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Field Investigations of The Injury Protection Offered by Some Energy Absorbing Steering Systems
Field Investigations of The Injury Protection Offered by Some Energy Absorbing Steering Systems
ABSTRACT
INTRODUCTION
Many s teering sys tems f i t ted to current model B r i t i s h cars h ave been
des i gned to meet the j o in t requirements of FMVSS 203 and 204 . The
inten t i on of these s tandards was to dev i s e s i�p le t e s t procedures which
would limit b o th the ehe s t loads developed b e tween the driver and s t eering
wheel to t o lerab le leve l s , and a l s o con trol the intrus ion of the who le
sys tem into the pas s enger compar tmen t during fron t a l impact s .
The inten t i on of the work rep orted here has been t o inve s t igate the
f i e ld performance of three such sys tems , to see if the two S t andards
men t ioned above are achieving the ir goal of reducing s t eering wheel
induced inj uri e s .
EXISTING INFORMATION
3 9 9
the fun c t i oning of the sys tems are mis leading and not us e fu l .
METHODOLOGY OF STUDY
A 1-7 day retrospect ive field s tudy was under t aken to as s e s s the real
life performance of three types of "energy absorbing" s teering sys tems
de s i gned s p e c i f i c al ly to comp ly with current s afety l e g i s l at i o n . The
three des i gns chosen were , the axi a l c o l l ap s e systems fi tted mainly to
current Vauxh a l l mode ls , the axi a l col lapse system f i t t ed to the Ford Mark
III Cort ina and Ford Granada/Consul range , and the defo rmab le can behind
the whee l , mounted on a ' ri gi d ' co lumn , which is f i tted to the current Ford
E s c o r t range , and was f i t ted to the Ford Capri and the Ford Zephyr/Zod i a c .
The method of ret rospect ive s t udy used by the Accident Uni t a t B i rmingham
has been d e s c r ib e d e l s ewhere ( 10) and wi l l not be detailed here .
FIELD EXPERIENCE
The s ample on which the fol lowing analy s i s is based is dr awn from two
separate s our ces . The p o l i ce forces o f We s t Mer c i a , Warwi ckshire and the
C i t y of B i rmingham informed the Accident Unit of a l l accidents involving
s e r ious inj ury to at leas t one occupant of a current production car ,
occurring in the i r areas . From th i s l arge group of acc idents , those
invo lving frontal damage to the par t i cu l ar vehicle mode l s of inte r e s t were
se l e c ted . In add i t ion , the p o l i ce forces of S t affordshire , Cheshire ,
Northamp ton and Coun t y , Glouce s tershire , Thames Val ley , and Wes t Mid land s ,
informed the Un i t o f a l l frontal impacts involving the vehicle mode ls of
interes t in which e i ther , the driver was s e rious ly inj ured or there was
severe veh i c l e damage invo lving a probable insurance ' wr i t e of f ' .
S amp le S tructure
Tab le 2 describes the age and sex d i s tribut ions of the unres trained
drivers in b o th group s . The t ime lag b e tween ini t i a l ins pect ion of the
vehicle and full medi cal data becoming avai lab l e explains the ' unknown ' age
category . As can b e s een , the drivers in both groups are predominan t ly
male . I t i s important to b e ar this in mind when as s e s s ing inj ury results
as these reflect the performance of male drivers only . The age
dis tribu t i on within the two s amp les are e s s ent ially s imi l ar and show that the
entire range of driver ages is represented in both groups .
l t i s a convenient and easy measure t o take in the field but does not
give an accurate as s e s sment of 1 1 add i t ional ride-down" in a l l cases . As
the sever i t y of the accident increas e s , the shear capsule separation i s
l e s s and l e s s a good refle c t i on of extra ride-down , a s the shear bracket
s upport s tructure moves due to veh i c le def o rmation. I t is our experience
that above an ETS of about S O Km/h the s upporting s tructure is normally
severely d i s torted in the fie l d . Table 3 records the measured shear
capsule separat i ons in our s amp le .
4 01
Categories of 2 . 5 ems separation and above should b e eonsidered to be
usually a eomb inat i on of supporting s trueture movement and eo lumn co l l aps e .
The part p l ayed by eolumn e o l l apse in the larger measurements i s sma l l .
Cons ideration of Tab les 3 and 4 ( a) shows that axi a l eol lapse sys tems
are n o t effe e t ively limi t ing the loads on dr iver s ' ehe s ts to be low s e r i ous
inj ury leve l . The sequenee of events in real l i f e , during imp ae t , whieh
leads to this f a i lure , is thought t o be as f o l l ows : frontal damage to the
vehi e le b e g ins and the b o t tom of the eo lumn , adj aeent to the toepan , under
goes s ome deformation which is non-axial w i th respeet to the colunm . When
the dr iver eontaets the wheel , the te les coping s e e t i ons in the eolunm are
already loeked . A large load i s developed be tween the s te e r ing wheel and
the drive r ' s ehe s t which gives r i s e to a eons iderable bending moment on the
eolunm wh i eh , in turn , eauses further bending and loeking. As the loads
r i s e the s teering whee l begins to deform giving r i s e to load eoneen t r a t i o n ,
thus e f fee t ively lowering the load wh ieh e an b e tolera ted by the ehe s t
wi thout injury ( S ee F i gure 1) .
Tab le 4 (b ) shows the performanee of the ' deformab le ean ' type s y s t em
in the f i e l d . This s y s t em , ab s orbing energy b y bending the e an d i r e e t ly
behind the whee l , and the eolumn at i t s upper supporting br acke t , i s shown
t o b e apparen tly highly effeet ive in terms o f preventing inj ury , even in the
h i ghe s t energy frontal impaets in the present s amp le . The sequenee of
events dur ing impaet with thi s s y s tem i s thought to be as fol lows : the
toepan is d i s torted by erush to the vehiele and the column inereases i t s
angle t o the horizontal . The driver now moves on t o the whee l wh i eh
al igns i t s e l f with h i s ehe s t under t o lerable loads . The wel l padded spokes
and the rim s t ay in the s ame p l ane thus spreading the load we l l over a
large are a , and a l l owing a h i gh force to be t olerated on the ehe s t without
inj ury . Our laborat ory work has shown that a peak load of around 2 , 500 lb s
i s generated when this whee l and eolumn are s truck under t e s t eondi t ions
laid down in FMVSS 203 ( S e e F i gure 2) .
l t should be s tressed at this point that b oth the s e bas i e des i gns of
s teering sys t em eomp ly w i th FMVSS 203 , although one has been shown to b e
ineffe e t i ve in the f ie ld wh i l s t the other is apparen t ly h i ghly effeet ive .
The appropr i atene s s of present s tandards tes ting procedures t o reflect the
true inj ury protee t i on/hazard offered by s teering sys tems mus t , therefore ,
be que s t i oned .
Howeve r , be fore considering work carried out to inve s t igate the
s tandards tes t ing procedure s , a few other po ints should be made concerning
the field results .
Final ly , an impor tant p o int to emerge from th i s f ield s tudy is the very
severe hazard t o the lower l imb s , presented by the s t i f f supporting
s t ructures f i t ted in conjunction with axial col l ap s e systems . Th i s
s tructure i s p laced in the knee impact are a , in many current cars , and has
been seen to be respons ible for very severe inj ur ies which have a high
recovery time and have many associated lang term problems .
1) Damage to the two groups of systems , produced under test cond i t ions as
s p e c i f ied in FMVSS 2 0 3 , is comp le t e ly d i fferent to that ob s e rve d in
real acciden t s . The 1 1 C apri11 type sys tem experiences ax i a l compres s i on
under tes t , wh i l s t in the field the c an and column bend . The axial
co l l ap s e sys tems give cons iderab le shear cap s u le Separat i on under tes t ,
whereas they give no s i gn i f icant c o l lapse , from the top , in the f i e l d .
These differences are thought t o indicate b as ic faults i n the present
s t andards tes ting procedures .
11 0 3
2) F i e ld d amage to the " Capri" type sys tem can be accurately reproduced
under tes t , by increasing the angle be tween the column and the
An in·crease of 10 above the s t andard ins t a l l a t ion
horizonta l . °
angle i s s uf f i cient to produce bending o f the can , as opposed to
axial comp re s s i on (see Figure 2 ) .
3) FMVSS 203 and 204 do not detect any interaction between primary d amage
to the system, caused by veh i c le crus h , and the ab i l ity of that sys tem
to c ontrol a s ub s equent driver ' s imp ac t . The sequence o f loading o f
the axial col l ap s e c o lumns , descr ibed e a r l i e r , shows that this inter
action is of cons iderable importance .
4) Test ing columns at their ins tallat i on ang le with an upright torso i s
unre al i s t i c , as i t does no t t ake into account e i ther the dynamic
movement of the· co lumn or the fact that the drive r ' s torso is usually
not upright when he h i t s the whee l . The tors o moves forward at
approximately the s eat b ack angle in the absence of any early knee
impacts . These two factors comb ine to give a much s teeper e f fe ctive
column angle at impact than i s normally tes ted .
l t should b e noted that the speed d i s tribut i on in the two s amp les are
not s i gni f i cantly d i f ferent at a 5% level of confidence , as determined
by the Kolmoguruv Smi rnov tes t . However , no s t at i s t i ca l ly
s i gn i f i cant d i f f e rence in the inj ury levels can be demons trated on
present s amp le s i ze s . l t is hoped that an increased number of cases
in b o th groups wi l l enab le s i gni f i cant resu l t s to b e produce d , b e fore
too long . When such results are ava i l ab l e , it i s further hoped that
definite mod i f i cat ions to the tes t procedures , and injury cri ter i on
can be s ugges ted , t o improve the very unre a l i s t i c test s i tuation that
e x i s t s at present .
CONCLUSIONS
REFERENCES
405
S � New York .
1 1 ) ADAMS D , CAS SLE R . S . ( 19 70) 11 Chrys ler energy absorbing an t i - the f t
s teering co lumn" P aper N o . 70000 1 .
13) LANGE W . ( 19 7 1 ) "Severe frontal c o l l i s ions and res u l t ing l.IlJ Uries with
and wi thout · res training devices" AGARD Conference pre-print N o . 88
on Linear Acce lerations ( Impact Type ) . NATO June C-5 .
1 4 ) HUELKE D . F , SHERMAN H . W , ( 19 7 2 ) " S ome inj ury mechan isms in new car
co l l i s ions " Proceedings of 1 5 th AAAM Conference SAE New York p . 8- 2 6 .
20) SEARLE J . ( 19 7 2 ) "The effect .Qf s t eering column des ign on the
inj uries received by drivers in road acciden t s " Ph . D . The s i s .
Research · Group in Traf f i c S tudies , Univers ity Col lege , London.
·-·
,.
TABLE 1 SAMPLE STRUCTURE BY MAKE AND MODEL
Total - a l l models 85 67
Number o f
Total unres trained
Vehicle Make and Model Numb er drivers
Ford Capri 33 26
Ford Zodiac 3 3
Ford E s cort 9 5
Total - all models 45 34
407
TABLE 3 MEASURED SHEAR CAPSULE SEPARATION IN SAMPLE
0-0 . 5 41 6 2 0 49
0 . 5-2 . 5 6 2 1 1 10
2 . 5- 5 . 0 1 1 1 1 4
5 . 0- 7 . 5 0 0 3 0 3
Unknown 0 0 1 0 1
TABLE 4
7 1 1 2 1 1 2
6 1 1
4 1
3 1 1
2 1 , 2
1 '} 7
0 1 12 9 ]
0-10 10-20 20-30 30-40 40-50 50-60 60- 70 70-80 80-100
ETS Km/h
b) CHE S T AND ABDOMINAL INJURIE S SUFFERED BY UNRE S TRAINED DRIVERS
IMPACTING " CAPRI" TYPE THREE SPOKE WHEELS . 33 GASE S .
5 1
2 2 1
1 7 1 1 1
1 8 � 4 1
0 �
4 09
FI GURE 1 . A damaged axi a l c o l l ap s e sys tem removed from a
Ford :tvfi< I I I Cor t i n a . The p r imary and s e condary b ends in
the sys tem are c le a r . Shear c ap s u l c s ep ar a t i on i n th i s
c a s e was 7 cms whereas the convo l u t e d s e c t i on was only
shor tened b y · 1 . 5 cms . The dri ve r r e c e i ved f a t a l ehe s t
inj u r i e s ( Seve r i ty 0 7 on mod i f i e d AI S )
'
4 ' ,1 l
1 lli
°
damage p r oduced under mod i f i ed tes t con d i t i ons . C ol umn
angle used was 10 more than normal ins t a l l a t i on ang l e
(Fore ground) .
.J