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4900002215-MAN Analizador de Humedad
4900002215-MAN Analizador de Humedad
SS500/SS2000/SS3000
Gas Analyzer
Hardware Installation
and Maintenance Manual
P/N 4900002215 rev D
Hardware Installation and
Maintenance Manual
SS500/SS2000/SS3000
Gas Analyzer
Products of
1: Introduction
Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SpectraSensors Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
About the Gas Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Differences between the SS500, SS2000, and SS3000 . . . . . . . . . . . . . . . . . 1-3
How the Analyzers Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Wavelength Modulation Spectroscopy (WMS) Signal Detection . . . . . . . . . . . 1-7
Getting Familiar with the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
2: Installation
What Should be Included in the Shipping Box . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Inspecting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installing the Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hardware and Tools for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mounting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Lifting/carrying the analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Connecting Electrical Power to the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Protective chassis and ground connections . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Connecting the Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Changing the 4-20 mA Current Loop Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Calibrating the analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Testing and adjusting the 4-20 mA zero and span . . . . . . . . . . . . . . . . 2-10
Connecting the Gas Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Conditioning the SCS Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Appendix A: Specifications
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Instructional Symbols
SpectraSensors Overview
SpectraSensors, Inc. is a leading manufacturer of technologically advanced
electro-optic gas analyzers for the industrial process, gas distribution and
environmental monitoring markets. Headquartered in Houston, Texas,
SpectraSensors was incorporated in 1999 as a spin-off of the NASA/Caltech Jet
Propulsion Laboratory (JPL) for the purpose of commercializing space-proven
measurement technologies initially developed at JPL. SpectraSensors was
acquired by the Endress + Hauser Group in 2012, which has expanded our
reach in the global marketplace.
performance specifications, refer to Table A–1 through Table A–3 and Figure
1–1 for an image of a standard SS500/SS2000 with a 0.8-m cell.
OPTICAL HEAD
TEC
LASER DETECTOR
OUTLET
WINDOW
PRESSURE
SENSOR
INLET
FAR MIRROR
Due to their inherent structure, the molecules in the sample gas each have
characteristic natural frequencies (or resonances). When the output of the
laser is tuned to one of those natural frequencies, the molecules with that
particular resonance will absorb energy from the incident beam. That is, as the
beam of incident intensity, I0(), passes through the sample, attenuation occurs
via absorption by the trace gas with absorption cross section (). According
where N represents the species concentration. Thus, the ratio of the absorption
measured when the laser is tuned on-resonance versus off-resonance is
directly proportional to the number of molecules of that particular species in
the beam path, or
–1 I
N = -------------- ln -------------- . (2)
l I 0
Figure 1–4 shows the typical raw data from a laser absorption spectrometer
scan including the incident laser intensity, I0(), and the transmitted intensity,
I(), for a clean system and one with contaminated mirrors (shown to illustrate
the system’s relative insensitivity to mirror contamination). The positive slope
of raw data results from ramping the current to tune the laser, which not only
increases the wavelength with current, but also causes the corresponding
output power to increase. By normalizing the signal by the incident intensity,
any laser output fluctuations are canceled, and a typical, yet more pronounced,
absorption profile results. Refer to Figure 1–5.
3.0
Incident Energy I0()
2.5 Raw Signal, I()
Raw Signal, I()
(Contaminated Mirrors)
Signal [a.u.]
2.0
1.5
1.0
0.5
0.0
Wavelength [a.u.]
1.0
0.99
Signal [a.u.]
0.98
0.97
0.96
Normalized Absorption Signal
0.95
Wavelength [a.u.]
Note that contamination of the mirrors results solely in lower overall signal.
However, by tuning the laser off-resonance as well as on-resonance and
normalizing the data, the technique self calibrates every scan resulting in
measurements that are unaffected by mirror contamination.
Normalized
2f Signal
Signal [a.u.]
Wavelength [a.u.]
With the resulting low-noise signal and use of fast post-processing algorithms,
reliable parts per million (ppm) or parts per billion (ppb) detection levels are
possible (depending on target and background species) at real-time response
rates (on the order of 1 second).
All SpectraSensors TDL gas analyzers employ the same design and hardware
platform. Measuring different trace gases in various mixed hydrocarbon
background streams is accomplished by selecting a different optimum diode
laser wavelength between 750-3000nm, which provides the least amount of
sensitivity to background stream variations.
MEASUREMENT
CELL AND LASER
MEASUREMENT
CELL AND LASER
ANALYZER
ELECTRONICS
ENCLOSURE LCD/KEYPAD
Power is connected to the analyzer from an external power source through the
bottom of the enclosure. Refer to Table A–1 through Table A–5 for system
specifications. The measurement cell(s) along with flow devices to control flow
and pressure for the measurement cell and the bypass loop are mounted on a
panel alongside the enclosure.
Inside the SS500/SS2000 analyzer electronics enclosure is the electronics
assembly as shown in Figure 1–8 and Figure 1–9.
Inside the SS3000 analyzer electronics enclosure is the electronics assembly
as shown in Figure 1–10 and Figure 1–11.
Fuses are located on the electronics control board, as shown in Figure 1–8,
Figure 1–9, Figure 1–10 and Figure 1–11.
If you need to replace a fuse, use only the same type and rating
of fuse as the original as listed in Table 1–1.
Figure 1–8 120 VAC Miniature Fuse, 5 x 20 mm, Time Delay 250VAC/0.8A
F1
Figure 1–10 240 VAC Miniature Fuse, 5 x 20 mm, Time Delay 250VAC/0.5 A
!
V A
Figure 1–9 12 VDC Miniature Fuse, 5 x 20 mm, Time Delay 250 VAC/3.15 A
Figure 1–11 F2
24 VDC Miniature Fuse, 5 x 20 mm, Time Delay 250 VAC/1.6 A
POWER
SUPPLY
LASER
DRIVER
BOARD
BACKPLANE
FUSE
(F1)
COMPONENT
GROUND
CUSTOMER
GROUND
PROTECTIVE
GROUND
LASER
DRIVER
BOARD
POWER
SUPPLY
BACKPLANE
FUSE (F2)
TB2
COMPONENT
GROUND
PROTECTIVE
GROUND
CUSTOMER
GROUND
NO GENERAL FAULT
ALARM FAULT
COMMON
NC
LASER
DRIVER POWER
BOARD SUPPLY
BACKPLANE
FUSE
(F1)
COMPONENT
GROUND
PROTECTIVE
GROUND
CUSTOMER
GROUND
LASER
DRIVER
BOARD POWER
SUPPLY
BACKPLANE
FUSE (F2)
TB2 COMPONENT
GROUND
CUSTOMER
GROUND
PROTECTIVE
GROUND
Each analyzer is configured with various accessories and options. If there is any
discrepancy in your order, please contact “Customer Service” on page B-21.
Hardware
• 1/2” Unistrut® (or equivalent) bolts and spring nuts
• 1/4” lag bolts or 1/4” machine screws and nuts
• Stainless steel tubing (SpectraSensors recommends using 1/4” O.D.
x0.035” wall thickness, seamless stainless steel tubing)
• 1/2” conduit hubs
• Conduit
Tools
• Hand drill and bits
• Tape measure
• Level
• Pencil
• Socket wrench set
• Screw driver
• Crescent wrench
• 9/16” open-end wrench
via the standard electronics enclosure tabs. Refer to the layout diagrams in
Appendix A for detailed mounting dimensions.
It is critical to mount the analyzer so that the inlet and outlet lines
reach the inlet and outlet connections on the chassis while still
maintaining flexibility so that the sample lines are not under
excessive stress.
2. Run conduit from the power distribution panel to the conduit hub on
the electronics enclosure labeled for power input.
3. For AC systems, pull ground, neutral and hot wires (#14 AWG
minimum) into the electronics enclosure.
For DC systems, connect the minus wire to the terminal marked “”
and the positive wire to the terminal marked “+” as shown in Figure
2–2.
NEU LINE — +
Connections can be made with customer-supplied cables for the current loop(s)
and factory-supplied cable for the serial connection(s). Consult the wiring
diagrams in Appendix A.
TB2
1 2 3 4 5 6 7 8 9 10 11 12
Potentiometers JMP1
4. For 4-20 mA sink, carefully replace the jumper to connect the center
hole with point “P.”
5. If configured with this analyzer, install the heat trace terminal box
external to the SCS enclosure using the supplied GFI Heat Trace
Power conduit hub.
a. Run the heat trace power back out of the enclosure and into the
heat trace terminal box through the GFI Heat Trace Power
conduit hub.
6. Run stainless steel tubing from the field pressure reducing station
(set for the specified inlet pressure) to the sample supply port of the
SCS. Bend tubing using industrial grade benders, check tubing fit to
ensure proper seating between the tubing and fittings. Fully ream all
tubing ends. Blow out the lines for 10–15 seconds with clean, dry
nitrogen or air prior to making the connection.
7. Connect the inlet tube to the SCS using the 1/4” stainless steel
compression-type fitting provided.
8. Tighten all new fittings 1-1/4 turns with a wrench from finger tight.
For connections with previously swaged ferrules, thread the nut to
the previously pulled up position, then tighten slightly with a wrench.
Secure tubing to appropriate structural supports as required.
9. Check all connections for gas leaks. SpectraSensors recommends
using a liquid leak detector.
7. Be sure to vent the bypass return port and pressure relief vent port
(if applicable) in a similar fashion when the unit is in use.
For a typical full-featured SCS, as shown in Figure 3–1, sample gas enters the
sample conditioning unit [at the specified supply pressure set by a customer-
supplied upstream regulator] via the sample supply port, passes through a
shut-off valve, pressure regulator that maintains constant pressure in the
measurement cell, and membrane separator where any liquid in the stream is
removed. Liquid removed by the membrane separator passes through the
bypass loop and collects in a filter housing. A continuous flow (set to the
specified level by a metering valve with integrated flowmeter) not only flushes
the liquid from the membrane separator but also maintains flow through the
sample lines, which reduces sample variation.
The flow exiting the bypass loop is combined with the flow exiting the
measurement cell and sent out the sample return port to be vented to a safe
location.
The analyzer system has been designed for the sample flow rate
specified. A lower than specified sample flow rate may adversely
affect analyzer performance. If you are unable to attain the
specified sample flow rate, contact your factory sales
representative.
4. Confirm the sample flow and pressure setpoints and readjust the
control valves and pressure regulator to the specified setpoints, if
necessary.
5. Confirm the sample bypass flow and readjust the bypass control
valve to the specified setpoint, if necessary. The SCS is now
operating with the process sample.
6. Power up the analyzer according to the procedure given in “To
power up the analyzer” in the Firmware Manual.
Performance
Concentration 1
Refer to Calibration Report
Application Data
Environmental Temperature Range -4 to 122 °F (-20 to 50 °C)
Environmental Relative Humidity 5%-95%, non-condensing
Altitude Up to 2000 m
Maximum Cell Pressure 70kPaG (10 PSIG)
Sample Cell Pressure Range 700-1400 mbara
Sample Flow Rate 0.5–1.0 SLPM (1–2 SCFH) typical (not flow dependent)
Recommended Validation Bureau of Mines chilled mirror, portable TDL or binary
gas with methane background
Physical Specifications
Class 1, Div 2
System Dimensions 439 mm H x 371 mm W x 146 mm D
(17.27" H x 14.59" W x
5.75" D)
Weight Approx. 25 lbs (11.5 Kg)
Enclosure Type NEMA 3R-304 Stainless Steel
Area Classification
Certification CSA Class 1, Division 2, Groups A, B, C & D; T3C
Performance
Concentration 1
Refer to Calibration Report
Repeatability Refer to Calibration Report
Accuracy Refer to Calibration Report
Measurement Update Time 2
1 second
Application Data
Environmental Temperature Range -4 to 122 °F (-20 to 50 °C)
Environmental Relative Humidity 80% for temperatures up to 31°C MAX
Altitude Up to 2000 m
Maximum Cell Pressure 70kPaG (10 PSIG)
Sample Cell Pressure Range 700-1400 mbara
Sample Flow Rate 0.5–1.0 SLPM (1–2 SCFH) typical (not flow dependent)
Recommended Validation Bureau of Mines chilled mirror, portable TDL or binary
gas with methane background
Physical Specifications
Class 1, Div 2
System Dimensions 439 mm H x 371 mm W x 146 mm D
(17.27" H x 14.59" W x 5.75" D)
Weight Approx. 25 lbs (11.5 Kg)
Enclosure Type NEMA 3R-304 Stainless Steel
Area Classification
Certification CSA Class I, Division 2, Groups A, B, C & D; T3C
Performance
Concentration 1
Refer to Calibration Report
Repeatability Refer to Calibration Report
Accuracy Refer to Calibration Report
Measurement Update Time 2
1 second
Application Data
Environmental Temperature Range -4 to 122 °F (-20 to 50 °C)
Environmental Relative Humidity 80% for temperatures up to 31°C MAX
Altitude Up to 2000 m
Maximum Cell Pressure 70kPaG (10 PSIG)
Sample Cell Pressure Range 700-1400 mbara
Sample Flow Rate 0.5–1.0 SLPM (1–2 SCFH) typical (not flow dependent)
Recommended Validation Binary cal gas bottle with methane background
Physical Specifications
Class 1, Div 2
System Dimensions 444 mm H x 376 mm W x 135 mm D
(17.5" H x 14.8" W x 5.8" D)
Weight Approx. 25 lbs (11.5 Kg)
Enclosure Type NEMA 3R-304 Stainless Steel
Area Classification
Certification CSA Class I, Division 2, Groups A, B, C & D; T3C
Performance
Concentration 1
Refer to Calibration Report
Repeatability Refer to Calibration Report
Accuracy Refer to Calibration Report
Measurement Update Time 2
1 second
Application Data
Environmental Temperature Range -4 to 122 °F (-20 to 50 °C)
15 to 140 °F (-10 to 60 °C) - Optional
Environmental Relative Humidity 80% for temperatures up to 31°C MAX
Altitude Up to 2000 m
Maximum Cell Pressure 70kPaG (10 PSIG)
Sample Cell Pressure Range 700-1400 mbara
Sample Flow Rate 0.5–1.0 SLPM (1–2 SCFH) typical (not flow depen-
dent)
Recommended Validation Bureau of Mines chilled mirror, portable TDL or
binary gas with methane background
Physical Specifications
Size 439 mm H x 475 mm W x 146 mm D
(17.27" H x 18.68" W x 5.75" D)
Weight Approx. 25 lbs (11.5 Kg)
Sample Cell Construction 316L Series Polished Stainless Steel
Area Classification
Certification CSA Class I, Division 2, Groups A, B, C & D; T3C
Performance
Concentration (H2O) 1
Refer to Calibration Report
Concentration (CO2) 1
Refer to Calibration Report
Application Data
Environmental Temperature Range -4 to 122 °F (-20 to 50 °C)
15 to 140 °F (-10 to 60 °C) - Optional
Environmental Relative Humidity 80% for temperatures up to 31°C MAX
Altitude Up to 2000 m
Sample Inlet Pressure to Sample System 25–50 PSIG (1.7–3.4 barg)
Cell Operating Pressure 700-1400 mbara
Sample Flow Rate 0.5–1.0 SLPM (1–2 SCFH) typical (not flow depen-
dent)
Recommended Validation H2O: Bureau of Mines chilled mirror, portable TDL or
binary gas with methane background
CO2: Binary cal gas bottle with methane background
Physical Specifications
Size 439 mm H x 475 mm W x 146 mm D
(17.27" H x 18.58" W x 5.758" D)
Weight Approx. 25 lbs (11.5 Kg)
Sample Cell Construction 316L Series Polished Stainless Steel
Area Classification
Certification CSA Class I, Division 2, Groups A, B, C & D; T3C
SS500/SS2000/SS3000 Analyzer
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R4 R3 R2 R1
Specifications
OUTPUT INPUT
A–17
SS500/SS2000/SS3000 Analyzer
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Spare Parts
Below is a list of spare parts for the SS500/SS2000/SS3000 analyzers with
recommended quantities for 2 years of operation. Due to a policy of continuous
improvement, parts and part numbers may change without notice. Not all parts
listed are included on every analyzer. When ordering, please specify the system
serial number to ensure that the correct parts are identified.
2 YR
Part Number Description
QTY
Electronics
0190217106 Cable, External, Serial (RS-232C) 1
1100002128 Kit, 2nd 4-20 mA Current Loop Board (not for 12VDC or -
SS3000) 1
Maintenance
0219900001 Spares Kit, (O-rings, fuses), (Domestic U.S.) 1
2 YR
Part Number Description
QTY
Cables
0190217205 Hrns, Ribbon, 10 Cond., 9 in -
General
4900002215 SS500/SS2000/SS3000 Hardware Installation and -
Maintenance Manual, additional copies
Mitigating risks
Refer to the instructions for each situation listed below to mitigate associated
risks.
Electrocution hazard
1. Shut off power at the main disconnect external to the analyzer.
1. Note any live electrical components and avoid any contact with
them.
2. Only use tools with a safety rating for protection against accidental
contact with voltage up to 1000V (IEC 900, ASTF-F1505-04, VDE
0682/201).
Explosion hazard
Any work in a hazardous area must be carefully controlled to avoid creating any
possible ignition sources (e.g., heat, arching, sparking, etc.). All tools must be
appropriate for the area and hazards present. Electrical connections must not
be made or broken with power on (to avoid arching).
Gas Leaks
Probably the most common cause of erroneous measurements is outside air
leaking into the sample supply line. It is recommended the supply lines be
periodically leak-tested, especially if the analyzer has been relocated or has
been replaced or returned to the factory for service and the sample lines have
been reconnected.
Do not use plastic tubing of any kind for sample lines. Plastic
tubing is permeable to moisture and other substances which can
contaminate the sample stream. SpectraSensors recommends
using 1/4” O.D x0.035” wall thickness, seamless stainless steel
tubing.
Contamination
Contamination and long exposure to high humidity are valid reasons for
periodically cleaning the gas sampling lines. Contamination in the gas sampling
lines can potentially find its way to the sample cell and deposit on the optics or
interfere with the measurement in some other way. Although the analyzer is
designed to withstand some contamination, it is recommended to always keep
the sampling lines as contamination free as possible. If mirror contamination
is suspected, see “Cleaning the Mirrors” on page B-3.
4. Wash the sampling line with alcohol or acetone and blow dry with
mild pressure from a dry air or nitrogen source.
5. Once the sampling line is completely free of solvent, reconnect the
gas sampling line to the supply port of the analyzer.
6. Check all connections for gas leaks. SpectraSensors recommends
using a liquid leak detector.
Electrical Noise
High levels of electrical noise can interfere with laser operation and cause it to
become unstable. Always connect the analyzer to a properly grounded power
source. Refer to “Protective chassis and ground connections” on page
2-4.
Do not attempt to clean the cell mirror until you have consulted
with your factory service representative and have been advised to
do so.
0.1-m CELL
0.8-m CELL
The stainless steel mirrors have been identified with either an “X” engraved on
the external bottom side of the mirror or a groove around the rim of the mirror.
Glass mirrors can be used on any size cell. To determine the type of mirror
being used for the system cell:
1. Feel at the bottom of the cell for the engraved “X” marking or the
side of the mirror for a groove. Refer to Figure B–2 below.
To clean the mirror, refer to the instructions “To clean the mirrors” on page
B-6. "To replace the stainless steel mirror:" refer to the instructions on
page B–7.
• Permanent marker
• Flashlight
5. Gently remove the mirror assembly from the cell by removing the
six socket-head cap screws and set on a clean, stable and flat
surface.
6. Look inside the sample cell at the top mirror using a flashlight to
ensure that there is no contamination on the top mirror.
7. Remove dust and other large particles of debris using a bulb blower
or dry compressed air/nitrogen. Pressurized gas duster products are
not recommended as the propellant may deposit liquid droplets onto
the optic surface.
8. Put on clean acetone-impenetrable gloves.
9. Double fold a clean sheet of lens cleaning cloth and clamp near and
along the fold with the hemostats or fingers to form a “brush.”
10. Place a few drops of isopropyl alcohol onto the mirror and rotate the
mirror to spread the liquid evenly across the mirror surface.
11. With gentle, uniform pressure, wipe the mirror from one edge to the
other with the cleaning cloth only once and only in one direction to
remove the contamination. Discard the cloth.
12. Repeat with a clean sheet of lens cleaning cloth to remove the streak
left by the first wipe. Repeat, if necessary, until there is no visible
contamination on the mirror.
13. Carefully replace the mirror assembly onto the cell in the same
orientation as previously marked making sure the O-ring is properly
seated.
14. Tighten the 6 socket-head cap screws evenly with a torque wrench
to 13 in-lbs.
4. Gently remove the mirror assembly from the cell by removing the
socket-head cap screws and set on a clean, stable and flat surface.
CIRCULAR CIRCULAR
CELL INLET
CONNECTORS CONNECTORS
PRESSURE
SENSOR
MEASUREMENT
CELL
CELL
MOUNTING MOUNTING INLET
BRACKETS BRACKETS
(BOTH SIDES) (TOP & BOTTOM
BOTH SIDES) MEASUREMENT
CELL
MEASUREMENT
CELL
SS500/SS2000 SS3000
Orient the measurement cell to avoid any debris from entering the
cell.
12. Using a 9/16” wrench, secure the flange while using a 7/8” wrench
to remove the old pressure sensor. Refer to Figure B–6.
14. Remove the new pressure sensor from the packaging. Retain the
black connector cap on the sensor - do not remove.
15. Wrap stainless steel PTFE tape around the threads at the top of the
pressure sensor, beginning from the base of the threads to the top,
approximately three times taking care to avoid covering the top
opening. Refer to Figure B–8.
16. Insert the new pressure sensor into the threaded flange keeping the
sensor parallel to the surface for proper fitting.
17. Hand tighten pressure sensor clockwise into the flange until no
longer moving freely. Refer to Figure B–9.
18. Using the 9/16” wrench to hold the flange in place, turn the sensor
clockwise with a 7/8” wrench until tight. Two or three threads on the
pressure sensor should still be visible.
19. Remove the black connector from the pressure sensor and discard.
20. Connect the new harness/cable to the new pressure sensor.
21. Conduct a leak test to determine that the new pressure sensor is not
leaking.
22. Remount the cell to the mounting brackets using a 9-64” Allen
wrench with the pressure sensor facing forward.
23. Replace the foam insulation around the measurement cell.
24. Reinstall cell inlet and cell outlet using a 9/16” wrench.
25. Reconnect the thermistor.
26. Connect the new pressure sensor harness and cable to the circular
connector.
The status of the SCS should be checked regularly to confirm proper operation
(pressures, flows, etc.) and detect potential problems or failures before
damage occurs. If maintenance is required, isolate the part of the system to be
serviced by following the appropriate procedure under “Shutting Down the
SCS” on page 3-5.
All filter elements should be checked periodically for loading. Obstruction of a
filter element can be observed by a decreasing supply pressure or bypass flow.
If loading of a filter is observed, the filter should be cleaned and the filter
element replaced. After observation for some time, a regular schedule can be
determined for replacement of filter elements.
No other regularly scheduled maintenance should be required for the system.
If liquid makes it into the analyzer SCS, a filter element may become
obstructed leading to a decreasing supply pressure or bypass flow. If
obstruction of a filter is observed, the filter should be cleaned and the filter
element replaced.
To check filters:
1. Shut down the system following the procedure in “Shutting Down
the SCS” on page 3-5.
2. Inspect, repair or replace the filter as required.
Instrument Problems
If the instrument does not appear to be hampered by gas leaks, contamination,
excessive sampling gas temperatures and pressures, or electrical noise, refer
to Table B–1 before contacting Customer Sservice.
Symptom Response
Non-Operation (at start up) Is the power connected to both the
analyzer and power source? Is the
switch on?
Non-Operation (after start up) Is the power source good? (100-
250 VAC @ 50-60 Hz, 9-16 VDC, 18-
32 VDC).
Check fuse(s). If bad, replace with
equivalent amperage, slow-blow fuse.
Contact a factory sales representative
for service information.
Power Fail Error Turn off the power to the unit and
check the optical head cables for a
loose connection. Do not disconnect
or reconnect any optical head
cables with the power connected.
Refer to the Firmware Manual for this
analyzer to verify a Power Fail error.
Check the inlet and outlet tubes to see
if they are under any stress. Remove
the connections to the inlet and outlet
tubes and see if the power goes up.
The existing tubing may need to be
replaced with stainless steel flexible
tubing.
Possible mirror contamination issue.
Contact a factory sales representative
for service information. If advised to do
so, clean the mirrors by following the
instructions under “To clean the mir-
rors” on page B-6.
Possible alignment problem. Contact a
factory sales representative for service
information.
Capture diagnostic data and send the
file to SpectraSensors (see “To read
diagnostic data with HyperTermi-
nal” in the Firmware Manual for this
analyzer).
Symptom Response
Spectrum Fail Error Turn off the power to the unit and
check the optical head cables for a
loose connection. Do not disconnect
or reconnect any optical head
cables with the power connected.
Turn the analyzer off for 30 seconds
and then turn it on again.
Reset the peak tracking.
Capture diagnostic data and send the
file to SpectraSensors (see “To read
diagnostic data with HyperTermi-
nal” in the Firmware Manual for this
analyzer).
Symptom Response
Symptom Response
Reading seems to always be low by a See “Adjusting Analyzer Reading to
fixed percentage Match Specific Standard(s)” in the
Firmware Manual for this analyzer.
Reading is erratic or seems incorrect Check for contamination in the sample
system, especially if the readings are
much higher than expected.
Capture diagnostic data and send the
file to SpectraSensors (see “To read
diagnostic data with HyperTermi-
nal” in the Firmware Manual for this
analyzer).
Serial output is displaying garbled data Make sure the computer COM port is
set for correct baud, 8 data bits, 1 stop
bit, no parity, and no flow control.
Be sure no other programs are using
the COM port selected.
Make sure the connections are good.
Verify the correct pin connections with
an ohmmeter.
Make sure to select the correct COM
port that the cable is plugged into.
Serial output is providing no data Make sure the computer COM port is
set for 19200 baud, 8 data bits, 1 stop
bit, no parity, and no flow control.
Be sure no other programs are using
the COM port selected.
Make sure to select the correct COM
port into which the cable is plugged.
Make sure the connections are good.
Verify the correct pin connections with
an ohmmeter.
LCD does not update. Unit is locked up. Switch off power, wait 30 seconds, and
then switch power back on.
Gas concentration is equal to zero.
Pressing keys on front panel does not Check connections on keypad cable.
have specified effect
Symptom Response
Current loop is stuck at 4 mA or 20 mA Check display for fault message. If
alarm has been triggered, reset the
alarm.
On the current loop board, check the
voltage between the end of resistor R1
closest to the jumper and ground. If
the concentration reading is high, the
voltage should be near 1 VDC. If the
concentration reading is low, the volt-
age should be near 4.7 VDC. If not, the
problem is probably on the HC12 main
board. Return to factory for service.
Reading seems to always be high by a See “Adjusting Analyzer Reading to
fixed amount Match Specific Standard(s)” in the
Firmware Manual for this analyzer.
Capture diagnostic data and send the
file to SpectraSensors (see “To read
diagnostic data with HyperTermi-
nal” in the Firmware Manual for this
analyzer).
Reading seems to always be high by a See “Adjusting Analyzer Reading to
fixed percentage Match Specific Standard(s)” in the
Firmware Manual of this analyzer.
Capture diagnostic data and send the
file to SpectraSensors (see “To read
diagnostic data with HyperTermi-
nal” in the Firmware Manual for this
analyzer).
Reading goes to “0” If 4-20 mA Alarm Action is set to 0,
look on display for a fault message (see
“To change parameters in Mode 2
or Mode 3” in the Firmware Manual for
this analyzer).
Gas concentration is equal to zero.
Reading goes to full scale If 4-20 mA Alarm Action is set to 1,
look on display for a fault message (see
“To change parameters in Mode 2
or Mode 3” in the Firmware Manual for
this analyzer).
Gas concentration is greater than or
equal to full scale value.
Service Contact
If the troubleshooting solutions do not resolve the issues, contact customer
service. To return the unit for service or replacement, refer to "Service Repair
Order".
Customer Service
4333 W Sam Houston Pkwy N, Suite 100
Houston, TX 77043-1223
United States of America
For SpectraSensors North America Service:
Phone: 1-800-619-2861, and press 2 for Technical Service
Fax: 1-713-856-6623
E-mail: service@spectrasensors.com
Hours: Service engineers are on duty Monday-Friday, 8:00 a.m. to 5:00 p.m.
Central Time.
For SpectraSensors International Service, please contact the
SpectraSensors distributor or the E+H Sales Center in your area, or
contact:
Phone: +1-713-466-3172, and press 2 for Technical Service
Fax: +1-713-856-6623
E-mail: techsupport@spectrasensors.com
Packing
SpectraSensors analyzer systems and auxiliary equipment are shipped from
the factory in appropriate packaging. Depending on the size and weight, the
packaging may consist of a cardboard-skinned container or a wooden crate. All
inlets and vents are capped and protected when packaged for shipment.
If the equipment is to be shipped or stored for any length of time, it should be
packed in the original packaging when shipped when shipped from the factory,
if possible. If the analyzer has been installed and or operated (even for
purposes of a demonstration), the system should first be decontaminated
(purged with an inert gas) before powering down the analyzer.
using the original fittings supplied as part of the packaging from the
factory.
3. Pack the equipment in the original packaging in which it was
shipped. If the original packaging material is no longer available, the
equipment should be adequately secured (to prevent excessive
shock or vibration). Contact "Customer Service" for any questions
related to packaging.
4. If returning the analyzer to the factory, complete the
Decontamination Form provided by SpectraSensors "Customer
Service" and attach to the outside of the shipping package as
instructed before shipping.
Storage
The packaged analyzer should be stored in a sheltered environment that is
temperature controlled between -4 F (-20 C) and 122 F (50 C), and should
not be exposed to direct sun, rain, snow, condensing humidity or corrosive
environments.
Disclaimers
SpectraSensors accepts no responsibility for consequential damages arising
from the use of this equipment. Liability is limited to replacement and/or repair
of defective components.
This manual contains information protected by copyright. No part of this guide
may be photocopied or reproduced in any form without prior written consent
from SpectraSensors.
Warranty
The manufacturer warrants the items delivered shall be free from defects
(latent and patent) in material and workmanship for a period of one year after
delivery to the Buyer. The Buyer’s sole and exclusive remedy under this
warranty shall be limited to repair or replacement. Defective goods must be
returned to the manufacturer and/or its distributor for valid warranty claims.
This warranty shall become inapplicable in instances where the items have
been misused or otherwise subjected to negligence by the Buyer.
Notwithstanding any other provision of this contract, no other warranties,
whether statutory or arising by operation of law, expressed or implied,
including but not limited to those of merchantability or fitness for particular
purpose, shall apply to the goods or services hereunder, other than the repair
and replacement warranty above. Seller shall in no event be liable to Buyer or
any third party for any damage, injury or loss, including loss of use or any
direct or indirect incidental or consequential damages of any kind.
F
A Faults
Absorption profile 1-6 Null Fail Error B-17
Acetone B-3 P/T Fail Error B-3, B-17
Acetone-impenetrable gloves B-5, B-6, Power Fail Error B-2, B-3, B-16
B-8 Spectrum Fail Error B-17
Analyzer shutdown Track Fail Error B-3, B-18
Long-term 3-7 Field pressure reducing regulator 3-1
Short-term 3-6 Field pressure reducing station 3-3, 3-4,
Attenuation 1-5 3-5, 3-6
Flowmeter 3-2, 3-5, 3-6, 3-7
Sample 3-4
B Sample Bypass 3-7
D L
Detector 1-5 Laser beam 1-5
Laser output fluctuations 1-6
Leak detector 2-12, B-3
E Lens tissue B-5
Lock-in amplifier 1-7
Electric tracer 3-4
Electrical noise B-3
Electronics enclosure 2-4, 2-6
Enclosure
M
Electronics 2-6, 2-7, 2-8, 2-9 Mating terminal block 2-7, 2-9
Erroneous readings 2-13 Membrane separator 3-2, B-2
Excessive sampling Mirror contamination 1-7, B-2, B-3
Gas pressure B-15
V
Sample return 2-12, 3-3
Sample supply 3-2
Pressure regulator 3-2, 3-4, 3-5, 3-6
Valve
Control 3-5
R
Flowmeter control 3-5
Isolation 3-1, 3-3, 3-4, 3-6
Metering 3-2, 3-5
Raw data 1-6 Relief 3-3, 3-6, 3-7
Recommendations and solutions to Shut-off 3-2, 3-4, 3-6, 3-7, 3-8
common problems B-1
Resonances
W
Natural frequencies
S
Warnings
General 1-1
Wavelength Modulation Spectroscopy
Sample bypass 3-4, 3-6 (WMS) signal detection 1-7
Start-up 3-4
Sample conditioning system (SCS) 3-1,
3-3, B-7
Periodic maintenance B-14
Preventive and on-demand
maintenance B-14
Shut down 3-5
Start-up 3-3
Sample gas 1-5, 3-2
Sample probe 3-1, 3-3, 3-4, 3-5, 3-6
Serial cable 2-7