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⫭ᔪ

Parts Book
950106-01171

Parts Book
NATURAL GAS ENGINE

GV222TI

GV222TI

Doosan Infracore Co., Ltd.


Head Office & Incheon Plant
7-11, Hwasu-Dong, Dong-Gu,
Incheon, Korea 401-702
TEL:+82-32-211-1114
FAX:+82-32-211-1231
INTRODUCTION

● This parts List presents the users with the serviceable parts of all the 『DOOSAN INFRACORE Engines』 by type,
in the forms of exploded view, parts list.

1. INFORMATION FOR ORDERING THE PARTS


Please contact your nearest service centre with following information for the part(s) ordered.
<E.g.> 1) Engine model : GV222TI
2) Serial No. : 000001 OA(EEYOA)
3) Part No. : 150107-00180
4) Part Name : Crankshaft
5) Order Quantity :1
6) Name and address of the customer :

2. HOW TO USE THIS PARTS LIST


Key No : The number referring to the corresponding part in the exploded view. The index number may have
alphanumerical suffixes headed with 『-』 sign, for example, -1 or -1A. The suffix indicates that
the part is a part of the component referred to with the Part No. without the suffix following the
『-』 sign. If the part is assigned with a part number, the part can be delivered independently.
Part No : Unique number assigned to the part.
Part Name : Name of the part.
Q'ty : The total number of the parts used in the engine system.
EEYOA : GAS GENERATOR BASE+HALF
EEYOC : GAS GENERATOR BASE+COMPLETE
EEYOD : GAS GENERATOR BASE+COMP+451KW
EEYOF : GAS GENERATOR+HALF+PSI
EEYOG : GASGENERATOR BASE+HALF+AGROGEN
EZYOA : GAS GENERATOR ASSY+HALF
EZYOC : GAS GENERATOR ASSY+COMP+410KW
EZYOD : GAS GENERATOR ASSY+COMP+451KW
EZYOF : GAS GENERATOR ASSY+HALF
S/C : Following service symbols are provided.
B : Factory processing is required. Please contact us.
D : The part has to be replaced by the entire assembly.
K : The part has to be replaced by a KIT unit.
OP : Optional part.
OS : Over size part.
US : Under size part.
R : The total number of the parts used in engine sets may vary by set, for example, adjusting shims.
S : The parts supplied for service or repair, not assembled in the factory.
G : The part requires grade control. As such, please order the part of the same grade of the mating
part to be assembled with

● Make sure to use genuine parts.


● The Part List is subject to change for quality improvement.
● If you have any question, please do not hesitate to contact out service centre.

Mar. 2013.
머 리 말
● 이 부품목록은 『두산인프라코어 엔진』 전호기의 서비스 가능 부품을 조립전개도 , 부품목록을 수록하였습니다 .

1. 부품 주문에 대하여
부품을 주문할 때에는 아래 사항을 명기하시여 가까운 서비스 센터로 연락하시기 바랍니다 .
< 예 > 1) 엔 진 모 델 : GV222TI
2) 제 조 번 호 : 000001 OA (EEYOA)
3) 부 품 번 호 : 150107-00180
4) 부 품 명 : 크랭크 축
5) 수 량 : 1
6) 주문자의 주소 및 성명 :

2. 부품 목록을 보는 방법
Key No : 전개도의 각 부품을 표시하는 번호입니다 . 지시번호가 숫자 뒤에 -1, -1A 와 같이 『-』표시
뒤에 숫자와 알파벳으로 연결되어 기입된 경우가 있습니다 . 이는 『-』 표시가 없는 부품의
구성품임을 나타냅니다 . 이 부품에 부품번호가 지정되어 있으면 단독으로 부품공급이 가능합니다 .
Part No : 부품에 붙여진 고유번호입니다 .
Part Name : 부품의 명칭입니다 .
Qty : 부품이 사용되고 있는 『1 대분의 수량』입니다 .
EEYOA : GAS GENERATOR BASE+HALF
EEYOC : GAS GENERATOR BASE+COMPLETE
EEYOD : GAS GENERATOR BASE+COMP+451KW
EEYOF : GAS GENERATOR+HALF+PSI
EEYOG : GAS GENERATOR BASE+HALF+AGROGEN
EZYOA : GAS GENERATOR ASSY+HALF
EZYOC : GAS GENERATOR ASSY+COMP+410KW
EZYOD : GAS GENERATOR ASSY+COMP+451KW
EZYOF : GAS GENERATOR ASSY+HALF
S/C : 아래와 같은 서비스 기호등이 기재되어 있습니다 .
B : 가공작업이 필요하므로 당사로 연락해 주십시오 .
D : 단품 교환불가 품목으로 그 부품을 포함한 조립품으로 교환하여 주십시오 .
K : KIT 품으로 교환하여 주십시오 .
OP : 옵션 파트 부품을 표시합니다 .
OS : 오버 사이즈 부품을 표시합니다 .
US : 언더 사이즈 부품을 표시합니다 .
R : 조정용 쉼 등으로 , 사용하는 수량이 매 호기마다 상이한 것을 표시합니다 .
S : 공장출하시 조립되는 부품이 아닌 , 수리 , 서비스용으로 공급되는 부품을 표시합니다 .
G : 이 부품은 등급 (Grade) 관리가 필요한 부품입니다 . 따라서 조립되어지는 상대부품과
같은 등급으로 신청하여 주십시오 .

● 부품은 필히 순정부품을 사용하여 주십시오 .


● 부품목록의 내용은 품질 향상을 위해 변경될 수 있습니다 .
● 부품목록의 내용에 대한 문의 사항은 당사 서비스 센터로 연락하여 주십시오 .

2013. 03.
前 言

● 此零件目录列举了出现在 『空气压缩机柴油发动机』上的设备构件。

1。配件订购
订购配件时,请提供以下内容
1) 发动机型号 : GV222TI
2) 发动机序列号 : 000001 OA (EEYOA)
3) 零件号 : 150107-00180
4) 名称 : 曲轴
5) 数量 : 1
6) 联系人名称及地址 :

2。目录使用方法
序号 (Key No) : 序号与图中的编号相对应
零件号 (Part No) : 即零件的编号
零件名称 (Part Name) : 零件名称。零件名称右边部分有时也印刷有了尺寸、规格等信息。
数量 (Q'ty) : 『数量』表示整个部件使用的零件数量,但总成构件的数量表示总成使用的零
EEYOA : GAS GENERATOR BASE+HALF
EEYOC : GAS GENERATOR BASE+COMPLETE
EEYOD : GAS GENERATOR BASE+COMP+451KW
EEYOF : GAS GENERATOR+HALF+PSI
EEYOG : GASGENERATOR BASE+HALF+AGROGEN
EZYOA : GAS GENERATOR ASSY+HALF
EZYOC : GAS GENERATOR ASSY+COMP+410KW
EZYOD : GAS GENERATOR ASSY+COMP+451KW
EZYOF : GAS GENERATOR ASSY+HALF
服务码 (S/C) : 零件服务码缩写的含义如下
B : 此类的零件在装配前要进行加工
D : 此类的零件不单独提供,要与包含此零件的总成一同订购
K : 此类的零件不单独提供,要与包含此零件的总成一同订购
OP : 选择零件
OS : 超大尺寸的零件
US : 低于尺寸的零件
R : 此类的零件表示零件数量随发动机的不同有所,例,调节垫片等
S : 此类的零件为安装的发动机备件,在出厂前不在发动机总成提供
G : 此类的零件在维修时,需要特殊维护 ( 级别控制 )。因此,订购前需要知道
发动机其余部件的级别,所以请订购与发动机零件级别相同的零件

● 当维修时,推荐使用标准零件
● 用零件号查询零件,请参阅目录后的 [ 零件索引 ]
● 本图册可能会随着发动机的改进而有所改变。因此,建议客户与我们的售后服务中心联系。

2013.03.
CONTENTS

Fig. 0110 Cylinder Block(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

0110 Cylinder Block(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

0110 Cylinder Block(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

0110 Cylinder Block(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

0120 Cylinder Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

0140 Flywheel Housing(1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

0140 Flywheel Housing(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

0140 Flywheel Housing(3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

0150 Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

0160 Oil Spray Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

0180 Breather(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

0180 Breather(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

0180 Breather(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

0210 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

0220 Vibration Damper(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

0220 Vibration Damper(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

0230 Flywheel(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

0230 Flywheel(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

0240 Connecting Rod(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

0240 Connecting Rod(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

0250 Piston(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

0250 Piston(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

0260 Crankshaft Pulley(1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

0260 Crankshaft Pulley(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

0260 Crankshaft Pulley(3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

0260 Crankshaft Pulley(4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

0310 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

0340 Cylinder Head Cover(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

0340 Cylinder Head Cover(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

0340 Cylinder Head Cover(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

0410 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

0420 Rocker Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

0430 Tappet & Push Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

0440 Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68


Fig. 0510 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

0550 Oil Filter(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

0550 Oil Filter(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

0560 Oil Cooler(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

0560 Oil Cooler(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

0570 Oil Pipe(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

0570 Oil Pipe(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

0570 Oil Pipe(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

0580 Oil Pan(1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

0580 Oil Pan(2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

0580 Oil Pan(3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

0580 Oil Pan(4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

0630 Cooling Water Pipe(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

0630 Cooling Water Pipe(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

0630 Cooling Water Pipe(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

0630 Cooling Water Pipe(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

0630 Cooling Water Pipe(5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

0640 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

0650 Water Pump(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

0650 Water Pump(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

0650 Water Pump(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

0650 Water Pump(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

0650 Water Pump(5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

0660 Cooling Fan(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

0660 Cooling Fan(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

0810 Exhaust Manifold(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

0810 Exhaust Manifold(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

0810 Exhaust Manifold(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

0820 Intake Manifold(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

0820 Intake Manifold(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

0820 Intake Manifold(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

0820 Intake Manifold(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

0820 Intake Manifold(5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

0830 Air Cleaner(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142


Fig. 0830 Air Cleaner(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

0940 Intake Stake(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

0940 Intake Stake(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

0950 Intercooler(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

0950 Intercooler(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

0950 Intercooler(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

0950 Intercooler(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

1130 Injection Pump Drive(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

1130 Injection Pump Drive(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

1130 Injection Pump Drive(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

1140 Injection Pump Mounting(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

1140 Injection Pump Mounting(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

1520 Exhaust Pipe(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

1520 Exhaust Pipe(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

1910 Alternator Mounting(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

1910 Alternator Mounting(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

1910 Alternator Mounting(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

1920 Engine Lifting(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

1920 Engine Lifting(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

1920 Engine Lifting(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

1920 Engine Lifting(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

2610 Alternator(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

2610 Alternator(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

2610 Alternator(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

2610 Alternator(4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

2620 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

2740 Sensor & Switch(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

2740 Sensor & Switch(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

2740 Sensor & Switch(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

2900 Ignition System(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

2910 Ignition System(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

4150 Engine Mounting(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

4150 Engine Mounting(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

4150 Engine Mounting(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210


Fig. 5200 Gas Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

8900 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

9880 Spare Part(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

9880 Spare Part(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

9880 Spare Part(3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

● 국내 엔진부품 대리점 현황
Fig.0110 CYLINDER BLOCK(1)

1 : 1-1 ~ 1-20 6
1-1 : 1-1A ~ 1-1G 20
1-20 1-2
1-2
1-20
1-4 A
1-5

1-4
1-5
4
2
5
1-2
1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
9 1-1A 1-1BA
1-7 1-1E
1-6 1-8
3
1-1CB 1-1C

1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9
1-1F 8
21
7

VIEW A

B011-DV22-002/120704

2
Fig.0110 CYLINDER BLOCK(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150102-00015B BLOCK ASS'Y,CYLINDER ; D28 V12 DI 1 1


1-1 150102-00027B BLOCK ASS'Y,CYLINDER ; D28 V12 1 1 NS
1-1A 150102-00042A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 1 NS
1-1BB 65.91301-0071 PIN 2 2
1-1C 140202-00008 BEARING CAP ASS'Y 6 6 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 14 14
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 14 14
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 6 6 B
1-2 65.91606-0039 PLUG ; CORE 16 16
1-3 65.91606-0037 PLUG ; CORE 4 4
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 10 10
1-5 06.56190-0726 SEAL ; RING 10 10
1-6 65.90310-0134 SCREW ; PLUG 4 4
1-7 06.56190-0732 SEAL ; RING 4 4
1-8 06.22022-1063 PIN 2 2
1-9 06.22022-3563 PIN ; DOWEL 2 2
1-10 65.90310-0131 SCREW ; PLUG 1 1
1-11 06.56190-0713 RING ; SEAL A18X24 1 1
1-20 06.15090-2319 PLUG ; CORE 2 2
2 65.91701-0274 PIN ; LOCATING 24 24
3 65.01803-0007 PLATE ; BAFFLE 1 1
4 65.90310-0135 PLUG ; SCREW 1 1
5 06.56190-0705 RING ; SEAL 1 1
6 65.05701-0141A PIPE ; OIL SEPARATOR 1 1
7 65.90310-0135 PLUG ; SCREW 1 1
8 06.56190-0706 SEAL RING A14X20 1 1
9 65.91605-0013 COVER 1 1
20 06.56190-0739 RING ; SEAL 1 1
21 65.90302-0056 PLUG,CORE 1 1

3
Fig.0110 CYLINDER BLOCK(2)

1 : 1-1 ~ 1-20
1-1 : 1-1A ~ 1-1G

1-20 1-2
1-2
1-20
1-4 A

1-5

1-4
1-5
3
2
4
1-2
1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
7 1-1A 1-1BA
1-7 1-1E
1-6 1-8

1-1CB 1-1C

1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9
1-1F 6
21
5

VIEW A

B011-GV22-002/120704

4
Fig.0110 CYLINDER BLOCK(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150102-00015B BLOCK ASS'Y,CYLINDER ; D28 V12 DI 1 1 1 1


1-1 150102-00027B BLOCK ASS'Y,CYLINDER ; D28 V12 1 1 1 1 NS
1-1A 150102-00042A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 1 1 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 1 1 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 1 1 1 NS
1-1BB 65.91301-0071 PIN 2 2 2 2
1-1C 140202-00008 BEARING CAP ASS'Y 6 6 6 6 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 1 1 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2 2 2 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 14 14 14 14
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 14 14 14 14
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 1 1 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 6 6 6 6 B
1-2 65.91606-0039 PLUG ; CORE 16 16 16 16
1-3 65.91606-0037 PLUG ; CORE 4 4 4 4
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 10 10 10 10
1-5 06.56190-0726 SEAL ; RING 10 10 10 10
1-6 65.90310-0134 SCREW ; PLUG 4 4 4 4
1-7 06.56190-0732 SEAL ; RING 4 4 4 4
1-8 06.22022-1063 PIN 2 2 2 2
1-9 06.22022-3563 PIN ; DOWEL 2 2 2 2
1-10 65.90310-0131 SCREW ; PLUG 1 1 1 1
1-11 06.56190-0713 RING ; SEAL A18X24 1 1 1 1
1-20 06.15090-2319 PLUG ; CORE 2 2 2 2
2 65.91701-0274 PIN ; LOCATING 24 24 24 24
3 65.90310-0135 PLUG ; SCREW 1 1 1 1
4 06.56190-0705 RING ; SEAL 1 1 1 1
5 65.90310-0135 PLUG ; SCREW 1 1 1 1
6 06.56190-0706 SEAL RING A14X20 1 1 1 1
7 65.91605-0013 COVER 1 1 1 1
21 65.90302-0056 PLUG,CORE 1 1 1 1

5
Fig.0110 CYLINDER BLOCK(3)

7
1 : 1-1 ~ 1-20
6
1-1 : 1-1A ~ 1-1G
20
1-20 1-2
1-2
1-20
1-4 A
1-5

1-4
1-5
4
2
5
1-2
1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
10 1-1A 1-1BA
1-7 1-1E
1-6 1-8
3
1-1CB 1-1C

1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9
1-1F 9
21
8

VIEW A

B011-GV22-003/120704

6
Fig.0110 CYLINDER BLOCK(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150102-00015B BLOCK ASS'Y,CYLINDER ; D28 V12 DI 1 1


1-1 150102-00027B BLOCK ASS'Y,CYLINDER ; D28 V12 1 1 NS
1-1A 150102-00042A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 1 NS
1-1BB 65.91301-0071 PIN 2 2
1-1C 140202-00008 BEARING CAP ASS'Y 6 6 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 14 14
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 14 14
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 6 6 B
1-2 65.91606-0039 PLUG ; CORE 16 16
1-3 65.91606-0037 PLUG ; CORE 4 4
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 10 10
1-5 06.56190-0726 SEAL ; RING 10 10
1-6 65.90310-0134 SCREW ; PLUG 4 4
1-7 06.56190-0732 SEAL ; RING 4 4
1-8 06.22022-1063 PIN 2 2
1-9 06.22022-3563 PIN ; DOWEL 2 2
1-10 65.90310-0131 SCREW ; PLUG 1 1
1-11 06.56190-0713 RING ; SEAL A18X24 1 1
1-20 06.15090-2319 PLUG ; CORE 2 2
2 65.91701-0274 PIN ; LOCATING 24 24
3 65.01803-0007 PLATE ; BAFFLE 1 1
4 65.90310-0135 PLUG ; SCREW 1 1
5 06.56190-0705 RING ; SEAL 1 1
6 65.05701-0141A PIPE ; OIL SEPARATOR 1 1
7 65.01801-5015 CAP 1 1
8 65.90310-0135 PLUG ; SCREW 1 1
9 06.56190-0706 SEAL RING A14X20 1 1
10 65.91605-0013 COVER 1 1
20 06.56190-0739 RING ; SEAL 1 1
21 65.90302-0056 PLUG,CORE 1 1

7
Fig.0110 CYLINDER BLOCK(4)

1 : 1-1 ~ 1-20
1-1 : 1-1A ~ 1-1G

1-20 1-2
1-2 1-20 A
1-4
9
1-5 10
1-4
1-5
3
2
4
1-2
1-7
1-6
1-2
1-3
1-5
1-4
1-5
1-4 1-1BB 1-1B
1-1G
7 1-1A 1-1BA
1-7 1-1E
1-6 1-8

11 1-1CB 1-1C
12 8
14
13
1-1CA

1-1D

1-2
1-11
1-10

1-7
1-6

1-9
1-1F 6
21
5

VIEW A

B011-GV22-004/120704

8
Fig.0110 CYLINDER BLOCK(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150102-00015B BLOCK ASS'Y,CYLINDER ; D28 V12 DI 1


1-1 150102-00027B BLOCK ASS'Y,CYLINDER ; D28 V12 1 NS
1-1A 150102-00042A BLOCK,CYLINDER ; CYL,BODY TO BRG,CAP 1 NS
1-1B 140202-00020 CAP ASS'Y,BEARING ; THRUST 1 NS
1-1BA 140202-00011 CAP ; BEARING 1 NS
1-1BB 65.91301-0071 PIN 2
1-1C 140202-00008 BEARING CAP ASS'Y 6 NS
1-1CA 65.01105-1162C CAP ; BEARING 1 NS
1-1CB 06.22022-3061 PIN ; DOWEL 2
1-1D 65.90020-0293B BOLT ; BEARING CAP 14
1-1E 06.01494-4316 BOLT ; HEX. M12X1.5X85 14
1-1F 65.04410-0018 BUSH ; CAMSHAFT 1 B
1-1G 65.04410-0078 BUSH ; CAMSHAFT 6 B
1-2 65.91606-0039 PLUG ; CORE 16
1-3 65.91606-0037 PLUG ; CORE 4
1-4 65.90310-0149 SCREW ; PLUG M26X1.5 10
1-5 06.56190-0726 SEAL ; RING 10
1-6 65.90310-0134 SCREW ; PLUG 4
1-7 06.56190-0732 SEAL ; RING 4
1-8 06.22022-1063 PIN 2
1-9 06.22022-3563 PIN ; DOWEL 2
1-10 65.90310-0131 SCREW ; PLUG 1
1-11 06.56190-0713 RING ; SEAL A18X24 1
1-20 06.15090-2319 PLUG ; CORE 2
2 65.91701-0274 PIN ; LOCATING 24
3 65.90310-0135 PLUG ; SCREW 1
4 06.56190-0705 RING ; SEAL 1
5 65.90310-0135 PLUG ; SCREW 1
6 06.56190-0706 SEAL RING A14X20 1
7 65.91605-0013 COVER 1
8 65.06312-0011 FLANGE ; WATER 1
9 06.08092-2404 SCREW ; PLUG M14X1.5 1
10 06.56190-0706 SEAL RING A14X20 1
11 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
12 06.01913-3217 BOLT M10X30 2
13 06.08092-2404 SCREW ; PLUG M14X1.5 1
14 06.56190-0706 SEAL RING A14X20 1
21 65.90302-0056 PLUG,CORE 1

9
Fig.0120 CYLINDER LINER

2
3
4

CYLINDER
BLOCK

B012-DV22-001/120704

10
Fig.0120 CYLINDER LINER
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01201-0312C LINER,CYLINDER 12 12 12 12 12 12 12 12 12
2 401002-00785 RING,O ; FOR CYL LINER 24 24 24 24 24 24 24 24 24
3 401002-00786 RING,O ; FOR CYL LINER 12 12 12 12 12 12 12 12 12
4 401002-00786 RING,O ; FOR CYL LINER 12 12 12 12 12 12 12 12 12

11
Fig.0140 FLYWHEEL HOUSING(1)

13

14

12
10
21
20

15
17 8

11
19
16
18
4

23

7
3

5
1

6
24

25

B014-GV15-001/120613

12
Fig.0140 FLYWHEEL HOUSING(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01401-5008 HOUSING,FLYWHEEL ; FOR AUTO TYPE CLUTCH 1 1 1 1


2 65.01510-0141 OIL SEAL ; RR 1 1 1 1
3 120816-00123 WASHER,THRUST 1 1 1 1
4 65.90020-0065A BOLT,HEX ; FWH,CAM THRUST 2 2 2 2
5 65.01903A0200 GASKET ; FLYWHEEL HOUSING 1 1 1 1
6 65.01903A0201 GASKET ; FLYWHEEL HOUSING 1 1 1 1
7 65.90020-0223 BOLT ; F.W.H 10 10 10 10
8 65.90020-0183B BOLT ; HEX 1 1 1 1
9 65.90020-0054C BOLT,HEX ; FOR FYLWHEEL HOUSING MTC 1 1 1 1
10 65.01402-5004C COVER ; FLYWHEEL HOUSING 1 1 1 1
11 65.01903-0216 GASKET ; FLYWHEEL HOUSING COVER 1 1 1 1
12 06.01923-3117 BOLT ASS'Y M8X30 8 8 8 8
13 65.90310-0133 SCREW ; PLUG 1 1 1 1
14 65.96507-0040A RING ; SEAL 1 1 1 1
15 65.01402-0033A COVER ; AIR COMP. HOLE 1 1 1 1
16 65.01402-5023 COVER,FLY WHEEL HOUSING 1 1 1 1
17 65.54901-0022 GASKET 1 1 1 1
18 65.54901-0022 GASKET 1 1 1 1
19 06.01923-3117 BOLT ASS'Y M8X30 4 4 4 4
20 06.01923-3117 BOLT ASS'Y M8X30 3 3 3 3
21 06.01923-3115 BOLT ASS'Y M8X25 1 1 1 1
23 65.96401-0007 CAP ; RUBBER 1 1 1 1
24 65.98130-0127 ADAPTER ; FOR TACHO SENSOR 1 1 1 1
25 06.01923-3115 BOLT ASS'Y M8X25 2 2 2 2

13
Fig.0140 FLYWHEEL HOUSING(2)

13

14

12
10
21
20

15
17 8

11
19
16
18
4

23

7
3

5
1

6
24

25

B014-GV15-002/120613

14
Fig.0140 FLYWHEEL HOUSING(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01401-5003 HOUSING,FLYWHEEL 1 1 1 1
2 65.01510-0141 OIL SEAL ; RR 1 1 1 1
3 120816-00123 WASHER,THRUST 1 1 1 1
4 65.90020-0065A BOLT,HEX ; FWH,CAM THRUST 2 2 2 2
5 65.01903A0200 GASKET ; FLYWHEEL HOUSING 1 1 1 1
6 65.01903A0201 GASKET ; FLYWHEEL HOUSING 1 1 1 1
7 65.90020-0223 BOLT ; F.W.H 10 10 10 10
8 65.90020-0183B BOLT ; HEX 1 1 1 1
9 65.90020-0054C BOLT,HEX ; FOR FYLWHEEL HOUSING MTC 1 1 1 1
10 65.01402-5004C COVER ; FLYWHEEL HOUSING 1 1 1 1
11 65.01903-0216 GASKET ; FLYWHEEL HOUSING COVER 1 1 1 1
12 06.01923-3117 BOLT ASS'Y M8X30 8 8 8 8
13 65.90310-0133 SCREW ; PLUG 1 1 1 1
14 65.96507-0040A RING ; SEAL 1 1 1 1
15 65.01402-0033A COVER ; AIR COMP. HOLE 1 1 1 1
16 65.01402-5023 COVER,FLY WHEEL HOUSING 1 1 1 1
17 65.54901-0022 GASKET 1 1 1 1
18 65.54901-0022 GASKET 1 1 1 1
19 06.01923-3117 BOLT ASS'Y M8X30 4 4 4 4
20 06.01923-3117 BOLT ASS'Y M8X30 3 3 3 3
21 06.01923-3115 BOLT ASS'Y M8X25 1 1 1 1
23 65.96401-0007 CAP ; RUBBER 1 1 1 1
24 65.98130-0127 ADAPTER ; FOR TACHO SENSOR 1 1 1 1
25 06.01923-3115 BOLT ASS'Y M8X25 2 2 2 2

15
Fig.0140 FLYWHEEL HOUSING(3)

13

14

12
10
21
20

15
17 8

19 11
16
18
4
23
27

7
3 26

5
1

6
24

25

B014-GV15-003/120613

16
Fig.0140 FLYWHEEL HOUSING(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01401-5008 HOUSING,FLYWHEEL ; FOR AUTO TYPE CLUTCH 1


2 65.01510-0141 OIL SEAL ; RR 1
3 120816-00123 WASHER,THRUST 1
4 65.90020-0065A BOLT,HEX ; FWH,CAM THRUST 2
5 65.01903A0200 GASKET ; FLYWHEEL HOUSING 1
6 65.01903A0201 GASKET ; FLYWHEEL HOUSING 1
7 65.90020-0223 BOLT ; F.W.H 10
8 65.90020-0183B BOLT ; HEX 1
9 65.90020-0054C BOLT,HEX ; FOR FYLWHEEL HOUSING MTC 1
10 65.01402-5004C COVER ; FLYWHEEL HOUSING 1
11 65.01903-0216 GASKET ; FLYWHEEL HOUSING COVER 1
12 06.01923-3117 BOLT ASS'Y M8X30 8
13 65.90310-0133 SCREW ; PLUG 1
14 65.96507-0040A RING ; SEAL 1
15 65.01402-0033A COVER ; AIR COMP. HOLE 1
16 65.01402-5023 COVER,FLY WHEEL HOUSING 1
17 65.54901-0022 GASKET 1
18 65.54901-0022 GASKET 1
19 06.01923-3117 BOLT ASS'Y M8X30 4
20 06.01923-3117 BOLT ASS'Y M8X30 3
21 06.01923-3115 BOLT ASS'Y M8X25 1
23 65.96401-0007 CAP ; RUBBER 1
24 65.98130-0127 ADAPTER ; FOR TACHO SENSOR 1
25 06.01923-3115 BOLT ASS'Y M8X25 2
26 65.27103-7002D SENSOR,TACHOMETER 1
27 65.27103-7010A SENSOR,TACHOMETER 1

17
Fig.0150 OIL SEAL

CYLINDER
BLOCK

3
2 1
4

B015-DV15-001/120613

18
Fig.0150 OIL SEAL
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01501-5017E COVER ; SEALING 1 1 1 1 1 1 1 1 1


2 65.01510-0153A SEAL ; OIL 1 1 1 1 1 1 1 1 1
3 65.01905-0032 GASKET 1 1 1 1 1 1 1 1 1
4 06.01923-3116 BOLT ASS'Y M8X28 6 6 6 6 6 6 6 6 6

19
Fig.0160 OIL SPRAY NOZZLE

CYLINDER
BLOCK 1-1
1-2
4
3 1
2
5
7
6

B016-DV22-001/120704

20
Fig.0160 OIL SPRAY NOZZLE
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01601-2016A FLANGE ASS'Y 12 12 12 12 12 12 12 12 12


1-1 06.22180-0804 PIN ; SPIRAL 1 1 1 1 1 1 1 1 1
1-2 65.01601-0007A FLANGE ; OIL SPRAY NOZZLE 1 1 1 1 1 1 1 1 1
2 65.96601A0237 GASKET 12 12 12 12 12 12 12 12 12
3 65.98150-0051 SCREW ; HOLLOW 12 12 12 12 12 12 12 12 12
4 06.56190-0706 SEAL RING A14X20 12 12 12 12 12 12 12 12 12
5 65.01601-5070 NOZZLE ASS'Y,OIL SPRAY 12 12 12 12 12 12 12 12 12
6 65.90001-0129 BOLT ; HEX 24 24 24 24 24 24 24 24 24
7 06.16044-0208 WASHER ; SPRING 24 24 24 24 24 24 24 24 24

21
Fig.0180 BREATHER(1)

INTAKE
STAKE

3
4 4

CYLINDER HEAD
COVER

B018-GV15-001/120613

22
Fig.0180 BREATHER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 51.01804-7026 SEPARATOR 1 1
2 65.96501-0032B O-RING ; BREATHER 1 1
3 04.27199-1018 HOSE ; RUBBER 1 1
4 06.67020-0106 CLAMP ; HOSE 2 2

23
Fig.0180 BREATHER(2)

INTAKE
STAKE

CYLINDER HEAD
COVER

B018-GV15-002/120613

24
Fig.0180 BREATHER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 51.01804-7023 SEPARATOR 2 2 2 2
2 65.96501-0032B O-RING ; BREATHER 2 2 2 2

25
Fig.0180 BREATHER(3)

INTAKE
STAKE

CYLINDER HEAD
COVER

B018-GV15-003/120613

26
Fig.0180 BREATHER(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 51.01804-7023 SEPARATOR 1
2 65.96501-0032B O-RING ; BREATHER 1

27
Fig.0210 CRANKSHAFT

1 : 1-1 ~ 1-3 4

3
1-2
1-3
1-1
8

5 7

C021-DV22-003/120704

28
Fig.0210 CRANKSHAFT
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150107-00177 CRANKSHAFT ASS'Y ; D2842 1 1 1 1 1 1 1 1 1


1-1 150107-00180 CRANKSHAFT 1 1 1 1 1 1 1 1 1 NS
1-2 65.02110-0010A WEIGHT,COUNTER ; CRANK SHAFT 6 6 6 6 6 6 6 6 6 NS
1-3 65.90030-0048A BOLT ; BALANCE WEIGHT 12 12 12 12 12 12 12 12 12
2 65.02130-0001 RING ; WEAR(FRONT) 1 1 1 1 1 1 1 1 1
3 06.22022-3065 PIN ; PARALLEL 1 1 1 1 1 1 1 1 1
4 65.02115-0066 GEAR ; C.R.S 1 1 1 1 1 1 1 1 1
5 401102-00033 HOLDER,OIL SEAL 1 1 1 1 1 1 1 1 1
6 65.01110-0070 BEARING,MAIN 6 6 6 6 6 6 6 6 6
7 65.01110-0080 BEARING,MAIN ; CRS 6 6 6 6 6 6 6 6 6
8 65.01111-6539 BEARING ; THRUST 1 1 1 1 1 1 1 1 1

29
Fig.0220 VIBRATION DAMPER(1)

1 2
CRANKSHAFT

C022-DL11-002/120704

30
Fig.0220 VIBRATION DAMPER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02201-7033 DAMPER ; VISCOUS 1 1 1 1 1 1 1


2 65.90020-0062B BOLT ; HEX M10X20 6 6 6 6 6 6 6

31
Fig.0220 VIBRATION DAMPER(2)

2
1
CRANKSHAFT

C022-DL11-004/120704

32
Fig.0220 VIBRATION DAMPER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02201-0045 DAMPER,VIBRATION ; VIBRATION DAMPER 1 1


2 65.90030-0015 BOLT,HEX SOCKET HEAD 8 8

33
Fig.0230 FLYWHEEL(1)

1-3

3
1 : 1-1 ~ 1-3

2
1-1

1-2

CRANKSHAFT

C023-GV15-001/120613

34
Fig.0230 FLYWHEEL(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02301-5128 FLYWHEEL ASS'Y 1 1 1 1 1


1-1 65.02301-0273 FLYWHEEL 1 1 1 1 1
1-2 65.02310-0073D GEAR ; STARTER RING 1 1 1 1 1
1-3 65.91301-0008 POINTER,TIMING ; FOR F/WHEEL TIMING 1 1 1 1 1
2 65.02130-0002 RING ; WEAR(REAR) 1 1 1 1 1
3 65.91303-0005 PIN ; TAPER 1 1 1 1 1
4 65.90020-0127 BOLT ; FLY WHEEL. 10 10 10 10 10

35
Fig.0230 FLYWHEEL(2)

2
1-1

1-2

CRANKSHAFT

C023-DV15-007/120613

36
Fig.0230 FLYWHEEL(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02301-5014C FLYWHEEL ASS'Y 1 1 1 1


1-1 65.02301-0303E FLYWHEEL 1 1 1 1 NS
1-2 65.02310-0073D GEAR ; STARTER RING 1 1 1 1
2 65.02130-0002 RING ; WEAR(REAR) 1 1 1 1
3 65.91303-0005 PIN ; TAPER 1 1 1 1
4 65.90020-0127 BOLT ; FLY WHEEL. 10 10 10 10

37
Fig.0240 CONNECTING ROD(1)

1 2

1-2

1-3

C024-DV22-001/120704

38
Fig.0240 CONNECTING ROD(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150121-00103 ROD ASS'Y,CONNECTING ; D2848/DV15 12


1-2 51.02405-1003 BUSHING,METAL ; CONNECTING ROD 1
1-3 65.02411-0008 BOLT ; CONNECTING ROD 2
2 65.02410-0100 METAL ; CON-ROD(UPPER) 12
3 65.02410-0200 METAL ; CON-ROD(LOWER) 12

39
Fig.0240 CONNECTING ROD(2)

1 2

1-2

1-3

C024-DV22-004/120704

40
Fig.0240 CONNECTING ROD(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 150121-00104 ROD ASS'Y,CONNECTING ; D2848/DV15 12 12 12 12 12 12 12 12


1-2 51.02405-1003 BUSHING,METAL ; CONNECTING ROD 1 1 1 1 1 1 1 1
1-3 65.02411-0008 BOLT ; CONNECTING ROD 2 2 2 2 2 2 2 2
2 65.02410-0100 METAL ; CON-ROD(UPPER) 12 12 12 12 12 12 12 12
3 65.02410-0200 METAL ; CON-ROD(LOWER) 12 12 12 12 12 12 12 12

41
Fig.0250 PISTON(1)

2
3
4

5
6

C025-DV22-004/120704

42
Fig.0250 PISTON(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02501-0704 PISTON 12
2 65.02503-0158 RING ; PISTON 12 K
3 65.02503-0159 RING ; PISTON 12 K
4 65.02503-0678 RING ; PISTON OIL(GN) 12 K
5 65.02502-0081 PIN ; PISTON 12
6 65.90815-0022A RING ; LOCK 24
* 401004-00022 RING KIT 12

43
Fig.0250 PISTON(2)

2
3
4

5
6

C025-GV22-002/120704

44
Fig.0250 PISTON(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02501-0701A PISTON 12 12 12 12 12 12 12 12
2 65.02503-0672 RING ; TOP 12 12 12 12 12 12 12 12 K
3 65.02503-0108 RING ; PISTON OIL(2ND) 12 12 12 12 12 12 12 12 K
4 65.02503-0678 RING ; PISTON OIL(GN) 12 12 12 12 12 12 12 12 K
5 65.02502-0081 PIN ; PISTON 12 12 12 12 12 12 12 12
6 65.90810-0011 RING ; SNAP 24 24 24 24 24 24 24 24
* 65.02503-8046 RING KIT 1 1 1 1 1 1 1 1

45
Fig.0260 CRANKSHAFT PULLEY(1)

CRANKSHAFT

1
2
3

C026-DV15-001/120613

46
Fig.0260 CRANKSHAFT PULLEY(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02601-0327 PULLEY,CRANKSHAFT 1 1 1
2 65.99710-5002 PLATE ; TURNING DEVICE 1 1 1
3 06.02106-0824 BOLT 8 8 8

47
Fig.0260 CRANKSHAFT PULLEY(2)

CRANKSHAFT

1
2
3

C026-GV22-003/120704

48
Fig.0260 CRANKSHAFT PULLEY(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 130711-00078 PULLEY,CRANKSHAFT 1 1
2 65.99710-5003 PLATE ; TURNING DEVICE 1 1
3 06.02106-0824 BOLT 8 8

49
Fig.0260 CRANKSHAFT PULLEY(3)

CRANKSHAFT

1
2
3

C026-GV15-003/120613

50
Fig.0260 CRANKSHAFT PULLEY(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02601-0236 PULLEY,CRANKSHAFT ; FOR CRANK SHAFT 1 1


2 65.99710-5003 PLATE ; TURNING DEVICE 1 1
3 06.02106-0824 BOLT 8 8

51
Fig.0260 CRANKSHAFT PULLEY(4)

CRANKSHAFT

2 1

C026-DV18-001/120704

52
Fig.0260 CRANKSHAFT PULLEY(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.02601-0201 PULLEY,CRANKSHAFT 1 1
2 06.02106-0824 BOLT 8 8

53
Fig.0310 CYLINDER HEAD

4
2

1 : 1-1 ~ 1-7 3

6
1-7
1-2

1-6
1-5

1-1

1-4
1-3

B031-GV22-001/120704

54
Fig.0310 CYLINDER HEAD
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.03101-6070D HEAD,CYLINDER ; GV15(G) 12 12 12 12 12 12 12 12 12


1-1 65.03101-1051B HEAD,CYLINDER ; GV15TI 1 1 1 1 1 1 1 1 1 NS
1-2 65.03201-1060 GUIDE,VALVE 2 2 2 2 2 2 2 2 2
1-3 65.03203-1051 SEAT,VALVE ; INLET 1 1 1 1 1 1 1 1 1
1-4 65.03203-1052 SEAT,VALVE ; EXHAUST 1 1 1 1 1 1 1 1 1
1-5 65.91606-0037 PLUG ; CORE 1 1 1 1 1 1 1 1 1
1-6 65.91606-0041 PLUG ; CORE 1 1 1 1 1 1 1 1 1
1-7 06.08023-0207 SCREW,PLUG 1 1 1 1 1 1 1 1 1
2 65.90020-0268 BOLT ; CYLINDER HEAD 24 24 24 24 24 24 24 24 24
3 65.90020-0269 BOLT ; CYLINDER HEAD 36 36 36 36 36 36 36 36 36
4 65.90020-0270 BOLT ; CYLINDER HEAD 12 12 12 12 12 12 12 12 12
5 51.03901-0348 GASKET,CYLINDER HEAD ; CYL HEAD 12 12 12 12 12 12 12 12 12
6 65.90310-0130 SCREW,PLUG 12 12 12 12 12 12 12 12 12

55
Fig.0340 CYLINDER HEAD COVER(1)

3 2
4

5
1

B034-DV22-001/120704

56
Fig.0340 CYLINDER HEAD COVER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.03401-0077 COVER,CYLINDER HEAD 11 11 11 11


2 65.03401-0081 COVER,CYLINDER HEAD 1 1 1 1
3 06.01923-3125 BOLT ASS'Y M8X70 24 24 24 24
4 06.01923-3120 BOLT ASS'Y M8X45 12 12 12 12
5 65.03905-0015B GASKET ; CYLINDER HEAD COVER 12 12 12 12
6 65.01810-5011 CAP ; OIL FILLER 1 1 1 1

57
Fig.0340 CYLINDER HEAD COVER(2)

10

6
7
2
8
8

9
4
3
5

9
1

B034-GV22-002/120704

58
Fig.0340 CYLINDER HEAD COVER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.03401-0077 COVER,CYLINDER HEAD 9 9 9 9


2 65.03401-0081 COVER,CYLINDER HEAD 1 1 1 1
3 65.03401-5002 COVER,CYLINDER HEAD 2 2 2 2
4 06.01923-3125 BOLT ASS'Y M8X70 20 20 20 20
5 06.01923-3120 BOLT ASS'Y M8X45 10 10 10 10
6 65.90201-0169 BOLT,STUD 4 4 4 4
7 65.90201-0170 BOLT,STUD 2 2 2 2
8 06.16044-0210 WASHER ; SPRING 6 6 6 6
9 65.03905-0015B GASKET ; CYLINDER HEAD COVER 12 12 12 12
10 65.01810-5011 CAP ; OIL FILLER 1 1 1 1

59
Fig.0340 CYLINDER HEAD COVER(3)

5 2

6
4
3
5

6
1

B034-GV22-003/120704

60
Fig.0340 CYLINDER HEAD COVER(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.03401-0077 COVER,CYLINDER HEAD 10


2 65.03401-0081 COVER,CYLINDER HEAD 1
3 65.03401-5002 COVER,CYLINDER HEAD 1
4 06.01923-3125 BOLT ASS'Y M8X70 24
5 06.01923-3120 BOLT ASS'Y M8X45 12
6 65.03905-0015B GASKET ; CYLINDER HEAD COVER 12
7 65.01810-5011 CAP ; OIL FILLER 1

61
Fig.0410 VALVE

7 7

4 4

3-2 3-2

5 3 5 3

3-1 3-1

8 8

6 6

1 2

INTAKE EXHAUST

D041-GV22-001/120704

62
Fig.0410 VALVE
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.04101-0070 VALVE,INTAKE 12 12 12 12 12 12 12 12 12
2 65.04101-0071 VALVE 12 12 12 12 12 12 12 12 12
3 65.04102-6007 VALVE SPRING ASS'Y 24 24 24 24 24 24 24 24 24
3-1 65.04102-0083A SPRING ; VALVE(OUTER) 1 1 1 1 1 1 1 1 1
3-2 65.04102-0084A SPRING ; VALVE(INNER) 1 1 1 1 1 1 1 1 1
4 65.04103-0074 RETAINER ; VALVE SPRING 24 24 24 24 24 24 24 24 24
5 65.90701-0103 WASHER ; INNER 24 24 24 24 24 24 24 24 24
6 65.90701-0104 WASHER ; OUTER 24 24 24 24 24 24 24 24 24
7 65.04104-0023 COTTER,VALVE 48 48 48 48 48 48 48 48 48
8 65.04902-0017 SEAL,OIL ; VALVE STEM 24 24 24 24 24 24 24 24 24

63
Fig.0420 ROCKER ARM

2
1-3
1 : 1-1 ~ 1-6
1-4
1-2

1-5
1-6
1-1B
1-1A
1-1

D042-DV22-002/120704

64
Fig.0420 ROCKER ARM
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.04200-6029A ARM ASS'Y,ROCKER 12 12 12 12 12 12 12 12 12


1-1 65.04201-5020 ARM,ROCKER 2 2 2 2 2 2 2 2 2
1-1A 65.04201-1003 ARM ; ROCKER 1 1 1 1 1 1 1 1 1
1-1B 65.93020-1011 BUSH ; ROCKER ARM 1 1 1 1 1 1 1 1 1
1-2 65.04205-0021A SCREW KIT ; ROCKER ARM 2 2 2 2 2 2 2 2 2
1-3 65.90501-0049 NUT ; HEX. 2 2 2 2 2 2 2 2 2
1-4 65.04202-5035 RETAINER BRACKET ASS'Y 1 1 1 1 1 1 1 1 1
1-5 65.90701-0136B WASHER 2 2 2 2 2 2 2 2 2
1-6 06.29010-0120 RING ; SNAP 2 2 2 2 2 2 2 2 2
2 65.90001-0146A BOLT,HEX ; EXHAUST MANIFOLD 24 24 24 24 24 24 24 24 24

65
Fig.0430 TAPPET & PUSH ROD

ROCKER ARM

D043-DV22-001/120704

66
Fig.0430 TAPPET & PUSH ROD
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.04301-0079 TAPPET ; VALVE 24 24 24 24 24 24 24 24 24


2 65.04302-0026 ROD ; PUSH 24 24 24 24 24 24 24 24 24

67
Fig.0440 CAMSHAFT

2-2

2-2B
2-2D
1, 2 : 2-1 ~ 2-2
2-2F
2-2E

2-2A

2-2C

2-1

D044-DV22-001/120704

68
Fig.0440 CAMSHAFT
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.04401-8008 CAMSHAFT ; TABLE MARKING 1 1 1 1 1 1 1 1 1 NS


2 65.04401-6003A CAMSHAFT ASS'Y 1 1 1 1 1 1 1 1 1
2-1 65.04401-0443 CAMSHAFT ; D2842(FINAL) 1 1 1 1 1 1 1 1 1
2-2 65.11300-6001B GEAR ASS'Y,DRIVE 1 1 1 1 1 1 1 1 1 NS
2-2A 65.04501-0097 GEAR,CAMSHAFT 1 1 1 1 1 1 1 1 1
2-2B 65.11121-0002A SPACER ; FOR DRIVE GEAR 1 1 1 1 1 1 1 1 1
2-2C 65.90030-0024 BOLT,HEX SOCKET HEAD 4 4 4 4 4 4 4 4 4
2-2D 65.11301-0018A GEAR,INJECTION PUMP DRIVE ; GEAR, DRIVE, I 1 1 1 1 1 1 1 1 1
2-2E 06.02096-0412 BOLT,HEX SOCKET 6 6 6 6 6 6 6 6 6
2-2F 06.16110-0106 WASHER 6 6 6 6 6 6 6 6 6

69
Fig.0510 OIL PUMP

3
5
2
4

4-1

4-2
4-3
4-4

J051-DV18-004/120704

70
Fig.0510 OIL PUMP
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05100-6043A PUMP ASS'Y,OIL 1 1 1 1 1 1 1 1 1


2 06.01013-9124 BOLT M8X95 1 1 1 1 1 1 1 1 1
3 06.16731-2107 WASHER 3 3 3 3 3 3 3 3 3
4 65.05401-5024 VALVE ASS'Y,RELIEF ; OIL PUMP 1 1 1 1 1 1 1 1 1
4-1 65.05406-0027 HOUSING,RELIEF VALVE 1 1 1 1 1 1 1 1 1 NS
4-2 65.05410-0006 PLUNGER ; REL.VALVE 1 1 1 1 1 1 1 1 1 NS
4-3 65.97601-0102 SPRING ; REL.VALVE 1 1 1 1 1 1 1 1 1
4-4 65.90310-0119 SCREW ; REL.VALVE 1 1 1 1 1 1 1 1 1
5 65.05903A0006 GASKET,RELIEF VALVE ; RELIEF VALVE 1 1 1 1 1 1 1 1 1
6 06.01013-9129 BOLT M8X140 2 2 2 2 2 2 2 2 2

71
Fig.0550 OIL FILTER(1)

1 : 1-1 ~ 1-8

1-1 1-2 3
1-4
1-8 1-5
1-3
1-7 1-8
7 1-7
6

4
1-8 1-8
7 1-6
6 1-7
8
5

J055-GV15-001/120613

72
Fig.0550 OIL FILTER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05501-7087 FILTER ASS'Y,ENGINE OIL 1


1-1 65.05503-0043 HEAD,OIL FILTER 1
1-2 06.29020-0125 RING ; LOCK 1
1-3 65.05518-0005 VALVE 1
1-4 65.05541-0001 SEAT ; VALVE 1
1-5 65.05517-0011 PLATE ; STOP 1
1-6 65.98130-0226 ADAPTER ; FOR OIL PRESS.SWITCH 1
1-7 06.08062-6208 SCREW,PLUG 3
1-8 06.56190-0722 RING ; SEAL 4
2 65.05510-5020B CARTRIDGE ; OIL FILTER 2
3 65.05901A0080 GASKET,OIL FILTER COVER 1
4 06.01013-9237 BOLT,HEX 4
5 06.01284-7223 BOLT,HEX 1
6 06.16731-2108 WASHER ; SPRING 5
7 06.15010-2312 WASHER ; PLAIN 5
8 301309-00022 SENSOR,OIL PRESSURE 1

73
Fig.0550 OIL FILTER(2)

1 : 1-1 ~ 1-8

1-1 1-2 3
1-4
1-8 1-5
1-3
1-7 1-8
7 1-7
6

4
1-8 1-8
7 1-6
6 1-7
5

J055-GV15-002/120613

74
Fig.0550 OIL FILTER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05501-7087 FILTER ASS'Y,ENGINE OIL 1 1 1 1


1-1 65.05503-0043 HEAD,OIL FILTER 1 1 1 1
1-2 06.29020-0125 RING ; LOCK 1 1 1 1
1-3 65.05518-0005 VALVE 1 1 1 1
1-4 65.05541-0001 SEAT ; VALVE 1 1 1 1
1-5 65.05517-0011 PLATE ; STOP 1 1 1 1
1-6 65.98130-0226 ADAPTER ; FOR OIL PRESS.SWITCH 1 1 1 1
1-7 06.08062-6208 SCREW,PLUG 3 3 3 3
1-8 06.56190-0722 RING ; SEAL 4 4 4 4
2 65.05510-5020B CARTRIDGE ; OIL FILTER 2 2 2 2
3 65.05901A0080 GASKET,OIL FILTER COVER 1 1 1 1
4 06.01013-9237 BOLT,HEX 4 4 4 4
5 06.01284-7223 BOLT,HEX 1 1 1 1
6 06.16731-2108 WASHER ; SPRING 5 5 5 5
7 06.15010-2312 WASHER ; PLAIN 5 5 5 5

75
Fig.0560 OIL COOLER(1)

6
5

10
14

16
18 8

10
1
7

9
15
10 12

18
14 10 16 13
10 11
18 14
17

J056-GV22-002/120704

76
Fig.0560 OIL COOLER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05601-7135 OIL COOLER ASS'Y 2 2 2 2 2 2


2 65.05604-0028 HOUSING,OIL COOLER 1 1 1 1 1 1
3 65.05901-0014 GASKET 1 1 1 1 1 1
4 06.01914-3218 BOLT ASS'Y,HEX 5 5 5 5 5 5
5 65.90030-0001 BOLT,HEX SOCKET HEAD 5 5 5 5 5 5
6 120810-00112 WASHER 5 5 5 5 5 5
7 65.96601-0221B GASKET 4 4 4 4 4 4
8 65.05605-0037A HEAD,OIL COOLER ; FOR OIL COOLER 1 1 1 1 1 1
9 65.05902A0041 GASKET,OIL COOLER HOUSING ; OIL FILTER COV 1 1 1 1 1 1
10 06.01923-3120 BOLT ASS'Y M8X45 19 19 19 19 19 19
11 06.01283-7111 BOLT ; HEX. M8X16 2 2 2 2 2 2
12 06.08092-0204 SCREW ; PLUG M14X1.5 1 1 1 1 1 1
13 06.16044-0210 WASHER ; SPRING 2 2 2 2 2 2
14 06.01913-3122 BOLT ASS'Y M8X55 11 11 11 11 11 11
15 06.56190-0706 SEAL RING A14X20 1 1 1 1 1 1
16 65.90310-0149A SCREW ; PLUG M26X1.5 2 2 2 2 2 2
17 65.98130-0180 ADAPTER,FILTER ; BY-PASS FILTER 1 1 1 1 1 1
18 06.56190-0726 SEAL ; RING 3 3 3 3 3 3

77
Fig.0560 OIL COOLER(2)

10
6
5

21
19
20
14

16
18 8

10
1
7

9
15
10 12

18
14 10 16 13
10 11
18 14
17

J056-GV22-003/120704

78
Fig.0560 OIL COOLER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05601-7135 OIL COOLER ASS'Y 2 2 2


2 65.05604-0028 HOUSING,OIL COOLER 1 1 1
3 65.05901-0014 GASKET 1 1 1
4 06.01914-3218 BOLT ASS'Y,HEX 5 5 5
5 65.90030-0001 BOLT,HEX SOCKET HEAD 5 5 5
6 120810-00112 WASHER 5 5 5
7 65.96601-0221B GASKET 4 4 4
8 65.05605-0037A HEAD,OIL COOLER ; FOR OIL COOLER 1 1 1
9 65.05902A0041 GASKET,OIL COOLER HOUSING ; OIL FILTER COV 1 1 1
10 06.01923-3120 BOLT ASS'Y M8X45 19 19 19
11 06.01283-7111 BOLT ; HEX. M8X16 2 2 2
12 06.08092-0204 SCREW ; PLUG M14X1.5 1 1 1
13 06.16044-0210 WASHER ; SPRING 2 2 2
14 06.01913-3122 BOLT ASS'Y M8X55 11 11 11
15 06.56190-0706 SEAL RING A14X20 1 1 1
16 65.90310-0149A SCREW ; PLUG M26X1.5 2 2 2
17 65.98130-0180 ADAPTER,FILTER ; BY-PASS FILTER 1 1 1
18 06.56190-0726 SEAL ; RING 3 3 3
19 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 1 1 1
20 65.05903-0030 GASKET 1 1 1
21 06.01923-3112 BOLT ASS'Y M8X18 2 2 2

79
Fig.0570 OIL PIPE(1)

24

19
23

22 24
20
33 18
25 23
21
34
16
26 17
27 16
32
31 15
32 14

30 TURBO
CHARGER
33
28
29 34
32
31
32

FLYWHEEL 1
HOUSING
4

7
3
2
6
EXHAUST
5
MANIFOLD
8

13
12
OIL PAN
10
11

J057-GV22-001/120704

80
Fig.0570 OIL PIPE(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05140-5001 BRACKET,OIL DRAIN PUMP 1 1


2 06.01493-4507 BOLT,HEX 2 2
3 06.16731-2111 WASHER ; SPRING 2 2
4 60.05101-7002 PUMP ASS'Y,OIL ; DRAIN 1 1
5 06.01493-4308 BOLT ; HEX. M12X1.5X45 2 2
6 06.16731-2109 WASHER ; SPRING A12 2 2
7 06.11063-8216 NUT ; HEX 2 2
8 65.98131-0129 NIPPLE ; FOR OIL DRAIN PUMP 1 1
9 65.96340-5074 HOSE 1 1
10 06.56190-0712 RING ; SEAL 2 2
11 06.78144-2406 SCREW,HOLLOW 1 1
12 65.98130-0173 ADAPTER 1 1
13 06.56190-0728 RING ; SEAL 1 1
14 65.90710-0250A WASHER 1 1
15 65.98103-0024A UNION,BANJO 1 1
16 06.56190-0706 SEAL RING A14X20 3 3
17 65.98150-0044B SCREW,HOLLOW 1 1
18 65.05701-5478 PIPE ; FOR OIL DRAIN PUMP 1 1
19 65.05701-5479 PIPE,OIL ; FOR BREATHER OIL DRAIN 1 1
20 65.97401-0110A CLIP ; PIPE 1 1
21 65.91701-0086 SPACER 1 1
22 06.01913-3122 BOLT ASS'Y M8X55 1 1
23 65.96601-0046B GASKET ; OIL PIPE ADAPTER 2 2
24 06.01913-3114 BOLT ASS'Y M8X22 4 4
25 65.05701-5968 PIPE ASS'Y,OIL DELIVERY ; FOR T/C OIL DELIV 1 1
26 65.90310-0149A SCREW ; PLUG M26X1.5 1 1
27 06.56190-0728 RING ; SEAL 1 1
28 65.05701-5967 PIPE ASS'Y,OIL DELIVERY ; FOR T/C OIL DELIV 1 1
29 65.98131-0071 CONNECTION SCREW 1 1
30 06.56190-0728 RING ; SEAL 1 1
31 65.96301-0327A HOSE ; RUBBER 2 2
32 65.97440-0103 CLAMP,HOSE 4 4
33 65.96601-0067 GASKET ; T/C OIL RETURN 2 2
34 06.01913-3114 BOLT ASS'Y M8X22 4 4

81
Fig.0570 OIL PIPE(2)

24

19
23

22 24
20
33 18
25 23
21
34
16
26 17
27 16
32
31 15
32 14

30 TURBO
CHARGER
33
28
29 34
32
31
32

FLYWHEEL 1
HOUSING
4

7
3
2
6
EXHAUST
5
MANIFOLD
8

13
12
OIL PAN
10
11

J057-GV22-002/120704

82
Fig.0570 OIL PIPE(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05140-5001 BRACKET,OIL DRAIN PUMP 1


2 06.01493-4507 BOLT,HEX 2
3 06.16731-2111 WASHER ; SPRING 2
4 60.05101-7002 PUMP ASS'Y,OIL ; DRAIN 1
5 06.01493-4308 BOLT ; HEX. M12X1.5X45 2
6 06.16731-2109 WASHER ; SPRING A12 2
7 06.11063-8216 NUT ; HEX 2
8 65.98131-0129 NIPPLE ; FOR OIL DRAIN PUMP 1
9 65.96340-5074 HOSE 1
10 06.56190-0712 RING ; SEAL 2
11 06.78144-2406 SCREW,HOLLOW 1
12 65.98130-0173 ADAPTER 1
13 06.56190-0728 RING ; SEAL 1
14 65.90710-0250A WASHER 1
15 65.98103-0024A UNION,BANJO 1
16 06.56190-0706 SEAL RING A14X20 3
17 65.98150-0044B SCREW,HOLLOW 1
18 65.05701-5478 PIPE ; FOR OIL DRAIN PUMP 1
19 65.05701-5479 PIPE,OIL ; FOR BREATHER OIL DRAIN 1
20 65.97401-0110A CLIP ; PIPE 1
21 65.91701-0086 SPACER 1
22 06.01913-3122 BOLT ASS'Y M8X55 1
23 65.96601-0046B GASKET ; OIL PIPE ADAPTER 2
24 06.01913-3114 BOLT ASS'Y M8X22 4
25 65.05701-5968 PIPE ASS'Y,OIL DELIVERY ; FOR T/C OIL DELIV 1
26 65.90310-0149A SCREW ; PLUG M26X1.5 1
27 06.56190-0728 RING ; SEAL 1
28 65.05701-5967 PIPE ASS'Y,OIL DELIVERY ; FOR T/C OIL DELIV 1
29 65.98131-0071 CONNECTION SCREW 1
30 06.56190-0728 RING ; SEAL 1
31 65.96301-0327A HOSE ; RUBBER 2
32 65.97440-0103 CLAMP,HOSE 4
33 65.96601-0067 GASKET ; T/C OIL RETURN 2
34 06.01913-3114 BOLT ASS'Y M8X22 4

83
Fig.0570 OIL PIPE(3)

2
1

4
3

FLYWHEEL HOUSING

CYLINDER BLOCK

J057-GV22-003/120704

84
Fig.0570 OIL PIPE(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 06.56190-0706 SEAL RING A14X20 1


2 06.08092-2404 SCREW ; PLUG M14X1.5 1
3 65.98131-0071 CONNECTION SCREW 1
4 06.56190-0728 RING ; SEAL 1

85
Fig.0580 OIL PAN(1)

11
12

11
13

14
15 OIL PUMP

13 15
10 14
8 14
13
9 7
6
5
11

4
2

16
16 17

17

B058-GV22-001/120704

86
Fig.0580 OIL PAN(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05801-5215A PAN,OIL 1 1
2 65.05904-0105B GASKET,OIL PAN 1 1
3 06.01923-3118 BOLT ASS'Y M8X35 20 20
4 65.05806-6085 PIPE,OIL LEVEL GAUGE 1 1
5 65.05805-5254 GAUGE,OIL LEVEL 1 1
6 06.56190-0713 RING ; SEAL A18X24 1 1
7 65.90310-0131 SCREW ; PLUG 1 1
8 65.05701-5582 PIPE,OIL SUCTION 1 1
9 65.05701-5804 PIPE ASS'Y,OIL SUCTION 1 1
10 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1 1
11 06.01913-3115 BOLT ASS'Y M8X25 4 4
12 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1 1
13 06.01913-3113 BOLT ASS'Y M8X20 6 6
14 06.11063-8214 NUT 4 4
15 65.96601-0055 GASKET 2 2
16 06.56190-0728 RING ; SEAL 1 1
17 65.90310-0149A SCREW ; PLUG M26X1.5 1 1

87
Fig.0580 OIL PAN(2)

7
8
7
9

10
11 OIL PUMP

9 11
4 6 10
10
9
5

12
13

B058-GV22-002/120704

88
Fig.0580 OIL PAN(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05801-5215A PAN,OIL 1 1 1 1
2 65.05904-0105B GASKET,OIL PAN 1 1 1 1
3 06.01923-3118 BOLT ASS'Y M8X35 20 20 20 20
4 65.05701-5582 PIPE,OIL SUCTION 1 1 1 1
5 65.05701-5804 PIPE ASS'Y,OIL SUCTION 1 1 1 1
6 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1 1 1 1
7 06.01913-3115 BOLT ASS'Y M8X25 4 4 4 4
8 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1 1 1 1
9 06.01913-3113 BOLT ASS'Y M8X20 6 6 6 6
10 06.11063-8214 NUT 4 4 4 4
11 65.96601-0055 GASKET 2 2 2 2
12 06.56190-0728 RING ; SEAL 1 1 1 1
13 65.90310-0149A SCREW ; PLUG M26X1.5 1 1 1 1

89
Fig.0580 OIL PAN(3)

11
12

11
13

14
15 OIL PUMP

13 15
10 14
8 14
13
9 7
6
5
11

4
2

16
16 17

17

B058-GV22-003/120704

90
Fig.0580 OIL PAN(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05801-5215A PAN,OIL 1 1
2 65.05904-0105B GASKET,OIL PAN 1 1
3 06.01923-3118 BOLT ASS'Y M8X35 20 20
4 65.05806-6085 PIPE,OIL LEVEL GAUGE 1 1
5 65.05805-5162 GAUGE,OIL LEVEL 1 1
6 06.56190-0713 RING ; SEAL A18X24 1 1
7 65.90310-0131 SCREW ; PLUG 1 1
8 65.05701-5582 PIPE,OIL SUCTION 1 1
9 65.05701-5804 PIPE ASS'Y,OIL SUCTION 1 1
10 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1 1
11 06.01913-3115 BOLT ASS'Y M8X25 4 4
12 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1 1
13 06.01913-3113 BOLT ASS'Y M8X20 6 6
14 06.11063-8214 NUT 4 4
15 65.96601-0055 GASKET 2 2
16 06.56190-0728 RING ; SEAL 2 2
17 65.90310-0149A SCREW ; PLUG M26X1.5 2 2

91
Fig.0580 OIL PAN(4)

11
12

11
13

14
15 OIL PUMP

13 15
10 14
8 14
13
9 7
6
5
11

4
2

16
16 17

17

B058-GV22-004/120704

92
Fig.0580 OIL PAN(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.05801-5215A PAN,OIL 1
2 65.05904-0105B GASKET,OIL PAN 1
3 06.01923-3118 BOLT ASS'Y M8X35 20
4 65.05806-6085 PIPE,OIL LEVEL GAUGE 1
5 65.05805-5162 GAUGE,OIL LEVEL 1
6 06.56190-0713 RING ; SEAL A18X24 1
7 65.90310-0131 SCREW ; PLUG 1
8 65.05701-5582 PIPE,OIL SUCTION 1
9 65.05701-5804 PIPE ASS'Y,OIL SUCTION 1
10 65.97480-0422 HOLDER ; OIL SUCTION PIPE 1
11 06.01913-3115 BOLT ASS'Y M8X25 4
12 65.05740-0093 HOLDER ; OIL SUCTION PIPE 1
13 06.01913-3113 BOLT ASS'Y M8X20 6
14 06.11063-8214 NUT 4
15 65.96601-0055 GASKET 2
16 06.56190-0728 RING ; SEAL 2
17 65.90310-0149A SCREW ; PLUG M26X1.5 2

93
Fig.0630 COOLING WATER PIPE(1)

21 37
22 41
19 B
24 20 38
23 42
24

OIL COOLER 40
39
4
6 WATER PUMP
5
26
25
35
36 27
29 31
50 34
30
28 51 32
A 44 34
46 CYLINDER 33
52 4546 43 BLOCK
46 16 13
46 50
45 15 51
16 44
52 46
52 B
43
49 16 46
17 47 46 45
EXHAUST 14 48 15
MANIFOLD 18 16 45
18 46
49
8 52
7 17
4812
9 47

1 11 EXHAUST
2 10
11 MANIFOLD

INTERCOOLER
2
1 3
K063-GV22-003/120704

94
Fig.0630 COOLING WATER PIPE(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06301-5245 PIPE,COOLING WATER ; INTER COOLER 2


2 65.96601-0024 GASKET,FLANGE 2
3 06.01913-3218 BOLT ASS'Y M10X35 8
4 60.06405-0007 PIPE,WATER OUTLET 1
5 06.01913-3128 BOLT M8X85 3
6 06.15010-2311 WASHER 3
7 65.06301-0757 PIPE,COOLING WATER ; AD180TI 1
8 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
9 06.01913-3228 BOLT ASS'Y 2
10 65.96301-0263 HOSE ; RUBBER 1
11 65.97440-0100 CLAMP,HOSE 2
12 65.06301-0191 PIPE,COOLING WATER 1
13 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
14 65.06301-0192 PIPE,COOLING WATER 1
15 65.96301-0263 HOSE ; RUBBER 2
16 65.97440-0100 CLAMP,HOSE 4
17 400631-00001 GASKET,WATER PIPE 2
18 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
19 65.06301-0753 PIPE,COOLING WATER 1
20 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
21 06.01913-3123 BOLT ; HEX. M8X60 2
22 06.01913-3115 BOLT ASS'Y M8X25 2
23 65.96301-0263 HOSE ; RUBBER 1
24 65.97440-0100 CLAMP,HOSE 2
25 65.06301-0237 PIPE,COOLING WATER 1
26 67.06901A0001 GASKET ; COOLING WATER 1
27 06.01923-3117 BOLT ASS'Y M8X30 2
28 06.01013-9126 BOLT ; HEX. M8X110 2
29 06.16731-2107 WASHER 2
30 06.08092-2406 SCREW ; PLUG M18X1.5 1
31 06.56190-0713 RING ; SEAL A18X24 1
32 65.98130-0178 ADAPTER 1
33 60.98201-7009 VALVE,DRAIN 1
34 06.56190-0708 RING ; SEAL 2
35 65.90310-0149A SCREW ; PLUG M26X1.5 1
36 06.56190-0726 SEAL ; RING 1
37 65.06301-5265 PIPE,COOLING WATER 1
38 65.06301-5263A PIPE,COOLING WATER ; TURBOCHARGER COOLING 1
39 65.05903-0030 GASKET 2
40 06.01913-3121 BOLT ASS'Y M8X50 2
41 120402-00045 CLIP,PIPE 1
42 65.97401-0500 CLIP,PIPE 1
43 65.98103-0030 UNION,BANJO 2
44 65.98150-0077 SCREW,HOLLOW 2
45 65.90310-0145 SCREW,PLUG 4

95
Fig.0630 COOLING WATER PIPE(1)

21 37
22 41
19 B
24 20 38
23 42
24

OIL COOLER 40
39
4
6 WATER PUMP
5
26
25
35
36 27
29 31
50 34
30
28 51 32
A 44 34
46 CYLINDER 33
52 4546 43 BLOCK
46 16 13
46 50
45 15 51
16 44
52 46
52 B
43
49 16 46
17 47 46 45
EXHAUST 14 48 15
MANIFOLD 18 16 45
18 46
49
8 52
7 17
4812
9 47

1 11 EXHAUST
2 10
11 MANIFOLD

INTERCOOLER
2
1 3
K063-GV22-003/120704

96
Fig.0630 COOLING WATER PIPE(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

46 06.56190-0724 RING ; SEAL A25x30 8


47 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2
48 65.05903-0030 GASKET 2
49 06.01913-3114 BOLT ASS'Y M8X22 4
50 06.08092-2404 SCREW ; PLUG M14X1.5 2
51 06.56190-0706 SEAL RING A14X20 2
52 65.98131-0091 NIPPLE ; T/C COOLING HOSE 4

97
Fig.0630 COOLING WATER PIPE(2)

21 37
22 41
19 B
24 20 38
23 42
24

OIL COOLER 40
39

4 WATER PUMP
6
5
26
25
35
36 27
29 31
50 34
30
28 51 32
A 44 34
46 CYLINDER 33
52 4546 43 BLOCK
46 16 13
46 50
45 15 51
16 44
52 46
52 B
43
49 16 46
17 47 46 45
EXHAUST 14 48 15
MANIFOLD 18 16 45
18 46
49
8 52
7 17
4812
9 47

1 11 EXHAUST
2 10
11 MANIFOLD

INTERCOOLER
2
1 3
K063-GV22-005/120704

98
Fig.0630 COOLING WATER PIPE(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06301-5245 PIPE,COOLING WATER ; INTER COOLER 2


2 65.96601-0024 GASKET,FLANGE 2
3 06.01913-3218 BOLT ASS'Y M10X35 8
4 65.06301-0368 PIPE,COOLING WATER 1
5 06.01913-3128 BOLT M8X85 3
6 06.15010-2311 WASHER 3
7 65.06301-0757 PIPE,COOLING WATER ; AD180TI 1
8 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
9 06.01913-3228 BOLT ASS'Y 2
10 65.96301-0263 HOSE ; RUBBER 1
11 65.97440-0100 CLAMP,HOSE 2
12 65.06301-0191 PIPE,COOLING WATER 1
13 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
14 65.06301-0192 PIPE,COOLING WATER 1
15 65.96301-0263 HOSE ; RUBBER 2
16 65.97440-0100 CLAMP,HOSE 4
17 400631-00001 GASKET,WATER PIPE 2
18 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
19 65.06301-0753 PIPE,COOLING WATER 1
20 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
21 06.01913-3123 BOLT ; HEX. M8X60 2
22 06.01913-3115 BOLT ASS'Y M8X25 2
23 65.96301-0263 HOSE ; RUBBER 1
24 65.97440-0100 CLAMP,HOSE 2
25 65.06301-0237 PIPE,COOLING WATER 1
26 67.06901A0001 GASKET ; COOLING WATER 1
27 06.01923-3117 BOLT ASS'Y M8X30 2
28 06.01013-9126 BOLT ; HEX. M8X110 2
29 06.16731-2107 WASHER 2
30 06.08092-2406 SCREW ; PLUG M18X1.5 1
31 06.56190-0713 RING ; SEAL A18X24 1
32 65.98130-0178 ADAPTER 1
33 60.98201-7009 VALVE,DRAIN 1
34 06.56190-0708 RING ; SEAL 2
35 65.90310-0149A SCREW ; PLUG M26X1.5 1
36 06.56190-0726 SEAL ; RING 1
37 65.06301-5265 PIPE,COOLING WATER 1
38 65.06301-5263A PIPE,COOLING WATER ; TURBOCHARGER COOLING 1
39 65.05903-0030 GASKET 2
40 06.01913-3121 BOLT ASS'Y M8X50 2
41 120402-00045 CLIP,PIPE 1
42 65.97401-0500 CLIP,PIPE 1
43 65.98103-0030 UNION,BANJO 2
44 65.98150-0077 SCREW,HOLLOW 2
45 65.90310-0145 SCREW,PLUG 4

99
Fig.0630 COOLING WATER PIPE(2)

21 37
22 41
19 B
24 20 38
23 42
24

OIL COOLER 40
39

4 WATER PUMP
6
5
26
25
35
36 27
29 31
50 34
30
28 51 32
A 44 34
46 CYLINDER 33
52 4546 43 BLOCK
46 16 13
46 50
45 15 51
16 44
52 46
52 B
43
49 16 46
17 47 46 45
EXHAUST 14 48 15
MANIFOLD 18 16 45
18 46
49
8 52
7 17
4812
9 47

1 11 EXHAUST
2 10
11 MANIFOLD

INTERCOOLER
2
1 3
K063-GV22-005/120704

100
Fig.0630 COOLING WATER PIPE(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

46 06.56190-0724 RING ; SEAL A25x30 8


47 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2
48 65.05903-0030 GASKET 2
49 06.01913-3114 BOLT ASS'Y M8X22 4
50 06.08092-2404 SCREW ; PLUG M14X1.5 2
51 06.56190-0706 SEAL RING A14X20 2
52 65.98131-0091 NIPPLE ; T/C COOLING HOSE 4

101
Fig.0630 COOLING WATER PIPE(3)

17 12
16
17
15
14
EXHAUST 28 17
MANIFOLD 18 26
13 27 16
19 17 18
19
28
22 7
23 11
4 27
10 20 8 26
9 21
10

56

25
1 24 EXHAUST
25 MANIFOLD
3
2 WATER PUMP

K063-GV22-007/120704

102
Fig.0630 COOLING WATER PIPE(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06405-0030 PIPE,WATER OUTLET 1


2 06.01913-3128 BOLT M8X85 3
3 06.15010-2311 WASHER 3
4 65.06301-0153A PIPE,COOLING WATER 1
5 06.08092-2404 SCREW ; PLUG M14X1.5 2
6 06.56190-0706 SEAL RING A14X20 2
7 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
8 06.01913-3228 BOLT ASS'Y 2
9 65.96301-0263 HOSE ; RUBBER 1
10 65.97440-0100 CLAMP,HOSE 2
11 65.06301-0191 PIPE,COOLING WATER 1
12 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
13 65.06301-0192 PIPE,COOLING WATER 1
14 06.08092-2405 PLUG SCREW M16 X 1.5 2
15 06.56190-0709 SEAL ; RING 2
16 65.96301-0263 HOSE ; RUBBER 2
17 65.97440-0100 CLAMP,HOSE 4
18 400631-00001 GASKET,WATER PIPE 2
19 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
20 65.06301-0753 PIPE,COOLING WATER 1
21 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
22 06.01913-3123 BOLT ; HEX. M8X60 2
23 06.01913-3115 BOLT ASS'Y M8X25 2
24 65.96301-0263 HOSE ; RUBBER 1
25 65.97440-0100 CLAMP,HOSE 2
26 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2
27 65.05903-0030 GASKET 2
28 06.01913-3114 BOLT ASS'Y M8X22 4

103
Fig.0630 COOLING WATER PIPE(4)

2
1

5
OIL COOLER
4
5

3 3

WATER PUMP

K063-DV22-001/120704

104
Fig.0630 COOLING WATER PIPE(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06301-0303 PIPE,COOLING WATER 1 1 1 1 1 1


2 65.06903B0010 GASKET,COOLING WATER PIPE ; WATER PUMP INL 1 1 1 1 1 1
3 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4 4 4 4
4 420108-00158 HOSE,RUBBER 1 1 1 1 1 1
5 65.97440-5005 CLAMP,HOSE 2 2 2 2 2 2

105
Fig.0630 COOLING WATER PIPE(5)

4
2
3
A

35
39
B
36
40
3
1
38 4
37 INTERCOOLER
31
32
29
21 30 13
OIL COOLER 20 12
21 10 5
11 6

9
14 8
16 7
9
15 WATER PUMP
WATER PUMP

48
49
42
50 43 A 44
44 41
44
44 26 23
43 48
25 49
50
26 42
50 44
B 41
47 26 44
44 43
27 45 25
24 46
28 26 43 50
28 44
18
EXHAUST 17 47
MANIFOLD
19
27
46 22
45

34 EXHAUST
33
34 MANIFOLD

K063-GV15-006/120613

106
Fig.0630 COOLING WATER PIPE(5)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06301-5391 PIPE,COOLING WATER 1


2 65.06301-5814 PIPE,COOLING WATER 1
3 65.96601-0024 GASKET,FLANGE 2
4 06.01913-3218 BOLT ASS'Y M10X35 8
5 65.91701-0131 SPACER 1
6 65.97401-0203 CLIP,PIPE 1
7 06.01943-7327 BOLT ASS'Y 1
8 65.96301-0587 HOSE,COOLING WATER 1
9 65.97440-0100 CLAMP,HOSE 2
10 65.06301-0233 PIPE,COOLING WATER 1
11 60.96605A0013 GASKET 1
12 06.01923-3218 BOLT ASS'Y M10X35 1
13 06.01923-3225 BOLT ASS'Y M10X70 1
14 65.06301-0368 PIPE,COOLING WATER 1
15 06.01913-3128 BOLT M8X85 3
16 06.15010-2311 WASHER 3
17 65.06301-0757 PIPE,COOLING WATER ; AD180TI 1
18 65.96601-0054 GASKET(C/W PIPE FLANGE) 1
19 06.01913-3228 BOLT ASS'Y 2
20 65.96301-0263 HOSE ; RUBBER 1
21 65.97440-0100 CLAMP,HOSE 2
22 65.06301-0191 PIPE,COOLING WATER 1
23 65.06301-5244 PIPE,COOLING WATER ; WET TURBOCHARGER 1
24 65.06301-0192 PIPE,COOLING WATER 1
25 65.96301-0263 HOSE ; RUBBER 2
26 65.97440-0100 CLAMP,HOSE 6
27 400631-00001 GASKET,WATER PIPE 2
28 06.01943-3323 BOLT ASS'Y M12X1.5X60 4
29 65.06301-0753 PIPE,COOLING WATER 1
30 65.06903-0070 GASKET,COOLING WATER PIPE ; WATER PIPE 1
31 06.01913-3123 BOLT ; HEX. M8X60 2
32 06.01913-3115 BOLT ASS'Y M8X25 2
33 65.96301-0263 HOSE ; RUBBER 1
34 65.97440-0100 CLAMP,HOSE 2
35 65.06301-5265 PIPE,COOLING WATER 1
36 65.06301-5263A PIPE,COOLING WATER ; TURBOCHARGER COOLING 1
37 65.05903-0030 GASKET 2
38 06.01913-3121 BOLT ASS'Y M8X50 2
39 120402-00045 CLIP,PIPE 1
40 65.97401-0500 CLIP,PIPE 1
41 65.98103-0030 UNION,BANJO 2
42 65.98150-0077 SCREW,HOLLOW 2
43 65.90310-0145 SCREW,PLUG 4
44 06.56190-0724 RING ; SEAL A25x30 8
45 65.91601-0006 COVER,END PLATE ; OIL COOLER COVER 2

107
Fig.0630 COOLING WATER PIPE(5)

4
2
3
A

35
39
B
36
40
3
1
38 4
37 INTERCOOLER
31
32
29
21 30 13
OIL COOLER 20 12
21 10 5
11 6

9
14 8
16 7
9
15 WATER PUMP
WATER PUMP

48
49
42
50 43 A 44
44 41
44
44 26 23
43 48
25 49
50
26 42
50 44
B 41
47 26 44
44 43
27 45 25
24 46
28 26 43 50
28 44
18
EXHAUST 17 47
MANIFOLD
19
27
46 22
45

34 EXHAUST
33
34 MANIFOLD

K063-GV15-006/120613

108
Fig.0630 COOLING WATER PIPE(5)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

46 65.05903-0030 GASKET 2
47 06.01913-3114 BOLT ASS'Y M8X22 4
48 06.08092-2404 SCREW ; PLUG M14X1.5 2
49 06.56190-0706 SEAL RING A14X20 2
50 65.98131-0091 NIPPLE ; T/C COOLING HOSE 4

109
Fig.0640 THERMOSTAT

3
1
2

WATER PUMP

K064-GV15-001/120613

110
Fig.0640 THERMOSTAT
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06402-0006 THERMOSTAT 3 3 3 3 3
2 06.56342-1208 O-RING 3 3 3 3 3
3 65.06901A0069 GASKET 3 3 3 3 3

111
Fig.0650 WATER PUMP(1)

1 : 1-1 ~ 1-6 3

1-6

1-2
1-1 1-4

1-5
1-3 7
14 6
8

5
13
4 11
9 12

10

K065-GV22-001/120704

112
Fig.0650 WATER PUMP(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 400921-00022A PUMP ASS'Y,WATER 1


1-1 65.06501-0101 HOUSING,WATER PUMP 1 NS
1-2 65.93410-0087 BEARING 1
1-3 65.06503-0111 PULLEY,V-BELT 1
1-4 06.29020-0132 SNAP RING 55X2 1
1-5 65.06520-6007 SEAL ; MECHANICAL 1
1-6 400902-00008A IMPELLER ; FOR WATER PUMP 1
2 65.06512-0018 COVER ; WATER PUMP 1
3 65.06901-0039 GASKET ; WATER PUMP 1
4 06.01913-3125 BOLT ASS'Y M8X70 7
5 65.06540-5001 BRACKET,SEA WATER PUMP 1
6 06.01283-7417 BOLT,HEX 2
7 06.16731-2110 WASHER ; SPRING 2
8 06.01923-3217 BOLT ASS'Y M10X30 1
9 65.06540-0002 PIECE ; TENSION,FOR WATER PUMP 1
10 06.01923-3221 BOLT ASS'Y M10X50 2
11 06.01923-3215 BOLT ASS'Y M10X25 2
12 06.01283-7228 BOLT ; HEX. M10X85 1
13 06.11063-8215 NUT ; HEX. M10 1
14 130205-00303 BELT,V 1

113
Fig.0650 WATER PUMP(2)

1 : 1-1 ~ 1-12
1-12
1-11
1-10 2
3

4
1-7
1-2
1-1 1-3

5
1-4 6
1-5 1-8
1-6 1-9

7
8

K065-DV15-002/120613

114
Fig.0650 WATER PUMP(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 400921-00016 PUMP ASS'Y,WATER 1


1-1 65.06501-0082A HOUSING,WATER PUMP 1 NS
1-2 65.06520-6007 SEAL ; MECHANICAL 1
1-3 65.06506-6001A IMPELLER ; WATER PUMP 1
1-4 65.93410-0087 BEARING 1
1-5 06.29020-0132 SNAP RING 55X2 1
1-6 65.06504-0014 HUB ; BELT PULLEY 1
1-7 65.06512-0017A COVER ; WATER PUMP 1
1-8 06.56190-0709 SEAL ; RING 1
1-9 06.08092-2405 PLUG SCREW M16 X 1.5 1
1-10 06.56190-0709 SEAL ; RING 1
1-11 06.08092-2405 PLUG SCREW M16 X 1.5 1
1-12 65.90302-0026 PLUG ; CORE 1
2 65.98131-0060 SCREW ; CONNECTION 1
3 06.56190-0706 SEAL RING A14X20 1
4 65.06901A0074 GASKET ; WATER PUMP 1
5 06.01923-3122 BOLT ASS'Y M8X55 3
6 06.01913-3128 BOLT M8X85 3
7 65.06503-0168 PULLEY,BELT ; WATER PUMP 1
8 06.01913-3114 BOLT ASS'Y M8X22 6

115
Fig.0650 WATER PUMP(3)

1-12
1-11 6
1 : 1-1 ~ 1-14
5

2
1-8
1-2
1-1 1-3

1-7

3
1-4 4
1-5 1-9
1-6
1-10
1-13
1-14

K065-GV22-003/120704

116
Fig.0650 WATER PUMP(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06500-6165C PUMP ASS'Y,WATER 1 1


1-1 65.06501-0082A HOUSING,WATER PUMP 1 1 NS
1-2 65.06520-6007 SEAL ; MECHANICAL 1 1
1-3 65.06506-6001A IMPELLER ; WATER PUMP 1 1
1-4 65.93410-0024 BEARING ; UNIT 1 1
1-5 06.29020-0132 SNAP RING 55X2 1 1
1-6 65.06504-0013 HUB ; FAN DRIVE 1 1
1-7 65.06320-0005 MANIPULATOR 1 1
1-8 65.06512-0017A COVER ; WATER PUMP 1 1
1-9 06.56190-0709 SEAL ; RING 1 1
1-10 06.08092-2405 PLUG SCREW M16 X 1.5 1 1
1-11 06.56190-0709 SEAL ; RING 1 1
1-12 06.08092-2405 PLUG SCREW M16 X 1.5 1 1
1-13 65.06503-0103 PULLEY,V-BELT 1 1
1-14 06.01913-3114 BOLT ASS'Y M8X22 6 6
1-15 65.93410-0087 BEARING 1 1 NS
2 65.06901A0074 GASKET ; WATER PUMP 1 1
3 06.01923-3122 BOLT ASS'Y M8X55 3 3
4 06.01913-3128 BOLT M8X85 3 3
5 06.56190-0705 RING ; SEAL 1 1
6 65.90310-0135 PLUG ; SCREW 1 1

117
Fig.0650 WATER PUMP(4)

6
5

2
1-1

4
3

K065-GV15-003/120613

118
Fig.0650 WATER PUMP(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06500-6187 PUMP ASS'Y,WATER 1 1 1 1


1-1 65.93410-0087 BEARING 1 1 1 1
2 65.06901A0074 GASKET ; WATER PUMP 1 1 1 1
3 06.01923-3122 BOLT ASS'Y M8X55 3 3 3 3
4 06.01913-3128 BOLT M8X85 3 3 3 3
5 06.56190-0705 RING ; SEAL 1 1 1 1
6 65.98131-0060 SCREW ; CONNECTION 1 1 1 1

119
Fig.0650 WATER PUMP(5)

1 : 1-1 ~ 1-14

1-12
6
1-11
5

2
1-8
1-2 1-3
1-1

1-7

3
1-4 4
1-5 1-9

1-6 1-10

1-13
1-14

K065-GV15-004/120613

120
Fig.0650 WATER PUMP(5)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 400921-00019 PUMP ASS'Y,WATER 1 1


1-1 65.06501-0082A HOUSING,WATER PUMP 1 1 NS
1-2 65.06520-6007 SEAL ; MECHANICAL 1 1
1-3 65.06506-6001A IMPELLER ; WATER PUMP 1 1
1-4 65.93410-0087 BEARING 1 1
1-5 06.29020-0132 SNAP RING 55X2 1 1
1-6 65.06504-0013 HUB ; FAN DRIVE 1 1
1-7 65.06320-0005 MANIPULATOR 1 1
1-8 65.06512-0017A COVER ; WATER PUMP 1 1
1-9 06.56190-0709 SEAL ; RING 1 1
1-10 06.08092-2405 PLUG SCREW M16 X 1.5 1 1
1-11 06.56190-0709 SEAL ; RING 1 1
1-12 06.08092-2405 PLUG SCREW M16 X 1.5 1 1
1-13 65.06503-0104 PULLEY,BELT 1 1
1-14 06.01913-3114 BOLT ASS'Y M8X22 6 6
2 65.06901A0074 GASKET ; WATER PUMP 1 1
3 06.01923-3122 BOLT ASS'Y M8X55 3 3
4 06.01913-3128 BOLT M8X85 3 3
5 06.56190-0705 RING ; SEAL 1 1
6 65.90310-0135 PLUG ; SCREW 1 1

121
Fig.0660 COOLING FAN(1)

1-9

1 : 1-1 ~ 1-9

4 11 16 17
1-1
1-4 3
1-3 22 13
1-8 12
9-2 15
1-3 9-3 14
1-7 9-4
5 9-1

6 1-6 1-2 18
20 21
1-5 19

9 : 9-1 ~ 9-4
A

10

K066-GV22-002/120704

122
Fig.0660 COOLING FAN(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 110412-00075 BRACKET ASS'Y,FAN MOUNTING 1


1-1 110412-00070 BRACKET,FAN MOUNTING 1
1-2 130709-00054 PULLEY,FAN 1
1-3 51.93410-0073 BEARING,ANGULAR BALL 2
1-4 130712-00790 SHAFT,FAN 1
1-5 06.01494-4517 BOLT,HEX 1
1-6 65.90710-0253 WASHER 1
1-7 06.29020-0152 RING,SNAP 1
1-8 110951-00697 SPACER,FAN 1
1-9 06.01913-3229 BOLT ASS'Y M10X90 2
2 06.01913-3229 BOLT ASS'Y M10X90 1
3 06.02091-0527 BOLT,SOCKET HEAD 1
4 06.16110-0107 WASHER ; SPRING 1
5 65.06611-0139 FLANGE 1
6 06.01913-3116 BOLT ; HEX. M8X28 6
7 65.06601-0025 FAN,COOLING 1
8 06.01923-3117 BOLT ASS'Y M8X30 6
9 130710-00052 PULLEY ASS'Y,IDLE 1
9-1 130710-00048 PULLEY,IDLE 1
9-2 65.95840-0076 BRACKET,IDLE PULLEY 1
9-3 65.93410-0027 BEARING 1
9-4 06.29020-0132 SNAP RING 55X2 1
10 130205-00304 BELT,V 1
11 65.95840-0029 BRACKET,IDLE PULLEY 1
12 06.01914-3215 BOLT ASS'Y M10X25 2
13 65.95840-0078 BRACKET,IDLE PULLEY 1
14 06.01284-7218 BOLT ; HEX. M10X35 2
15 06.16731-2108 WASHER ; SPRING 2
16 06.11063-8215 NUT ; HEX. M10 2
17 65.95840-0079 BRACKET,IDLE PULLEY 1
18 06.06225-0809 BOLT ; STUD M10X35 2
19 06.11063-8215 NUT ; HEX. M10 2
20 06.16731-2108 WASHER ; SPRING 2
21 06.01283-7235 BOLT,HEX 1
22 06.11250-2106 NUT,HEX 1

123
Fig.0660 COOLING FAN(2)

1-8

1 : 1-1 ~ 1-9

1-2
4 9 14 15
1-4
3
1-3 20 11
1-9
10
1-3 7-5 13
1-7 7-3 12
5 7-5
7-6
7-4
6 1-6 1-1 7-7 7-1
1-5 7-10 16
18
7-9 17 19
7-8
7-2
A

7 : 7-1 ~ 7-10

K066-GV22-003/120704

124
Fig.0660 COOLING FAN(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.06602-6011A BRACKET,FAN MOUNTING 1


1-1 65.06606-0075A PULLEY,FAN 1
1-2 65.06602-0005A FAN 1
1-3 51.93410-0073 BEARING,ANGULAR BALL 2
1-4 65.06603-0005 SHAFT ; FAN 1
1-5 06.01494-4517 BOLT,HEX 1
1-6 65.90710-0253 WASHER 1
1-7 06.29020-0152 RING,SNAP 1
1-8 06.01913-3229 BOLT ASS'Y M10X90 2
1-9 65.91701-0175 SPACER 1
2 06.01913-3229 BOLT ASS'Y M10X90 1
3 06.02091-0527 BOLT,SOCKET HEAD 1
4 06.16110-0107 WASHER ; SPRING 1
5 65.06611-5004 FLANGE 1
6 06.01913-3116 BOLT ; HEX. M8X28 6
7 65.95800-7025 PULLEY ASS'Y,IDLE 1
7-1 65.95840-0095 BRACKET,IDLE PULLEY 1
7-2 06.38013-0101 NIPPLE,GREASE 1
7-3 65.91701-0080 SPACER ; FOR IDLE PULLEY 1
7-4 65.95820-0036 PULLEY,IDLE 1
7-5 06.31440-0913 BEARING,BALL 2
7-6 06.29020-0136 RING ; SNAP 62X2 1
7-7 65.91701-0182 SPACER 1
7-8 65.98130-0232 ADAPTER 1
7-9 06.16731-2109 WASHER ; SPRING A12 1
7-10 06.15010-2313 WASHER ; PLAIN 1
8 65.96801-0195A BELT,V ; RAW EDGE COGGED TYPE NARROW V 1
9 65.95840-0077 BRACKET,IDLE PULLEY 1
10 06.01914-3215 BOLT ASS'Y M10X25 2
11 65.95840-0078 BRACKET,IDLE PULLEY 1
12 06.01284-7218 BOLT ; HEX. M10X35 2
13 06.16731-2108 WASHER ; SPRING 2
14 06.11063-8215 NUT ; HEX. M10 2
15 65.95840-0079 BRACKET,IDLE PULLEY 1
16 06.06225-0809 BOLT ; STUD M10X35 2
17 06.11063-8215 NUT ; HEX. M10 2
18 06.16731-2108 WASHER ; SPRING 2
19 06.01283-7235 BOLT,HEX 1
20 06.11250-2106 NUT,HEX 1

125
Fig.0810 EXHAUST MANIFOLD(1)

14
7 : 7-1 ~ 7-2 15

7-1
18
17
18
24 8 16
25

1 : 1-1 ~ 1-2 1-2 7-2


18
16 17
18
18
9 8 17
10 18 14
2 15
1-1 1-2 5
1-2 1-1 3 13 12
18
17 13
18 18
17
18 18
2 17
16 18 11-2
6
5 25
4
16 1-2 8 24
18 11-1
24 17
23 18 1-1
20
29 18 11 : 11-1 ~ 11-2
28
17 1-2
18
1-2
10
8 9
24 25

16
1 : 1-1 ~ 1-2

18 1-2 1-2
17
18
24 1-1
22 16
26
19 27
27 24
26 21

H081-GV22-001/120704

126
Fig.0810 EXHAUST MANIFOLD(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 240102-00231 MANIFOLD ASS'Y,EXHAUST 4 4


1-1 240102-00229 MANIFOLD,EXHAUST 1 1
1-2 06.15096-0326 PLUG,CORE 13 13
2 65.08901-0023B GASKET ; EXHAUST MANIFOLD 12 12
3 06.01014-9229 BOLT,HEX 19 19
4 06.01014-9230 BOLT,HEX 5 5
5 06.16731-2108 WASHER ; SPRING 24 24
6 06.15010-2312 WASHER ; PLAIN 5 5
7 65.08101-6003B MANIFOLD,EXHAUST 1 1
7-1 65.08101-0208A MANIFOLD,EXHAUST ; GV222TI 1 1
7-2 06.15096-0326 PLUG,CORE 4 4
8 65.90201-0144 BOLT ; STUD FLYWHEEL HOUSING 16 16
9 06.16731-2109 WASHER ; SPRING A12 16 16
10 06.11063-9216 NUT ; HEX. M12X1.5 16 16
11 65.08101-6004A MANIFOLD,EXHAUST 1 1
11-1 65.08101-0209 MANIFOLD,EXHAUST 1 1
11-2 06.15096-0326 PLUG,CORE 5 5
12 65.97480-0624 HOLDER ; FOR EXH,MANIFOLD 1 1
13 06.01943-3317 BOLT ASS'Y M12X1.5X30 4 4
14 65.90201-0072 BOLT ; STUD M10X1.5X30 8 8
15 06.16731-2108 WASHER ; SPRING 8 8
16 60.08901-0015 GASKET,EXHAUST MANIFOLD ; EXHAUST MANIFOLD 6 6
17 65.06301-0161 PIPE,COOLING WATER ; EXHAUST MANIFOLD 12 12
18 06.56027-0103 RING,O 24 24
19 60.08116-0012 1OVER,EXHAUST MANIFOLD 1 1
20 65.08116-0009 COVER,EXHAUST MANIFOLD 1 1
21 06.01493-4311 BOLT ; HEX. M12X1.5X60 3 3
22 06.01493-4317 BOLT,HEX 1 1
23 06.01493-4307 BOLT ; HEX. M12X1.5X40 4 4
24 06.16731-2109 WASHER ; SPRING A12 16 16
25 06.11063-9216 NUT ; HEX. M12X1.5 12 12
26 06.08092-2404 SCREW ; PLUG M14X1.5 2 2
27 06.56190-0706 SEAL RING A14X20 2 2
28 65.90310-0149A SCREW ; PLUG M26X1.5 1 1
29 06.56190-0726 SEAL ; RING 1 1

127
Fig.0810 EXHAUST MANIFOLD(2)

14
7 : 7-1 ~ 7-2 15

7-1
18
17
18
9 8 16
10

1 : 1-1 ~ 1-2 1-2 7-2


18
16 17
18
18
9 8 17
10 18 14
2 15
1-2 6
1-1
1-2 1-1 3 13 12
18
17 13
18
18
17
18 18
2 17
16 18 11-2
9 10
16 1-2 11-1 8
18 4 1-1
24 17 6
23 18 5
20 11 : 11-1 ~ 11-2
29 18
28
17 1-2
18
10
1-2 8 9
24 25

16
1 : 1-1 ~ 1-2

18
17 1-2 1-2
18
24 1-1
22 16
26
19 27
27 24
26 21

H081-GV22-002/120704

128
Fig.0810 EXHAUST MANIFOLD(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 240102-00231 MANIFOLD ASS'Y,EXHAUST 4


1-1 240102-00229 MANIFOLD,EXHAUST 1
1-2 06.15096-0326 PLUG,CORE 13
2 65.08901-0023B GASKET ; EXHAUST MANIFOLD 12
3 06.01014-9229 BOLT,HEX 20
4 65.19202-0061 HOOK,LIFTING ; ENGINE FRONT 2
5 06.01014-9230 BOLT,HEX 4
6 06.16731-2108 WASHER ; SPRING 24
7 65.08101-6003B MANIFOLD,EXHAUST 1
7-1 65.08101-0208A MANIFOLD,EXHAUST ; GV222TI 1
7-2 06.15096-0326 PLUG,CORE 4
8 65.90201-0144 BOLT ; STUD FLYWHEEL HOUSING 16
9 06.16731-2109 WASHER ; SPRING A12 16
10 06.11063-9216 NUT ; HEX. M12X1.5 16
11 65.08101-6004A MANIFOLD,EXHAUST 1
11-1 65.08101-0209 MANIFOLD,EXHAUST 1
11-2 06.15096-0326 PLUG,CORE 5
12 65.97480-0624 HOLDER ; FOR EXH,MANIFOLD 1
13 06.01943-3317 BOLT ASS'Y M12X1.5X30 4
14 65.90201-0072 BOLT ; STUD M10X1.5X30 8
15 06.16731-2108 WASHER ; SPRING 8
16 60.08901-0015 GASKET,EXHAUST MANIFOLD ; EXHAUST MANIFOLD 6
17 65.06301-0161 PIPE,COOLING WATER ; EXHAUST MANIFOLD 12
18 06.56027-0103 RING,O 24
19 60.08116-0012 1OVER,EXHAUST MANIFOLD 1
20 65.08116-0009 COVER,EXHAUST MANIFOLD 1
21 06.01493-4311 BOLT ; HEX. M12X1.5X60 3
22 06.01493-4317 BOLT,HEX 1
23 06.01493-4307 BOLT ; HEX. M12X1.5X40 4
24 06.16731-2109 WASHER ; SPRING A12 12
25 06.11063-9216 NUT ; HEX. M12X1.5 4
26 06.08092-2404 SCREW ; PLUG M14X1.5 2
27 06.56190-0706 SEAL RING A14X20 2
28 65.90310-0149A SCREW ; PLUG M26X1.5 1
29 06.56190-0726 SEAL ; RING 1

129
Fig.0810 EXHAUST MANIFOLD(3)

12
13
7 : 7-1 ~ 7-2 7-1
16
15
16
9 8 14
10

1 : 1-1 ~ 1-2 1-2 7-2


16
14 15
16
16
9 8 15
10 16 12
2 13
5
1-1 1-2 1-1 3
1-2 16
15
16 16
15
16 16
15
14 16 11-2
2 10
6 8 9
14 5 1-2 11-1
16 4 1-1
22 15
21 16
18 11 : 11-1 ~ 11-2
27 16
26
15 1-2
16
10
1-2 89
22 23

14
1 : 1-1 ~ 1-2

16
15 1-2 1-2
16
22 1-1
20 14
24
17 25
25 22
24 19

H081-GV22-003/120704

130
Fig.0810 EXHAUST MANIFOLD(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 240102-00231 MANIFOLD ASS'Y,EXHAUST 4


1-1 240102-00229 MANIFOLD,EXHAUST 1
1-2 06.15096-0326 PLUG,CORE 13
2 65.08901-0023B GASKET ; EXHAUST MANIFOLD 12
3 06.01014-9229 BOLT,HEX 19
4 06.01014-9230 BOLT,HEX 5
5 06.16731-2108 WASHER ; SPRING 24
6 06.15010-2312 WASHER ; PLAIN 5
7 65.08101-6003B MANIFOLD,EXHAUST 1
7-1 65.08101-0208A MANIFOLD,EXHAUST ; GV222TI 1
7-2 06.15096-0326 PLUG,CORE 4
8 65.90201-0144 BOLT ; STUD FLYWHEEL HOUSING 16
9 06.16731-2109 WASHER ; SPRING A12 16
10 06.11063-9216 NUT ; HEX. M12X1.5 16
11 65.08101-6004A MANIFOLD,EXHAUST 1
11-1 65.08101-0209 MANIFOLD,EXHAUST 1
11-2 06.15096-0326 PLUG,CORE 5
12 65.90201-0072 BOLT ; STUD M10X1.5X30 8
13 06.16731-2108 WASHER ; SPRING 8
14 60.08901-0015 GASKET,EXHAUST MANIFOLD ; EXHAUST MANIFOLD 6
15 65.06301-0161 PIPE,COOLING WATER ; EXHAUST MANIFOLD 12
16 06.56027-0103 RING,O 24
17 60.08116-0012 1OVER,EXHAUST MANIFOLD 1
18 65.08116-0009 COVER,EXHAUST MANIFOLD 1
19 06.01493-4311 BOLT ; HEX. M12X1.5X60 3
20 06.01493-4317 BOLT,HEX 1
21 06.01493-4307 BOLT ; HEX. M12X1.5X40 4
22 06.16731-2109 WASHER ; SPRING A12 16
23 06.11063-9216 NUT ; HEX. M12X1.5 12
24 06.08092-2404 SCREW ; PLUG M14X1.5 2
25 06.56190-0706 SEAL RING A14X20 2
26 65.90310-0149A SCREW ; PLUG M26X1.5 1
27 06.56190-0726 SEAL ; RING 1

131
Fig.0820 INTAKE MANIFOLD(1)

30 14
11
18 13
8
7

1
2 8
4
A 6
9 9
18 10 10
3 4
4 6
3 A 14
5
3 4
4 5 30
12
18
3
3
20 3
4
19
1

15
2
18

17 20
16
19

H082-GV22-001/120704

132
Fig.0820 INTAKE MANIFOLD(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08201-5366 MANIFOLD,INTAKE 2 2 2 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 12 12 12 12
3 06.01923-3129 BOLT ASS'Y M8X90 12 12 12 12
4 06.01923-3132 BOLT ASS'Y M8X110 12 12 12 12
5 65.91701-0196 SPACER 4 4 4 4
6 65.97480-0201 HOLDER 2 2 2 2
7 65.52140-0002 BRACKET 1 1 1 1
8 06.01913-3216 BOLT M10X28 4 4 4 4
9 06.16731-2108 WASHER ; SPRING 4 4 4 4
10 06.11063-8215 NUT ; HEX. M10 4 4 4 4
11 65.08203-5001 COVER,INTAKE 1 1 1 1
12 65.08203-5002 COVER,INTAKE 1 1 1 1
13 65.96341-0126 HOSE,GAS ; FOR LOW PRESSURE 1 1 1 1
14 65.98131-0082 NIPPLE,ELBOW ; MIXER 2 2 2 2
15 65.08202-5072 STAKE,INTAKE ; INTERCOOLER 1 1 1 1
16 06.08095-4607 SCREW,PLUG 1 1 1 1
17 06.56190-0718 RING ; SEAL 1 1 1 1
18 65.08902A0057 GASKET 4 4 4 4
19 06.01913-3229 BOLT ASS'Y M10X90 6 6 6 6
20 06.15010-2312 WASHER ; PLAIN 6 6 6 6
30 06.01913-3217 BOLT M10X30 6 6 6 6

133
Fig.0820 INTAKE MANIFOLD(2)

9
6
8

1
2
4
3 4
8 3 9
3
3 6
8
3 3
3 3
4
3
4

1
12
11
10 2
7 8

1112
10

H082-GV22-002/120704

134
Fig.0820 INTAKE MANIFOLD(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08201-5366 MANIFOLD,INTAKE 2 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 12 12
3 06.01923-3129 BOLT ASS'Y M8X90 16 16
4 06.01923-3132 BOLT ASS'Y M8X110 8 8
6 65.08203-0001A COVER,INTAKE 2 2
7 65.08202-0138 STAKE,INTAKE ; INTERCOORER 1 1
8 65.08902A0057 GASKET 4 4
9 06.01013-9226 BOLT ; HEX. M10X1.5X110 6 6
10 06.01913-3217 BOLT M10X30 6 6
11 06.16731-2108 WASHER ; SPRING 6 6
12 06.15010-2312 WASHER ; PLAIN 6 6

135
Fig.0820 INTAKE MANIFOLD(3)

8
6
7

1
2
4
3 4
8
3
3 6
3 7
3
3
4 3
3
4

H082-GV22-004/120704

136
Fig.0820 INTAKE MANIFOLD(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08201-5366 MANIFOLD,INTAKE 2 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 12 12
3 06.01923-3129 BOLT ASS'Y M8X90 16 16
4 06.01923-3132 BOLT ASS'Y M8X110 8 8
6 65.08203-0001A COVER,INTAKE 2 2
7 65.08902A0057 GASKET 2 2
8 06.01913-3217 BOLT M10X30 6 6

137
Fig.0820 INTAKE MANIFOLD(4)

8
7
12

1
2
4
3 4
12 3 8
3
3 7
12
3
3
3 3 6
4
14 3
4
13
1

9
2
12

11 14
10
13

H082-GV22-005/120704

138
Fig.0820 INTAKE MANIFOLD(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08201-5366 MANIFOLD,INTAKE 2
2 65.08902-0078D GASKET,INTAKE MANIFOLD 12
3 06.01923-3129 BOLT ASS'Y M8X90 16
4 06.01923-3132 BOLT ASS'Y M8X110 8
6 65.90710-0080 WASHER 6
7 65.08203-0001A COVER,INTAKE 2
8 06.01913-3217 BOLT M10X30 6
9 65.08202-5072 STAKE,INTAKE ; INTERCOOLER 1
10 06.08095-4607 SCREW,PLUG 1
11 06.56190-0718 RING ; SEAL 1
12 65.08902A0057 GASKET 4
13 06.01913-3229 BOLT ASS'Y M10X90 6
14 06.15010-2312 WASHER ; PLAIN 6

139
Fig.0820 INTAKE MANIFOLD(5)

TURBOCHARGER

TURBOCHARGER
3
4
5 7
1 9 2
5
6

6
5
1
5
4
3

INTAKE
8
MANIFOLD

INTAKE
MANIFOLD

H082-GV15-006/120613

140
Fig.0820 INTAKE MANIFOLD(5)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08202-0201 STAKE,INTAKE 2 2
2 65.96501-0075 RING,O 2 2
3 06.01013-9217 BOLT,HEX 2 2
4 06.16731-2108 WASHER ; SPRING 2 2
5 06.15010-2312 WASHER ; PLAIN 4 4
6 06.11063-8215 NUT ; HEX. M10 2 2
7 65.97480-0653 HOLDER,AIR FILTER 1 1
8 65.97480-5019 HOLDER,AIR FILTER 1 1
9 06.01953-3317 BOLT ASS'Y 2 2

141
Fig.0830 AIR CLEANER(1)

3 TURBO
4 CHARGER
5
1 5
6
2

6 TURBO
5 CHARGER

1
54
3

H083-GV22-002/120704

142
Fig.0830 AIR CLEANER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08202-5067 STAKE,INTAKE 2
2 65.96501-0075 RING,O 2
3 06.01013-9217 BOLT,HEX 2
4 06.16731-2108 WASHER ; SPRING 2
5 06.15010-2312 WASHER ; PLAIN 4
6 06.11063-8215 NUT ; HEX. M10 2

143
Fig.0830 AIR CLEANER(2)

21
37 22

32
22
26 A
21
33 37 22
34
35
32
35
36 22
28
B

23 A
25
50 24
25 B
38
39
25
27 31 24
30 25
29 23

7 19
20
57
3 3
1 6 13
18 19 14
7 20
7 2 7
4 17 2
7
7 3
SEPARATOR 4 11
7 1 12
18 10
3 17 12
16 15
SEPARATOR

15
16
8
9

OIL PAN

H083-GV22-003/120704

144
Fig.0830 AIR CLEANER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.01801-5100 HOUSING ; BREATHER 2


2 65.01840-5005 BRACKET,BREATHER 2
3 06.01923-3114 BOLT ASS'Y M8X22 14
4 04.27199-1018 HOSE ; RUBBER 2
5 65.96301-0488 HOSE ; FOR CCV R.H 1
6 65.96301-0489 HOSE ; FOR CCV L.H 1
7 65.97440-0102 CLAMP,HOSE 8
8 65.98130-0132A ADAPTER ; OIL LEVEL GAUGE 1
9 06.56190-0712 RING ; SEAL 1
10 65.98130-0133A ADAPTER ; OIL LEVEL KGAUKGE 1
11 65.98150-0075A SCREW,HOLLOW ; OIL LEVEL GAUGE 1
12 06.56190-0712 RING ; SEAL 2
13 800108-00008 GAUGE,OIL LEVEL 1
14 420210-00048 PIPE,OIL LEVEL GAUGE 1
15 65.01816-5001 PIPE ; CONNECTION 2
16 06.56190-0706 SEAL RING A14X20 2
17 65.96301-0492 HOSE ; FOR CCVSYSTEM OIL DRAIN 2
18 65.97401-5017 CLIP,HOSE ; ECU HARNESS 2
19 65.98131-0072 SCREW ; CONNECTION 2
20 06.56190-0726 SEAL ; RING 2
21 65.08310-0002 HOSE,AIR ; AIR CLEANER 2
22 65.97440-0085 CLAMP,HOSE 4
23 65.08202-0192 STAKE,INTAKE 2
24 65.96301-0477 HOSE,RUBBER 2
25 65.97440-5005 CLAMP,HOSE 4
26 65.08342-5003 BAND,AIR CLEANER 4
27 65.08340-0008 BRACKET,AIR CLEANER 1
28 06.01923-3217 BOLT ASS'Y M10X30 8
29 06.01913-3118 BOLT ASS'Y M8X35 7
30 65.90710-0080 WASHER 7
31 06.01913-3119 BOLT ASS'Y M8X40 7
32 400414-00040 CLEANER ASS'Y,AIR 2
33 06.01013-9114 BOLT ; HEX. M8X45 4
34 06.16731-2107 WASHER 4
35 06.15233-0105 WASHER 8
36 06.11063-8214 NUT 4
37 67.16250-6003 INDICATOR ; SERVICE 2
38 06.16731-2108 WASHER ; SPRING 8
39 06.11063-8215 NUT ; HEX. M10 8
50 65.08340-5003 BRACKET,AIR CLEANER 1

145
Fig.0940 INTAKE STAKE(1)

8 7
7 8

2
6

INTAKE
STAKE
5
4

H094-GV15-001/120613

146
Fig.0940 INTAKE STAKE(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 110951-00058 SPACER 1
2 65.08902-0026 GASKET,INTAKE MANIFOLD ; INTAKE STAKE 2
3 65.90001-0089 BOLT,HEX 1
4 06.16731-2108 WASHER ; SPRING 1
5 06.15010-2312 WASHER ; PLAIN 1
6 65.90201-0072 BOLT ; STUD M10X1.5X30 6
7 06.16731-2108 WASHER ; SPRING 6
8 06.11063-8215 NUT ; HEX. M10 6

147
Fig.0940 INTAKE STAKE(2)

8
7
7
8
2
6

INTAKE
STAKE
5
4

H094-GV15-002/120613

148
Fig.0940 INTAKE STAKE(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08700-7004 VALVE ASS'Y,THROTTLE 1 1 1 1


2 65.08902-0026 GASKET,INTAKE MANIFOLD ; INTAKE STAKE 2 2 2 2
3 65.90001-0089 BOLT,HEX 1 1 1 1
4 06.16731-2108 WASHER ; SPRING 1 1 1 1
5 06.15010-2312 WASHER ; PLAIN 1 1 1 1
6 65.90201-0072 BOLT ; STUD M10X1.5X30 6 6 6 6
7 06.16731-2108 WASHER ; SPRING 6 6 6 6
8 06.11063-8215 NUT ; HEX. M10 6 6 6 6

149
Fig.0950 INTERCOOLER(1)

22
23
24
20

18
19

21

1 10
15
2 16
11 17
3
4
13

12
9
2
14
7
8
6

7
8
7
5 6

H095-GV22-001/120704

150
Fig.0950 INTERCOOLER(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.09500-7021A INTERCOOLER ASS'Y 1 1


2 65.09904-0011A GASKET,AIR PIPE ; INTER COOLER 2 2
3 65.09411-0103 PIPE,AIR ; INTERCOOLER 1 1
4 06.01923-3120 BOLT ASS'Y M8X45 13 13
5 06.01913-3121 BOLT ASS'Y M8X50 1 1
6 06.01013-9129 BOLT M8X140 2 2
7 06.15010-2311 WASHER 3 3
8 06.16731-2107 WASHER 2 2
9 65.09411-0107A PIPE,AIR ; BIFUR CATED 1 1
10 06.01923-3117 BOLT ASS'Y M8X30 12 12
11 65.97480-0618A HOLDER ; INTER COOLER 1 1
12 65.97480-0179 HOLDER 1 1
13 06.01923-3122 BOLT ASS'Y M8X55 2 2
14 06.01923-3124 BOLT ASS'Y M8X65 1 1
15 06.11063-8214 NUT 1 1
16 06.16731-2107 WASHER 1 1
17 06.15010-2311 WASHER 1 1
18 65.97480-0618A HOLDER ; INTER COOLER 1 1
19 65.97480-0179 HOLDER 1 1
20 06.01923-3122 BOLT ASS'Y M8X55 2 2
21 06.01923-3124 BOLT ASS'Y M8X65 1 1
22 06.11063-8214 NUT 1 1
23 06.16731-2107 WASHER 1 1
24 06.15010-2311 WASHER 1 1

151
Fig.0950 INTERCOOLER(2)

21
22
23
19

17
18

20

1 9
14
2 15
10 16
3
6
12

11
8
2
5 13
4

H095-GV22-002/120704

152
Fig.0950 INTERCOOLER(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.09500-7021A INTERCOOLER ASS'Y 1


2 65.09904-0011A GASKET,AIR PIPE ; INTER COOLER 2
3 65.09411-5062 PIPE,AIR ; INTERCOOLER 1
4 06.08095-4607 SCREW,PLUG 1
5 06.56190-0718 RING ; SEAL 1
6 06.01923-3120 BOLT ASS'Y M8X45 13
7 06.01923-3118 BOLT ASS'Y M8X35 3
8 65.09411-0100 PIPE,AIR ; BIFUR CATED 1
9 06.01923-3117 BOLT ASS'Y M8X30 12
10 65.97480-0618A HOLDER ; INTER COOLER 1
11 65.97480-0179 HOLDER 1
12 06.01923-3122 BOLT ASS'Y M8X55 2
13 06.01923-3124 BOLT ASS'Y M8X65 1
14 06.11063-8214 NUT 1
15 06.16731-2107 WASHER 1
16 06.15010-2311 WASHER 1
17 65.97480-0618A HOLDER ; INTER COOLER 1
18 65.97480-0179 HOLDER 1
19 06.01923-3122 BOLT ASS'Y M8X55 2
20 06.01923-3124 BOLT ASS'Y M8X65 1
21 06.11063-8214 NUT 1
22 06.16731-2107 WASHER 1
23 06.15010-2311 WASHER 1

153
Fig.0950 INTERCOOLER(3)

5 6
3
TURBO
CHARGER
2
1
2 4
2
1 6
2 5

TURBO
CHARGER

INLET

H095-GV22-003/120704

154
Fig.0950 INTERCOOLER(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.09411-0111B PIPE,AIR 2 2 2
2 06.56017-0711 RING,O 4 4 4
3 65.09411-0108A PIPE,AIR 1 1 1
4 65.09411-0109A PIPE,AIR 1 1 1
5 65.96501-0420 RING,O ; TURBO-CHARGER, AIR PIPE 2 2 2
6 65.97450-5001 CLAMP,V 2 2 2

155
Fig.0950 INTERCOOLER(4)

25
26
27
23
13
10
21 12
22

24

13
1 9 11
12
2 18
3 19
14 20
6
16
8 15
2
5
4 17

H095-GV22-004/120704

156
Fig.0950 INTERCOOLER(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.09500-7021A INTERCOOLER ASS'Y 1 1 1 1


2 65.09904-0011A GASKET,AIR PIPE ; INTER COOLER 2 2 2 2
3 65.09411-5062 PIPE,AIR ; INTERCOOLER 1 1 1 1
4 06.08095-4607 SCREW,PLUG 1 1 1 1
5 06.56190-0718 RING ; SEAL 1 1 1 1
6 06.01923-3120 BOLT ASS'Y M8X45 13 13 13 13
7 06.01923-3118 BOLT ASS'Y M8X35 3 3 3 3
8 65.09411-0107A PIPE,AIR ; BIFUR CATED 1 1 1 1
9 06.01923-3117 BOLT ASS'Y M8X30 6 6 6 6
10 65.97480-0200 HOLDER 1 1 1 1
11 65.97480-0199 HOLDER 1 1 1 1
12 65.90710-0001A SPACER 6 6 6 6
13 06.01923-3118 BOLT ASS'Y M8X35 6 6 6 6
14 65.97480-0618A HOLDER ; INTER COOLER 1 1 1 1
15 65.97480-0179 HOLDER 1 1 1 1
16 06.01923-3122 BOLT ASS'Y M8X55 2 2 2 2
17 06.01923-3124 BOLT ASS'Y M8X65 1 1 1 1
18 06.11063-8214 NUT 1 1 1 1
19 06.16731-2107 WASHER 1 1 1 1
20 06.15010-2311 WASHER 1 1 1 1
21 65.97480-0618A HOLDER ; INTER COOLER 1 1 1 1
22 65.97480-0179 HOLDER 1 1 1 1
23 06.01923-3122 BOLT ASS'Y M8X55 2 2 2 2
24 06.01923-3124 BOLT ASS'Y M8X65 1 1 1 1
25 06.11063-8214 NUT 1 1 1 1
26 06.16731-2107 WASHER 1 1 1 1
27 06.15010-2311 WASHER 1 1 1 1

157
Fig.1130 INJECTION PUMP DRIVE(1)

6
6-1

6-2

6-3

3
2

FLYWHEEL
HOUSING

L113-GV15-001/120613

158
Fig.1130 INJECTION PUMP DRIVE(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.11301-0090 GEAR ; INJECTION PUMP DRIVE 1 1 1 1 1 1


2 06.01284-7112 BOLT ; HEX. M8X18 4 4 4 4 4 4
3 65.90710-0001A SPACER 4 4 4 4 4 4
4 65.98130-0134 ADAPTER 1 1 1 1 1 1
5 06.56190-0728 RING ; SEAL 1 1 1 1 1 1
6 65.11301-6003 GEAR,INJECTION PUMP DRIVE ; DRIVE ASS'Y, TI 1 1 1 1 1 1
6-1 65.27103-7011 MAGNET ; TRIGGER 1 1 1 1 1 1
6-2 06.15091-0322 PLUG ; CORE 1 1 1 1 1 1 NS
6-3 06.29020-0136 RING ; SNAP 62X2 1 1 1 1 1 1 NS

159
Fig.1130 INJECTION PUMP DRIVE(2)

L113-GV15-002/120613

160
Fig.1130 INJECTION PUMP DRIVE(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.11401-0049 BRACKET,MOUNTING ; INJECTION PUMP 1 1

161
Fig.1130 INJECTION PUMP DRIVE(3)

6
7
4

8
8-1

8-2

8-3

3
2

FLYWHEEL
HOUSING

L113-GV15-003/120613

162
Fig.1130 INJECTION PUMP DRIVE(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.11301-0090 GEAR ; INJECTION PUMP DRIVE 1


2 06.01284-7112 BOLT ; HEX. M8X18 4
3 65.90710-0001A SPACER 4
4 65.98130-0134 ADAPTER 1
5 06.56190-0728 RING ; SEAL 1
6 120705-00012 SCREW,PLUG 1
7 06.56190-0708 RING ; SEAL 1
8 65.11301-6003 GEAR,INJECTION PUMP DRIVE ; DRIVE ASS'Y, TI 1
8-1 65.27103-7011 MAGNET ; TRIGGER 1
8-2 06.15091-0322 PLUG ; CORE 1 NS
8-3 06.29020-0136 RING ; SNAP 62X2 1 NS

163
Fig.1140 INJECTION PUMP MOUNTING(1)

3 5

5
2

INJECTION PUMP
DRIVE GEAR

L114-GV15-001/120613

164
Fig.1140 INJECTION PUMP MOUNTING(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 51.96501-0322 O-RING 1 1 1 1 1 1 1
2 51.96501-0295 O-RING 1 1 1 1 1 1 1
3 65.90001-0146A BOLT,HEX ; EXHAUST MANIFOLD 1 1 1 1 1 1 1
4 06.01014-7225 BOLT ; HEX. M10X100 1 1 1 1 1 1 1
5 06.15061-0103 WASHER ; BALL 2 2 2 2 2 2 2

165
Fig.1140 INJECTION PUMP MOUNTING(2)

3
4

INJECTION PUMP
DRIVE GEAR

L114-GV15-002/120613

166
Fig.1140 INJECTION PUMP MOUNTING(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 51.96501-0322 O-RING 1 1
2 51.96501-0295 O-RING 1 1
3 65.90001-0146A BOLT,HEX ; EXHAUST MANIFOLD 1 1
4 06.01014-7225 BOLT ; HEX. M10X100 1 1

167
Fig.1520 EXHAUST PIPE(1)

6
5 2

4 1
8
9
3
7
5
6

TURBOCHARGER

8
9
3
7

TURBOCHARGER

H152-DV15-002/120704

168
Fig.1520 EXHAUST PIPE(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08112-5009A ELBOW,EXHAUST 1
2 65.08112-5010A ELBOW,EXHAUST 1
3 65.09901-0022 GASKET,TURBOCHARGER ; TURBO CHARGER OUT 2
4 65.90310-0123 SCREW,PLUG 2
5 06.56190-0709 SEAL ; RING 2
6 06.08092-2405 PLUG SCREW M16 X 1.5 2
7 06.06225-0706 BOLT ; STUD M8X25 8
8 06.11063-8214 NUT 8
9 06.16731-2107 WASHER 8

169
Fig.1520 EXHAUST PIPE(2)

6
5
1

6
8 2 5
9

3
7 4

TURBOCHARGER

8
9

3
7

TURBOCHARGER

H152-GV15-001/120613

170
Fig.1520 EXHAUST PIPE(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.08112-5032 ELBOW,EXHAUST ; RH 1 1
2 65.08112-5033 ELBOW,EXHAUST ; LH 1 1
3 65.09901-0022 GASKET,TURBOCHARGER ; TURBO CHARGER OUT 2 2
4 65.90310-0123 SCREW,PLUG 2 2
5 06.56190-0713 RING ; SEAL A18X24 2 2
6 06.08092-2406 SCREW ; PLUG M18X1.5 2 2
7 06.06225-0706 BOLT ; STUD M8X25 8 8
8 06.11063-8214 NUT 8 8
9 06.16731-2107 WASHER 8 8

171
Fig.1910 ALTERNATOR MOUNTING(1)

2
3
1

2
3

13

8
5
6
7 11

4
15
12 OIL PAN
14
9
12
ALTERNATOR

10

M191-GV15-002/120613

172
Fig.1910 ALTERNATOR MOUNTING(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19102-0071 BRACKET,ALTERNATOR 1 1
2 06.01284-7420 BOLT ; HEX. 2 2
3 06.16731-2110 WASHER ; SPRING 2 2
4 65.90001-0002A BOLT,HEX 1 1
5 06.11063-9216 NUT ; HEX. M12X1.5 1 1
6 06.15010-2313 WASHER ; PLAIN 1 1
7 06.16731-2109 WASHER ; SPRING A12 1 1
8 65.90441-0056A BOLT,EYE ; ALTERNATOR 1 1
9 65.19107-0005 PIECE,GUIDE ; ALTERNATOR MOUNTING 1 1
10 06.01913-3221 BOLT ASS'Y M10X50 1 1
11 06.11063-8215 NUT ; HEX. M10 1 1
12 06.11063-8216 NUT ; HEX 2 2
13 65.91701-0066 SPACER ; ALTERNATOR MOUNTING 1 1
14 06.01913-3229 BOLT ASS'Y M10X90 1 1
15 06.15010-2312 WASHER ; PLAIN 1 1

173
Fig.1910 ALTERNATOR MOUNTING(2)

2
3
1

2
3

13

8
5
6
7 11

12 OIL PAN
14
9
12
ALTERNATOR

10

M191-GV15-003/120613

174
Fig.1910 ALTERNATOR MOUNTING(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19102-0077 BRACKET,ALTERNATOR 1 1
2 06.01284-7420 BOLT ; HEX. 2 2
3 06.16731-2110 WASHER ; SPRING 2 2
4 65.90001-0002A BOLT,HEX 1 1
5 06.11063-9216 NUT ; HEX. M12X1.5 1 1
6 06.15010-2313 WASHER ; PLAIN 1 1
7 06.16731-2109 WASHER ; SPRING A12 1 1
8 65.90441-0056A BOLT,EYE ; ALTERNATOR 1 1
9 65.19107-0005 PIECE,GUIDE ; ALTERNATOR MOUNTING 1 1
10 06.01913-3221 BOLT ASS'Y M10X50 1 1
11 06.11063-8215 NUT ; HEX. M10 1 1
12 06.11063-8216 NUT ; HEX 2 2
13 65.91701-0533 SPACER(44mm) 1 1
14 06.01923-3226 BOLT ASS'Y M10X75 1 1

175
Fig.1910 ALTERNATOR MOUNTING(3)

2
3
1

2
3

11

6
5
9

OIL PAN
10
12
7
10
ALTERNATOR

M191-DV22-002/120704

176
Fig.1910 ALTERNATOR MOUNTING(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19102-0071 BRACKET,ALTERNATOR 1 1 1 1
2 06.01284-7420 BOLT ; HEX. 2 2 2 2
3 06.16731-2110 WASHER ; SPRING 2 2 2 2
4 120106-00412 BOLT,COLLARED HEX 1 1 1 1
5 65.90535-0005 NUT ; HEX M12X1.5 1 1 1 1
6 65.90441-0061 BOLT,SPACER ; FOR ALTERNATOR 1 1 1 1
7 65.19107-0005 PIECE,GUIDE ; ALTERNATOR MOUNTING 1 1 1 1
8 06.01913-3221 BOLT ASS'Y M10X50 1 1 1 1
9 120305-00003 NUT,FLANGE 1 1 1 1
10 120305-00033 NUT,HEX FLANGE 2 2 2 2
11 65.91701-0066 SPACER ; ALTERNATOR MOUNTING 1 1 1 1
12 06.01913-3229 BOLT ASS'Y M10X90 1 1 1 1

177
Fig.1920 ENGINE LIFTING(1)

7 8

9
10 2
3
1
6
4

FLYWHEEL HOUSING

P192-GV15-001/120613

178
Fig.1920 ENGINE LIFTING(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19202-0103 HOOK,LIFTING 1 1
2 06.01283-7519 BOLT ; HEX. M16X40 2 2
3 06.16731-2111 WASHER ; SPRING 2 2
4 65.91701-0549 SPACER ; BOLT 1 1
5 06.56190-0726 SEAL ; RING 1 1
6 65.97480-0623 HOLDER ; REAR HOOK 1 1
7 06.01913-3216 BOLT M10X28 2 2
8 06.01283-7218 BOLT,HEX 2 2
9 06.16731-2108 WASHER ; SPRING 2 2
10 06.11063-8215 NUT ; HEX. M10 2 2

179
Fig.1920 ENGINE LIFTING(2)

10

11
12 4
5
3
8
6

2
FRONT

FLYWHEEL HOUSING

P192-GV15-002/120613

180
Fig.1920 ENGINE LIFTING(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19202-5016 HOOK,LIFTING ; FRONT 1 1 1


2 06.01913-3218 BOLT ASS'Y M10X35 4 4 4
3 65.19202-0103 HOOK,LIFTING 1 1 1
4 06.01283-7519 BOLT ; HEX. M16X40 2 2 2
5 06.16731-2111 WASHER ; SPRING 2 2 2
6 65.91701-0549 SPACER ; BOLT 1 1 1
7 06.56190-0726 SEAL ; RING 1 1 1
8 65.97480-0623 HOLDER ; REAR HOOK 1 1 1
9 06.01913-3216 BOLT M10X28 2 2 2
10 06.01283-7218 BOLT,HEX 2 2 2
11 06.16731-2108 WASHER ; SPRING 2 2 2
12 06.11063-8215 NUT ; HEX. M10 2 2 2

181
Fig.1920 ENGINE LIFTING(3)

10

11
12 4
5
3
8
6

FRONT

FLYWHEEL HOUSING

P192-GV15-003/120613

182
Fig.1920 ENGINE LIFTING(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19202-5008 HOOK,LIFTING 1 1
2 06.01913-3218 BOLT ASS'Y M10X35 3 3
3 65.19202-0103 HOOK,LIFTING 1 1
4 06.01283-7519 BOLT ; HEX. M16X40 2 2
5 06.16731-2111 WASHER ; SPRING 2 2
6 65.91701-0549 SPACER ; BOLT 1 1
7 06.56190-0726 SEAL ; RING 1 1
8 65.97480-0623 HOLDER ; REAR HOOK 1 1
9 06.01913-3216 BOLT M10X28 2 2
10 06.01283-7218 BOLT,HEX 2 2
11 06.16731-2108 WASHER ; SPRING 2 2
12 06.11063-8215 NUT ; HEX. M10 2 2

183
Fig.1920 ENGINE LIFTING(4)

2
4
3

1 6
7
5

CYLINDER
BLOCK

P192-DV15-010/120613

184
Fig.1920 ENGINE LIFTING(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.19202-0033 HOOK,LIFTING 1 1
2 06.01283-7719 BOLT ; HEX. M20X40 1 1
3 06.16731-2113 WASHER ; SPRING A20 1 1
4 06.01913-3215 BOLT ASS'Y M10X25 1 1
5 65.19202-0050 HOOK,LIFTING 1 1
6 06.01283-7519 BOLT ; HEX. M16X40 2 2
7 06.16731-2111 WASHER ; SPRING 2 2

185
Fig.2610 ALTERNATOR(1)

M261-GV22-001/120704

186
Fig.2610 ALTERNATOR(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 300901-00009 ALTERNATOR 1
2 130205-00305 BELT,V 1

187
Fig.2610 ALTERNATOR(2)

M261-GV15-002/120613

188
Fig.2610 ALTERNATOR(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.96801-0197A BELT,V ; RAW EDGE COGGED TYPE NARROW V 1

189
Fig.2610 ALTERNATOR(3)

M261-GV15-001/120613

190
Fig.2610 ALTERNATOR(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 300901-00008 ALTERNATOR 1
2 65.96801-0159 BELT,V ; RAW EDGE COGGED TYPE 1

191
Fig.2610 ALTERNATOR(4)

M261-GV15-003/120613

192
Fig.2610 ALTERNATOR(4)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 300901-00007 ALTERNATOR 1
2 65.96801-0103 BELT,V ; RAW EDGE COGGED TYPE 1

193
Fig.2620 STARTER

2
3

6
4

M262-DV15-001/120613

194
Fig.2620 STARTER
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.26201-7074D STARTER(DAC) 1 1 1 1 1 1 1 1 1
2 06.06175-8309 BOLT ; STUD M12X1.5X35 3 3 3 3 3 3 3 3 3
3 65.90535-0005 NUT ; HEX M12X1.5 3 3 3 3 3 3 3 3 3
4 06.11063-8215 NUT ; HEX. M10 1 1 1 1 1 1 1 1 1
6 06.16731-2108 WASHER ; SPRING 1 1 1 1 1 1 1 1 1

195
Fig.2740 SENSOR & SWITCH(1)

OIL FILTER
1
3
4

5
6

COOLING
WATER PIPE

M274-GV22-001/120704

196
Fig.2740 SENSOR & SWITCH(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 06.56190-0723 SEALRING 1
3 65.98130-0112A ADAPTER ; OIL PRESS.SWITCH 1
4 65.90310-0033 SCREW ; PLUG 1
5 06.56190-0706 SEAL RING A14X20 1
6 06.08092-2404 SCREW ; PLUG M14X1.5 1

197
Fig.2740 SENSOR & SWITCH(2)

7
8
9

5
6

COOLING
WATER PIPE
OIL FILTER
1
2

10 12

11

INJECTION PUMP
DRIVE GEAR

FLYWHEEL HOUSING

M274-GV15-001/120613

198
Fig.2740 SENSOR & SWITCH(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 06.56190-0723 SEALRING 1 1
2 65.98130-0112A ADAPTER ; OIL PRESS.SWITCH 1 1
4 301309-00005 SENSOR,PRESSURE 1 1
5 06.56190-0706 SEAL RING A14X20 1 1
6 65.27405-6006A SENSOR,WATER TEMPERATURE 1 1
7 06.56190-0719 RING ; SEAL 1 1
8 65.98130-0096 ADAPTER ; WATER TEMP.SWITCH 1 1
9 65.27415-6003 SWITCH,TEMPERATURE ; WATER 1 1
10 65.27103-7002D SENSOR,TACHOMETER 1 1
11 65.27103-7010A SENSOR,TACHOMETER 1 1
12 65.27103-7012 SENSOR ; HALL EFFECT 1 1

199
Fig.2740 SENSOR & SWITCH(3)

7
8
9

5
6

COOLING
WATER PIPE
OIL FILTER
1
2

10

FLYWHEEL HOUSING

M274-GV15-002/120613

200
Fig.2740 SENSOR & SWITCH(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 06.56190-0723 SEALRING 1
2 65.98130-0112A ADAPTER ; OIL PRESS.SWITCH 1
4 301309-00005 SENSOR,PRESSURE 1
5 06.56190-0706 SEAL RING A14X20 1
6 65.27405-6006A SENSOR,WATER TEMPERATURE 1
7 06.56190-0719 RING ; SEAL 1
8 65.98130-0096 ADAPTER ; WATER TEMP.SWITCH 1
9 65.27415-6003 SWITCH,TEMPERATURE ; WATER 1
10 65.27103-7002D SENSOR,TACHOMETER 1

201
Fig.2900 IGNITION SYSTEM(1)

3
4

7
6

5
8 2
5 4
3
6

M290-GV22-001/120704

202
Fig.2900 IGNITION SYSTEM(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.29040-0009 BRACKET 1 1
2 65.29040-0010 BRACKET 1 1
3 06.01913-3218 BOLT ASS'Y M10X35 8 8
4 06.16731-2108 WASHER ; SPRING 8 8
5 06.11063-8215 NUT ; HEX. M10 8 8
6 65.29003-6003 COIL ; IGNITION 12 12
7 65.90020-0068 BOLT ASS'Y M8X16 24 24
8 65.29101-6115 WIRE,ELECTRIC ; FOR SPARK PLUG 12 12

203
Fig.2900 IGNITION SYSTEM(2)

CYLINDER HEAD

M290-GV22-002/120704

204
Fig.2900 IGNITION SYSTEM(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.10701-6002A PLUG,SPARK 12 12 12 12 12 12

205
Fig.4150 ENGINE MOUNTING(1)

8
10
9
3

5
CYLINDER
BLOCK
2 7
6

P415-GV15-001/120613

206
Fig.4150 ENGINE MOUNTING(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.41530-5080A BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1 1


2 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4 4
3 65.41530-5080A BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1 1
4 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4 4
5 65.41530-0163 BRACKET,MOUNTING 1 1 1 1
6 06.02101-0717 BOLT,HEX SOCKET 6 6 6 6
7 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6 6
8 65.41530-0163 BRACKET,MOUNTING 1 1 1 1
9 06.02101-0717 BOLT,HEX SOCKET 6 6 6 6
10 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6 6

207
Fig.4150 ENGINE MOUNTING(2)

8
10
9
3

5
CYLINDER
2 7
BLOCK
6

P415-GV15-002/120613

208
Fig.4150 ENGINE MOUNTING(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.41530-5081 BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1


2 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4
3 65.41530-5081 BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1 1
4 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4 4
5 65.41530-0163 BRACKET,MOUNTING 1 1 1
6 06.02101-0717 BOLT,HEX SOCKET 6 6 6
7 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6
8 65.41530-0163 BRACKET,MOUNTING 1 1 1
9 06.02101-0717 BOLT,HEX SOCKET 6 6 6
10 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6 6

209
Fig.4150 ENGINE MOUNTING(3)

8
10
9
3

5
CYLINDER
BLOCK
7
6
2

P415-GV15-003/120613

210
Fig.4150 ENGINE MOUNTING(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.41530-5087 BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1


2 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4
3 65.41530-5081 BRACKET,ENGINE MOUNTING ; ENGINE FRONT 1 1
4 06.01913-3318 BOLT ; HEX. M12X1.75X35 4 4
5 65.41530-0163 BRACKET,MOUNTING 1 1
6 06.02101-0717 BOLT,HEX SOCKET 6 6
7 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6
8 65.41530-0163 BRACKET,MOUNTING 1 1
9 06.02101-0717 BOLT,HEX SOCKET 6 6
10 06.16110-0109 WASHER,SPRING ; SOCKET HEAD 6 6

211
Fig.5200 GAS INLET

12

11
9
8

7 2 5
10 6
1
11 7
8
12

10
TURBOCHARGER 3
4
9
11
11

TURBOCHARGER

G520-GV15-001/120613

212
Fig.5200 GAS INLET
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.54120-0012 PIPE,SUCTION 1 1
2 06.01013-9213 BOLT ; HEX. M10X40 4 4
3 06.16731-2108 WASHER ; SPRING 4 4
4 06.11063-8215 NUT ; HEX. M10 4 4
5 65.90310-0033 SCREW ; PLUG 1 1
6 06.56180-0714 RING ; SEAL 1 1
7 65.98131-0095 NIPPLE 2 2
8 65.52120-7001 REGULATOR ; GAS 2 2
9 65.98130-0138 ADAPTER 2 2
10 65.13100-6002 MIXER ASS'Y ; FUEL 2 2
11 65.98131-0093 NIPPLE 4 4
12 65.96341-5006 HOSE,GAS ; FOR GAS SUPPLY 2 2

213
Fig.8900 ACCESSORIES

1 : 1-1 ~ 1-17
1-16 1-1
1-15

1-13
1-16

1-14 1-11
1-10
1-12 1-11

1-14
1-7 1-13 1-11
1-6 1-14
1-7 1-10
1-9 1-11
1-11
1-10
1-11 1-11 1-4
1-10
1-11 1-8 1-2

1-3
1-17
1-5 1-3
1-14
1-7
1-13 1-12
1-6 1-14

1-7
1-14
1-13
1-14

Q890-GV22-001/120704

214
Fig.8900 ACCESSORIES
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 440211-00211 RADIATOR GROUP 1 NS


1-1 440211-00208 RADIATOR ASS'Y 1
1-2 65.06301-5354 PIPE,COOLING WATER 1
1-3 65.97440-0097 CLAMP,HOSE 2
1-4 67.06901A0001 GASKET ; COOLING WATER 1
1-5 65.06301-0271 PIPE,COOLING WATER 1
1-6 65.96301-0450 HOSE,RUBBER 2
1-7 65.97440-5005 CLAMP,HOSE 4
1-8 65.06301-5356 PIPE,COOLING WATER 1
1-9 65.06301-0273 PIPE,COOLING WATER 1
1-10 420108-00135 HOSE,RUBBER 4
1-11 65.97440-0100 CLAMP,HOSE 8
1-12 65.06301-0275 PIPE,COOLING WATER 2
1-13 65.96301-0443 HOSE,RUBBER 4
1-14 65.97440-0102 CLAMP,HOSE 8
1-15 65.96301-0320 HOSE ; FOR CCV SYSTEM OIL DRAIN 1
1-16 65.97402-0015 CLIP ; HOSE 2
1-17 65.96301-0475 HOSE,RUBBER 1

215
Fig.9880 SPARE PART(1)

1 2

3 4

Q988-GV22-001/120704

216
Fig.9880 SPARE PART(1)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.29001-7005 MODULE,CONTROL ; IGNITION 1


2 300426-00086 PANEL ASS'Y,GAUGE 1
3 65.29101-6113 WIRE,ELECTRIC ; FOR PRIMARY 1
4 65.29101-6114 WIRE,ELECTRIC ; FOR HALL EFFECT 1
5 65.11220-7007 CONTROLLER 1
6 65.96903-0036 PROTECTOR ; RUBBER 12
7 65.26810-7006 CONNECTER,CABLE 1

217
Fig.9880 SPARE PART(2)

1 2

3 4

Q988-GV22-002/120704

218
Fig.9880 SPARE PART(2)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.29001-7005 MODULE,CONTROL ; IGNITION 1


2 300426-00086 PANEL ASS'Y,GAUGE 1
3 65.29101-6113 WIRE,ELECTRIC ; FOR PRIMARY 1
4 65.29101-6114 WIRE,ELECTRIC ; FOR HALL EFFECT 1
5 65.11220-7007 CONTROLLER 1
6 65.96903-0036 PROTECTOR ; RUBBER 12
7 65.15211-5008 BELLOWS 2
8 65.15901-0010 GASKET ; EXHAUST PIPE 2
9 65.26810-7006 CONNECTER,CABLE 1

219
Fig.9880 SPARE PART(3)

Q988-GV15-001/120613

220
Fig.9880 SPARE PART(3)
(Q'ty)
GV222TI
E E E E E E E E E
Key No Part No Part Name S/C ICA
E E E E E Z Z Z Z
Y Y Y Y Y Y Y Y Y
O O O O O O O O O
A C D F G A C D F

1 65.11301-0090 GEAR ; INJECTION PUMP DRIVE 1

221
국내 엔진부품 대리점 현황 서울사무소 : 100-730 서울시 중구 을지로 6가 18-12 두산타워빌딩 02) 3398-8527(대)

(주)두산영등포부품센터 ..... 02)2677-0704 / 2679-0202 영광기공사 ....................................... 061)243-2295


서울특별시 영등포구 영등포동7가 94-86 전라남도 목포시 해안동 2가 3-15
서울특별시 영등포구 버드나루로 62 전라남도 목포시 해안로165번길 5
62, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 5, Haean-ro 165beon-gil, Mokpo-si, Jeollanam-do

대남오토........................................... 02)2245-5253 협성상사 .......................................... 063)211-9719


서울특별시 동대문구 답십리동 952 한국자동차부품상가 (다114호) 전라북도 전주시 덕진구 팔복동 3가 211-1
서울특별시 동대문구 전농로4길 62 한국자동차부품상가 (다114호) 전라북도 전주시 덕진구 신행로 41-2
62, Jeonnong-ro 4-gil, Dongdaemun-gu, Seoul 41-2, Sinhaeng-ro, Deokjin-gu, Jeonju-si, Jeollabuk-do

(주)두산서울부품센터 ........................... 02)2676-3366 새한상사 .......................................... 064)753-1651


서울특별시 영등포구 영등포동7가 94-325 제주도 제주시 도남동 915-30
서울특별시 영등포구 버드나루로 56 제주특별자치도 제주시 도남로 21-1
56, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 21-1, Donam-ro, Jeju-si, Jeju-do

진화상사........................................... 02)2245-3701 (주)두산종합건기............................. 055)294-4001~3


서울특별시 동대문구 답십리동 952-4 한국자동차부품상가 다동1층 80 경상남도 창원시 마산회원구 봉암동 660-71
서울특별시 동대문구 한천로 31 다동1층 80 경상남도 창원시 마산회원구 봉암공단8길 77
31, Hancheon-ro, Dongdaemun-gu, Seoul 77, Bongamgongdan 8-gil, Masanhoewon-gu, Changwon-si,
Gyeongsangnam-do
(주)협성부품상사 .......... 02)2214-1140 / 2214-1891~4
서울특별시 동대문구 답십리동 952-6 부품상가 나 B1-71 현대디젤 .......................................... 055)832-5535
서울특별시 동대문구 한천로 17 부품상가 나 B1-71 경상남도 사천시 서금동 101-56
17, Hancheon-ro, Dongdaemun-gu, Seoul 경상남도 사천시 등대길 17
17, Deungdae-gil, Sacheon-si, Gyeongsangnam-do
종합센타 KOREA ........................... 02)2242-9982~3
서울특별시 동대문구 장안동 237-38 제일빌딩 107호 천강상사 .......................................... 051)809-6323
서울특별시 동대문구 한천로 38 제일빌딩 107호 부산광역시 부산진구 부전동 100-6
38, Hancheon-ro, Dongdaemun-gu, Seoul 부산광역시 부산진구 동천로 121
121, Dongcheon-ro, Busanjin-gu, Busan
태경상사........................................... 02)2214-5253
서울특별시 동대문구 답십리동 952-4 부품다동 1-71 흥진디젤상사 ..................................... 051)819-5115
서울특별시 동대문구 한천로 3 부품다동 1-71 부산광역시 부산진구 전포동 878-26
31, Hancheon-ro, Dongdaemun-gu, Seoul 부산광역시 부산진구 동천로 134
134, Dongcheon-ro, Busanjin-gu, Busan
이창부품판매(주) ..................................02)213-2553
서울특별시 동대문구 답십리동 954-6 부품상가 마동 (주)호경상사 ... 서면)051)805-4123, 사상)051)324-0660
서울특별시 동대문구 황물로17길 33 부품상가 마동 부산광역시 사상구 감전동 125-14
33, Hwangmul-ro 17-gil, Dongdaemun-gu, Seoul 부산광역시 사상구 새벽시장로9번길 56
56, Saebyeoksijang-ro 9beon-gil, Sasang-gu, Busan
삼우상사........................................... 02)2245-4527
서울특별시 동대문구 답십리동 12-196 영남부속 .......................................... 055)644-3561
서울특별시 동대문구 한천로11나길 12-13 경상남도 통영시 동호동 339-2 (23/2)
12-13, Hancheon-ro 11na-gil, Dongdaemun-gu, Seoul 경상남도 통영시 장좌로 36
36, Jangjwa-ro, Tongyeong-si, Gyeongsangnam-do
두산디에치아이(주).............................. 02)2671-4040
서울특별시 영등포구 영등포동2가 94-27 대산종합상사 .................................. 051)816-5411~2
서울특별시 영등포구 버드나루로 37 부산광역시 부산진구 전포동 193-14
37, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 부산광역시 부산진구 서전로57번길 43
43, Seojeon-ro 57beon-gil, Busanjin-gu, Busan
대방상사.................. 02)2672-7383 / 010-5218-0628
서울특별시 영등포구 당산동 121-144 상옥빌딩 102호 부성디젤 .......................................... 053)353-8634
서울특별시 영등포구 버드나루로 104 상옥빌딩 102호 대구광역시 대구 서구 비산동 1488-4
104, Beodeunaru-ro, Yeongdeungpo-gu, Seoul 대구광역시 서구 팔달로 64
64, Paldal-ro, Seo-gu, Daegu
우리상사....................................... 032)831-1150~1
인천광역시 서구 가좌동 560-10번지 대구종합상사 ..................................... 053)254-5724
인천광역시 서구 가정로 38번길 29 대구광역시 대구 중구 수창동 91-2번지 대왕빌딩 1층
29, Gajeong-ro, 38beon-gil, Seo-gu, Incheon 대구광역시 중구 달성로22길 82 대왕빌딩 1층
82, Dalseong-ro 22-gil, Jung-gu, Daegu
신성종합엔진부품 ............................ 032)883-9975~6
인천광역시 중구 항동7가 27-43 일진기계 .......................................... 054)247-4400
인천광역시 중구 연안부두로 3 경상북도 포항시 북구 동빈1가 122-1번지
3, Yeonanbudu-ro, Jung-gu, Incheon

인천선박부품센터 ................................ 032)888-9607 두산커머셜엔진 ..........032)822-2840 / 011-1707-2840


인천광역시 중구 항동7가 58-4 비치상가 2-2 경기도 시흥시 신천동 600
인천광역시 중구 연안부두로33번길 16 비치상가 2-2 경기도 시흥시 용부리길 15
16, Yeonanbudu-ro 33beon-gil, Jung-gu, Incheon 15, Yongburi-gil, Siheung-si, Gyeonggi-do

강릉중기부품센타 ................................ 033)652-9151 오성상사 .......................................... 032)581-5658


강원 강릉시 두산동 63-3 인천 서구 가좌동 560-10
강원도 강릉시 성덕로176번길 22-3 인천 서구 가정로 38번길 29
22-3, Seongdeok-ro 176beon-gil, Gangneung-si, Gangwon-do 29, Gajeong-ro, 38beon-gil, Seo-gu, Incheon

연합상사........................................... 061)641-4999
전라남도 여수시 국동 37-26
전라남도 여수시 어항로 52
52, Eohang-ro, Yeosu-si, Jeollanam-do

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