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C15 Torque de Culata MRHDZ
C15 Torque de Culata MRHDZ
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i03183862
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5592 Anti-Seize Compound -
B 8T-2998 Lubricant -
C 9S-3263 Thread Lock Compound -
NOTICE
Illustration 1 g01067188
Note: Thoroughly clean the spacer plate and the bottom surface of the cylinder head and the top
of the cylinder block. A new spacer plate gasket and a cylinder head gasket must be installed
when the cylinder head is removed.
5. Install cylinder head gasket (17) and the O-ring seal on the spacer plate.
Illustration 2 g01067444
7. Attach a suitable lifting device to cylinder head (16) . The weight of cylinder head (16) is
approximately 235 kg (518 lb).
8. Carefully install the cylinder head on the dowel pins on the cylinder block.
9. Apply Tooling (A) to the threads of the cylinder head bolts (15) and both sides of the washers.
Install cylinder head bolts (15) .
Illustration 3 g01072801
Note: The bolts that are marked "x" are 216 mm (8.5 inch) long: 11, 12, 13, 14, 16, 18, 20, 22,
24 and 26. The rest of the bolts are 194 mm (7.6 inch) long.
10. Tighten the cylinder head bolts according to the following procedure.
a. In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of 270 ± 15 N·m
(200 ± 11 lb ft).
C15 On-Highway Truck MXS00001-UP(SEBP4186 - 78) - Documentation Page 4 of 6
b. In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of 450 ± 15 N·m
(330 ± 11 lb ft).
c. In a numerical sequence, again tighten Bolt (1) through Bolt (26) to a torque of 450 ± 15
N·m (330 ± 11 lb ft).
Illustration 4 g01081883
15. Connect hose assembly (7) at the cylinder head. Install the bolt and the clip that secures the
hose assembly to the front housing. Install the bolt and the clip that secures the hose assembly
to the cylinder head.
19. Install the gasket and the air inlet elbow on the cylinder head.
20. Position the breather tube on the cylinder head and tighten the bolt to a torque of 10 ± 3 N·m
(89 ± 27 lb in).
C15 On-Highway Truck MXS00001-UP(SEBP4186 - 78) - Documentation Page 5 of 6
Illustration 5 g01067192
21. Install O-ring seal (5) and O-ring seal (6) on sealing plate (3) . Lubricate O-ring seal (6) with a
50/50 mixture of Tooling (B) and clean engine oil.
Illustration 6 g01067193
C15 On-Highway Truck MXS00001-UP(SEBP4186 - 78) - Documentation Page 6 of 6
Illustration 7 g01067195
22. Install adapter assembly (4) and sealing plate (3) . Ensure that the dowel in adapter assembly
(4) engages the hole in the camshaft.
Note: Ensure that the O-ring seal stays in the groove in sealing plate (3) .
23. Install thrust plate (1) . Apply Tooling (C) to bolts (2) . Hold the thrust plate in position and
install bolts (2) . Evenly tighten bolts (2) until sealing plate (3) and the O-ring seal are seated
against the cylinder head.
End By:
a. Install the water temperature regulator. Refer to Disassembly and Assembly, "Water
Temperature Regulator - Remove and Install".
b. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
c. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
d. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
e. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Install".
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