DCS800

Service manual
DCS800 Drives (20 to 5200 A)
Supplement -DCS800 Firmware download-

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DCS800 Single Drive Manuals
Language
Public. number E D I ES F CN
DCS 800 Quick Guide (191 + CD) 3 ADT 645 0 ??
DCS 800 converter module
Flyer DCS800 3 ADW 000 190 x x p p p p
Flyer DCS800 E Panel solution 3 ADW 000 0??
Catalogue DCS800 3 ADW 000 192 x p p p p p
Hardware Manual DCS800 00S 3 ADW 000 194 x p p p p p
Firmware Manual 3 ADW 000 193 x p p p p p
Installation according to EMC 3 ADW 000 032 x
Technical Guide 3 ADW 000 163 x
Service Manual DCS800 3 ADW 000 195 p p
Planning and Start-up for12-Pulse converters 3 ADW 000 196 p
CMA-2 Board 3 ADW 000 136 p
Flyer Hard - Parallel 3 ADW 000 153 p

Tools + optical link

DriveWindow 2.x 3 BFE 645 60981 x
DriveOPC 3 BFE 000 73846 x
Optical DDCS Communication Link 3 AFE 639 88235 x
DDCS Branching unit User´s manual 3 BFE 642 85513 x
NETA Remote diagnostic interface 3 AFE 546 05062 x

DCS800 Application
1131Programming Tool +Libary CoDeSys2.3 x x
1131 DCS800 target +tool description 3ADW000199 x
Winding with the DCS 800XXXXX 3 ADW 000 058
Winder application description
Flyer magnetic application
Magnetic application description

DCS800 00A Enclosed

Flyer DCA 800
System description DCS800 00A 3 ADW 000 198 p p
Installation of DCS800 00A 3 ADW 000 091 p p

DCR 500 rebuild system

Flyer DCR 3 ADW 000 007 p p
DCR Manual 3 ADW 000 197 p
DCS500/DCS600 upgrade manual

Hardware Extension
RAIO-01 Analogue IO Extension 3AFE 644 84567 x
RDIO-01 Digital IO Extension 3AFE 644 85733 x
AIMA R-slot extension 3AFE64661442 x

Serial interfaces
Drive specific serial communication
Installation and Start-up GuideRPBA-12 (PROFIBUS) x
Fieldbus Adapter with DC Drives RPBA- (PROFIBUS) 3 AFE 645 04215 x

Fieldbus Adapter with DC Drives RCAN-02 (CANopen)

Fieldbus Adapter with DC Drives RCNA-01 (ControlNet) 3 AFE 645 06005 x

Fieldbus Adapter with DC Drives RDNA- (DeviceNet) 3 AFE 645 504223 x

Fieldbus Adapter with DC Drives RMBA (MODBUS) 3 AFE 644 98851 x

Fieldbus Adapter with DC Drives RETA (Ethernet)

x -> existing p -> planned
 DCS800 Firmware download

How to download DCS800 firmware

General

Requirements The Hitachi Flash Development Toolkit 2.2 has to be installed.

A recent workspace including firmware file and text file should be
saved on the PC.

Workspaces ABB provides a workspace called DCS800 1.xx. Workspaces are

saved in:
C:\ABB\DCS800\Firmware\DCS800 1.xx

Firmware / text The firmware consist of two parts. The firmware file itself and the
file text file.
Firmware files (*.rec) are saved in:
C:\ABB\DCS800\Firmware\DCS800 1.xx \Firmware
Text files (*.cde) are saved in:
C:\ABB\DCS800\Firmware\DCS800 1.xx \Text

Firmware download

General The download of the firmware is done in two steps. First the firm-
ware itself is downloaded and secondly the text.

Download Prepare hardware:

firmware file De-energize the DCS800 electronics
Set jumper S5 on SCDS-CON-4 from position 3-4 to position 1-2

S5
2 4

1 3

Connect a RS232 cable between a PC COM Port and DCS800

X34
Energize the DCS800 electronics, the 7-segment display
shows:
Start download tool:

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DCS800 Firmware download

Start the Hitachi Flash Development Toolkit 2.2 by means of

Start/Programs/Hitachi/Flash Development Toolkit 2.2/Flash
Development Toolkit 2.2

Choose workspace:
Mark Open an existing Workspace,
Select C:\….\DCS800 1.xx and
Confirm with OK

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 DCS800 Firmware download

Activate firmware file:

Select Firmware with a right mouse click and choose Set as
Active Project from the pop up menu

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DCS800 Firmware download

Add firmware file:

Select Firmware with a right mouse click and choose Add Files
to Project… from the pop up menu

Go to the directory containing the desired firmware file

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 DCS800 Firmware download

Choose the desired firmware file and press Open:

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Choose COM Port and communication speed:

Select Firmware with a right mouse click and choose Properties
from the pop up menu

Select the Communications tap, choose the desired COM Port

and tick the box Use default baud from the pop up menu

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 DCS800 Firmware download

Download firmware file:

Select desired firmware with a right mouse click and choose
Download File to Device from the pop up menu

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DCS800 Firmware download

Disconnect tool:
After the download is complete the FDT2.2 has to be
disconnected. Select Firmware with a right mouse click and
choose Disconnect from the pop up menu

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 DCS800 Firmware download

Download text Prepare hardware:

file De-energize the DCS800 electronics
Set jumper S5 on SCDS-CON-4 from position 1-2 to position 3-4
S5
2 4

1 3

Energize the DCS800 electronics. In case the 7-segment display

shows a

the firmware’s corresponding text file has to be downloaded from the

workspace.
If the 7-segment display shows something else, it is not necessary to
download the text file and the download is complete.

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DCS800 Firmware download

Activate text file:

Select Text with a right mouse click and choose Set as Active
Project from the pop up menu

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 DCS800 Firmware download

Add text file:

Select Text with a right mouse click and choose Add Files to
Project… from the pop up menu

Go to the directory containing the desired text file

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To display the desired text file write *.* in File name and press
Open:

Choose the desired text file and press Open:

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 DCS800 Firmware download

Choose COM Port and communication speed:

Select Text with a right mouse click and choose Properties from
the pop up menu

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Select the Communications tap, choose the desired COM Port,

untick the box Use default baud from the pop up menu and set
the Target Baud Rate.
Attention:
For firmware version 80x110/80x110s set the Target Baud Rate
to 38400.

For firmware version 80x120/80x120s set the Target Baud Rate

to 57600.

For firmware version 80x130/80x130Demo and higher set the

Target Baud Rate to 38400.

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Download text file:

Select desired text file with a right mouse click and choose
Download File to Device from the pop up menu

After the download is complete the 7-segment display shows a:

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DCS800 Firmware download

Disconnect tool and complete download:

Now FDT2.2 has to be disconnected. Select Text with a right
mouse click and choose Disconnect from the pop up menu

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 DCS800 Firmware download

After disconnection of the FDT2.2 the 7-segment display shows:

and

Close download tool:

When closing the FDT2.2 do not save the workspace!

The firmware download is complete now.

Attention: A firmware download does not influence the parameter

settings! The old parameter settings are kept.

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 DC Drives Product Portfolio
The drive module for standard applications
DCS 400 ● Integrated field supply (max. 20 A)
● Accurate speed and torque control
● Extremely small and compact design
● Very easy installation and commissioning
● Express delivery
● Power range: 10...500 kW (13...670 HP)

The drive module for demanding

DCS 500B / DCS 600 applications
● Free programming of software
● 6- and 12-pulse configuration up to 10 MW/
13,000 HP and more
● Plain text display
● Power range: 10...5000 kW (13...6700 HP)

Highly integrated panel

DCE 500 / DCE 600 ● Excellent upgrade or revamp solution
● Contains:
● DCS 500B / DCS 600 module
● AC fuses
● Auxiliary transformer
● Motor fan starter with protection
● Main contactor
● Power range: 10...130 kW (26...300 HP)

The complete standard cabinet solution

DCS 400 / DCS 500 ● Pre-engineered
● Easy installation and commissioning
Easy Drive ● Protection class: IP 21
● Plain text display
● Short delivery time
● Power range: 50...1350 kW (65...1800 HP)

For complex, completely engineered Drive

DCA 500 / DCA 600 System in common cabinet design
Ident. No.: 3ADW 000 195 Z0201 Rev B

● Flexible and modular hardware structure

● 6- and 12-pulse configuration up to 18 MW/
23,000 HP and more
● Pre-programmed applications:
Metals, Cranes, P&P application, Mining
● Power range: 10...18000 kW (13...23000 HP)

ABB Automation Products GmbH

04_2006

Wallstadter Straße 59
68526 Ladenburg • GERMANY
Tel: +49 (0) 6203-71-0
Fax: +49 (0) 6203-71-76 09
www.abb.com/motors&drives *195Z0201A6140000*
*195Z0201A6140000*