Sum of average
1. Average time (in minute) = ……………………………………… ÷ 60
                                              𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑜𝑏𝑠𝑒𝑟𝑣𝑎𝑡𝑖𝑜𝑛

2. Normal time = Average cycle time × Rating.

3. SMV =Observe time × Rating + Allowance.

                                            𝑇𝑜𝑡𝑎𝑙 𝑜𝑢𝑡𝑝𝑢𝑡 ×O𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑆𝑀𝑉

4. Individual OP efficiency = ……………………………………….. ×100
                                                 𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑚𝑖𝑛𝑢𝑡𝑒

                                        𝑇𝑜𝑡𝑎𝑙 𝑝𝑟𝑜𝑑𝑢𝑐𝑡𝑖𝑜𝑛 × 𝑆𝑀𝑉

5. Efficiency % = ………………………………………………… ×100
                         𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑚𝑖𝑛𝑢𝑡𝑒 ×𝑇𝑜𝑡𝑎𝑙 𝑚𝑎𝑛𝑝𝑜𝑤𝑒𝑟

                                           𝑇𝑜𝑡𝑎𝑙 𝑝𝑟𝑜𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑋 𝑆𝑀𝑉

6. Performance = ……………………………………..............……………. X 100
                         (𝑀𝑎𝑛𝑝𝑜𝑤𝑒𝑟 ×𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑚𝑖𝑛𝑢𝑡𝑒)−𝐿𝑜𝑠𝑠 𝑡𝑖𝑚𝑒

                                             𝐷𝑢𝑟𝑖𝑛𝑔 𝑖𝑛𝑡𝑒𝑟𝑣𝑒𝑛𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦−𝐵𝑎𝑠𝑒 𝑙𝑖𝑛𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦

7. Efficiency Improvement = ………………………………………………........………… x 100
                                                                 𝐵𝑎𝑠𝑒 𝑙𝑖𝑛𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦

8. Total labor cost saved per line = Extra minute produce × cost per SAM.

                                                                                   60
9. Worker potential production per hour = …………………………
                                                                      𝐵𝑎𝑠𝑖𝑐 𝑚𝑖𝑛𝑢𝑡𝑒 𝑣𝑎𝑙𝑢𝑒

                                                                  60
10. Individual worker target per hour = ……. × 𝑊𝑎𝑛𝑡𝑒𝑑 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
                                                                𝑆𝑀𝑉

                                              60
11. Line target per hour = ………… ×(𝑀𝑎𝑛𝑝𝑜𝑤𝑒𝑟 ×𝑊𝑎𝑛𝑡𝑒𝑑 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦)
                                          𝑆𝑀𝑉

                                                           𝑇𝑜𝑡𝑎𝑙 𝑛𝑜 𝑜𝑓 𝑑𝑒𝑓𝑒𝑐𝑡 𝑢𝑛𝑖𝑡

12. Defect of hundred unit (DHU) = ……………………………… x 100
                                                          𝑇𝑜𝑡𝑎𝑙 𝑖𝑛𝑠𝑝𝑒𝑐𝑡𝑖𝑜𝑛 𝑢𝑛𝑖𝑡

                               𝑇𝑜𝑡𝑎𝑙 𝑛𝑜 𝑜𝑓 𝑑𝑒𝑓𝑒𝑐𝑡 𝑢𝑛𝑖𝑡

13. Defective % = …………………………………… x 100
                                𝑇𝑜𝑡𝑎𝑙 𝑖𝑛𝑠𝑝𝑒𝑐𝑡𝑖𝑜𝑛 𝑢𝑛𝑖𝑡

                                                                                       𝑇𝑜𝑡𝑎𝑙 𝑜𝑢𝑡𝑝𝑢𝑡

14. Productivity each person per hour = …………………………………………. x 100
                                                                 𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑒𝑟 ×𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑚𝑖𝑛𝑢𝑡𝑒

                                                             𝑇𝑜𝑡𝑎𝑙 𝑢𝑛𝑖𝑡𝑠 𝑝𝑟𝑜𝑑𝑢𝑐𝑒 𝑏𝑦 𝑡ℎ𝑒 𝑙𝑖𝑛𝑒

15. Machine productivity = ………………..............................………………………..
                                              𝑇𝑜𝑡𝑎𝑙 𝑛𝑜 𝑜𝑓 𝑚𝑎𝑐ℎ𝑖𝑒𝑛 𝑢𝑠𝑒 𝑡𝑜 𝑝𝑟𝑜𝑑𝑢𝑐𝑒 𝑡ℎ𝑜𝑠𝑒 𝑔𝑎𝑟𝑚𝑒𝑛𝑡𝑠

                                           𝑇𝑜𝑡𝑎𝑙 𝑆𝑀𝑉

16. Basic pitch time = ………………………………
                                     𝑇𝑜𝑡𝑎𝑙 𝑚𝑎𝑛𝑝𝑜𝑤𝑒𝑟

                                                       𝐵𝑎𝑠𝑖𝑐 𝑝𝑖𝑡𝑐ℎ 𝑡𝑖𝑚𝑒

17. Upper control limit = …………………………………………
                                         𝑊𝑎𝑛𝑡𝑒𝑑 𝑜𝑟g𝑎𝑛𝑖𝑧𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦

18. Lower control limit = (Basic pitch time × 2) – 𝑈𝑝𝑝𝑒𝑟 𝑐𝑜𝑛𝑡𝑟𝑜𝑙 𝑙𝑖𝑚𝑖𝑡

                                       𝑇𝑜𝑡𝑎𝑙 𝑐𝑢𝑡 𝑞𝑢𝑎𝑛𝑡𝑖𝑡𝑦 - 𝑇𝑜𝑡𝑎𝑙 𝑠ℎ𝑖𝑝 𝑞𝑢𝑎𝑛𝑡𝑖𝑡𝑦

19. Cut of ship loss % = …………………………………...……..…… ×100
                                                     𝑇𝑜𝑡𝑎𝑙 𝑐𝑢𝑡 𝑞𝑢𝑎𝑛𝑡𝑖𝑡𝑦
                                     𝑇𝑜𝑡𝑎𝑙 𝑠ℎ𝑖𝑝𝑝𝑒𝑑 𝑞𝑢𝑎n𝑡𝑖𝑡𝑦
20. Cut of ship ratio = ………………………………………. ×100
                                      𝑇𝑜𝑡𝑎𝑙 𝑐𝑢𝑡 𝑞𝑢𝑎𝑛𝑡𝑖𝑡𝑦

                                                              𝑁𝑒𝑤 𝑐𝑢𝑡 𝑡𝑜 𝑠ℎ𝑖𝑝 𝑟𝑎𝑡𝑖𝑜−𝐵𝑎𝑠𝑒 𝑙𝑖𝑛𝑒 𝑟𝑎𝑡𝑖𝑜

21. Cut of ship ratio improvement % = …………………..…………………………..×100
                                                                                𝐵𝑎𝑠𝑒 𝑙𝑖𝑛𝑒 𝑟𝑎𝑡𝑖𝑜

                                                           𝑇𝑜𝑡𝑎𝑙 𝑠ℎ𝑖𝑝 𝑞𝑢𝑎𝑛𝑡𝑖𝑡𝑦

22. Receive to ship ratio = …………........................………………………… ×100
                                             𝑇𝑜𝑡𝑎𝑙 𝑓𝑎𝑏𝑟𝑖𝑐 𝑟𝑒𝑐𝑒𝑖𝑣𝑒 𝑓𝑜𝑟 𝑡ℎ𝑒 𝑜𝑟𝑑𝑒𝑟 (𝑆𝑞.𝑦𝑑𝑠)

23. Total financial saving = Number of extra pieces shipped × Average FOB

                                                    𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑒𝑥𝑝e𝑛𝑑𝑖𝑡𝑢𝑟𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑓𝑎𝑐𝑡𝑜𝑟𝑦

24. Cost Per Minute (CPM) = …………………………............………………..
                                                    𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑃𝑟𝑜𝑑𝑢𝑐𝑒 𝑡𝑖𝑚𝑒 (𝑀𝑜𝑛𝑡ℎ𝑙𝑦)

25. Cost of Manufacture (CM) = SMV × CPM

                                                                   𝑇𝑜𝑡𝑎𝑙 𝑜𝑢𝑡𝑝𝑢𝑡 ×𝐶𝑀 𝑝𝑒𝑟 𝑔𝑎𝑟𝑚𝑒𝑛𝑡𝑠

26. CM earned per person per hour = ………………….....………………………….
                                                               𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑒𝑟 ×𝑇𝑜𝑡𝑎𝑙 𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑚𝑖𝑛𝑢𝑡𝑒

27. Monetary Loss due to cut ship loss in month = (Total number of produced garments in month × cut to ship loss percentage for a month ×
Average FOB of the style)

28. Monetary Loss due to cut ship loss in style wise = (Total number of produced garments in the style × cut to ship loss percentage for a month ×
Average FOB of the style)

                                                𝑇𝑜𝑡𝑎𝑙 𝑚𝑎𝑛𝑝𝑜𝑤𝑒𝑟

29. Man & machine ratio = ……………………………………
                                                𝑇𝑜𝑡𝑎𝑙 𝑚𝑎𝑐ℎ𝑖𝑛𝑒

                              𝑇𝑜𝑡𝑎𝑙 𝑛𝑜 𝑜𝑓 𝑎𝑢𝑑𝑖𝑡 𝑓𝑎𝑖𝑙

30. Audit fail % = ………………………………….×100
                                𝑇𝑜𝑡𝑎𝑙 𝑛𝑜 𝑜𝑓 𝑎𝑢𝑑𝑖𝑡

31. Earned minute = Total production X SAM

                                                             𝑇𝑜𝑡𝑎𝑙 ℎ𝑒𝑎𝑑𝑐𝑜𝑢𝑛𝑡−𝑁𝑜 𝑜𝑓 𝑚𝑎𝑐ℎ𝑖𝑛𝑒 𝑜𝑝𝑒𝑟𝑎𝑡𝑜𝑟𝑠

32. Factory direct & indirect ratio = …………………………………………………….
                                                                            𝑇𝑜𝑡𝑎𝑙 𝑛𝑜 𝑜𝑓 𝑜𝑝𝑒𝑟𝑎𝑡𝑜𝑟𝑠

                                                      𝑇𝑜𝑡𝑎𝑙 𝑠𝑎𝑙𝑎𝑟𝑦 𝑜𝑓 𝑡ℎ𝑒 𝑙𝑎𝑏𝑜𝑟 𝑖𝑛 𝑡ℎ𝑒 𝑚𝑜𝑛𝑡ℎ

33. Labor cost per minute = ……………........……………………………………….
                                               𝑇𝑜𝑡𝑎𝑙 𝑆𝐴𝑀 𝑝𝑟𝑜𝑑𝑢𝑐𝑒 𝑏𝑦 𝑡ℎ𝑜𝑠𝑒 𝑙𝑎𝑏𝑜𝑟𝑠 𝑖𝑛 𝑡ℎ𝑎𝑡 𝑚𝑜𝑛𝑡ℎ

                                                            𝑁𝑜 𝑜𝑓 𝑚𝑎𝑐ℎ𝑖𝑛𝑒 𝑎𝑠𝑠𝑖𝑔𝑛𝑒𝑑 ×𝐻𝑜𝑢𝑟𝑙𝑦 𝑡𝑎𝑟𝑔𝑒𝑡 𝑞𝑡y

34. Estimated production per hour = …………………………………………………….
                                                                        𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑛𝑜 𝑜𝑓 𝑚𝑎𝑐ℎ𝑖𝑛𝑒𝑠

                                                              𝑇𝑜𝑡𝑎𝑙 𝑚𝑖𝑛𝑢𝑡𝑒 𝑖𝑛 𝑎 𝑠ℎ𝑖𝑓𝑡 ×𝐿𝑖𝑛𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦

35. Estimated machine productivity = ………………………………………………………..
                                                                                 𝐺𝑎𝑟𝑚𝑒𝑛𝑡𝑠 𝑆𝑀𝑉

                                   𝑊𝑜𝑟𝑘𝑒𝑟 𝑝𝑜𝑡𝑒𝑛𝑡𝑖𝑎𝑙 𝑝𝑟𝑜𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑃.𝐻 - 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝑝𝑟𝑜𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑝𝑐𝑠 𝑃.𝐻

36. Productivity Gap % =…………….……………..................……………………………×100
                                                          𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝑝𝑟𝑜𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑝𝑐𝑠 𝑝𝑒𝑟 ℎ𝑜𝑢𝑟