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CA751 IM E Georgia
CA751 IM E Georgia
0E
Read me
We here at Kimoto Electric Co., Ltd will always remain at your service. Please take a moment to read the
explanatory leaflet and follow the manufacturer’s instructions regarding installation of the instrument.
Indemnity
Service could be accepted at your expense on our normal repair terms, when the failure occurred during the
warranty period damaged by a natural disaster or an improper usage.
Copyright
No part of this document may be reproduced in any form, including photocopying or translation to another
language, without the prior written consent of Kimoto Electric Co., Ltd.
Copyright ⓒ 2007 Kimoto electric co., ltd.
Qualification
1. The contents of this manual may not in any shape or form be reproduced without permission from the
copyright owner.
2. This manual be subject to change without notice.
3. Instrument be subject to change specifications to improve without prior notice.
4. Self-reformation is strictly forbidden. We will be held responsible for the content of any accident related the
reformation.
5. Hold this manual in easy reach.
6. If there is in any literal error in this manual, please let us know.
CA-751-IM-v1.0.0E
SAFETY INSTRUCTIONS
Your safety and the safety of others is extremely important. We have provided many important safety messages in
this manual and on your product. Always read and obey all safety messages.
To reduce the electrical shock, do not remove the cover. No user no user serviceable parts
WARNING inside; refer servicing to qualified personnel.
CAUTION To reduce the risk of fire or electrical shock, do not expose this appliance to rain or moisture.
WARNING
● Instrument and pump have no explosion-protected construction. Do not operate the unit near flammable liquids
or in gaseous or explosive atmospheres. The appliance should be situated so that its location or position does
not interfere with its proper ventilation. For example, the appliance should not be situated on a bed, sofa rug, or
similar surface that may block the ventilation openings: or placed in a built-in installation, such as a bookcase or
cabinet that may impede the flow or air through the ventilation openings.
● Precautions should be taken so that the grounding or polarization means of an appliance is not defeated. The
appliance should be connected to a power supply only of the type designed in the operating instructions or as
marked on the appliance.
● The 14
C (carbon fourteen) radioactive source should never be dismantled, removed or tampered with. It will
never be necessary for any field personnel to adjust, replace or touch the 14
C source. All 14
C issues will be
handled by the manufacturer either under warranty or at JRA cost. When working close to the 14
C beta source
for any length of time, the wearing of long sleeves and laboratory gloves may help reduce possible exposure to
14
C beta rays.
● The appliance should not be used near water (e.g. near bathtub, washbowl, kitchen sink, laundry tub, in a wet
basement, or near a swimming pool etc.).
CAUTION
〇 This product can be installed in any orientation. Mounting the product to a stable, rigid operating surface and
using shock mounts will reduce noise and vibration.
〇 Do not install the monitor where sudden temperature changes may occur, or in humid, dusty, or smoky areas as it
may cause fire, electric shock or damage.
〇 When moving the instrument, always turn off the switch and disconnect the signal cable. If the cables are not
properly disconnected when moving the monitor, it may cause fire or electric shock.
〇 The user should not attempt to service the appliance beyond that is described in the Operating Instructions. All
other servicing should be referred to qualified service personnel.
Symbols
This symbol advises you which button you should touch on the screen depending on the
situations.
This symbol, wherever it appears, alerts you to the presence of not insulated dangerous voltage
inside the enclosure voltage that may be sufficient to constitute a risk of shock.
This symbol, wherever it appears, alerts you to important operating and maintenance
instructions in the accompanying literature. Read the manual.
Comment column for helpful information such as further detail, reference and tips.
CA-751-IM-v1.0.0E
CONTENTS
Read me
Indemnity
Copyright
Qualification
SAFETY INSTRUCTIONS
Section-1 INTRODUCTION 1
1.1 General 1
Section-2 SPECIFICATIONS 2
2.1 General Specification 2
Section-3 STRUCTURE AND COMPOSITION 3
3.1 Outline View (Japanese typical style) 3
Dimensions 4
3.2 Component Formation 5
3.3 Flow diagram 6
3.4 Construction of External I/O 7
3.4.1 Pin Assignment of Interface Board 7
3.4.2 USB 1.1 port 7
3.5 Terminal Block of Telemeter (Optional) 8
Section-4 INSTALLATION 9
4.1 Important Reminder 9
4.2 Pipe Work 10
4.3 Connection to External Instruments 11
4.3.1 Connection to Analog Telemeter 11
4.3.2 Connection with Digital I/O Port 11
4.4 How to open and close the front panel 12
4.5 Installation of dust filter 13
4.6 Recorder Preparation (optional) 13
Section-5 STARTING MEASUREMENT 14
5.1 Power Activation 14
5.2 CPU Checking (Initial Checking) 14
5.3 Worming Up 14
5.4 Various Settings 15
5.4.1 Clock Adjustment 15
5.4.2 Setting of Reset Time 15
5.4.3 Handling of Negative Value 15
5.4.4 Setting of Back Light Saver 15
5.4.5 Setting of Recorder and Telemeter Range 15
5.5 Selection of Measurement Mode (Measurement Start) 15
Section-6 STOPPING MEASUREMENT 16
6.1 Stopping Procedure 16
6.2 Storing 17
6.2.1 Battery for Memory Backup 17
When the battery is used up... 17
Section-7 TOUCH PANEL OPERATION 18
7.1 Main Screen and Monitor Screen 19
7.1.1 Main/Monitor Screen (Measuring) 19
7.1.2 Selection of Measurement Mode 20
7.1.3 Selection of Sample Line 20
7.1.4 Data Display 21
CA-751-IM-v1.0.0E
Section-1 INTRODUCTION
1.1 General
Continuous measurement of the concentration of carbon monoxide in environmental air.
Non-dispersion infrared-ray absorption method - double beam, sample switching system with integrated zero air
generator.
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Section-2 SPECIFICATIONS
2.1 General Specification
Name Carbon monoxide Analyzer
Model CA-751
Measuring object Carbon monoxide (CO) in environmental air
Measurement method Non-dispersion infrared-ray absorption method
- double beam, sample switching system with integrated zero air generator
Measuring range 0 - 5/ 10/ 20/ 50 ppm
Repeatability within ± 0.5 % of span gas conc.
Linearity ± 2 % of half amount of span gas conc.
Zero drift within ± 0.1 ppm/day
Span drift within ± 2% of span gas conc./day
Response time 90% response from gas inlet: 120 sec. or shorter
Dust filter φ 47mm PTFE filter
Sample flow 0.55 ± 0.05 L/min.
Zero air generator CO/CO2 converter using sample air
Light source Single infrared light source
Rotary sector One-point chopper
Detector Interference compensating microflow sensor
Measuring control Full automatic control by microprocessor
Calibration Full automatic calibration by microprocessor
Power supply 100V AC ± 10%, 50/60Hz
Power consumption 220VA max., 150VA typ.
Ambient Temp. and RH 0 to 40℃ , 90%RH or less
LCD display Measuring data, Output range, Alarm, Performance control information
Internal data memory Measured data (by minutes, by hour), and message
Digital In/Out Ethernet, USB1.1, RS-232C
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Analog telemeter
I/O board TU-07
(optional)
Recorder:uRP-1800
(optional)
YCA-751
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Dimensions
485 600
245
卓上型
484 590
876
ラック(A17)組込型
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19 18 17 16 15 14 13 12
1 Touch panel
2 Dust filter holder
3 Power switch
4 Valve for sample 2 (V2)
5 Valve for zero (V3)
6 Converter
7 Pump
8 Sample flow sensor 1
9 Line Filter 1
10 Sample flow control needle 1
11 Sample pressure sensor
12 Analyzer unit
13 Line Filter 2
14 Sample flow control needle 2
15 Sample flow sensor 2
16 Span gas flow control needle
17 Valve for span (V5)
18 Valve for sample 1 (V1)
19 Valve for sample/ span (V4)
20 Span gas inlet (SPAN)
21 Sample vent (VENT)
22 Sample gas inlet (SAMPLE)
4 5 6 7 8 9 10 11 23 Vent fan
24 AC Inlet with surge protection
25 Interface board
3 2
1
20 21 22 23 24 25
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CA-751-IM-v1.0.0E
Filter
V4 V1
Sample NO C Converter C NO
Flow Cell 1
NC NC
Sensor1
Flow Control
Sampling Needle
Pump
Analyzer
Unit
Filter
V5 NC NO
Span NO C C NC Flow Cell 2
Sensor2
Flow Control V3 V2 Flow Control
Needle Needle
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CA-751-IM-v1.0.0E
IF-07
1 IF-07 / CN3
Ethernet RS-232C
1 Definition Pin No. Definition
1 6 DSR
RS232C RD 2 7 RTS
TD 3 8 CTS
DTR 4 9
2
Serial DG 5 10
Recorder
3
2 IF-07 / CN2
Serial Recorder
Pin No. Definition
CAN
1 TD
2 RD
3 DG
4 DG
3 IF-07 / CN10 - 13
CAN
Pin No. Definition
1 CAN-H
2 CAN-L
3 +24V
4 +24V GND
3.4.2 USB1.1 port
USB memory
for general-purpose
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
P-3326 TT07
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
6 38
7 39
8 40
9 41
10 42
11 43
12 44
13 45
14 46
15 47
26 - CO 58 - CO
Output Output
27 + Integrated DC 0 - 1V output 59 + Continuous DC 0 - 1V output
D/A convertor with 16 bit D/A convertor with 16
28 60
resolution bit resolution
29 61
Output impedance: Output impedance:
30 less than 500 ohm 62 less than 500 ohm
31 63
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CA-751-IM-v1.0.0E
Section-4 INSTALLATION
4.1 Important Reminder
WARNING ● Instrument and pump have no explosion-protected construction. Do not operate the unit near
flammable liquids or in gaseous or explosive atmospheres.
● Precautions should be taken so that the grounding or polarization means of an appliance is
not defeated.
CAUTION 〇 Mounting the product to a stable, rigid operating surface and using shock mounts will reduce
noise and vibration.
〇 Do not install the monitor where sudden temperature changes may occur, or in humid, dusty,
or smoky areas as it may cause fire, electric shock or damage.。
〇 The appliance should be situated so that its location or position does not interfere with its
proper ventilation.
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CA-751-IM-v1.0.0E
Sampling tube
(6×4mmΦ PTFE tube)
Ethernet
AC100V
CO/N2
Standard gas cylinder
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CA-751-IM-v1.0.0E
TO OPEN
②
①
③
②
③
②
④
How to close the front panel
⑤ Push the panel to remove the lock.
⑥ Cause the panel forward.
⑦ Push the panel.
⑧ Push the lower side of the panel to lock.
Lay the panel down forward a little when the hook in the upper part of the panel hits the case and it doesn’t
close.
TO CLOSE
Latch
⑥
⑤
⑧
⑦
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CA-751-IM-v1.0.0E
Turn counterclockwise
Refer to 8.2 when the suction pump is working.
to open the front cover.
Front cover
O-rong
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CA-751-IM-v1.0.0E
CPU Check...
Backup Memory OK
Clock OK
5.3 Worming Up
Wait until the measuring conditions are ready. The items which are not still ready are displayed in red reversal
letter. After the warm-up, the main screen is displayed and the measurement starts automatically. When the
measurement starts, confirm the followings.
① Red reversal letter “Defective operation” disappears.
② The display of “Parents bureau stop” disappears when connecting with the telemeter or the data logger. The
display “under the adjustment” disappears when the reset signal is received.
③ Displayed date and time are accurate.
If CPU check is not cleared, contact our customer service. Some trouble might be found in CPU or the circuit
board.
The measurement starts one hour after the warm-up even if the measurement conditions are not ready. At that
time, “Defective operation” is displayed.
Our service engineer might demand the red-colored error number indicated on the “Monitor” screen to grasp
the situation, when serious operation error happens.
Confirm the followings when flow rate doesn’t reach a normal value; Whether the power supply of the pump
turns on. Whether tubes are correctly connected.
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CA-751-IM-v1.0.0E
5.4 Various Setting
5.4.1 Clock Adjustment
If instrument time was differ from the standard time, you can adjust time on this screen.
[Menu] --> [Maintenance] --> [Clock Adj] (Refer to section7.14)
You can operate the analyzer with setting various items. Please refer section-7 for details.
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CA-751-IM-v1.0.0E
Make sure to backup the data before power down (Refer to section 7.5 or section 9). If a backup battery has run
out during shut down, the data and some parameter will be purged from embedded memory.
Do not boot the analyzer on soon after shut down. Wait more than 5 minute to return the sampling line to
ambient pressure.
If you use telemeter or recorder with some analyzers, you might need to change the setting of telemeter/
recorder first, before you turn an analyzer off. Please contact our Customer Service for details.
① Touch “Lock” of main screen or monitor screen to display “Operation Lock” screen.
② Touch “Power Off”.
③ The message “Really, power down?” is displayed. Touch “OK”.
④ Turn off the power switch in a front panel after the shutdown processing ends.
②
→
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CA-751-IM-v1.0.0E
6.2 Storing
When power supply OFF continues for a long term, the battery will be consumed in approx. 8000 hours (= 1
year). If you stop the analyzer for a long term, backup the message and data, etc. When the backup battery is
consumed while stopping, these data is deleted.
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CA-751-IM-v1.0.0E
Do not push the touch screen strongly, or the touch screen will be damaged. Do not operate the touch screen
with an acute thing such as ballpoints.
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CA-751-IM-v1.0.0E
① ② ⑧ ⑨ ⑩ ① ② ⑧ ⑨ ⑩
⑪ ⑪
⑫ ⑫
③ ⑬ ③ ⑬
⑭ ⑭
⑮ ⑮
⑯ ⑰ ⑯
④ ⑤ ⑥ ⑦
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CA-751-IM-v1.0.0E
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CA-751-IM-v1.0.0E
[Data Hourly]
The concentration every one hour is displayed.
[Jump]
Displays date and time input screen. And the data at
the specified date and time is displayed.
[Prev.]
The previous data is displayed.
[Next]
The following data is displayed.
[Exit]
Returns to the data selection screen.
[Jump]
Displays date and time input screen. And the message
at the specified date and time is displayed.
[Prev.]
The previous message is displayed.
[Next]
The following message is displayed.
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CA-751-IM-v1.0.0E
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7.2 Telemeter
Output information to the telemeter is displayed.
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CA-751-IM-v1.0.0E
7.4.2 Span Calibration
Measure the concentration of the span gas
beforehand. Let in the span gas from the span gas inlet. ①
Confirm the second pressure of the span gas cylinder
is 0.1MPa.
↓
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CA-751-IM-v1.0.0E
It is not recommended for users to change zero/span on this screen because they have been calibrated in the
factory. However, when the battery of back up memory runs out, these values are initialized by the standard
values. In this case, it is necessary to input a proper values referring to the last calibration data.
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CA-751-IM-v1.0.0E
[DA Calibration]
0 (zero) mV to adjust offset, 1000 mV (span) to
adjust gain.
⑴ Touch subject port to adjust.
⑵ Adjust the voltage of voltmeter to 0 mV using
adjustment buttons ([<] and [>] are for fine
adjustment, [<<<] and [>>>] are for coarse
adjustment.
⑶ Touch [Span] to adjust. Adjust the voltage to
1000mV using adjustment buttons.
⑷ Run over (2) --> (3) several times to adjust zero
and span. Touch [OK] to finish adjustment.
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CA-751-IM-v1.0.0E
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CA-751-IM-v1.0.0E
“Print color” ①
You can change printing color of serial recorder for
each item. If you need to print message, check radio
button " ◆ ".
Each character means;
“-int” : Integration value
“-cont” : Continuous value
“Marker” : Add range marking
“Skip” : Nonselective
“Recorder shift”
You can move the base line of each printing item
with changing the value of scale.
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CA-751-IM-v1.0.0E
7.7.5 AD Monitor
You can confirm various status of AD input on this
screen. Inverting board name means the board is in-use.
“NC” means “NotConnected”. “cps” means “Count per
second”.
“mV”
Input voltage as law value (unadjusted).
“Count”
For temperature sensor, analyzer counts as 10-
bit value. For other sensors, the counting shows
hexadecimal (0 - F) as 16-bit value.
“Name“
Name of each device connected with analyzer. “NC”
means Not Connected.
“Counter”
Target channel’s counting number.
[Board]
You can watch other board with touching [Board]
button. It consists four pages (ADA07(0) to
ADA07(3)).
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CA-751-IM-v1.0.0E
“Ch” ①
Channel number for each board.
“mV” ②
① ② ③
Output voltage.
“Name“ ④
Name of each device connected with analyzer. “NC” ⑥
means Not Connected.
[Board] ④
You can watch other board with touching [Board]
button. It consists four pages (ADA07(0) to
ADA07(3)).
7.7.8 DA Calibration
“DA Calibration” screen is control panel to adjust
DA output of ADA07board. To adjust the voltage, a
standard voltmeter is necessary. You can adjust the
output with changing the value of offset and gain using
ten-key. Please contact our Customer Service for details.
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CA-751-IM-v1.0.0E
④ ⑤ ⑥
7.7.10 Output Signal Monitor
You can confirm various outputting signals on DV-07
board. Touch [Out-Sig Monitor] button to move “Output
Signal” screen.
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CA-751-IM-v1.0.0E
7.10 Auto Calibration
Auto calibration is possible when the standard gas
cylinder is connected.
Touch [Auto Cal. Setting] on the MENU screen.
Input the concentration of the span gas correctly when you use auto calibration. When "0.000" is input, the
auto calibration is not executed. Set the second pressure of the pressure regulator of the standard gas cylinder
to 0.1MPa.
7.10.4 Calibration
The calibration item can be set.
Non Only the instruction check is executed.
Use Auto calibration is executed
60 min.
Adjust Mode (Adj. Signal ON) Meas. Mode Meas. Mode
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CA-751-IM-v1.0.0E
(OK) ↓ (ERROR)
↓
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CA-751-IM-v1.0.0E
ADA07
ADA-07 board is an analog-digital converter.
DV07
DV-07 board is a relay distributor for switching the valves and motor.
If you found “not connected“ for ADA-07 and DV-07 board, please contact our customer service. It suggests that
CPU does not recognize the board.
TL07
TL-07 board is an optional telemeter. If analyzer has no TL-07, “not connected” is indicated on the screen.
Board information would be very important to confirm of system operation for us, when there was a serious
problem with your analyzer.
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CA-751-IM-v1.0.0E
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CA-751-IM-v1.0.0E
The data structure in USB memory retrieved shows the following diagram;
CSV
MNddhhmm.csv CSV Monitor data (every 1 min.)
CSV
CNddhhmm.csv CSV Continuous measurements (every 1min.)
CSV
HRddhhmm.csv CSV Hourly measurements (every 1 hour)
FDyyyynn\
TXT
SFddhhmm.txt Text System factors
TXT
AFddhhmm.txt Text Apprication factors
The file and folder are named according to the following format.
<FORMAT>
yyyy: Western calendar(4 digits)
yy: Last two digits of the year
nn: Month
dd: Day
hh: Hour
mm: Minute
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CA-751-IM-v1.0.0E
INTERNAL MEMORY
(in CPU) Format Contents
MS+IP_address.TXT Text Message
TXT
(3rd + 4th number)
CSV Hourly measurements (every1 hour)
HR+IP_address.CSV (Comma Separated Value)
CSV (3rd + 4th number)
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CA-751-IM-v1.0.0E
9.2.1 CN Data
“CN” data file (CSV format) is a record file that the continuous measuring concentration of SPM are recorded
every one minute. It consists of date, time, standard machine time, SPM concentration, and instrument status. If any
problems arise, the instrument marks in the item of instrument status. For the further details of each marking, you
can confirm that on the [Message] screen.
9.2.2 HR Data
“HR” data file (CSV format) is a record file that the continuous measuring concentration of SPM are recorded
every one hour. It consists of date, time, standard machine time, SPM concentration, and instrument status. If any
problems arise, the instrument marks in the item of instrument status. For the further details of each marking, you
can confirm that on the [Message] screen.
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CA-751-IM-v1.0.0E
9.2.3 MS File
“MS“ file (TXT format) is a record file that operational history and instrument status are recorder as message. It
is convenient for you to checking overall the instrument first. You can also check the same message on [Message]
screen.
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CA-751-IM-v1.0.0E
APPENDIX - 1
A Data Communication Software
FTP Extractor is a program for taking in the message file and data file which are saved on the analyzer of our
company, the built-in memory of data-logger, or PC card to local PC using the Ethernet communication.
[DOWNLOAD (FREE)]
http://www.kimoto-electric.co.jp/english/support/index.html
For further details of FTP Extractor, refer to an operation manual bundled with the software.
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CA-751-IM-v1.0.0E
1 2 3 4 5 6 7 8 UpLink
HUB
PC
CA-751
10/100 Base-T Cross Cable
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CA-751-IM-v1.0.0E
APPENDIX - 2
MESSAGE LIST
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CA-751-IM-v1.0.0E
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Explore the relationships between human, society and nature.