Mahadev

Daily Individual Repo
Name: Mahadev Jaybhay

Designation: New Product Development Engineer
Sr. No. Work Details
1 Shopfloor/Lab/All Inspection & Testing Details
Complete the assembly of Jumper Cable with New Sealing samples receive
1.1
Rubber
1.2 FCNW 48 tube clamp sample inspection.
1.3 FCNW tube clamp FR-UL-94-V0 test conducted with Pratik. Material didn
Neoprene Sealing Rubber specimen FR-UL-94-V0 test conducted with Pra
1.4
current test setup material comply with the standard.
1.5 Receptacle Hex sample inspection.
2 Documentation
2.1 FCNW 48 tube clamp sample inspection report.
2.2 Receptacle Hex sample inspection report.
2.3
2.4
3 Timeline Entries/Related work
3.1
3.2
4 Communications/Meetings
4.1 Communicate with Toolroom Regarding Jumper Additional Fixture for 50
Communicate with MR. Pravin From Geethambika Rubber regarding samp

4.2
& inspection feedback..
Communiacte with Ashok sie regarding Tube clamp EPDM rubber FR test
4.3
them of FR test.
4.4
5 Pending Work Details

5.1
ndividual Report QAQC/FR/17
Date: 9/2/2022
Working Time: 9 AM TO 7 PM
Details Remarks
etails
Sealing samples received from geethambika
with Pratik. Material didn't comply the same

0 test conducted with Pratik.Initially with our
d.
Additional Fixture for 500N test of jumper cable
a Rubber regarding sample received from them
p EPDM rubber FR test & share feedback to

Conduct the first Inhoue IP54 ( IP5X- Protection against Solid particles) tes
1.1
assembly
1.2 Made additional fixture for jumper cable tensile testing.(500N pull out test
1.3 Assembly of new Jumper cable with connector for IP test trial.
1.4 DG 10X45 Sample check.
1.5 IP54 test setup preparation with Pratik. No solid part observed inside after t
1.6 Pull out strength test of jumper cable.
2 Documentation
2.1 IP5X test report preparation.
2.2 Pull out strength test report pf plug body.
2.3
2.4
3.1
3.2
4.1 Attend Daily CFT meeting
4.2 Drop mail to purchase reagarding tube clamp inspection report.

4.3 Communiacte with Ashok sir regarding Tube clamp samples
4.4

5.1
Date: 3/9/2022
Details Remarks
etails
gainst Solid particles) test trial of Jumple cable
ting.(500N pull out test of Plug Body)

IP test trial.
rt observed inside after test completion.
ction report.
p samples
1.1 FOI & Tensile test of FCCT-200X7.4
1.2 INPROCESS INSPECTION-H1-DG-8X25 BODY MOULD
1.3 INPROCESS INSPECTION-H3-FCCTN-300X4.8 NAT REG
1.4 INPROCESS INSPECTION-H8-FCCT-200X4.8 BLUE REG
1.5 INPROCESS INSPECTION-H11-FCWUWG TYPE BODY
1.7 INPROCESS INSPECTION-V3-CHOK BOX WIRE HOLDER
1.8
1.9
1.10
2 Documentation
2.1 First Piece Inspection report of FCCT-200X7.4
2.2 Tensile Report Of FCCT-200X7.4
Inprocess Inspection Report of 300X4.8 NAT REG,DG-8X25 BODY, CH
2.3
HOLDER
EVERY THREE HOUR
2.4 FINAL INSPECTION
REPORT
DAILY ONLINE CHECK
2.5
SHEET
2.6 DAILY PRODUCTIVITY REPORT
2.7
2.8
3.1
3.2
4.1
4.2
4.3
4.4

5.1
Date: 5/9/2022
Working Time: 9 PM TO 7 AM
Details Remarks
etails
MOULD
NAT REG
BLUE REG
PE BODY
DY MOULD
RE HOLDER
G,DG-8X25 BODY, CHOK BOX WIRE

1.1 FOI of FCCT-300X7.6 NATURAL PLN BAG
1.2 FOI & Tensile test of FCCT-450X4.8 BLK REG
1.3 FOI of FCCTN-200X3.6 NAT REG
1.4 INPROCESS INSPECTION-H4-DG 5X25
1.5 FOI of -H11-FCHWG-200X200 (BOTTOM) MOULD
1.7 INPROCESS INSPECTION-V3-CHOK BOX WIRE HOLDER
1.8 INPROCESS INSPECTION-H5-CHOK BOX body
1.9
1.10
2 Documentation
2.1 First Piece Inspection report of FCCT- 450X4.8 BLK REG
2.2 Tensile Report Of 450X4.8 BLK REG
Inprocess Inspection Report of DG-10X30 BODY, CHOK BOX WIRE H
2.3
body,DG 5X25
2.4 EVERY THREE HOUR FINAL INSPECTION REPORT
2.5 DAILY ONLINE CHECK SHEET
2.6 DAILY PRODUCTIVITY REPORT
2.7
2.8
3.1
3.2
4.1
4.2
4.3
4.4

5.1
Date: 6/9/2022
Working Time: 9 PM TO 7 AM
Details Remarks
etails
Not ok(M/C stops)
ULD Not ok(M/C stops)

DY MOULD
RE HOLDER
y
LK REG
Y, CHOK BOX WIRE HOLDER, CHOK BOX
EPORT
Complete the assembly of Jumper Cable with New Sealing samples receive
1.1
Rubber
1.2 Visit to ELCA lab.
1.3 Vitness IP54 test dust protection test.
1.4
1.5 Receptacle Hex sample inspection.
2 Documentation
2.1
2.2
2.3
2.4
3.1
3.2
Communicate with MR. Pravin From Geethambika Rubber regarding samp

4.2
& inspection feedback..
Communiacte with Ashok sie regarding Tube clamp EPDM rubber FR test
4.3
them of FR test.
4.4

5.1
Date: 9/14/2022
Details Remarks
etails
Sealing samples received from geethambika

d.
a Rubber regarding sample received from them

1.1 Made new fixture for Compression test of Hunper Cable (500N) test woth D
1.2 Conduct 500N Pull out test of plug assembly with Pratik.
1.3 Check UC sample Data & shared Feedback to Chetan Sir
1.4
1.5
2 Documentation
2.1 Compression Test Report (500N)
2.2 Flammability test Report UL-94-V0
2.3
2.4
3.1
3.2
4.2 Communicate with MR. Pravin From Geethambika Rubber regarding samp
Communiacte with Ashok sir regarding Tube clamp EPDM rubber FR test
4.3
them of FR test.
4.4 Attend daily CFT meeting

5.1
Date: 9/15/2022
Details Remarks
etails
Cable (500N) test woth Dhiren & Pratik. Completed
Pratik. Test Pass
tan Sir Completed
d.
Completed
Completed
Completed
a Rubber regarding sample UL94 V0 test

1.1 Check the jumper cable prototype at Elca lab before water Ingress test.
1.2 Check the end cap sample size.

1.3 Witness IP54 test water protection test at Elca Lab New Mumbai.
1.4 Neoprene Rubber Tube Clamp Inhouse UL94 v0 test coducted for three sam
1.5 60:40 Neoprene Rubber & Natural Rubber Tube clam samples FR test
2 Documentation
2.1 Tube Clamp rubber samples inspection report.(neoprene 100%)
2.2 Tube Clamp rubber samples inspection report.(neoprene 60:40)
2.3
2.4
3.1
3.2
4.1 Meeting with Mr. Ajinkya from Elca Lan Regarding Jumper cable Testing
Communicate with IRMRA person regarding Neoprene Rubber material tes

4.2
size.
4.3 Communicate with Mrs.Harshali regarding material test quotation & drop m

5.1
Date: 9/16/2022
Details Remarks
etails
e water Ingress test. -
-
New Mumbai. Test Pass
est coducted for three samples. Test Pass
am samples FR test Test Fail.
prene 100%)
prene 60:40)
g Jumper cable Testing at ELCA lab.
prene Rubber material test & FR test Sample
l test quotation & drop mail for the same.

1.1 PG9 Spiral gland with N66 cap sanple check.
1.5 Indurance life cycle testing machine assembly
2 Documentation
2.1 Jumper Cable latest Drawing Rivision Checked & download from RCF site
2.2 PFD of PG 7 cable Gland Body.
2.3 PFD of M12 cable Gland Body.
2.4
3.1
3.2
4.2 Communicate with Mrs.Harshali regarding material test quotation & drop m
Discussed the Spiral Glands Fitness problem with Toolroom & Finalize the
4.3
overcome the fitment problem.
4.4
5.1 Jumper Cable Flammability test.(UL94-V0)
Date: 9/17/2022
Details Remarks
etails
Fitment pronlem found
Fitment pronlem found
ok
ok
(WIP)
download from RCF site. Completed

Completed
Completed
Qoutation will received by

l test quotation & drop mail for the same.
EOD
Toolroom & Finalize the Corrective action to
1.1 UC 14-C trial sample Inspection.
1.2 UC14-C modification work cross check.
1.3 Rubber sanple specimen checked before further send to test lab & gives Ap
1.4
1.5
2 Documentation
2.1 Process Failure Mode And Effect Analysis (PFMEA) of M12 cable Gland B
2.2 Process Failure Mode And Effect Analysis (PFMEA) of PG 7 cable Gland
2.3 UC 14-C trial Inspection report.
2.4 IP54 Drafted test report checked, send correction input ti ELCA lab.
3.1
3.2
Communicate with Mrs.Mohini From ELCA lab PUNE, regarding Neopren

4.2
94-V-0)
4.3 Report work acticities status to Dylan Sir On a call.

4.4 Communicate with IRMRA person regarding Matrail test.

5.1 Jumper Cable Flammability test.(UL94-V0)
Date: 9/19/2022
Details Remarks
etails
Cond. Ok
Cond. Ok
nd to test lab & gives Approval fot the same. Completed
A) of M12 cable Gland Body. Completed

A) of PG 7 cable Gland Body. Completed
Completed
nput ti ELCA lab. Completed
UNE, regarding Neoprene Material testing (UL
.
ail test.

Mahadev

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Daily Individual Repo

Name: Mahadev Jaybhay

4.1 Communicate with Toolroom Regarding Jumper Additional Fixture for 50

Communicate with MR. Pravin From Geethambika Rubber regarding samp

5 Pending Work Details

with Pratik. Material didn't comply the same

Additional Fixture for 500N test of jumper cable

a Rubber regarding sample received from them

p EPDM rubber FR test & share feedback to

1.4 DG 10X45 Sample check.

4.1 Attend Daily CFT meeting

4.2 Drop mail to purchase reagarding tube clamp inspection report.

5 Pending Work Details

ting.(500N pull out test of Plug Body)

rt observed inside after test completion.

5 Pending Work Details

G,DG-8X25 BODY, CHOK BOX WIRE

5 Pending Work Details

ULD Not ok(M/C stops)

Y, CHOK BOX WIRE HOLDER, CHOK BOX

4.1 Communicate with Toolroom Regarding Jumper Additional Fixture for 50

Communicate with MR. Pravin From Geethambika Rubber regarding samp

5 Pending Work Details

0 test conducted with Pratik.Initially with our

Additional Fixture for 500N test of jumper cable

a Rubber regarding sample received from them

p EPDM rubber FR test & share feedback to

4.1 Communicate with Toolroom Regarding Jumper Additional Fixture for 50

5 Pending Work Details

Additional Fixture for 500N test of jumper cable

a Rubber regarding sample UL94 V0 test

p EPDM rubber FR test & share feedback to

1.2 Check the end cap sample size.

Communicate with IRMRA person regarding Neoprene Rubber material tes

5 Pending Work Details

g Jumper cable Testing at ELCA lab.

prene Rubber material test & FR test Sample

l test quotation & drop mail for the same.

4.1 Attend daily CFT meeting

download from RCF site. Completed

Qoutation will received by

4.1 Attend daily CFT meeting

Communicate with Mrs.Mohini From ELCA lab PUNE, regarding Neopren

4.3 Report work acticities status to Dylan Sir On a call.

5 Pending Work Details

A) of M12 cable Gland Body. Completed

UNE, regarding Neoprene Material testing (UL

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