PT.

CAHAYA MITRA INSPEKSI

PERHITUNGAN KEKUATAN KONSTRUKSI

Calculation of Power Construction

Nomor : 03 / LHPP-AT / CMI / V /2018

Pemilik / Pengguna : PT.SUNJIN HJ

Nama Alat : AIR COMPRESSOR
Nomor Item : -
Nomor Serie : -
Lokasi : AREA PRODUKSI

DESIGN DATA : Calculation Type : Cylindrical SHELL (UG 27)

Design Pressure = P : 72.5188 Psi = 5.00 Bar

Design Temperature = T : 100.0 Deg. C = 0.0 Deg. F
Corrosion Allowance = Ca : 0.0000 Inch. = 0.0 mm
Outside Diameter = Do : 0.0000 Inch. = 0.000 mm
Inside Diameter = Di : 19.6850 Inch. = 500.000 mm
Inside Dia. in Corr.Condition ( Di+2Ca ) = Dd : 19.6850 Inch. = 500.000 mm
Inside Radius = R : 9.8425 Inch. = 250.000 mm
Allowable Stress = S : 15664.1325 Psi = 1080.285 Bar
Joint Efficiency = E : 0.8500 = --
Nominal Thickness = tn : 0.2362 Inch. = 6.000 mm
Material Specifications : SA-283 Gr C
Radiography : Spot
Code / Standard : DEPNAKER / ASME Sec. VIII Div.1

Minimum Required Thickness

P*R
tr =
S * E - 0.6 * P
72.5188 * 9.8425
=
15664.1325 * 0.85 - 0.6 * 72.5188
713.7677
=
13314.5126 - 43.5113
713.7677
= = tr : 0.0538 Inch. = 1.366 mm
13271.0013
Total Required Thickness = tr + Ca : 0.0538 Inch. = 1.366 mm
Field Measuremnet Record :
Minimum Actual Thickness = tma : 0.2126 Inch. = 5.400 mm
Minimum Actual Thickness (tma-Ca) = tma' : 0.2126 Inch. = 5.400 mm
Corrosion Allowance Left = tma - tr : 0.1588 Inch. = 4.034 mm

Comment : tma > tr + Ca, Shell Thickness is Found Acceptable

MAWP Based on Min. Actual Thickness ( Corroded )
S * E * tma'
P =
R + 0.6 * tma'
15664.1325 * 0.85 * 0.2126
=
9.8425 + 0.6 * 0.2126
2830.6444
=
9.8425 + 0.1276
2830.6444
= P : 283.9139 Psi = 19.58 Bar
9.9701
DESIGN DATA : Calculation Type : 2:1 Elliptical HEAD (UG 32)

Design Pressure = P : 72.5188 Psi = 5.00 Bar

Design Temperature = T : 100.0 Deg. C = 0.0 Deg. F
Corrosion Allowance = Ca : 0.0000 Inch. = 0.000 mm

Tinning Allowance = Ta : 0.0000 Inch. = 0.000 mm

Inside Diameter = Di : 19.6850 Inch. = 500.000 mm
Inside Dia. in Corr.Condition ( Di+2Ca ) = Dd : 9.8425 Inch. = 250.000 mm
Ellipsoidal Faktor = K : 0.850
Allowable Stress : = S : 15664.1325 Psi
Joint Efficiency : = E : 0.8500
Nominal Thickness : = tn : 0.2362 Inch. = 6.000 mm
Material Specifications : : SA-283 Gr C
Radiography : --

Code / Standard : DEPNAKER / ASME Sec. VIII Div.1

Minimum Required Thickness

P * Dd * K
tr =
2 * S * E - 0.2 * P
72.5188 * 9.8425 * 0.8500
=
2 * 15664.1325 * 0.85 - 0.2 * 72.5188
606.7026
=
26629.0253 - 14.5038
606.7026
= = tr : 0.0228 Inch. = 0.579 mm
26614.5215
Total Required Thickness = tr+Ca+Ta : 0.0228 Inch. = 0.579 mm
Field Measuremnet Record :

Minimum Actual Thickness = tma : 0.2165 Inch. = 5.500 mm

Minimum Actual Thick. (tma-(Ca+Ta)) = tma' : 0.2165 Inch. = 5.500 mm
Corrosion Allowance Left = tma - tr : 0.1937 Inch. = 4.921 mm

Comment : tma > tr + Ca, Head Thickness is Found Acceptable

MAWP Based on Min. Actual Thickness ( Corroded )

2 * S * E * tma'
P =
Dd + 0.2 tma'
15664.1325 * 0.85 * 0.2165 * 2
=
9.8425 + 0.2 * 0.2165

5766.1275
=
9.8425 + 0.0433
5766.1275
= P : 583.2722 Psi = 40.22 Bar
9.8858
Code Formula refer to API 510

SHELL

Thickness of Field Measurement tact = 5.5000 mm

Thickness of Previous Inspection tpre = 6.0000 mm

Minimum Allowable Thickness tmin = 1.3661 mm

Years between tpre and tact yr = 4.0 years

Corrosion Rate :
Cr = 0.0000 mm/yr
( tpre - tact ) / yr

HEAD

Thickness of Field Measurement tact = 5.4000 mm

Thickness of Previous Inspection tpre = 6.0000 mm

Minimum Allowable Thickness tmin = 0.5790 mm

Years between tpre and tact yr = 4.0 years

Corrosion Rate :
Cr = 0.0000 mm/yr
( tpre - tact ) / yr