Muyang SBTZ Series Conditioner

OPERATION MANUAL

JIANGSU MUYANG GROUP CO., LTD.

1
 Welcome you to purchase!

Congratulations on your purchase of SBTZ Series Different Diameter Cylinder Conditioner. This

type of Conditioner is characterized by long conditioning time, uniform liquid addition, high throughput,

low noise, convenient operation and maintenance. When general feedstuffs are conditioned with this

conditioner, their gelatinizing degree can reach 45~50%. Prior to use, please read through the operation

manual and well know the safety points, different performances, requirements to installation and

operation etc. of this type of UMT Pellet Mill, so that you can expertly operate and use this machine, and

create more benefits for you.

Important Explanations
Documents
This Operation Manual shall be provided to your working personnel in charge of operating and

managing the equipment manufactured by Jiangsu Muyang Group. Therefore, it is very important to

deliver these documents to them.

If the contents of this Operation Manual and the specifications of product are to be modified, we
would not notify of them further. Jiangsu Muyang Group reserves the right to modify the specifications of

product and the contents included in this Operation Manual.

Acceptance of the goods

A check on appearance should be made immediately when the equipment is transported to the

destination. If it is sure there is any damage caused during transport, a necessary claim procedure must

be taken according to the supply contract. The repair expense shall be borne by relevant risk undertaker.

The equipment, which cannot be installed in predetermined place immediately, must be stored in a

weatherproof place with facilities against external infringement in original packages. Any loss arising

from storage shall be conducted as per the Contract.

Storage
The equipment, which cannot be installed in predetermined place immediately, must be stored in a

weatherproof place with facilities against external infringement in original packages. Any loss arising

from storage shall be conducted as per the Contract.

2
Installation
The equipment and parts manufactured by Jiangsu Muyang Group shall be installed only by the

trained technical personnel based on installation specifications provided together with the equipment.

Structure
If several structures are introduced in the documents provided, only the structures specified in

Supply Contract shall be effective. We reserve the right of improvement before delivery.

Startup and commissioning

Startup and commissioning shall only be done by trained personnel. The operators shall know the

instructions and operation regulations in provided documents before startup. Lubricating oil shall be filled

prior to first startup, such as oil for variable speed devices. Prior to first startup, check the machine

whether the lubricating oil (grease) such as oil for variable speed devices has been filled and the belts

have been tensioned effectively or not.

Accident prevention
The accident prevention rules in related documents must be well known and strictly obeyed. Jiangsu

Muyang Group devotes to manufacturing machinery equipment according to the latest National Safety

Standards. Customers shall tell us the local safety rules before manufacturing. Additional expenses

there from shall be borne by customers.

Maintenance/cleaning
Only professional persons can carry out maintenance and shall well know relevant stipulations in

the documents provided by us. These stipulations are helpful for keeping the equipment in good

condition, reducing wear and prolonging the service life. Cleaning shall be done according to relevant

legal stipulations and explanations in the documents provided by us.

Copyright
We reserve the copyright of this document and related contents. The receiver of this Manual shall

admit the copyright and shall not provide the document wholly or partially to the third party without our

authorization in writing beforehand, and shall not use it for other purpose.

Quality guarantee
We are responsible for the quality guarantee specified in the Contract, but the precondition is: the

real spare parts manufactured by Jiangsu Muyang Group shall be certainly used. Any losses caused by

using the spare parts from other manufacturers shall not be borne by our Group. Any losses caused by

3
improper operation or disobeying our operation regulations or wrong operation by untrained personnel

shall not be compensated by our Group.

Education duty
The leaders of an enterprise owning the equipment from Jiangsu Muyang Group shall have the duty

to allow the operators to know the operating instructions, and shall point out where the especial dangers

are during operating these machines.

Foreword

This Operation Manual is a technical document for SBTZ Series Different Diameter Cylinder
Conditioner.
This Operating Manual should be provided to the personnel in charge of operation and
management of this equipment for reading and use.
The operators of this machine should be qualified and specially trained.
The contents of this Operating Manual include the knowledge about installation,
operation and maintenance of this machine, which the operators of this machine must well
understand.
The contents unrelated to specialized knowledge are not included in this Manual.
The maintenance work beyond the general maintenance scope is also not included in
this Manual.
This type machine is manufactured according to generally accepted technical
specifications. However, dangers can still be resulted from improper use.
The knowledge about the safety for the extruder is summarized in Chapter 1 of this
Operation Manual and is showed in other chapters by following symbol:

Statement:
* This document is the Operation Manual for SBTZ Series Different Diameter Cylinder
Conditioner. The right to interpret this Operation Manual belongs to Jiangsu Muyang Group.
Any legal persons and individuals may not copy and duplicate this document for
4
commercial use!

Contents

Personal protection………………………1 Transportation and installation……………9

Explosion protection………………………2 Requirement to transportation……………9

General…………………………………………4 Requirement to storage……………………9

Safety …………………………………………4 I n s ta l l a t i o n o f e q u i p m e n t … … … … … … … 9

Personal safety protection………………4 Design of steam pipeline…………………11

Explosion protection………………………4 Electric connection…………………………11

Description on safety of control device…4 Operation of conditioner……………………14

Safety program………………………5 Malfunction and troubleshooting……….14

Application……………………………………5 Repair and maintenance…………………15

General…………………………………………6 Cleaning …………………………………………15

Meaning of model and main technical Lubricating …………………………………………15

parameters…………………..……………6 Replacement of conditioner paddles……….……15

Appearance and structure……………6 List of wearing parts………………………………16

Internal structure of conditioner……6 Packing list…………………………………………18

5
Personal protection: Countermeasures against Accidents

1 All the mechanical equipments manufactured by Jiangsu Muyang Group are equipped with safety

devices, which are consistent with modern technical level and universally effective safety rules prior

to ex works, so that the customers can use the machines in accordance with the regulations.

2 The enterprises are obligated to execute following regulations to guarantee operators' safety.

3 The shield cap for coupling must be mounted and closed at any moment. It is very dangerous to

personal safety, if they are open or disassembled. This point is also applicable for the preventive

device of manipulator.

4 The safety limit switches should always be kept in good order. The safety limit switches may not be

overlapped or discarded.

5 The cover plate grating, grid bar or guard grating are usually installed and delivered together with

the machine. They can only be disassembled with tools. And the machines with such kind of

devices can never put into work until the above-said devices have been properly installed.

6 The driving motor must be switched off completely when carrying out inspection, commissioning,

repair and maintenance. This can be realized through a full-phase separating and lockable switch

installed near the machine or on the operation desk and control panel on the site. It is not enough

only to screw off the fuse wire!

7 If the machine needs other energy like pneumatic, hydraulic, steam and hot water energy, it is

necessary to cut off their energy supply or turn off the switch, and eliminate the pressure in the

internal pipeline system of the machine.

8 As for handling heated or cooled parts and components of the machine, especial care should still

be taken for the danger of burning, to prevent any scald.

9 If you have pressed the emergency stop switch to stop the machine and you want to reset the

switch, so it is not permissible to only re-press this button to restart the machine. And the machine

can only be started by re-closing the main switch first.

10 If some machines are equipped with a local shutdown system, especial care should be taken. Read
the instruction manuals attached with the machine carefully. In such machines with a local

shutdown system, temperature will rise because pressure or vacuum will occur after they have

been used for a period.

6
Personal protection：Countermeasures against Accidents

11 If the operators employed cannot read or write, the owner has the duty to explain to them clearly
where dangers exist and warn them that special attention should be paid.

12 The cleaning, lubricating and oiling of the machine or its parts and components may be carried out
only when the machine is stopped. If you must climb on or enter the machine to do such work, the

mandatory provisions shall be made without exception: the power supply of motors must be cut off

completely and the switch must be locked! Attention must be paid to safety measures for climbing.

13 Be careful, sampling from inside the machine can never be carried out unless there is not any

danger. Usually, the samples can be taken from the pipe under the machine instead of inside

machine.

14 Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean can

enhance production safety and the cleaning level of workshop, and is also beneficial to dust

explosion prevention.

15 If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage occurs,
for oil or grease leaked on the floor will easily bring about hazards to the operators.

16 In production operation, the machine must be equipped with safety devices, which may be neither

removed and abandoned nor reduced in functions. Otherwise, we are not responsible for any

accidents resulted here from, and reserve the right to ascertain where the responsibility lies.

17 Please execute the special regulations on accidents prevention in the operation manual provided

by us.

18 Only the trained professionals are allowed to operate the machine and equipment manufactured by

our Company.

19 Measures for environmental protection

If you decide not to use the machine any longer after it is used for a certain number of years, the

measures for environmental protection and reutilization should be taken: drain the liquids inside the

machine (like motor oil, gearbox oil, brake oil and coolant etc.) into special containers and send them to

the preparation workshop. The plastic parts shall be picked out for reutilization. The metal parts shall be

sorted out so as to be crushed or scraped.

7
Explosion protection: Countermeasures against Dust Explosion and Fire

Hazard

Common cleaning work

(1) Keeping the working site with combustible dust clean is an important condition for safe production.

(2) Try not to pile bagged or bulk materials between machines.

(3) In order to reduce dust emission to surrounding areas, all conveying devices, cyclone separators and

dust collectors should be kept in good condition. Especially, the unsealing phenomena of pipes or

top covers should be avoided

(4) In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently and

effectively.

(5) Keep all motors free of deposited dust.

Frequent inspection and maintenance

(1) Regularly check the safety devices such as speed monitor or the like, at least once a week.

(2) Check and clean all the magnetic separators, stoners regularly, at least once a day.

(3) In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts

and bearings, at least once a week, and to regularly fill up lubricating oil.

Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to

the following points:

(1) It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.

(2) It is forbidden to use any lengthened cable or electric furnace.

(3) It is necessary to immediately repair or replace the electric apparatus and equipment if any failure
occurs.
(4) The cables without conduits are not allowed to be installed on the floor.

(5) Cut off the power supply of the machine when going off work.

(6) An electrician should be assigned to check the insulation of all the lines of electric network according

to relevant regulations on heavy current, at least once a year.

8
Explosion protection: Countermeasures against Dust Explosion and Fire Hazard

Smoking and welding

(1) Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as guests,

customers, foreigners and drivers visiting the factory.

(2) If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are required for

repair or installation, do as best as possible to arrange the work in a special workshop or on a special

site.

(3) If it is necessary to carry out welding or the like directly in production area or storehouse once in a

while, written applications must be submitted to a related supervisor in advance for written approval.

The above mentioned operations can be carried out only when special safety measures have been

taken, such as laying pieces of water soaked canvas or canvas special for covering on the

surrounding area and preparing fire extinguishers. After completion of the operation, the welding site

and the surrounding area are to be monitored at least for 10h. The gas cutting sparks are very

dangerous, for people can't see where they will fly on earth. They can cross through the narrow

clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in distance. If

the sparks drop in dusts, fire accidents may occur at any time.

(4) Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the machine

first, and then make a thorough cleaning and isolate both sides of the welding site tightly with

materials like mineral wool to avoid connecting with other conveying devices, silos or tanks. If the

work is to be done on the chutes or conveying pipes, it is necessary to disassemble them or divert

their lower ends and seal them to avoid welding sparks entering the conveying pipes or silos.

Effect of static electricity

In order to ensure the safety of electric circuits and avoid explosion resulted from spark discharge,

the paint coat at the electric connections must be removed.

9
Safety

Personal safety protection

Confirm all the access doors are closed prior to startup of the conditioner.

Safety devices, such as safety limit switch of access door must be kept in good function all the time.

It is necessary to completely disconnect all the phases (electric conductor) and completely cut off the

power supply of driving motor to shut down it during repair, commissioning, inspection and maintenance.

If the operators employed cannot read or write, the owner has the duty to explain to them clearly

where dangers exist and warn them that special attention should be paid.

The cleaning, lubricating and oiling of the machine or its parts and components must be carried out

only when the machine is shut down. If it is required to climb on or enter the machine to do such work,

the mandatory provisions shall be made without exception: the power supply of motors must be cut off

completely and the switch must be locked!

Explosion Proof
Countermeasures against dust explosion and fire hazard

Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to the

following points:

It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.

Smoking and welding

Generally, smoking is forbidden in food and feed workshops.
If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are required for
repair or installation, do as best as possible to arrange the work in a special workshop or on a special
site.

If it is necessary to carry out welding or the like directly in production area or storehouse once in a

while, special safety measures must be taken, such as laying pieces of water soaked canvas or canvas

special for covering, and preparing fire extinguishers on the working site.

10
Safety

Grounding
In order to prevent static spark, the machine must be grounded and the leakage resistance of all
components in the machine to the ground shall be less than 106Ω.

Cleaning
Regularly clean away the deposited dust, dirt or materials. Keep the equipment clean to improve its

working reliability and to prevent dust explosion as well.

Description on safety of control device

Connection of power supply
● Follow the stipulations of the local safety authority, for example, install circuit protection breakers on

the power cables in accordance with the local stipulation.

● Check whether the working voltage and frequency of the machine comply with the data shown on the

data plate of the machine and in the control cabinet or not.

● All power sources of the control system must be connected according to the wiring diagrams, so as

to actually switch on and off the phase conductors when using single-phase power supply.

Safety program

z This series equipment shall be operated only by trained and designated personnel.
z All rotating components are equipped with guard shields to prevent from touching at will. The
protecting devices shall be dismounted only by using spanner.

z An air switch is installed on the access door of each conditioner. The requirement to the electric

control system is to ensure that the machine cannot be started up when any access door is open.

● Wear protective gloves and safety helmets etc. dung repair and maintenance.

Application
This Series Conditioner is specially designed to aim at conditioning of feed processing. Generally, it is

applicable for conditioning powdery and flowable material.

This equipment also serves a mixing function.

11
Application
General
SBTZ series Different Diameter Cylinder Conditioner is a patented product of Jiangsu Muyang

Group Co. Ltd.

SBTZ Series Conditioner is characterized by long conditioning time, uniform liquid feeding, high

throughput, low noise, and convenient operation and maintenance.

When the general feedstuffs are conditioned by this series equipment, the gelatinization degree of

products can be up to 45~50%.

This series equipment has different specifications; customers can select and use as required at will

or consult the technical personnel of Muyang for selecting, so as to obtain the best technical and

economic benefit.

This series equipment services the function of adding steam into materials and synchronously

adding various liquids into them.

Meaning of model and main technical parameters

Meaning of the model
S B TZ

Sort of product
Conditioner
Different diameters and different speeds
Twin shaft

Technical parameters
Power of main Material inlet Material outlet Conditioning
Model Driving type
machine (kW) dimension (mm) dimension (mm) time (sec)

SBTZ10 3.0 100X100 120X165 60~180 Gear wheel

SBTZ20 5.5 175X175 180X300 60~180 Gear wheel

SBTZ28 15 286X246 180X306 60~180 Gear wheel
SBTZ33A 18.5 264X264 226X430 60~180 Reduction gearbox
SBTZ39 22 264X264 226X430 60~180 Reduction gearbox
SBTZ45 30 264X264 304×508 60~180 Reduction gearbox
Note: The above dimensions of material inlet and outlet are the standard dimensions for adaptable pellet
mills. The profile, structure and dimensions can also be changed according to different requirements.

12
Application

Fig.1 Outside view sketch of SBTZ10 , SBTZ20 and SBTZ28

1. Sealed fixing device 2. Wallboard 3. Access door 4. Reinforcement bar 5. Platform
6. Housing 7. Liquid adding interface 8. Material inlet 9. Gear wheel 10. Coupling 11. Motor
12. Motor base 13. Stander 14. Steam adding interface 15. Support 16. Material outlet

For outside view sketch of SBTZ10, SBTZ20 and SBTZ28 type conditioners, see Fig.1.

These three conditioners are driven by gear engagement . Its external structure is mainly composed

of a sealed fixing device, a wallboard, an access door, a reinforcement bar, a platform, a housing, a

liquid adding interface, a material inlet, a gear wheel, a coupling, a motor, a motor base, a stander, a

steam adding interface, a support and a material outlet.

The outside view sketch of SBTZ33A, SBTZ39 and SBTZ45 type conditioners refers to Fig. 2.

The driving of these two conditioners is realized by reduction gearboxes. Its external structure is

mainly composed of a sealed fixing device, a wallboard, a housing, a liquid adding interface, a

reinforcement bar, a material inlet, a coupling, a reducing gearbox, a motor, a motor base, a stander, a

steam adding interface and a material outlet.

Internal structure of conditioner

For internal structure of SBTZ Series conditioners, see Fig.3.

13
Application

Mainly inside components: bearing, seal ring, long paddle, slow shaft, short paddle, fast shaft etc.

Fig.2 Outside view sketch of SBTZ33A, SBTZ39 and SBTZ45

1. Sealed fixing device 2. Wallboard 3. Access door 4. Reinforcement bar 5. Platform
6. Housing 7. Liquid adding interface 8. Material inlet 9. Gear wheel 10. Coupling 11. Motor
12. Motor base 13. Stander 14. Steam adding interface 15. Support 16. Material outlet

Fig.3 Internal structure of conditioner and general rotating direction

1. Shaft 2. Seal ring 3. Long paddle 4. Slow shaft 5. Short paddle 6. Fast shaft

Fig. 3 Schematic diagram for inside structure and usual rotating direction of conditioner

1. Bearing 2. Seal ring 3. Long paddle 4. Slow shaft 5. Short paddle 6. Fast shaft

14
Transportation and installation
Requirement to transportation
SBTZ45, SBTZ39, SBTZ33A and SBTZ28 type conditioners must be unloaded and handled with a

crane, see Fig. 4 for its hoisting position.

In order to hoist and transport the equipment safely, it is necessary to use proper steel wire suitable

for the weight of load.

！ All the equipment must only be transported horizontally.

Fig. 4 Schematic diagram for hoisting of conditioner

Requirement to storage
If the conditioner or its accessory components cannot be assembled immediately on site after

transportation, they should be stored at a safe place without vibration, and covered properly to prevent

dust and moisture from entering the machines. If the machines are stored in the open air, it is necessary

to lay them on the wood and cover them with rainproof and dustproof canvas.

It is forbidden to directly put the machines on the ground.

Installation of equipment
Important points of equipment installation

1. The ground and frame construction for installing the conditioner shall have sufficient stability

15
 and supportability to bear the full load of running machine.

2. There must be sufficient space around the conditioner convenient for operation, repair and

maintenance.

3. Put the conditioner at the required position during installation. Insert the fixing bolts into the

mounting holes in conditioner, and fix the conditioner tightly to other equipment or floor.

4. If other equipment is mounted in the conditioner as per the technological requirements, its

weight shall not exceed the weight of the conditioner, and it shall be mounted stably and tightly.

Correct installation of the conditioner

！ Prior to the first startup of main motor of the conditioner and the first startup of main

motor after dissembling the coupling, please read the following text carefully:

It is necessary to avoid collision between the paddles of two shafts!

The relative position of rotating direction of two main shafts shall be selected properly during

mounting the coupling. The correct mounting position is shown in Fig.4 (please pay attention to the

relative angle position between the paddles of two shafts).

Procedure of correct installation:

1. Confirm the power cables of main motor are not switched on, and then disassemble them to

guarantee personnel safety in following operation;

2. Randomly select any paddle of one main shaft (shaft A), make it turn and close to the horizontal

position of another main shaft (shaft B);

3.Turn the main shaft B, make the included angle be about 30° in radial direction between the

paddle on B shaft and the paddle selected on the main shaft A, and then fix the relative position of two

paddles;

4. Mount the coupling according to the correct installation procedure;

5. Manually rotate the main shaft or the belt of the main motor to ensure the two shafts cannot

collide each other when they are rotating. If any collision occurs , return to step 2 and repeat.

16
Transportation and installation

Fig. 5 Correct relative position of main shaft

17
Transportation and installation

Design of steam pipeline

！ Carefully read the following text and pictures prior to correct installation of the steam

pipeline.

Note: This part of steam pipeline is designed for this series conditioners matched with pellet mills. If

this series conditioners matched with other equipment (such as extruder), please contact technical

personnel of Muyang.

The connection of steam pipeline shall be carried out by customer in accordance with the local laws

and regulations.

The steam pipeline should be connected by customers according to local laws and regulations.

Design of steam pipeline is one of the significant factors greatly effecting the conditioning result of

material.

For design of steam pipeline, Muyang technical personnel suggest as follows:

1. It is necessary to ensure a stable and continuous steam source with a pressure over 0.7MPa;

2. Prior to entering the conditioner, steam shall run through a steam distributing pocket;

3. Prior to entering the conditioner, steam shall run through a steam-water separator;

4. Stop valves shall be mounted both before and after the steam distributing pocket;

5. A safety valve and a manometer shall be mounted in the steam distributing pocket;

6. A draining valve shall be mounted under the steam distributing pocket;

7. The length of pipeline between steam distributing pocket and the conditioner shall not exceed

10m;

8. A pressure reducing valve shall be mounted in the pipeline coming out of the steam distributing

pocket;

9. A draining valve and a stop valve shall be mounted in the pipeline entering the conditioner (closed

to the conditioner);

10. Considering all the important points above, it is suggested to design of pipeline as per Fig. 6;

11. If the requirement to material conditioning is much higher or some high quality material is to be

processed, it is necessary to redesign the pipeline system;

18
 12. If “quantification” is required to the whole conditioning system, namely the feeding material,

steam and liquid adding shall be quantified and controlled accurately, or the whole conditioning system

shall be full-automatically controlled, it is necessary to redesign the pipeline system;

13. The customers who need to redesign the pipeline system should contact Muyang technical

personnel.

In addition, it is necessary to lay a thermal insolating layer on the steam inlet and outlet pipes for the

purpose of improving the service efficiency of energy source, avoiding scald to the operators and heat

pollution to the environment.

Check the pipelines for tightness after they have been connected. It is necessary to flush the

pipeline thoroughly, so as to clear away all the dirt from the pipes.

Electric connection

Weak and Heavy current cabinets must be connected in accordance with national standards and

local stipulations.

Transportation and installation

！
Lay the power cables and mount the circuit protection breakers according to supply voltage, motor

power and the stipulation of supplying manufacturers.

Be sure to connect all the earth wires well and check them.

The power cables in the electrical cabinets shall be laid on the equipment installing site.

Pay attention to the interlocking between the air switches on all access doors and main motor when

laying the power cables.

19
No. Designation No. Designation
1 Stop valve 6 Filter
2 Safety valve 7 Steam distributing pocket
3 Manometer 8 Steam-water separator
4 Check valve 9 Pressure reducing valve
5 Draining valve 10 Reducing pipe

进调制器 To conditioner 进蒸汽 Steam in

Fig.6 Design of steam pipeline (proposal)

20
Operation of conditioner

There are two rotation modes for SBTZ Series Conditioners:

Rotation in back direction

For the inside structure and usual rotating direction of conditioner, see Fig. 3, which shows the

rotation in back direction.

Rotation in opposite direction

When two main shafts are rotating in opposite direction, the residue in the conditioner is less and the

conditioning time is shortened.

21
Malfunction and troubleshooting

No. Trouble Cause Solution

Material inlet is blocked. Clean the material inlet.

Conditioner fails
1 Material outlet is blocked. Clean the material outlet.
to discharge.
Driving device of feeder is out of order. Check the driving device of feeder

The conditioning The steam added is little. Increase the steam supply.

temperature is The pipeline system is out of order. Inspect and repair the pipeline
2
not sufficient, or The steam pressure is not sufficient. system.

not stable. Inspect and repair the boiler.

Water added is too much. Reduce the water supply.

The conditioning Water content in steam is too much. Discharge water from each draining

3 moisture is too Water content in other adding liquids valve.

much. is too much. Replace it by liquid with low water

content.

Open the access door of the

Abnormal noise Foreign matter with large size in the
4 conditioner, check and remove the
in conditioner. conditioner.
foreign matter.

Frictional noise Guard shield is improperly mounted. Adjust the position of guard shield.

5 at guard shield Guard shield is deformed due to Adjust the deformed position of the

of conditioner. unusual collision. guard shield.

Abnormal noise
Lubricating grease is dry. Fill lubricating grease.
6 in sealed fixing
Fixing bolt is loose. Fix the fixing bolt.
device.

22
Repair and maintenance

Proper repair and maintenance is the key of keeping the conditioner in the best function and can

reduce the malfunction.

Cleaning
The cleanness of all the driving components is very important, so it is necessary to regularly clean

the following parts of the machine thoroughly:

Positions to be cleaned Cleaning method

Each part and component of the
Check the appearance for any damage every day
whole equipment
Material inlet Check it every day, confirm the feeding is smooth

Material outlet Clear away the material at the outlet before startup each time
Inside chamber and paddles of Open the access door of conditioner to check and clean them
conditioner housing once a month
Guard shield of belt pulley (33, 39 Clear away dust or material deposited on the guard shield
and 45 type) once a week
Belt (33, 39 and 45 type) Clear away dust or material deposited on the belt once a week
Clear away dust or material deposited on the outer housing of
Motor
motor once a week

Lubricating
Selection of lubricating grease

Lubricating grease selected shall be fit for working of the equipment. Oil cups for lubricating grease

are equipped at each position with relative motion and friction prior to ex works of the conditioner. Fill

lubricating grease at these positions once a day.

Lubricating grease recommended by Muyang Group are shown as follows:

Shell Alvania EP2 lubricating grease;

Home made No. 2 extreme pressure industrial lithium base grease.

Selection of lubricating oil for reducing gearbox and its replacing period ( for SBTZ33A, SBTZ39

and SBTZ45 types)

Lubricating oil for reducing gearbox of conditioner recommended by Muyang Group are shown as

23
follows:

Industrial gear oil (SY1172-80) brand No. 50.

Lubricating oil for reducing gearbox of conditioner shall be replaced once every half a year.

Lubricating oil for a new equipment shall be replaced after first use for two months.

Replacement of paddles in conditioner

Check the paddles for abrasion

The maximum allowed wear extent of paddles is 5mm.

When it is close to but not reach this value, the paddles shall be replaced.

Repair and maintenance

Disassembling and assembling of paddles

If it is necessary to replace all the paddles, operate according to the following procedures:

1. Cut off the power supply and dismount the guard shield of belt pulley and belt, and ensure the safety

of repairmen;

2. Dismount the coupling (gear wheel) and other components, dismount the sealed fixing device on

two ends of main shaft;

3. Dismount the wallboard on one end of the conditioner and take out the main shaft;

4. Pay attention to the original installing angle of paddles and the installing depth of thread on the

paddles when replacing them;

5. Install each component according to the correct installation method;

6. Check whether the space between paddle and housing is normal or not, if there is friction between

them, it is necessary to readjust the installing depth of paddles.

24
List of wearing parts

List of wearing parts for SBTZ10

Designation and Qty
No. Code Installation position
specification (piece/set)
1 SBTZ00110037 Large paddle 60 Large rotor assembly

2 SBTZ00110041 Small paddle 60 Small rotor assembly

3 SBTZ00110002 Large gear wheel 1 Driving device

4 SBTZ00110003 Small gear wheel 1 Driving device

List of wearing parts for SBTZ20

Designation and Qty
No. Code Installation position
specification (piece/set)
1 SBTZ00210036 Large paddle 60 Large rotor assembly

2 SBTZ00210034 Small paddle 60 Small rotor assembly

3 SBTZ00210003 Large gear wheel 1 Driving device

4 SBTZ00210002 Small gear wheel 1 Driving device

5 SBTZ00210006 Dust ring 4 Assembly of bearing pedestal

List of wearing parts for SBTZ28

Designation and Qty
No. Code Installation position
specification (piece/set)
1 SBTZ00310025 Large paddle 60 Large rotor assembly

2 SBTZ00310023 Small paddle 60 Small rotor assembly

3 SBTZ00310003 Large gear wheel 1 Driving device

4 SBTZ00310002 Small gear wheel 1 Driving device

5 SBTZ00310029 Dust ring 4 Assembly of bearing pedestal

25
List of wearing parts

List of wearing parts for SBTZ33A

Designation and Qty Installation

No. Code
specification (piece/set) position
1 SBTZ00410023 Large paddle 60 Large rotor
assembly
2 SBTZ00410020 Small paddle 60 Small rotor
assembly
3 PAE1900 V-belt SPB1900 1 Driving device
4 SBTZ00410030 Sleeve (I) 4 Assembly of bearing
pedestal
5 SBTZ00410031 Sleeve (II) 4 Assembly of bearing
pedestal
6 SBTZ00410027 Dust ring 4 Assembly of bearing
pedestal

List of wearing parts for SBTZ39

Designation and Qty Installation

No. Code
specification (piece/set) position
1 SBTZ00510011 Large paddle 60 Large rotor
assembly
2 SBTZ00510009 Small paddle 60 Small rotor
assembly
3 PAE2200 V-belt SPB2200 1 Driving device
4 SBTZ00410030 Sleeve (I) 4 Assembly of bearing
pedestal
5 SBTZ00410031 Sleeve (II) 4 Assembly of bearing
pedestal
6 SBTZ00410027 Dust ring 4 Assembly of bearing
pedestal

26
List of wearing parts

List of wearing parts for SBTZ45

Designation and Qty

No. Code Installation position
specification (piece/set)
1 SBTZ00610012 Large paddle 72 Large rotor assembly

2 SBTZ00610009 Small paddle 72 Small rotor assembly

3 PAE2500 V-belt SPB2500 1 Driving device

27
Packing list

No. Designation Specification Qty Remarks

1 Operation manual Copy 1

Temperature (Matched with the

2 instrument Piece 1 temperature sensor

XMZD-2002 without transmitter)

28