to qualified personnel.

CAUTION To reduce the risk of fire or electrical shock, do not expose this appliance to rain or moisture.

WARNING
● Instrument and pump have no explosion-protected construction. Do not operate the unit near flammable liquids
or in gaseous or explosive atmospheres. The appliance should be situated so that its location or position does
not interfere with its proper ventilation. For example, the appliance should not be situated on a bed, sofa rug, or
similar surface that may block the ventilation openings: or placed in a built-in installation, such as a bookcase or
cabinet that may impede the flow or air through the ventilation openings.
● Precautions should be taken so that the grounding or polarization means of an appliance is not defeated. The
appliance should be connected to a power supply only of the type designed in the operating instructions or as
marked on the appliance.
● The 14
C (carbon fourteen) radioactive source should never be dismantled, removed or tampered with. It will
never be necessary for any field personnel to adjust, replace or touch the 14
C source. All 14
C issues will be
handled by the manufacturer either under warranty or at JRA cost. When working close to the 14
C beta source
for any length of time, the wearing of long sleeves and laboratory gloves may help reduce possible exposure to
14
C beta rays.
● The appliance should not be used near water (e.g. near bathtub, washbowl, kitchen sink, laundry tub, in a wet
basement, or near a swimming pool etc.).

CAUTION
〇 This product can be installed in any orientation. Mounting the product to a stable, rigid operating surface and
using shock mounts will reduce noise and vibration.
〇 Do not install the monitor where sudden temperature changes may occur, or in humid, dusty, or smoky areas as it
may cause fire, electric shock or damage.
〇 When moving the instrument, always turn off the switch and disconnect the signal cable. If the cables are not
properly disconnected when moving the monitor, it may cause fire or electric shock.
〇 The user should not attempt to service the appliance beyond that is described in the Operating Instructions. All
other servicing should be referred to qualified service personnel.

Symbols
This symbol advises you which button you should touch on the screen depending on the
situations.
This symbol, wherever it appears, alerts you to the presence of not insulated dangerous voltage
inside the enclosure voltage that may be sufficient to constitute a risk of shock.
This symbol, wherever it appears, alerts you to important operating and maintenance
instructions in the accompanying literature. Read the manual.
Comment column for helpful information such as further detail, reference and tips.
CA-751-IM-v1.0.0E

CONTENTS
Read me
Indemnity
Copyright
Qualification
SAFETY INSTRUCTIONS
Section-1 INTRODUCTION 1
1.1 General 1
Section-2 SPECIFICATIONS 2
2.1 General Specification 2
Section-3 STRUCTURE AND COMPOSITION 3
3.1 Outline View (Japanese typical style) 3
Dimensions 4
3.2 Component Formation 5
3.3 Flow diagram 6
3.4 Construction of External I/O 7
3.4.1 Pin Assignment of Interface Board 7
3.4.2 USB 1.1 port 7
3.5 Terminal Block of Telemeter (Optional) 8
Section-4 INSTALLATION 9
4.1 Important Reminder 9
4.2 Pipe Work 10
4.3 Connection to External Instruments 11
4.3.1 Connection to Analog Telemeter 11
4.3.2 Connection with Digital I/O Port 11
4.4 How to open and close the front panel 12
4.5 Installation of dust filter 13
4.6 Recorder Preparation (optional) 13
Section-5 STARTING MEASUREMENT 14
5.1 Power Activation 14
5.2 CPU Checking (Initial Checking) 14
5.3 Worming Up 14
5.4 Various Settings 15
5.4.1 Clock Adjustment 15
5.4.2 Setting of Reset Time 15
5.4.3 Handling of Negative Value 15
5.4.4 Setting of Back Light Saver 15
5.4.5 Setting of Recorder and Telemeter Range 15
5.5 Selection of Measurement Mode (Measurement Start) 15
Section-6 STOPPING MEASUREMENT 16
6.1 Stopping Procedure 16
6.2 Storing 17
6.2.1 Battery for Memory Backup 17
   When the battery is used up... 17
Section-7 TOUCH PANEL OPERATION 18
7.1 Main Screen and Monitor Screen 19
7.1.1 Main/Monitor Screen (Measuring) 19
7.1.2 Selection of Measurement Mode 20
7.1.3 Selection of Sample Line 20
7.1.4 Data Display 21
CA-751-IM-v1.0.0E

7.1.5 Message View 21


7.1.6 Panel Lock 22
 7.1.6.1 Procedure of Panel Lock 22
 7.1.6.2 Unlocking Procedure 22
 7.1.6.3 Pass-code Changing 23
 7.1.6.4 Power Off 23
7.2 Telemeter 23
7.3 Range Setting 24
7.3.1 Recorder Range Setting 24
7.3.2 Telemeter Range Setting 24
7.4 Calibration of Concentration 25
7.4.1 Zero Calibration 25
7.4.2 Span Calibration 25
7.5 USB Data Storage 26
7.6 Maintenance Screen 27
7.6.1 Measure Setting 27
 7.6.1.1 Measure Data Screen [Page 1] 27
 7.6.1.2 Measure Data Screen [Page 2] 27
 7.6.1.3 Measure Data [Page 3] 28
7.6.2 Control Data Setting 28
7.6.3 Monitor Data Setting 29
7.6.4 Other Calibration 29
7.6.5 Telemeter Check 29
7.6.6 Version Information 30
7.6.7 Board Information 30
7.6.8 Clock Adjustment 30
7.7 Other Setting 31
7.7.1 Measure setting 31
7.7.2 COM Port 31
7.7.3 Recorder Setting 31
7.7.4 Printer Setting 32
7.7.5 AD Monitor 32
7.7.6 DA Output Monitor 33
7.7.7 DA Output Check 33
7.7.8 DA Calibration 33
7.7.9 Input Signal Monitor 34
7.7.10 Output Signal Monitor 34
7.7.11 Version Information 34
7.7.12 Board Information 34
7.8 Sample Line Setting 34
7.9 Measure Setting 34
7.10 Auto Calibration 35
7.10.1 Not Uses the Auto Calibraton 35
7.10.2 Executes the Auto Calibraton immediately 35
7.10.3 When you want to execute only once 35
7.10.4 Calibration 35
7.10.5 Automatic Span Calibration Timing Diagram 35
7.11 Version Information 36
7.12 Board Information 37
7.13 Clock Adjustment 37
CA-751-IM-v1.0.0E

Section 8 DAILY CHECK 38


8.1 OPERATION CHECK 38
8.2 Exchange of dust filter 38
8.3 Zero Calibration 38
Section 9 ARCHIVE DATA 39
9.1 Data Name  39
9.1.1 Retrievable data using USB Memory 39
9.1.2 Data-handling via Ethernet Communication 41
9.2 Data Structure 41
9.2.1 CN Data 42
9.2.2 HR Data 42
9.2.3 MS File 43
APPENDIX - 1 44
A Data Communication Software 44
B Ethernet Communication (supplement) 45
APPENDIX - 2 46
MESSAGE LIST 46
CA-751-IM-v1.0.0E
CA-751-IM-v1.0.0E

Section-1 INTRODUCTION
1.1 General
Continuous measurement of the concentration of carbon monoxide in environmental air.
Non-dispersion infrared-ray absorption method - double beam, sample switching system with integrated zero air
generator.

-1-
CA-751-IM-v1.0.0E

Section-2 SPECIFICATIONS
2.1 General Specification
Name Carbon monoxide Analyzer
Model CA-751
Measuring object Carbon monoxide (CO) in environmental air
Measurement method Non-dispersion infrared-ray absorption method
- double beam, sample switching system with integrated zero air generator
Measuring range 0 - 5/ 10/ 20/ 50 ppm
Repeatability within ± 0.5 % of span gas conc.
Linearity ± 2 % of half amount of span gas conc.
Zero drift within ± 0.1 ppm/day
Span drift within ± 2% of span gas conc./day
Response time 90% response from gas inlet: 120 sec. or shorter
Dust filter φ 47mm PTFE filter
Sample flow 0.55 ± 0.05 L/min.
Zero air generator CO/CO2 converter using sample air
Light source Single infrared light source
Rotary sector One-point chopper
Detector Interference compensating microflow sensor
Measuring control Full automatic control by microprocessor
Calibration Full automatic calibration by microprocessor
Power supply 100V AC ± 10%, 50/60Hz
Power consumption 220VA max., 150VA typ.
Ambient Temp. and RH 0 to 40℃ , 90%RH or less
LCD display Measuring data, Output range, Alarm, Performance control information
Internal data memory Measured data (by minutes, by hour), and message
Digital In/Out Ethernet, USB1.1, RS-232C

-2-
CA-751-IM-v1.0.0E

Section-3 STRUCTURE AND COMPOSITION


3.1 Outline View (Japanese typical style)

Analog telemeter
I/O board TU-07
(optional)

Recorder:uRP-1800
(optional)

YCA-751

-3-
CA-751-IM-v1.0.0E

Dimensions

485 600

245
卓上型

484 590
876

ラック(A17)組込型

-4-
CA-751-IM-v1.0.0E

3.2 Component Formation

19 18 17 16 15 14 13 12

1 Touch panel
2 Dust filter holder
3 Power switch
4 Valve for sample 2 (V2)
5 Valve for zero (V3)
6 Converter
7 Pump
8 Sample flow sensor 1
9 Line Filter 1
10 Sample flow control needle 1
11 Sample pressure sensor
12 Analyzer unit
13 Line Filter 2
14 Sample flow control needle 2
15 Sample flow sensor 2
16 Span gas flow control needle
17 Valve for span (V5)
18 Valve for sample 1 (V1)
19 Valve for sample/ span (V4)
20 Span gas inlet (SPAN)
21 Sample vent (VENT)
22 Sample gas inlet (SAMPLE)
4 5 6 7 8 9 10 11 23 Vent fan
24 AC Inlet with surge protection
25 Interface board

3 2

1
20 21 22 23 24 25

-5-
CA-751-IM-v1.0.0E

3.3 Flow Diagram

Filter
V4 V1
Sample NO C Converter C NO
Flow Cell 1
NC NC
Sensor1
Flow Control
Sampling Needle
Pump
Analyzer
Unit

Filter
V5 NC NO
Span NO C C NC Flow Cell 2
Sensor2
Flow Control V3 V2 Flow Control
Needle Needle

Temp. Sensor Pressure Sensor


T P
Sample Vent

V1 Valve for sample 1


V2 Valve for sample 2
V3 Valve for zero
V4 Valve for sample/ span
V5 Valve for span

-6-
CA-751-IM-v1.0.0E

3.4 Construction of External I/O


3.4.1 Pin Assignment of Interface Board

IF-07
1 IF-07 / CN3
Ethernet RS-232C
1 Definition Pin No. Definition

  1 6 DSR

RS232C RD 2 7 RTS
TD 3 8 CTS
DTR 4 9
2
Serial DG 5 10
Recorder
3

2 IF-07 / CN2
Serial Recorder
Pin No. Definition
CAN
1 TD
2 RD
3 DG
4 DG

3 IF-07 / CN10 - 13
CAN
Pin No. Definition
1 CAN-H
2 CAN-L
3 +24V
4 +24V GND

3.4.2 USB1.1 port

USB memory
for general-purpose

Back side of flont panel

-7-
CA-751-IM-v1.0.0E

3.5 Terminal Block of Telemeter (Optional)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

P-3326 TT07
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Terminal Signal Specification Terminal Signal Specification

1 Range-COM 33 Range COM Photo MOS relay


Photo MOS relay output
2 Range-1 34 Range 1 output
On state resistance:
CO CO On state resistance:
3 Range-2 Output less than 35 ohm 35 Range 2 Output
Integrated Continuous less than 35 ohm
Rated load:
4 Range-3 36 Range 3 Rated load:
AC/DC60V 0.28A
5 Range-4 37 Range 4 AC/DC60V 0.28A

6 38

7 39

8 40

9 41

10 42

11 43

12 44

13 45

14 46

15 47

16 Photo MOS relay output 48


On state resistance:
17 less than 35 ohm 49 COM Contact output
Pulse Output Rated load: Power Rated load:
18 AC/DC60V 0.28A 50 NO Output
discontinuity AC125V 0.5A,
19 - Reset 51 NC DC30V 2A
Input Photocoupler isolate input:
(>100ms)
20 + Contact/Open-collector 52
System failure Output Photo MOS relay
21 - On state resistance: 53
Telemeter stop Input output
less than 50 ohm
22 + 54 On state resistance:
Adjustment Output
23 55 less than 35 ohm
Rated load:
24 56
Calibration Output AC/DC60V 0.28A
25 57

26 - CO 58 - CO
Output Output
27 + Integrated DC 0 - 1V output 59 + Continuous DC 0 - 1V output
D/A convertor with 16 bit D/A convertor with 16
28 60
resolution bit resolution
29 61
Output impedance: Output impedance:
30 less than 500 ohm 62 less than 500 ohm

31 63

32 Frame ground 64 Frame ground

-8-
CA-751-IM-v1.0.0E

Section-4 INSTALLATION
4.1 Important Reminder

WARNING ● Instrument and pump have no explosion-protected construction. Do not operate the unit near
flammable liquids or in gaseous or explosive atmospheres.
● Precautions should be taken so that the grounding or polarization means of an appliance is
not defeated.
CAUTION 〇 Mounting the product to a stable, rigid operating surface and using shock mounts will reduce
noise and vibration.
〇 Do not install the monitor where sudden temperature changes may occur, or in humid, dusty,
or smoky areas as it may cause fire, electric shock or damage.。
〇 The appliance should be situated so that its location or position does not interfere with its
proper ventilation.

Avoid and set up the vibration of the suction pump.


Put out the exhaust of the instrument to outdoor.
Do not place your instrument near a window as it may be severely damaged if exposed to rain, water, moisture,
or sunlight.
Do not install the instrument where sudden temperature changes may occur, or in humid, dusty, or smoky areas
as it may cause fire, electric shock or damage.
Always operate under specified power supply. Usage of incorrect voltage will cause malfunction and may cause
fire or electric shock.
A lot of space to work for maintenance.

-9-
CA-751-IM-v1.0.0E

4.2 Pipe Work


Connect the sampling tube (6 mm O.D. x 4 mm I.D. PTFE tube) and suction pump connection tube (6 mm O.D. x 4
mm I.D. PTFE tube) before turning on the power supply. bent the tube gently so as not to crush.
Set the second pressure of the pressure regulator of the standard gas cylinder to 0.1MPa.

Do not suck rain water to the sample tube.

Sampling tube
(6×4mmΦ PTFE tube)

For analog telemeter (optional)

For seial recorder (optional)

Ethernet

AC100V

2nd pressure 0.1MPa

Span gas tube


(1/8inch)

CO/N2
Standard gas cylinder

- 10 -
CA-751-IM-v1.0.0E

4.3 Connection to External Instruments


Confirm the I/O signal of the telemeter or the data logger is suitable for the I/O signal of the analyzer. Refer to
section 3.7.

4.3.1 Connection to Analog Telemeter


Take care about the mistake of connecting wires.

4.3.2 Connection with Digital I/O Port


Contact our customer service when you cannot communicate by using Ethernet and RS-232C.

- 11 -
CA-751-IM-v1.0.0E

4.4 How to open and close the front panel


How to open the front panel
① Push the lower side of the front panel to remove the lock.
② Draw out the panel to previous.
③ Lay the panel down forward.
④ Push the panel to lock.

TO OPEN





How to close the front panel
⑤ Push the panel to remove the lock.
⑥ Cause the panel forward.
⑦ Push the panel.
⑧ Push the lower side of the panel to lock.

Lay the panel down forward a little when the hook in the upper part of the panel hits the case and it doesn’t
close.

TO CLOSE

Latch


- 12 -
CA-751-IM-v1.0.0E

4.5 Installation of dust filter


1. Open the front panel. Turn the front cover
counterclockwise and remove.
2. Remove PTFE press plate. Take out old dust filter.
3. Wipe the inside of the holder with soft cloth or
Kimwipe Ⓡ if it is dirty.
4. Place a new dust filter in the filter holder.
5. Press the dust filter on next to the PTFE press
plate, and tighten the front cover.

Turn counterclockwise
Refer to 8.2 when the suction pump is working.
to open the front cover.

Front cover

PTFE press plate

O-rong

PTFE dust filter


(Φ47mm)
4.6 Recorder Preparation (optional)
Set the recording chart and the ribbon cassette PTFE base
in the μ RP1800 recorder. Refer to “Operation and
Maintenance of μ RP1800”.

- 13 -
CA-751-IM-v1.0.0E

Section-5 STARTING MEASUREMENT


Do not push the touch screen strongly, or the touch screen will be damaged. Do not operate the touch screen
with an acute thing such as ballpoints.
Users may notice a little uneven brightness on the screen depending on the desktop pattern they use. It is
normal for LCD monitors to show such uneven brightness.
Due to the nature of the LCD screen, switching of images after a prolonged period of time of displaying the
same image, the image from the previous screen may remain. In such case, the screen is recovered slowly by
changing the image or turning off the power switch for hours. Using back light saver is recommended (Refer to
section 7.6.1.3(2))
When analog telemeter I/O unit (TU-071) is not installed, the screen concerning the telemeter is not displayed.

5.1 Power Activation


Confirm the following before turning on the power supply.
① Connection of wires. Refer to 3.7.
② Connection of tubes. Refer to 4.2.
③ Installation of the recording chart and the ribbon cassette to the recorder.
④ Installation of the tape filter. Refer to section 5.4 for the installation procedure.
⑤ The analyzer works as follows after the warm-up; “Tape reset” --> “Automatic zero calibration” -->
“Measurement start”.
Turn on the power supply of the instruments in the following order:
Recorder (Optional. Refer to “Operation and Maintenance of μ RP1800”.) --> Suction pump --> Analyzer
The power switch of the analyzer is in a front panel. Refer to section 4.4. After turning on the power supply, the
analyzer begins operating in the following steps.

5.2 CPU Checking (Initial Checking)


Self-diagnostics of CPU functions starts. When the check is cleared, “OK” is displayed as shown in figure.

CPU Check...
   Backup Memory  OK
   Clock       OK

5.3 Worming Up
Wait until the measuring conditions are ready. The items which are not still ready are displayed in red reversal
letter. After the warm-up, the main screen is displayed and the measurement starts automatically. When the
measurement starts, confirm the followings.
① Red reversal letter “Defective operation” disappears.
② The display of “Parents bureau stop” disappears when connecting with the telemeter or the data logger. The
display “under the adjustment” disappears when the reset signal is received.
③ Displayed date and time are accurate.

If CPU check is not cleared, contact our customer service. Some trouble might be found in CPU or the circuit
board.
The measurement starts one hour after the warm-up even if the measurement conditions are not ready. At that
time, “Defective operation” is displayed.
Our service engineer might demand the red-colored error number indicated on the “Monitor” screen to grasp
the situation, when serious operation error happens.
Confirm the followings when flow rate doesn’t reach a normal value; Whether the power supply of the pump
turns on. Whether tubes are correctly connected.

- 14 -
CA-751-IM-v1.0.0E

5.4 Various Setting
5.4.1 Clock Adjustment
If instrument time was differ from the standard time, you can adjust time on this screen.
[Menu] --> [Maintenance] --> [Clock Adj] (Refer to section7.14)

5.4.2 Setting of Reset Time


Reset time means the reset time of the instrument. You can switch between “hh:00” (o’clock) and “hh:30”. The
default setting is “hh:00” (o’clock)
[Menu] --> [Maintenance] --> [Measurement Data] (Refer to section 7.6.1.3)

5.4.3 Handling of Negative Value


Analyzer has a function for cutting the negative value of concentration. If you run this function, all negative value
are rewritten to 0 (zero).
[Menu] --> [Maintenance] --> [Measurement Data] (Refer to section 7.6.1.3)

5.4.4 Setting of Back Light Saver


The function is turned off when no operation for a long time.
Default setting is checked “ ◆ ”.
[Menu] --> [Maintenance] --> [Measure Setting] (Refer to section 7.6.1.3)

5.4.5 Setting of Recorder and Telemeter Range


The range signal output to the recorder is set to the automatic operation or fixation.
[Menu] --> [Range Setting] (Refer to section 7.3)

5.5 Selection of Measurement Mode (Measurement Start)


The measurement is stopped in “Adjustment Mode”. Touch [ADJUST] in the upper right of the main screen to
display “Mode” screen. During “Adjust“ mode, the analyzer is stopping measurement basically.
Select [Meas mode (Adj. Signal OFF)]. Then the analyzer refleshes the filter to start the new measurement,
automatically.
[Lock] button is also starts the measurement (refer to section 7.1.6). When you select [Lock] button, analyzer
changes the mode from “Adjust” to “Meas. mode (Adj. Signal ON)”.

You can operate the analyzer with setting various items. Please refer section-7 for details.

- 15 -
CA-751-IM-v1.0.0E

Section-6 STOPPING MEASUREMENT


6.1 Stopping Procedure

Make sure to backup the data before power down (Refer to section 7.5 or section 9). If a backup battery has run
out during shut down, the data and some parameter will be purged from embedded memory.

Do not boot the analyzer on soon after shut down. Wait more than 5 minute to return the sampling line to
ambient pressure.

If you use telemeter or recorder with some analyzers, you might need to change the setting of telemeter/
recorder first, before you turn an analyzer off. Please contact our Customer Service for details.

① Touch “Lock” of main screen or monitor screen to display “Operation Lock” screen.
② Touch “Power Off”.
③ The message “Really, power down?” is displayed. Touch “OK”.
④ Turn off the power switch in a front panel after the shutdown processing ends.


- 16 -
CA-751-IM-v1.0.0E

6.2 Storing

Avoid the high temperature and humidity.


Avoid water and dust.
Keep the analyzer horizontally.

6.2.1 Battery for Memory Backup


The analyzer uses lithium primary battery CR2032 for memory backup. When the power supply is always turning
on, exchange the battery every five years.

When power supply OFF continues for a long term, the battery will be consumed in approx. 8000 hours (= 1
year). If you stop the analyzer for a long term, backup the message and data, etc. When the backup battery is
consumed while stopping, these data is deleted.

When the battery is used up...


① “Backup Not OK” is displayed on the Self-diagnostics of CPU functions screen.
② The clock returns to the initial value.
③ Data and the message are deleted.
④ Some set values are deleted; user set pass-code, recorder shift settings, printable item, coefficient for
measurement etc.

After the batteries are exchanged;


① Adjust the clock on “Warm-up” screen. And, input other values.
② After the warm-up ends, input the value of the user settings, if necessary.

- 17 -
CA-751-IM-v1.0.0E

Section-7 TOUCH PANEL OPERATION


The letters enclosed with square frames are operation buttons.

Do not push the touch screen strongly, or the touch screen will be damaged. Do not operate the touch screen
with an acute thing such as ballpoints.

The example of the screen might be different from an actual screen.

Various settings can be done with the menu screen.

- 18 -
CA-751-IM-v1.0.0E

7.1 Main Screen and Monitor Screen


Touch [Menu] of the main screen or the monitor screen to move to “Menu” screen. Various settings are done with
the menu screen.

7.1.1 Main/Monitor Screen (Measuring)

Main Screen (Measuring) Monitor Screen (Measuring)

① ② ⑧ ⑨ ⑩ ① ② ⑧ ⑨ ⑩

⑪ ⑪
⑫ ⑫
③ ⑬ ③ ⑬
⑭ ⑭
⑮ ⑮
⑯ ⑰ ⑯
④ ⑤ ⑥ ⑦

① Displays present date and time.


② Displays mesuring gas line.
③ Displays the measurement value (integrated value).
④ Displays the range of the recorder. Refer to section 7.3.1 for the setting of the range.
⑤ Displays position of the recorder range.
⑥ Displays range of the recorder by the numerical value.
⑦ Displays the range that the analyzer has.
⑧ ”Defective operation” is displayed.
⑨ ”Adjust” is displayed at the adjustment mode.
⑩ ”Tel down” is displayed when the telemeter or the data logger are not connected or are broken down.
⑪ Displays the present measurement mode (measurement/adjustment).
⑫ Displays the present sample line (sample/Zero/Span).
⑬ Displays the present data (1-hour value, 1-minute value). Refer to section 7.1.4.
⑭ The operation history is displayed. (on/off of power supply, error, change of span coefficient etc.) Refer to 7.1.5.
⑮ Displays menu screen.
⑯ Displays the operation lock, the change of the password, and the setting of the power-off. Refer to section 7.1.6.
⑰ Control items and current measurement values are displayed.

- 19 -
CA-751-IM-v1.0.0E

7.1.2 Selection of Measurement Mode


Touch [MEAS] ⑪ of the main screen to move to the
measurement mode screen. ⑪

[Meas. mode (Adj. Signal OFF)] ⑫


Measuring mode. “Adjust” signal is OFF. ⑬
[Meas. mode (Adj. Signal ON)]

Measuring mode. “Adjust” signal is ON until the

next reset.
[Adjust mode] ⑯
When the analyzer is adjusted, it automatically ↓
changes into Adjust mode. “Adjust” signal is ON. The
reset signal is disregarded.

Select [Meas. mode (Adj. Signal ON)] or lock the


operation panel (refer to 7.1.6) to escape from
the Adjust mode. (When the analyzer is locked, it
automatically changes into Measuring mode.)

7.1.3 Selection of Sample Line


Touch [Sample] ⑫ of the main screen to move to the
selection screen of the sample line.
[Sample]
  Sample Line at the measurement.

[Span Gas]

  Span gas Line at the span calibration.
[Zero Gas] ⑬
  Zero gas made with a built-in zero gas generator. ⑭


- 20 -
CA-751-IM-v1.0.0E

7.1.4 Data Display


Touch [DataDisp] ⑬ of the main screen to show

the data display screen. Displays continuous value (1
minnute) or hourly value on the screen. Details of the ⑫
buttons are as follows. ⑬

[Back]

Returns to the previous screen.
[Data Cont. (6min)] ⑯
The concentration every 6 minutes is displayed. ↓

[Data Hourly]
The concentration every one hour is displayed.
[Jump]
Displays date and time input screen. And the data at
the specified date and time is displayed.
[Prev.]
The previous data is displayed.
[Next]
The following data is displayed.
[Exit]
Returns to the data selection screen.

7.1.5 Message View


Touch [Message] ⑭ on the main screen to display
message list.

[Jump]
Displays date and time input screen. And the message
at the specified date and time is displayed.
[Prev.]
The previous message is displayed.
[Next]
The following message is displayed.

Refer to Appendix-2 for further details of the


message content.

- 21 -
CA-751-IM-v1.0.0E

7.1.6 Panel Lock


Touch [Lock] ⑯ to display panel lock screen. You can

switch from “Operation mode” to “Display mode” by

using “Panel lock”. In the display mode, the following
operations are possible, and the other operations are ⑬
prohibited to prevent artificial mistakes; message ⑭
confirmation, data display, and unlock. ⑮
The Pass-code is necessary for the unlock. Switch to

“Operation mode” when the maintenance work etc.

7.1.6.1 Procedure of Panel Lock


① Touch [Lock] of the main screen to display “Panel
lock” screen.
② Touch [Lock] to switch the display mode.

7.1.6.2 Unlocking Procedure


① Touch [Unlock] of the main screen.
② “Input pass-code” screen is displayed. Input the pass-
code with ten-key of the screen. The factory setting of
the pass-code is “123456”.
③ Touch [OK]. The analyzer is unlocked, and switched
to the operation mode when pass-code is correct.

- 22 -
CA-751-IM-v1.0.0E

7.1.6.3 Pass-code Changing


The pass-code can be newly set.
① Touch [Lock] of the main screen to display panel
lock screen.
② Touch [CodeChan] to display the pass-code changing
screen.
③ Input the new pass-code (number of six digits or
less) with ten-key of the screen.
④ Touch [OK].

Do not forget the new pass-code.

Even after a new pass-code is set, the factory


setting of the pass-code (123456) is not deleted.
You can use both pass-codes.

7.1.6.4 Power Off


[PowerOff]
Turn off the power supply of the analyzer according
to the following procedures.
① Touch [Lock] of the main screen to display panel
lock screen.
② Touch [Power off].
③ “Really, power down ?” is displayed. Touch [OK].
④ Wait until the shutdown processing is completed. ↓
⑤ “You can turn off the power safely” is displayed. Turn
off the power switch in a front panel. (Refer to section
6.1)

7.2 Telemeter
Output information to the telemeter is displayed.

You can check the telemeter system easily by


comparing the voltage value displayed on this
screen and the voltage value that the telemeter
received.

When the telemeter board is not installed, this


screen is not displayed. (Refer to section 7.12. )

- 23 -
CA-751-IM-v1.0.0E

7.3 Range Setting


7.3.1 Recorder Range Setting
Touch [Range] on the menu screen --> [Recorder] to
display the recorder range screen.

Touch “ ◇ ” to switch to the automatic range mode.


“ ◇ ” switches to “ ◆ ”. Touch “ ◆ ” to switch to the
fixed range mode. “ ◆ ” switches to “ ◇ ”. In the fixed

range mode, select suitable one from among four range
from R1 to R4.
e.g.) When you select [0.5];
1.0 V is output when measurements are 0.5 ppm.

In the automatic range mode, when measurements


exceed a certain range, the range changes into an
upper place. In the automatic range mode, set the
measurement start range; Touch [Next] to display the ↓
“Recorder Start Range” screen, and set them.
The range returns to the start range when the
analyzer is reset.

In the automatic range mode, the range does not


change into a place that is lower than the start
range.

7.3.2 Telemeter Range Setting


Touch [Range] at the menu screen --> touch
[Telemeter] to display the Telemeter Range screen.
Setup steps of the telemeter range settings are the same
as the recorder range settings. Refer to 7.3.1. Refer to
7.6.5 for the check procedure of telemeter.

When the telemeter board is not installed, this ↓


screen is not displayed. (Refer to section 7.12. )

- 24 -
CA-751-IM-v1.0.0E

7.4 Calibration of Concentration


7.4.1 Zero Calibration
Usually, manual calibration for zero is not necessary.

7.4.2 Span Calibration
Measure the concentration of the span gas
beforehand. Let in the span gas from the span gas inlet. ①
Confirm the second pressure of the span gas cylinder
is 0.1MPa.

(1) Touch [Conc.Calib.] of the menu screen to display ②


concentration calibration screen. ④ ③
(2) Confirm the sample line is "SPAN GAS".
(3) Wait until measurement of the analyzer is steady ⑤
(about 10 minutes).
(4) Touch [Span Calib] to display Span Gas Conc.
screen.
(5) Input the concentration value of the span gas by ↓
the unit of ppm.
⑥ ⑦
(6) Confirm the input value again, and touch [OK] to
fix.
(7) The span coefficient is displayed on the screen.
after confirming the value, touch [OK] to finish.

- 25 -
CA-751-IM-v1.0.0E

7.5 USB Data Storage


The data preserved in an internal memory and buit-
in storage can be output to USB thumb drive. Refer to

section 9.1 for details of data.

① Insert USB thumb drive (conforms to the USB 1.1


standard) in the USB port of the analyzer. Refer to ②
3.6.2. The free space of USB thumb drive is displayed
on the left of the main screen and the monitor screen.
② Touch [Menu] of the main screen
③ Touch [Save Data] to display the data output screen.
④ Select the item to be copied.
⑤ Touch [OK] button on confirmation screen. Then
copying starts. It would take a few minutes to finish
copying depending on the item.
⑥ Touch [OK] to exit after copying finished. ③

When “USB memory not found” is displayed after


touching [OK], touch [OK] --> detach USB thumb ④
drive, and insert it again. When a similar message
is displayed again, the USB thumb drive cannot be
used.

- 26 -
CA-751-IM-v1.0.0E

⑦ When the data in built-in storage are copied, the


screen of overwrite confirmation is displayed. Touch
[OK] to start copying.
⑧ The progress report of the copy is displayed on the
status screen. The file is copied from the new one. If
you want to stop copying, touch [Stop]. ⑦
⑨ After the copy is complete, the message “Remove
USB memory” is displayed.

7.6 Maintenance Screen


The setting and the status of the analyzer are
confirmed on this screen. Touch [Maintenance] of the
menu screen.

7.6.1 Measure Setting


There are three pages. Screen changes with touching
[Page 1], [Page 2] or [Page 3] button.

7.6.1.1 Measure Data Screen [Page 1]


Average : Moving average time of the concentration
value. Set it to n time for 45 seconds because the
analyzer measures zero and CO every 45 seconds. A
standard setting is 2 x 45 secconds.

7.6.1.2 Measure Data Screen [Page 2]


Zero and span coefficient of sampling flow rate
These values are rewritten at each calibration.

- 27 -
CA-751-IM-v1.0.0E

7.6.1.3 Measure Data [Page 3]


“Serial No.”
The last 5 digits of the serial number is displayed.
“Back Light Saver”
The screen is turned off when there is no operation
for a while. Default setting is on ( ◆ ).
“Rep. in Adj Mode”
The measurement data is printed in the recording
chart at the adjustment mode. In this case, the
letter “(A)” is printed after the measurement value.
“Hold Adj. signal”
This is used for telemeter: at the auto calibration, the adjusting signal keeps on till next hour reset.

Changed items by unit switching:


Concentration display of the main screen and the monitor screen, display of past data (every one hour value,
every one minute value), Ethernet, retrieved 1 minute/1 hour data to USB memory.
Unchanged items by unit switched:
Each setting screen and set value, readings on telemeter screen, readings on recording chart of serial recorder,
and unique parameters (value of zero calibration etc.).

“Minus Conc Cut”


Generally, the analyzer measures NO/ NOx concentration with including negative values. When you set this
function on ( ◆ ), the reading is constrained measured data to nonnegative. That is to say, all negative data are
replaced to zero.
“Reset Time”
You can chose the reset time that the instrument refreshes filter between “0:00” and “0:30”. For example, if
you chose ”0min”, the analyzer refreshes the filter at 11:00 --> 12:00--> 13:00 .By the other hand, if you chose ”
30min”, filter moves at 11:30 --> 12:30 --> 13:30.

It is not recommended for users to change zero/span on this screen because they have been calibrated in the
factory. However, when the battery of back up memory runs out, these values are initialized by the standard
values. In this case, it is necessary to input a proper values referring to the last calibration data.

7.6.2 Control Data Setting


This screen is to check the control conditions of
temperature and flow rate, etc.

[Converter Aging]: Used after exchanging the


converter.

- 28 -
CA-751-IM-v1.0.0E

7.6.3 Monitor Data Setting


“Monitor Data” screen shows the status of connected
devices. Error indicated if any device has trouble.
“Target”
Analyzer controls the device to set number.
“LowLMT” and “HighLM”
Control range. If any device beyond this range,
analyzer indicates error.

7.6.4 Other Calibration


[Pump]
Switch to start/stop for aspiration of sampling
pump. During aspiration, this button is indicated as
highlighted.
[Samp Flow1 Span], [Samp Flow2 Span]
Span coefficients of sample flow rate 1 and 2 of are
changed.
[Samp Flow1 Zero], [Samp Flow2 Zero]
The offset of flow sensors 1 and 2 are changed.

You don’t need to touch above buttons except


[Pump] button routinely.

7.6.5 Telemeter Check


You can check/adjust various items for connection
such as DA output, signal status and input signal.

It is necessary to check/adjust the voltage of each


channel by a voltmeter after remove telemeter.
During checking, analyzer changes to adjustment
mode.
If your analyzer has no telemeter board, this item is
hidden.

[DA Calibration]
0 (zero) mV to adjust offset, 1000 mV (span) to
adjust gain.
⑴ Touch subject port to adjust.
⑵ Adjust the voltage of voltmeter to 0 mV using
adjustment buttons ([<] and [>] are for fine
adjustment, [<<<] and [>>>] are for coarse
adjustment.
⑶ Touch [Span] to adjust. Adjust the voltage to
1000mV using adjustment buttons.
⑷ Run over (2) --> (3) several times to adjust zero
and span. Touch [OK] to finish adjustment.

- 29 -
CA-751-IM-v1.0.0E

“DA Check” screen


This screen is for checking the output voltage of
telemeter board. You can arbitrary make voltage
to check by setting voltage using ten-key (setting
range: 0 ~ 1000mV).

“Output Signal” screen


You can make a contact signal such as range signal
and error signal, manually.
(1) Touch a target item then button changes “ON”.
(2) Check the target contact signal.
During outputting, all the other output signals are
turned off.

“Input Signal Monitor” screen


This screen shows the status of input such as reset
signal and telemeter-down.

“Output Signal Check” screen


This screen shows the status of output for various
items. [Page] button shows other items.

“DA output monitor” screen


This screen shows the output voltage for each item.

7.6.6 Version Information


Refer to section-7.11.

7.6.7 Board Information


Refer to section-7.12.

7.6.8 Clock Adjustment


Refer to section-7.13.

- 30 -
CA-751-IM-v1.0.0E

7.7 Other Setting


On “Other Setting” screen, you can confirm the
properties and the operating conditions of the various
equipment connecting with analyzer. To move this
screen, touch [Other Setting] button on “Menu” screen.

7.7.1 Measure setting


Touch [Measure Setting], then screen moves to
“Measure setting” screen page-3 (refer to section 7.6.1).

7.7.2 COM Port


You can change the setting for serial (RS-232C)
communication on this screen. Also, confirmation of
Ethernet communication is available. ⒝
RS-232C communication is not supported normally
(special specification). Therefore the analyzer has
no property as standard protocol.

7.7.3 Recorder Setting


This is the screen for communication setting with
serial recorder model mRP-1800.

“Print color” ①
You can change printing color of serial recorder for
each item. If you need to print message, check radio
button " ◆ ".
Each character means;
“-int” : Integration value
“-cont” : Continuous value
“Marker” : Add range marking
“Skip” : Nonselective

“Recorder shift”
You can move the base line of each printing item
with changing the value of scale.

To print the data more than two analyzers by a


printer, you need to set the slave’s parameter on a
master analyzer. In this case, it is needed that all
analyzers are connected via Ethernet.

- 31 -
CA-751-IM-v1.0.0E

7.7.4 Printer Setting


This screen is for printer (optional). Select ”Non"
usually. It is also needed to set RS-232C to print.

7.7.5 AD Monitor
You can confirm various status of AD input on this
screen. Inverting board name means the board is in-use.
“NC” means “NotConnected”. “cps” means “Count per
second”.

“mV”
Input voltage as law value (unadjusted).
“Count”
For temperature sensor, analyzer counts as 10-
bit value. For other sensors, the counting shows
hexadecimal (0 - F) as 16-bit value.
“Name“
Name of each device connected with analyzer. “NC”
means Not Connected.
“Counter”
Target channel’s counting number.
[Board]
You can watch other board with touching [Board]
button. It consists four pages (ADA07(0) to
ADA07(3)).

- 32 -
CA-751-IM-v1.0.0E

7.7.6 DA Output Monitor


You can confirm the status of AD output on “DA
Output Monitor” screen. ④ ⑤

“Ch” ①
Channel number for each board.
“mV” ②
① ② ③
Output voltage.
“Name“ ④
Name of each device connected with analyzer. “NC” ⑥
means Not Connected.
[Board] ④
You can watch other board with touching [Board]
button. It consists four pages (ADA07(0) to
ADA07(3)).

7.7.7 DA Output Check


You can check the output voltage of ADA-07 board on
“DA Monitor” screen manually. “Invalid” is indicated if
analyzer has no device for analog output. Please contact
our Customer Service for details.

7.7.8 DA Calibration
“DA Calibration” screen is control panel to adjust
DA output of ADA07board. To adjust the voltage, a
standard voltmeter is necessary. You can adjust the
output with changing the value of offset and gain using
ten-key. Please contact our Customer Service for details.

- 33 -
CA-751-IM-v1.0.0E

7.7.9 Input Signal Monitor


You can confirm various inputting signals on DV-07
board. Touch [In-Sig Monitor] button to move “Input ④ ⑤
Signal” screen.
① : Port (channel) number of DV-07 board.
② : When a signal is input to the port, “ON“ is indicated.
③ : Device name connected. “NC” is unusable port.
④ : Indication of board number. The instrument is
①② ③
designed to add more board. Indication of usable
board is highlighted.
⑤ : Board switching button.
⑥ : Button to back “Other Setting” screen.

④ ⑤ ⑥
7.7.10 Output Signal Monitor
You can confirm various outputting signals on DV-07
board. Touch [Out-Sig Monitor] button to move “Output
Signal” screen.

① : Port (channel) number of DV-07 board.


② : When a signal is output to the port, “ON“ is
indicated.
③ : Device name connected. “NC” is unusable port.
④ : Indication of board number. The instrument is ①② ③ ⑦
designed to add more board. Indication of usable
board is highlighted.
⑤ : Board switching button.
⑥ : Show more port.
⑦ : Button to back “Menu” screen.

7.7.11 Version Information


Refer to section 7-11.

7.7.12 Board Information


Refer to section 7-12.

7.8 Sample Line Setting


Refer to section 7.1.3.

7.9 Measure Setting


Refer to section 7.1.2.

- 34 -
CA-751-IM-v1.0.0E

7.10 Auto Calibration
Auto calibration is possible when the standard gas
cylinder is connected.
Touch [Auto Cal. Setting] on the MENU screen.

"Execute" Non: Auto calibration is not executed


Use: Auto calibration is executed
"Base Time" The date of the base point is set.
Touch [Set] button to set the date and
time.
"Interval" The execution interval of the auto
calibration is input.
"Next Time" The next execution date of auto
calibration is displayed.
"Calibrate" Executes calibration or not.
"Span Gas Conc." Concentration of span gas is set.

Input the concentration of the span gas correctly when you use auto calibration. When "0.000" is input, the
auto calibration is not executed. Set the second pressure of the pressure regulator of the standard gas cylinder
to 0.1MPa.

7.10.1 Not Uses the Auto Calibraton


Select [Non].

7.10.2 Executes the Auto Calibraton immediately


Touch [RUN] button.

7.10.3 When you want to execute only once


Set "Base Time" at the date to be executed. And set "Interval" to "0".

7.10.4 Calibration
The calibration item can be set.
Non Only the instruction check is executed.
Use Auto calibration is executed

7.10.5 Automatic Span Calibration Timing Diagram

Auto Calibration Start

60 min.
Adjust Mode (Adj. Signal ON) Meas. Mode Meas. Mode

12 min. (Adj. Signal ON) (Adj. Signal OFF)

Measuring Span Measuring Sample Measuring Sample


6 min. 3 min.
3 min.
Purge
Span Calibration

- 35 -
CA-751-IM-v1.0.0E

7.11 Version Information


The analyzer supports of DHCP (dynamic host
configuration protocol). [Version Info] screen shows
device name “Ozone Analyzer“, model name “OA-781“,
ID of control program ”2664” and version “1.3.2”.
[MAC address]
Media access control address.
[IP address, Subnet mask]
IP address is a numerical label assigned to each
device participating in a computer network that
uses the Internet Protocol for communication. The 3rd number of IP address is editable, when you change
[Total Days]
You can confirm the number of operating days.
[Battery Hours]
The analyzer drains the power from a backup battery during AC power off, to keep the parameters. This number
shows the battery consumption time. Generally, the parameters are kept about for 8000 hours by a backup
battery. However, we recommend periodic replacement, if this number was small. When battery became too
weak, analyzer will indicate an “Backup Memory: Not OK“ at the startup screen. Then, some parameters and
measured data will be erased. Also, the clock will be reset.
[CntrstUp], [CntrstDw]
You can adjust the brightness of screen with using[CntrstUp] and [CntrstDw] buttons.
[Language]
Language switching button between Japanese and English.
[Used Storage]
Using memory of storage. When a USB memory is mounted, you can retrieve the storage data to USB memory
with touching [Copy USB] button (refer to section 9.1.1).
「PING」
Ping is a computer network administration utility used to test the reachability of a host on an Internet Protocol
network and to measure the round-trip time for messages sent from the originating host to a destination
computer. When you touch [PING] button, address entry screen appears. You can check the communication
with inputting the 4th number of IP address of other device. For example, if other device has “192.168.0.131”,
you need to input “131“ to check the communication.

(OK) ↓ (ERROR)

- 36 -
CA-751-IM-v1.0.0E

7.12 Board Information


Board information shows the name of each board
mounted, program ID (PID) and program version of
each board.
The unmounted additional board is indicated “no
use” (Also the system does not support any additional
board). If there was no mounted board, the analyzer
indicates “not connected” (But system supports as the
standard).

ADA07
ADA-07 board is an analog-digital converter.
DV07
DV-07 board is a relay distributor for switching the valves and motor.

If you found “not connected“ for ADA-07 and DV-07 board, please contact our customer service. It suggests that
CPU does not recognize the board.

TL07
TL-07 board is an optional telemeter. If analyzer has no TL-07, “not connected” is indicated on the screen.

Board information would be very important to confirm of system operation for us, when there was a serious
problem with your analyzer.

7.13 Clock Adjustment


You can adjust an internal clock of analyzer.
There are 2 ways to adjust: one is to change each
column and the other is to input one all for Month
& Day (MMDD) or Hour & Minute (HHMM).
Enter the present time with ten-key by either way
of the two. Wait until the time is now, and then push ① ②
[OK]. The clock is adjusted by this action.

After adjustment, analyzer record this action as a


message.

- 37 -
CA-751-IM-v1.0.0E

Section 8 DAILY CHECK


8.1 Operation Check
It has better to do the adequate confirmation of
system operation capabilities on a routine basis.
Make sure the abnormal noise from suction pump or
from inside of analyzer. Also, make sure the numerical
information indicating on the monitor screen.

Convertet Temp.: 210 ± 1℃


Sample flow rate: 550 ± 50ccpm

8.2 Exchange of dust filter (Every 1-2 weeks)


(1) Touch [Menu] --> [Maintenance] --> [Other Calib.]
(2) Touch [Pump] to stop the pump.
(3) Open the front panel.
(4) Turn the front cover counterclockwise and
remove.
(5) Remove PTFE press plate. Take out old dust filter.
(6) Wipe the inside of the holder with soft cloth or
Kimwipe Ⓡ if it is dirty.
(7) Place a new dust filter in the filter holder. Turn counterclockwise
(8) Press the dust filter on next to the PTFE press to open the front cover.

plate, and tighten the front cover.


(9) Touch [Pump] to start the pump. Front cover

Check the O-ring frequently. If any cracks are


PTFE press plate
found, replace.
O-rong
Use tweezers etc. when you cannot remove the dust
filter.

PTFE dust filter


(Φ47mm)
8.3 Zero Calibration (Correction)
Usually, zero calibration (correction) is not necessary. PTFE base

- 38 -
CA-751-IM-v1.0.0E

Section 9 ARCHIVE DATA


9.1 Data Name
9.1.1 Retrievable data using USB Memory
You can retrieve various data that saved in internal
memory via USB memory.(See sec. 7.5)
[MENU] --> [Save Data]

The following data is retrievable. Each data file is


named by saving time.

(1) Output Factor (from Internal Memory)

Description File Name Remarks


Apprication Factor AFddhhmm.txt
System Factor SFddhhmm.txt
A/D Factor ADddhhmm.txt
D/A Factor DAddhhmm.txt
Signal Monitor SMddhhmm.txt
    ddhhmm: day + hour + minute
     e.g.) 8 day 13 hour 5 minute --> 081305 (recognize dates by the last two digits of the year)

(2) Output Data (from Internal Memory)

Description File Name Remarks


Message MSddhhmm.txt
Optional Data OPddhhmm.csv
Monitoring Data MNddhhmm.csv
    ddhhmm: day + hour + minute
     e.g.) 8 day 13 hour 5 minute --> 081305 (recognize dates by the last two digits of the year)

(3) Output Data (from Internal Storage)

File Name Remarks


Recorded continuous data and monitoring data in daily folder
CNyynndd.csv
(year's worth of record)

Recorded 1 hour data in monthly folder(year's worth of


HRyynn.csv
record)
    yynndd: year + month + day
     e.g.) January 1st, 2011 --> 110117

- 39 -
CA-751-IM-v1.0.0E

The data structure in USB memory retrieved shows the following diagram;

(1) INTERNAL MEMORY


MC07_ xxxx
yyyynndd\ Format Contents

CSV
MNddhhmm.csv CSV Monitor data (every 1 min.)

OPddhhmm.csv CSV Optional data (every 1 min.)


CSV

CSV
CNddhhmm.csv CSV Continuous measurements (every 1min.)

CSV
HRddhhmm.csv CSV Hourly measurements (every 1 hour)

MSddhhmm.txt Text Message


TXT

FDyyyynn\

SMddhhmm.txt Text Signal monitor


TXT

DAddhhmm.txt Text D/A factors


TXT

TXT
SFddhhmm.txt Text System factors

TXT
AFddhhmm.txt Text Apprication factors

ADddhhmm.csv Text A/D factors


TXT

(2) EXTERNAL MEMORY


MC07_ xxxx
Month\
yyyynn\
...

CNyynndd.csv CSV Continuous measurements


CSV

HRyynn.csv CSV Hourly measurements


CSV

The folder in an internal storage is named according to the following format.


<FORMAT>
MC07_ xx xx
 6th column of MAC address
 5th column of MAC address

* MAC address: media access control address


** You can confirm the MAC address on [Version] screen.

The file and folder are named according to the following format.
<FORMAT>
yyyy: Western calendar(4 digits)
yy: Last two digits of the year
nn: Month
dd: Day
hh: Hour
mm: Minute

- 40 -
CA-751-IM-v1.0.0E

9.1.2 Data-handling via Ethernet Communication


All Kimoto analyzers have an Ethernet port as standard equipment. Regarding multi-component measurement,
each analyzer communicates via Ethernet using packet access with each other. Also, our data logger can retrieve
various data (measuring data, instrument parameter and message etc) stored in each analyzer via Ethernet.
Moreover, you can retrieve various data stored in each analyzer to your PC using FTP connection. We are supplying
this application software ”FTPExtractor” as a free software on our WEB site. It is needed to install to your Windows-
PC after downloading the installer from our WEB site (Refer to appendix-1).

Packet transmission system of instrument is a system that we developed.

9.2 Data Structure


Each format of data file for measuring data and factor data is TXT (text) format and CSV (comma separated
value) format, respectively. You can read and edit these files using your PC. The data structure shows the following
configuration diagram.

INTERNAL MEMORY
(in CPU) Format Contents
MS+IP_address.TXT Text Message
TXT
(3rd + 4th number)
CSV Hourly measurements (every1 hour)
HR+IP_address.CSV (Comma Separated Value)
CSV (3rd + 4th number)

CN+IP_address.CSV CSV Continuous measurements (every 1 min.)


CSV (3rd + 4th number)

OP+IP_address.CSV CSV Optional data


CSV (3rd + 4th number)

MN+IP_address.CSV CSV Monitor data


CSV (3rd + 4th number)

SM+IP_address.TXT Text Signal data


TXT (3rd + 4th number)

AD+IP_address.TXT Text A/D monitor


TXT (3rd + 4th number)

DA+IP_address.TXT Text D/A factors


TXT
(3rd + 4th number)

SF+IP_address.TXT Text System factors


TXT (3rd + 4th number)

AF+IP_address.TXT Text Apprication factors


TXT (3rd + 4th number)

VI+IP_address.TXT Text Program ID and version


TXT
(3rd + 4th number)

- 41 -
CA-751-IM-v1.0.0E

9.2.1 CN Data
“CN” data file (CSV format) is a record file that the continuous measuring concentration of SPM are recorded
every one minute. It consists of date, time, standard machine time, SPM concentration, and instrument status. If any
problems arise, the instrument marks in the item of instrument status. For the further details of each marking, you
can confirm that on the [Message] screen.

9.2.2 HR Data
“HR” data file (CSV format) is a record file that the continuous measuring concentration of SPM are recorded
every one hour. It consists of date, time, standard machine time, SPM concentration, and instrument status. If any
problems arise, the instrument marks in the item of instrument status. For the further details of each marking, you
can confirm that on the [Message] screen.

- 42 -
CA-751-IM-v1.0.0E

9.2.3 MS File
“MS“ file (TXT format) is a record file that operational history and instrument status are recorder as message. It
is convenient for you to checking overall the instrument first. You can also check the same message on [Message]
screen.

- 43 -
CA-751-IM-v1.0.0E

APPENDIX - 1
A Data Communication Software
FTP Extractor is a program for taking in the message file and data file which are saved on the analyzer of our
company, the built-in memory of data-logger, or PC card to local PC using the Ethernet communication.

[DOWNLOAD (FREE)]
http://www.kimoto-electric.co.jp/english/support/index.html

For further details of FTP Extractor, refer to an operation manual bundled with the software.

- 44 -
CA-751-IM-v1.0.0E

B Ethernet Communication (supplement)


All Kimoto analyzers have an Ethernet port. You can easily download the data to your PC via Ethernet. It may
needed for some networking knowledge such as administrative privileges of Windows in order to setup. If you have
any trouble to setup, .please ask to a network administrator or an authority on networking.
It is necessary to setup Ethernet connection of your PC before data communication. The instrument has dynamic
host configuration protocol (DHCP) that assign IP addresses automatically.

Connection method between analyzer and PC


There are two methods for communication between our analyzer and PC. One is one-to-one communication using
a cross-cable Another is multiaccess communications using Ethernet HUB

1 2 3 4 5 6 7 8 UpLink

HUB

10/100 Base-T Straight Cable


PC
CA-751

10 Base-T Straight Cable


1 RD+ 1 RD+
2 RD- 2 RD-
3 TD+ 3 TD+
4 4
5 5
6 TD- 6 TD-
7 7
8 8

Connection using a cross cable


The following figure shows a connection using a crossover Ethernet cable. Specification of the PC, it may not
communicate infrequently. Then, you had better use HUB as section

PC

CA-751
10/100 Base-T Cross Cable

10 Base-T Cross Cable


1 RD+ 1 RD+
2 RD- 2 RD-
3 TD+ 3 TD+
4 4
5 5
6 TD- 6 TD-
7 7
8 8

- 45 -
CA-751-IM-v1.0.0E

APPENDIX - 2
MESSAGE LIST

Message Description Remarks


1 Power Down (TIM) Power discontinuity. [TIM]: date and time
2 Power on (PID) Device is powered on. [PID]: Program ID
Device did not backup the data.
3 Backup data error
Backup battery is empty.
4 Err: [NNN][XXXXXX][XXXXXX] CPU error
5 Clock adjusted to [TIM] Operator adjusted inner clock. [TIM]: date and time
6 DA [ CH ] ch Span ([1] --> [2]) Change DA span value from [1] to [2]. [CH]: DA channel
7 DA [CH ] ch Zero ([1] --> [2]) Change DA offset value from [1] to [2]. [CH]: DA channel
8 [ITM] ([1] --> [2]) Parameter is changed from [1] to [2] 更 [ITM]: Header item name
Reading error: exorbitant controlling/mon- [ITM]: Header item name
9 [ITM] error !! ([EVAL])
itoring range. [EVAL]: Error value
Return to the normal range for controlling/
10 [ITM] ok [ ITM ]: Header item name
monitoring.
11 [ITM] control stop !! Control is stopped by sensor error. [ ITM ]: Header item name
12 Adjust mode start Operator changed mode to adjust.
13 Adjust mode end Operator changed mode back to measure.
14 [ITM] Zero Adjust ([1] --> [2]) Zero calibration (from [1] to [2]) [ITM]: Header item name
15 [ITM] Span error !! ([1]) Span calibration error ([1]: Span value) [ITM]: Header item name
16 Reset Time [TIM] = [TIM] Reset time was changed [TIM]: Reset time
Invalid reset: Reset again in 55 min. from [TIM]: Elapsed time from previ-
17 Invalid reset ([TIM] min)
previous reset. ous reset (adjust mode only).
No external reset over 200 min. from pre- [TIM]: Elapsed time from previ-
18 Non Telemeter Reset ([TIM] min)
vious reset. ous reset.
Reset time: Reset was done externally over [TIM]: Elapsed time from previ-
19 Reset In Time ([TIM] min)
61 min. from previous reset. ous reset.
20 Pump OFF Aspiration by pump was stopped.
21 Pump ON Aspiration by pump was started.
22 Reboot was done [Reboot] button was selected by operator.

- 46 -
CA-751-IM-v1.0.0E

- 47 -
Explore the relationships between human, society and nature.

KIMOTO ELECTRIC CO., LTD


3-1 FUNAHASHI-CHO TENNOUJI-KU
OSAKA 543-0024 JAPAN
TEL: +81-6-6768-3401
FAX: +81-6-6764-7040
URL: http://www.kimoto-electric.co.jp/
E-mail: sales@kimoto-electric.co.jp

You might also like