Introduction

PRODUCTION EQUIPMENT
WELL COMPLETION EQUIPMENT

• 1.1 Introd. to Surface&DH

Equip. and Well Completion
 a. Surface & DH
Equipment
 b. Well Completion
• 1.2 Basic of Slick Line
Operation
• 1.3 Basic of Electric Line
Operation
 WELL HEAD & DOWN HOLE EQUIP.

Well Head :
Associated Well equipment on surface

Down Hole Equip. :

Associated Well equipment set down hole

1.1a Surface & Down Hole Equipment 3

WELL HEAD

Well Head :

Xmast Tree

Casing Head &

Tubing Head

1.1a Surface & Down Hole Equipment 4

WELL HEAD - Single Composite XmasTree

Kill valve

1.1a Surface & Down Hole Equipment 5

WELL HEAD

Well Head :
Solid Block Single

1.1a Surface & Down Hole Equipment 6

WELL HEAD

Well Head :

Solid Block Single

1.1a Surface & Down Hole Equipment 7

WELL HEAD

Compact
Well Head:

1.1a Surface & Down Hole Equipment 8

WELL HEAD

Well Head:

1.1a Surface & Down Hole Equipment 9

WELL HEAD Dual Solid Block XmasTree

Dual Xmastree BKP/HDL

1.1a Surface & Down Hole Equipment 10

WELL HEAD

1.1a Surface & Down Hole Equipment 11

SURFACE & DOWN HOLE EQUIP.

Surface Equipment:

Well Head :
Casing Head
Tubing Head

Xmast Tree

1.1a Surface & Down Hole Equipment 12

WELL HEAD

To be remembered
Tree Cap/Adaptor
Swab Valve ~ SWV
Upper Master Vv(Act) ~ UMV W/ or W/out Wire Cut
Lower Master Valve ~ LMV
Wing Valve (Act) ~ FWV  SSV
Kill Line Valve ~ KWV
Choke Valve ~ CHV
Flow Line Valve ~ FLV
Casing Valve “0” ~ Annulus 0
Casing Valve “1” ~ Annulus 1

1.1a Surface & Down Hole Equipment 13

WELL HEAD

FWV
SWV
CHV
KWV
FLV
UMV
LWV

Ann 0 Ann 0
Ann 1 Ann 1

1.1a Surface & Down Hole Equipment 14

WELL HEAD

Well
Head :

1.1a Surface & Down Hole Equipment 15

WELL HEAD Single Horizontal Xmastree

1.1a Surface & Down Hole Equipment 16

WELL HEAD Dual Xmastree

1.1a Surface & Down Hole Equipment 17

WELL HEAD

Well Head :
(Splitter)

In one 30”

Conductor there are 2x
9 5/8” Prod Casing
Consist of 2
different wells with its
different
direction&trajectory

1.1a Surface & Down Hole Equipment 18

WELL HEAD

Well Head :
(Splitter)

1.1a Surface & Down Hole Equipment 19

WELL HEAD Splitter Well Head

Well Head :

Syafruddin Zubaer

1.1a Surface & Down Hole Equipment 20

WELL HEAD

Well Integrity

To ensure the Safe status of Well Head and DHSV

(….and other DH Equipments if required)
Integrity Test
 Ref. CR – FP422 (Barrier for Completed Well)
 Xmastree Vlv’s,gaskets,Flange etc.
 Casing Valves
 Closing time response of any actuated
equipment (DHSV,Actuator etc)

1.1a Surface & Down Hole Equipment 21

WELL HEAD

Well Integrity

Time period
 Integrity Test every 6 months for XTree & DHSV
 Replacement 12 months for DHSV

Acceptable Leak Rate

 15 SCFM for Gas leak
 25 Ltr/Hour for Liquid Leak

1.1a Surface & Down Hole Equipment 22

DOWN HOLE EQUIP.

Down Hole Equip.

WLEG (Wire Line Entry Guide)
Landing Nipples( Top NoGo,Bottom NoGo)
Packer (Single/Dual, Mech/Hydraulic/Electric,
Permanent/ Retrievable)
Circulating Device (SSD,SPM,Port Nipple etc)
Tubing
Special Joint(Blast /Perforated/Expansion/ Protection /
Flow Coupling)
DHSV (WRSV/TRSV)
Tubing Hanger

1.1a Surface & Down Hole Equipment 23

DOWN HOLE EQUIP.

Completed well

1.1a Surface & Down Hole Equipment 24

DOWN HOLE EQUIP.

Wire Line Entry Guide

1.1a Surface & Down Hole Equipment 25

DOWN HOLE EQUIP.

Landing
Nipple

1.1a Surface & Down Hole Equipment 26

DOWN HOLE EQUIP.

PACKER

1.1a Surface & Down Hole Equipment 27

DOWN HOLE EQUIP.

 PACKER
Setting:
Wire Line,Hydraulic
Mechanical
Retrievability:
Retrievable,Permanent
Tubing String:
Single
Dual

1.1a Surface & Down Hole Equipment 28

DOWN HOLE EQUIP.

Sliding Side Door

1.1a Surface & Down Hole Equipment 29

DOWN HOLE EQUIP.

SPM (Side
Pocket
Mandrel)

1.1a Surface & Down Hole Equipment 30

DOWN HOLE EQUIP. F.Coupling/P.Tube

1.1a Surface & Down Hole Equipment 31

DOWN HOLE EQUIP.

Safety Valve
Surface Safety Valve (SSV)

Sub Surface Safety Valve (DHSV)

DHSV  Fail Save

Sub Surface Controlled SV (SSCSV)

Surface Controlled Sub Surface SV (SCSSV)

1.1a Surface & Down Hole Equipment 32

DOWN HOLE EQUIP.
Control Line (To Surface)

SCSSV Type Lock Mandrel

TRSV (Tbg Retrv)

WRSV(WL Retrv)
Hydraulic Landing Nipple

SSCSV Type
Press Diff SV
Ambient SV ( “K” valve)
Wireline Installed Surface Controlled
Sub-Surface Safety Valve

1.1a Surface & Down Hole Equipment 33

DOWN HOLE EQUIP.
Control Line (To Surface)

SV
DHSV  SSSV (Fail Save)
Sub Surface Controlled SV Lock Mandrel

Surface Controlled Sub Surface

Valve Closure
Ball Type Hydraulic Landing Nipple

Flapper Type

Equalizing system
Equalizing Type Wireline Installed Surface Controlled
Sub-Surface Safety Valve

Non Equalizing Type

1.1a Surface & Down Hole Equipment 34

DOWN HOLE EQUIP.
C o n t r o l L i n e (To S u r f a c e )

Lock Mandrel

Hydraulic Landing Nipple

Wireline Installed S u rfa ce Controlled

S u b - Su rfa ce S a fe ty Valve

1.1a Surface & Down Hole Equipment 35

DOWN HOLE EQUIP.

1.1a Surface & Down Hole Equipment 36

DOWN HOLE EQUIP.
Guideline for Hold Open Pressure

Opening Pressure
The pressure required to fully open the SV in
atmospheric condition

Hold Open Pressure

The pressure required to maintain the SV in open
conditions during well production

Recommended Hold Open Pressure

Opening Pressure+Tubing Pressure+(500 to 1000) psi

1.1a Surface & Down Hole Equipment 37

DOWN HOLE EQUIP : WR SCSSV

Hydraulic
Supply pressure
supply
usually 4000 psi

Sleeve
Packing
WR SCSSV
Spring
Open position
Pressure
equalising
line

di Flapper

1.1a Surface & Down Hole Equipment 38

DOWN HOLE EQUIP : TR SCSSV

Hydraulic
Supply pressure
supply
usually 4000 psi

Sleeve
Packing
TR SCSSV
Spring
Open position

di Flapper

1.1a Surface & Down Hole Equipment 39

DOWN HOLE EQUIP:Macaroni DBSV (Diamond Board SV)

Hydraulic Supply pressure

Packing
supply usually 4000 psi

Tubing
Sleeve Tubing sleeve

Spring

Coil Tubing
sleeve
di Flapper

1.1a Surface & Down Hole Equipment 40

DOWN HOLE EQUIP. DHSafety Valve

1.1a Surface & Down Hole Equipment 41

DOWN HOLE EQUIP. DHSafety Valve

1.1a Surface & Down Hole Equipment 42

DOWN HOLE EQUIP. Self-Equalizing Flapper

• When the valve is closed, the

equalizing mechanism’s port
is protected from debris

• The Flow Tube depresses

the plunger to open an
equalizing path prior to the
valve opening

• The Flapper swings

completely out of the flow
path, protecting the Flapper
and seat from wireline tool
damage. The equalizing
feature returns to the closed
position when the valve is
fully open

1.1a Surface & Down Hole Equipment 43

DOWN HOLE EQUIP.

Production Tubing
• Size : 2” – 2 3/8” , 2 1/2” – 2 7/8”, 3” – 3 ½” ,
4” – 4 ½” , 5” - 5 ½”
• Length : R1 ( 7,5 - 8,5 m)
R2 ( 8,5 – 9,5 m)
R3 ( 9,5 - 10,5 m)
• Thread Type :
VAM , Atlas Breadford, Upset,Non Upset,CS
Hydrill etc

1.1a Surface & Down Hole Equipment 44

DOWN HOLE EQUIP.

Tubing Hanger

1.1a Surface & Down Hole Equipment 45

WELL HEAD

CASING HEAD TUBING HEAD

1.1a Surface & Down Hole Equipment 46

DOWN HOLE EQUIP.

Tubing Hanger Plug

Wire Line Set
Mechanical Set

1.1a Surface & Down Hole Equipment 47

DOWN HOLE EQUIP.

Tbg Hanger Plug ( Mechanical set)

1.1a Surface & Down Hole Equipment 48

 DOWN HOLE EQUIP.

1.1a Surface & Down Hole Equipment 49

DOWN HOLE EQUIP.

Well Flow
NATURAL FLOW

ARTIFICIAL LIFT
–Pumping Method
- Sucker Rod : Beam Pumping,PCP
- ESP (Electric Submergible Pump)
- Hydraulic Jet
–Gas Lift Method
- Continous Injection : SPM,GLM,GLPO
- Intermittent Injection

1.1a Surface & Down Hole Equipment 50

DOWN HOLE EQUIP.

ARTIFICIAL LIFT
Pumping
Sucker Rod Pump
Beam Pump
Rotary “Moyno”
Rodemip ~> PCP
Centrifugal - ESP
Hydraulic Jet
Pump
Plunger Lift

1.1a Surface & Down Hole Equipment 51

DOWN HOLE EQUIP.

ARTIFICIAL LIFT

Gas Lift
Continous
Intermittent
GL Macarony

1.1a Surface & Down Hole Equipment 52