5641357 oes vruREGNO [| [|] B.E. Fifth Semester Examination — January 2020 Design of Machine Elements -I Time: 3 hrs] [Maximum Marks: 100 Note: 1) Answer any FIVE full questions, selecting at least ONE full question from each Module, a) ° a) °) ») °) a) » 2) Use of Data hand book is permitted. 3) Missing data, if any, may suitable be assumed and stated clearly. Module —1 Explain Codes and standards. It is required to standardise load-carrying capacities of dumpers in a manufacturing unit, The maximum and minimum capacities of such dampers are 40 and 630kN respectively. The company is interested in developing seven models in this range. Specify their load carrying capacities. ‘A machine member 50 mm diameter by 250 mm long and supported at one end as @ cantilever as shown in Fig QU(c). Determine the stresses at critical points. Briefly explain different modes of failure of a mechanical component. State and explain maximum normal stress theory and maximum shear stress theory of failure. ‘The force acting on a bolt consists of two components ~ an axial pull of 12 kN and a transverse shear force of 6 KN. The bolt is made of steel having yield strength of 310 Némm? and the factor of safety of 2.5. Determine the diameter of bolt using i) Maximum shear stress theory and ii) Distortion energy theory of failure. Module - II What is stress concentration? Illustrate with neat sketches methods used to reduce stress concentration. Derive Soderberg’s equation with usual notations. ‘A round shaft made of a brittle material and subjected to a bending moment of 15 N-m is as shown in Fig Q3(c). The stress concentration factor at the fillet is 1.5 and ultimate tensile strength of the shaft material is 200 N/mm*. Determine the diameter * the magnitude of stress at the fillet and the factor of safety. Fig QI(c) All dimension are in mm. Fig Q3(c) Explain the following: i) Endurance limit ii) Low eycle and high cycle fatigue and ii) Stress concentration factor. ‘A steel cantilever member as shown in Fig Q 4(b) is subjected to an axial load that ‘aries from 500 N compression to 1000N tension and to a transverse load at its free end that varies from 100N up to 200 N down. Determine the required diameter of the section using a factor of safety 2. The strength properties of materials are : x= 550 MPa, oy= 480 MPa and 4 (Gz) =270 MPa. Neglect the column action and notch effect. Scanned with CamScanner (04 Marks) (06 Marks) (10 Marks) (04 Marks) (06 Marks) (10 Marks) (04 Marks) (06 Marks) (10 Marks) (06 Marks) (14 Marks)5641357 Module - 11 a) A welded bracket as shown in the Fig Q 5(a) carries a load of 20 KN. Calculate the size (08 Marks) b) a) of weld of the allowable shear stress is not to exceed 60 N/mm?, 1 Q4) All dimensions are in mm Fig Q 5(a) Design and draw a protected type flange coupling to transmit a power of 9 kW at 1500 tpm. The allowable shear stress for shaft, key and bolt materials is 60 MPa. The allowable crushing stress for key material is 150 MPa and the allowable shear stress for Cl flange is 10 MPa. Explain the different modes of failure of riveted joints. A steel plate subjected to a force of 5 kN and fixed to a channel by means of three identical bolts is shown in Fig Q 6(b). Specify the size of bolts. Assume allowable shear stress for bolt material as 60 N/mm’, Fig Q 6(b) All dimensions in mm. The layout of a transmission shaft carrying two pulleys B and C and supported on bearings A and D is shown in Fig Q 6(c). Power is supplied to the shaft by means of a vertical belt on the pulley B, which is then transmitted to the pulley C carrying a horizontal belt. The maximum tension in the belt on the pulley B is 2.5 KN. The angle of wrap for both the pulleys is 180° and the coefficient of friction is 0.24. The shaft is made of plain carbon steel with permissible shear stress of 65 N/mm. Determine the shaft diameter on strength basis. ‘Scanned with CamScanner (02 Maris) (02 Marks) (04 Marks) (14 Marks)5641357 a) b) a) b) Fig Q 6(c) All dimension are in mm Module —IV Sketch the different forms of threads used in power screw and show that the efficiency of square is less than 50%. ‘The nominal diameter of a triple threaded square screw is 50 mm, while the pitch is 8 mm. Itis used with a collar having an outer diameter of 100 mm and inner diameter of 65 mm. The coefficient of friction at the thread surface as well as at the collar surface can be taken as 0.15. The screw is used to raise a load of 15 KN. Using uniform wear theory for collar friction, caleulate yrque required to raise the load ‘orque required to lower the load iii) Overall efficiency and iv) The force required to raise the load , if applied at a radius of 600 mm A leather belt is required to transmit 9 kW from a pulley of 1.2 m diameter running at 200 rpm. The angle of contact is spread over 11/24 of the circumference and the coefficient of friction between the belt and the pulley rim is 0.3. Ifthe safe working stress for the leather belt is 1.4 N/mm’, the density of the lather is 1000 kg/m’, and the thickness of belt is 10 mm, determine the width of belt taking the centrifugal tension into account. It is required to deign a V-belt drive to connect a 20 KW, 1440 rpm motor to a compressor running at 480 rpm for 15 hours per day. Space is available for a centre distance of approximately 1.2 m. Module - V A simple band brake operates on a drum 0.5 m in diameter. The coefficient of friction is 0.4 and the angle of contact of the band is 225°. One end of the band is fastened to a fixed pin and other end to 250 mm from fixed pin. . The brake arm is 750 mm long. Calculate : 4) The band tension on tight and loose sides ii) The actuating force and ii) The torque capacity of the brake, The width of friction lining is 60 mm and intensity of pressure is 0.25 N/mm’, ‘A cone clutch with face angle 12.5°is to transmit 7.5 kW at 900 rpm. The width of face is half the mean radius and the normal pressure between the contact faces is not to exceed 0.09 N/mm’. Assuming uniform wear and coefficient of friction between contact faces as 0.2, determine the main dimensions of the clutch and the axial force required to engage the clutch. (06 Marks) (14 Marks) (08 Marks) (12 Marks) (12 Marks) (O8Marks) ‘Scanned with CamScannerSea1ss7 10. a) A differential band brake has an operating lever 2.25m long. The ends of the brake band are attached so that their operating arms are 38 mm and 127 mm long. The brake drum diameter is 600 mm, the are of contact is 300°, the coefficient of friction is 0.22 and the band is 3.2 mm x 100mm. i) Find the least force required at the end of operating lever if the stress in the band is not to exceed 55 MPa ii) What is the torque applied to the brake drum? iii) Is this brake self locking. cme b) A single plate clutch both sides effective is required to transmit 25 kW at 1600 rpm. ‘The outer diameter of the plate is limited to 0.3 m and the intensity of pressure is not to exceed 0.07 MPa. Assuming uniform wear and coefficient of friction 0.3, determine the inner diameter of the plate and the axial force necessary to engage the clutch. (08 Marks) ‘Scanned with CamScanner«5641357 VIU.REG.NO I ] B.E. Fifth Semester Examination — January 2020 (Make Up) Design of Machine Elements -I Time: 3 hrs} (Maximum Marks: 100 Note: 1)Answer any FIVE full questions, selecting at least ONE full question from each Module. 2)Use of Data hand book is permitted. 3)Missing data, if any, may suitable be assumed and stated clearly. Modul 1, a) Distinguish clearly between Codes and standards. (04 Maris) b) Enlist the various important mechanical properties considered in the design of machine elements. (06 Marks) ¢) Determine the maximum and minimum normal stresses and shear stress induced in the member loaded as shown in Fig. 1(c). 400 N-m, 40kN 200 mm +] Fig. Q1(0). (10 Marks) 2. a) Distinguish clearly between a ductile and a brittle material on the basis of: i) Stress Vs Strain relationship, ii) Mode of failure, ii) Factor of safety (04 Marks) b) Describe Factor of safety. Explain the various factors influencing the selection of a suitable factor of safety. (eMac) ©) A bolt is subjected to an axial pull of 12KN together with a transverse shear force of 6KN. Determine the diameter of the bolt by using i) Maximum principal stress theory )) Maximum strain theory i) Maximum shear stress theory ‘Take elastic limit in tension=300 MPa, Factor of safety=3 and Poisson’s ratio=0.3 (49 mtarks) Module - I 3. a) Define stress concentration factor and notch sensitivity (04 Marks) b) Name the various methods used to mitigate the effect of stress concentration and explain any two of them with the help of neat sketches. (06 Marks) ©) A flat bar shown in Fig.3 (c) is subjected to an axial load of 100 KN. Assuming that the yield stress in the bar is 300 Nimm*, determine the thickness of bar. Take a factor of safety=1.5 (0 Marks) ‘Scanned with CamScannersoaiss7 4. a) Define Endurance limit with the help of S-N diagram. (04 Marks) b) Derive the basic Goodman's equation and modify the equations with necessary correction factors. ony c) Determine the maximum load for the simply supported beam cyclically loaded as shown in Fig.4(c). The ultimate strength is 700 MPa, the yield point in tension is 520 MPa and the endurance limit in bending is 320 MPa. Use a factor of safety of 1.25. The load, size and surface correction factors are 1, 0.75 and 0.9 respectively. W03W Fig.Q.a(c). (10 Marks) Module - IT 5. a) Enlist the various ways in which a riveted joint may fail (04 Marks) b) Explain the process of caulking and fullering as applied to riveting. (06 Marks) c) Determine the load carrying capacity of an eccentrically loaded riveted joint as shown in Fig. 5(c). All the rivets are of same diameter as 24 mm. The allowable shear stress of rivet material is 60MPa. ce ——s ae eT Sas Pe | Li (eien a /3 inden on Fig.Q.5(¢). 6. a) Enlist the different types of keys and couplings. (04 Marks) b) Select a rectangular key for transmitting a power of 50 kW at 500 rpm, to mount a hub length of 60 mm on a solid circular shaft of diameter 50mm. Take allowable shear stress and crushing stresses as 55 MPa and 110MPa respectively. (06 Marks) c) Design a protected type flange coupling to transmit power between two shafis 40mm and 50mm. The allowable shear shear stress for shaft and bolts is 60 MPa. The allowable shear stress and bearing stress for key are 54 MPa and 120 MPa respectively. For Cast iron flange, allowable shear stress is 6 MPa. Module - IV 7. a) Whatis meant by self locking screw and why is it essential in screw jack? (04 Marks) b) Derive the expression for the torque required to lift the load by means of a power ) a pres Tque Teql y le hess) ©) A triple ISO trapezoidal threaded screw is operated by a torque of 40 Nm at its lower end. The nut is loaded and prevented from tuming. The screw has 48mm outside diameter with 8mm pitch. The end of the crew is mounted on a thrust ball bearing, Coefficient of thread friction is 0.15. Determine: (10 Marks) ‘Scanned with CamScannerb) °) 9. a) b) 10. a) ») i) The load that could be lifted, ii) Whether the screw is self locking? Justify your answer (10 Marks) iii) The average beari length of 50mm, pressure between screw and nut threads assuming nut Explain the construction and selection of V-belts. (04 Marks) fhe maximum power transmission in case of belt drives. (06 Marks) Derive the expression Design a V-belt derive to transmit 10kW of power from a pulley of 200 mm diameter mounted on an electric motor running at 720 rpm to another pulley mounted on compressor running at 200 rpm. The service is heavy duty varying from 10 hours to 14 hours per day and the centre distance of pulleys is 600mm. (19 Marks) Module - V Distinguish clearly between a simple band brake and a differential band brake, (04 Marks) Derive the expression for the ratio of belt tensions in case of band and blocks brake, having ‘n’ number of wooden blocks. (06Marks) Ina band and blocks brake, wooden blocks are used to increase the coefficient of friction to 0.4. Each block is 100 mm thick and subtends at an angle of 30° at the centre of the brake drum of diameter 600 mm. The tight end of the band is attached to the lever at distance of 25mm from the fulcrum towards the side where a force of 200 N is applied while the slack end of the band is connected at a distance of 100mm from the fulcrum on the opposite side. The length of the lever is 1.2 meters. Find the number of blocks required to absorb 450kW power at 600 rpm while the drum is rotating in clockwise direction (10 Marks) State the advantages of cone clutch over multi plate clutch. (04 Marks) Derive the expression for torque transmitted by a single plate clutch according to the two different theories. (06 Marks) Design a cone clutch with a semi cone angle of 12° to transmit 10 kW at 75 The face width is one fourth of the mean diameter of friction lini intensity of pressure between the contacting surfaces is not to exceed 0.085 MPa and the coefficient of friction is 0.2 Also find the axial force required to engage the clutch in the following cases: i) When the engine is at rest, ii) When the engine is running. (10 Marks) Scanned with CamScannerTime: 3 hrs] la) b) °) by °) b) b) B. E. Fifth Semester Examination — October 2020 (Summer Term) Design of Machine Elements vrorscxo CCT a [Maximum Marks: 100 Note: Answer any FIVE full questions, selecting atleast ONE full question from each module. Module -1 Distinguish clearly between codes and standards Explain factor of safety and the various factors influencing its selection. A circular rod of diameter SOmm shown in fig, Q.1(c) is subjected to a point load 3KN at its end and torque 300N-m, Determine the stresses induced in the rod. T= 300K I s00min Fig. Q.1(c) Draw the stress-strain diagram of following materials and mark the salient points on it, i) Mild steel ii) Aluminum ji) Rubber and iv) Glass Explain in detail the following theories of failure: i) Maximum principal strain theory ) Distortion energy theory A mild steel shaft of 60mm diameter is subjected to a bending moment of 25x10°MN-mm and a torque M; if the yield stress in tension is 230N/mm, evaluate the maximum value of the torque according to; i) Maximum principal stress theory ii) Maximum shear theory }) Maximum distortion energy theory Take the factor of safety as 1.5. ; oh _ nie a ae Fig. Q.2(c) Module - II Define stress concentration factor and notch sensitivity. Name the various methods used to mitigate the effect of stress concentration and explain any two of them with the help of neat sketches. A flat bar shown in fig. Q.2(c) is subjected to an axial load of 100kN. Assuming that the yield stress in the bar is 300N/mm”, evaluate the thickness of bar. Take a factor of safety=1.5 Define endurance limit. State the various factors affecting it In usual notations, derive the Soderberg’s equation and indicate how is it modified considering correction factors. (04 Marks) (06 Marks) (0 Marks) (04 Marks) (06 Marks) (10 Marks) (04 Marks) (06 Marks) (10 Marks) (04 Marks) (06 Marks) ‘Scanned with CamScanner10. 1641357 °) a) °) a) b) °° a) ») a) ») ‘Module - 111 lds, Determine the maximum load for the simply supported beam cyclically loaded as shown in fig. Q.4(c). The ultimate strength is 700MPa, the yield point in tension is 520 MPa and the endurance limit in bending is 320MPa. Use a factor of safety of 1.25. The load, size and surface correction factors are 1, 0.75 and 0.9 respectively. Explain in detail the various possible modes of failure of a riveted joint. State any four important merits and demerits of riveted joints. A welded joint is as shown in fig. Q.5(c). If the allowable stress is 100MPa, determine the size of the weld. em ae z Al 1 s Fig. Q4() Define and classify shaft coupling. Explain the design procedure of keys. Fig. Q.5(c) ‘A commercial steel shaft 1.5m long supported between bearings carries a pulley of diameter 600mm weighing 1000N at its centre and transmits 25kW at 200rpm to another pulley mounted behind the shaft by a horizontal belt drive. Taking ratio of belt tensions as 3, determine the diameter of the shaft required. Module - 1V ‘What is self locking property of threads and where it is used? Show that the efficieney of self locking screw is less than 50%, ‘A power screw for a screw jack has square threads having major diameter of 30mm and itch 8mm; while the coefficient of friction at the threads is 0.1 and that of collar is 0.12. Determine the weight that can be lifted by this jack through a human effort of 400N applied through a hand lever of span 400mm. What are the advantages and disadvantages of V-belt over flat belt? Derive the expression for ratio of belt tensions on tight side and slack side for flat belt. Select a V-belt drive to transmit 10kW of power from a pulley of 200mm meter mounted on an electric motor running at 720rpm to another pulley mounted on compressor and running at 200rpm. The service is heavy duty from 10 to 14hrs/day and the centre distance is about 650mm. Mention the spedcifications of the belt recommended and calculate the exact centre distance. Modu Classify brakes and name different types of mechanical brakes, Derive the expression for ratio of tensions on tight and slack sides for band and block brake. A simple band, brake of drum diameter 600mm has a band passing over it with an are of contact of 225; While one end is connected to the fulcrum; the other end is connected to the brake lever at a distance of 400mm fom the fulcrum, The brake lever is 1m long. The brake is to absorb 15kW at 720rpm. Detert stop the drum, Assume 1=0.3. Name the different types of clutches. the least operating force required to Derive the expression for torque transmitted by a single plate clutch according to the different theories. A multiple plate clutch has steel on bronze is to transmit 8kW at 1400rpm. The inner diameter of the contact is 80mm and the outer diameter of contact is 140mm. The clutch operates in a oil with expected coefficient of friction of 0.1, the average allowable pressure is 0.35MPa. Assume uniform wear theory and determine the following: i) Number of steel and bronze plates ii) Axial force required iii) Actual maximum pressure. ‘Scanned with CamScanner (40 Marks) (04 Marks) (04 Marks) (12 Marks) (04 Marks) (06 Marks) (0 Marks (04 Marks) (06 Marks) (10 Marks) (04 Marks) (06 Marks) (10 Marks) (04 Mark., (06 Marks) (10 Marks) (04 Marks) (06 Marks) (10 Marks)