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Experimental Determinations of The Flow Characteristics in The Volutes of Centrifugal Pumps
Experimental Determinations of The Flow Characteristics in The Volutes of Centrifugal Pumps
Experimental Determinations of The Flow Characteristics in The Volutes of Centrifugal Pumps
This paper is a discussion of an exhausti ve study which Theoretical T reatments. M a ny of the theoretical studies have
was made to determine internal-flow characteristics of started with the assumptions of pe rfect fluids and p otentia l flow.
two high -efficiency, high-head centrifu gal pumps of com- The works of Kucharski, (1) 3 von Busema nn, (2) Schultz, (3) SO-
mercial design. Special equipment was constructed to renson (4), and Uchimaru a nd Kito (5) are in this class. Kucha rski
measure instantaneous val ues of pressures and velocities treated mathematically the problem of an impeller with straight
at various stations in the volu tes. The authors discuss ra dia l v a nes. Spannhake (6) pointed out that fluid p assages,
previous work of a nature similar to their study. They formed by curved vane>! of finite len gth and cut off by entrance
describe briefly the apparatus u sed in their tests, t h e ar- and exit circles, as found in actual practice, present many diffi-
rangement of the test equipment, and the accu racy of the culties to theore tical investigators. It is well known that the
equipment u sed to measure the instantaneous val ues of actua l va lues of both the m agnitude and direction of the absolute
pressu res and vel ocities in the volutes. The r esults of the exit v elocity do n ot agree with those calculated on the basis of
tests are presented i n graphical form. potential flow. Pfleidere r (7) therefore calculated t,he theoretical
head de veloped by a pump on the condition that the relative
BACKGROUND AND OBJECTIVES exit angle was less than the vane angle. Fischer and Thoma
(8) con cluded that: "Practically all flow condit ions for an
PUBLICATION NO.
4
650 TRANSACTIONS OF THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
and those existing in modern large, high-efficiency machines. tics, but also should furnish a basis for calculating the radial
cvertheless, these studies have been very va luable in pointing forces acting on the impeller.
out the discrepancies between the present theoretical treatments With t his brief discussion of the objectives of the investigation
and the actual flow conditions, and also in showing the way to as a background, a description of the methods and instruments
carry tho work further. used will be presented before the experimental results and the
It should be mentioned that Yendo (15) used pressure-measur- conclusions are offered for consideration.
ing holes in tbe guide vanes of a turbine pump to obtain the slip
coefficient. However this method does not give a measurement TECHNIQUE OF MEASUREMENT
of the magnitude of the impeller exit velocity. A general discussion of the experimental methods employed
The first study of internal-flow characteristics to be undertaken to measure velocity vectors will be given first, followed by a short
in the hydraulic laboratories of the California Institute of Tech- discussion of each major instrument. No attempt will be made
nology was initiated in the fall of 1931 by the present authors. in the present paper to give all of the details of the technique
The development of both instruments and technique had reached used, but it is hoped that a. more complete description will be
such a state by the spring of 1933 that a master's thesis was presented in a subsequent article.
presented by Binder (16) on an investigation of the flow character- Fig. 1 is a diagram of the apparatus used. Briefly stated, the
ist ics in the volute of one of the laboratory pumps. method employed was to in~ert a. special direction-finding pitot
In 1936, Kasai (17) reported his studies of 1933 and 1934. tube across the volute. A sampling slide valve was inserted in
His instruments and method of attack followed closely those each of the t wo connections from the pitot tube to the special
outlined in Binder's thesis (16). Although Kasai also used a differential gage. These slide valves opened for a short interval
specially constructed pump which had a vortex chamber between
the impeller and the volute, it was of a reasonable capacity
and had a good efficiency. Therefore, it is felt that his work
represented a definite advance over the investigations previously
discussed.
Expansion of Facilitie&. In the fall of 1933, the design and
construction of a new hydraulic-machinery laboratory was
started under a cooperative agreement between the Metropolitan
Water District of Southern California and the California Institute
of Technology. A description of this laboratory and its equip-
ment has been given by Knapp (22). The program of investiga-
tion of this laboratory offered exceptional incentives to continue
the work already started on the internal-flow conditions. The
FlO. 1 MRANGE.£ENT OF TEST APPARATUS
laboratory equipment available was adapted very well to such
a study, as it offered means for exact control of all test conditions,
and instruments for making precision measurements of the
pump performance. A group of pumps from different manu-
facturers were available upon which this investigation could be
carried out. They had all been selected carefully to represent
the best practice in efficiency and general performance. They
were of sufficient size (7 and 8 in. discharge) so that results ob-
tained from them could be considered typical for high-head high-
Fro. 2 SPECI AL PITOT TunE UsED IN THE TEsTs
capacity units. In a ddition to having such satisfactory facilities
( NOT>J: Holes drilled accurately in the s ame p lane. normal t o axis of tube.)
available, it was felt that the seve re conditions under which
the Aqueduct pumps would operate necessitated a thorough
knowledge of the internal-flow characteristics in order to insure of time each revolution of the pump, which resulted in a series of
maximum efficiency and trouble-free operation. Therefore, it pressure impulses to the gage. Means were provided for shifting
was decided to proceed with the investigation which is the main the phase between the pump shaft and the valve opening.
subject of this article. A stroboscope indicated the position of the opening. Thus, the
Objective&. The chief experimental objectives of this study velocity could be measured as any particular point of the impeller
have been to obtain a complete analysis of both instantaneous passed the pitot tube.
and average values of pressures and velocities in the volutes of The Pilot-Tube M easurement. Fig. 2 shows the pi tot tube used,
the pumps investigated. which is sometimes called a "direction-finding" pitot by wind-
It was felt that a knowledge of the instantaneous velocities t unnel experimenters. Fig. 3 shows the method of insertion in
close to the impeller discharge, together with measurements of the different pump volutes.
their va riation with phase, i.e. with the relative position of the In any flow measurement it is not difficult to determine t he true
impeller passage, would prove very valuable in analyzing the total head (velocity plus static), for the total head is obtained
flow in the impeller itself, since from such measurement s the by placing an opening normal to the stream. However, for an
velocity dis tribution at the discharge end of the impeller passages accurate determination of velocity, it is also necessary to have a
can b e calculated. precise measurement of t he static' head, and this is much more
The knowledge of the average values of velocity gave promise difficult to secure. One of the main features of this p itot tube
of being useful both in aiding to understand the flow in the is that it gives an accurate measure ment of static head in turbulent
volute itself, and in ascertaining the changes in flow conditions flow.
in a. given impeller passage during each revolution as it discharged Considering the pressure distribution around a small cylinder
into successively different parts of the volute. across a stream, it is known that there is a critical angle with the
The p ressure distribution, t aken together with the velocity direction of flow at which the velocity pressure has no effect.
clis tribution, not only should help to explain the flow characteris- This means that, having an opening at the critical angle with the
HYDRAULICS HYD-58-4 651
flow direction, the pressure t ransmitted to a gage will be truly Special apparatus was devised for checking these pitot tubes.
static and unaffected by any influence of velocity. Using a free jet, many tests were made on the magnitude of
Dryden (18) and Fechheimer (19) were the early contributors velocity measurement, and very close agreements obtained for
toward the development of tbis type of pi tot t ube for air measure- the range of high velocities met in pump traverses. . Usi~g this
ments. Fechheimer found the critical angle to be 391 / 4 deg. special apparatus with a closed jet, a wall correction was found
The authors have checked this critical angle and t he construction which was applied to pump traverses. Tbis wall-correction curve
of 1 /,-in. and 3/win. diameter pitot tubes by observing the is shown in Fig. 4.
position of the hole in a stream of known direction where the static Special DijJerenJ.ial Gage. An ordinary mercury or water
pressure was known. This check gave an angle of 391 / 4 deg U-tube manometer would be out of the question on these fluc-
for the velocity range met in these pumps tests. It is interesting tuating pressure measurements. To obtain a reading in a system
to note that these later measurements were made in water, but using an ordinary U tube, an appreciable flow is required through
that the R eynolds number was substantially the same as that used t he pitot pressure openings and the connecting leads; hence, a
by Fecbbeimer.
0.30
Referring to Fig. 2, the small pressure openings were possible
because of the use of a special differential gage to be described
later. In using the tube in the pump volute it was necessary to
"balance" the tube. Each static bole was connected to one side of
~
t
~0.20
0
0 v
J
the differential gage. The pi tot tube in the unknown stream was :;:
rotated about its own axis until the pressures at each hole were f 0.10 /
the same, in other words, the differential pressure was zero. At
this position velocity pressure bad no effect on either hole, and
u
l5
v·,........
0 ~
0 0.10 0.20 0.30 0.40
~
A-
Flo. 4 PrTOT-T u BE '.VALL CoRRECTION
( Ap - projected ~~:rea .of the pitot tu~e. A - area of pipe without pitot tube,
Vp - meo.n velo01ty •nd1cated by p1tot tube traverse, and V - velocity -
quantity per unit time divided by A . )
HCLIK Bo~DON
ELE~ENT--------1~---r+-e-~~~ITTl
.f}~orAA,.,_ /'fo~DYLNr
F AEL END ~o rlfrrs """'"""'"-....,_
l"'ft i.IOoe:
strike the mirror. The reflected ray is focused on a graduated valve. This is probably due to the fact that the valve opens at
scale. The complete gage setup is shown in Fig. 6. the point of zero acceleration. Whether m· not this is the com-
The gage was calibrated with a deadweight gage tester, and plete explanation, it is an experimental fact that the slide valv£'
gave a straight-line calibration curve. Repeated tests over long has no efT<>rl on the pr<'ssure transmitted.
periods of t ime have shown that this gage holds its calibration One very interesting check was made. With the apparatus
precisely. Tests have shown that the scale deflection depends installed on a pump, in place of the pi tot tube an oscillating pres-
solely on the differential pressure and is independent of the sure of known frequency was applied to the slide valve. The
absolute pressure. pump was run at various speeds, each different from the known
One interesting featu re of this gage is that it requires no time frequency of the applied pressUJ·e. For each case the number of
to give a pressure reading. In this gage there is no appreciable "beats" per minute, as shown by the differential gage, corr£'-
flow of water, it is practically a constant-volume system. spondcd exactly to the difference between the pump speed and the
cycles per minute of the applied pressure.
Tests have shown that each slide valve when clns£'d does not
leak. A typi ral installat ion is shown in Fig. 8.
Poo Pt.~~~~
R•" c-""•t""'# 8.«.. 1 /•Jif)t
r. V#.t.VI' /Jy £t,I'NTJI1e
Sampling Valve and Phase Shifter. With the pi tot tube and tlw
F1o. 7 ( ' oNPtTR UCTtON oF SLIDE VALVE
Hpecial differential gage, measurements of average velocity can
be made in the pump volute. This in itself is an improved tech-
nique, but further developments were made. Because of the
extremely minute flow required to operate the differential gage
it was possible to use a slide valve to sample the pressure trans-
mitted from the pitot as any particular point on the impe!IPr
passed the pitot tube. The following description will show how
this was accomplished.
Referring to Fig. 1, the generator on the dynamometer shaft
drove the synchronous motor at one-half pump speed. An·
eccentric on the motor shaft worked in a yoke to impart s imple
harmonic motion to the push rod driving the two valves. Each
valve opened twice (back and forth) for every revolution of th('
synchronous motor, which meant one valve openin~~: per revolu-
tion of the pump.
When the valves opened, the commutator contact would
fire the neon light at the protractor on the pump shaft (one
firing per one revolution of pump). The bolts between the field
and the end bells of the valve motor were removed, and means
provided for rotating the field of the motor. Thus there was a
positive mechanical-electrical connection between the pump
shaft a nd the slide valve, and by simply rotating the field of the Fto. 8 A TEST INSTALLATION
motor it was possible to change the phase relation between the
pump shaft and the time of opening of the valve. It was possible General Remarks on Technique of Measurement. This technique
to change the phase by 360 deg, while the stroboscope always of instantaneous velocity measUJ·ement is possible because the
gave a precise indication of the position of opening of the valve. system from pi tot tube to gage has practically no volume changes;
Fig. 7 shows the construction of one of the valves. E. R. the pressure is transmitted by the water without any appreciable
Lockhart (20) helped work out the details of the sampling flow. Pressure waves in the connecting leads might cause trouble,
valves. The valves are duplicates, and accurately positioned but the length of the leads was reduced to a minimum by placing
to open at exactly t he same time. the Rlide valv(" as close as possible to the pump.
Use was made of the fact that the eccentric and yoke imparted
PRESENTATION OF TEST RESULTS
simple harmonic motion to the valve, with the result that at the
middle of the valve travel the velocity is a maximum while the Notation Used in M easurermmts. For designating valve open-
acceleration is zero. The valve therefore was set to open at ing, one vane-tip edge was chosen as a zero reference. If the valve
the middle of the travel. With a slot thickness of 0.005 in., the opened as the zero reference mark passed the pitot tube the
time of opening corresponds to an angular rotation of 5 deg of "phase auglc was 0 deg." If tl•e valve opened as some other
impeller. Tests have shown that the motion of the valve at point on the impeller passed the pi tot tube, this point was referred
any speed bas no effect on the pressure transmitted through the to the zero mark as so many "degrees phase angle," where this
HYDRAULICS HYD-58-4 653
..
;;vuE ANfh.1
Fro. 10
0
INSTANTANEous VELOCITY DISTRIBUTION BETWEEN VANES IN THE Ba.YON JACKSON PUMP
0
(Pump speed - 2000 rpm, and normal capacity 4.65 c(s.)
Fig. 10 shows the results of measurements to find the velocity All tests on this pump were made at 2500 rpm. The maximum
distribution between vanes. For each set of measurements, the efficiency at 2500 rpm was 88.6 per cent which was t he same as
pitot tube was kept at a fixed position across the volute, while at the rated speed. All tests were made at plus 40 ft inlet
the phase angle was varied to traverse the impeller passage (by head.
rotating the field of the synchronous motor driving the slide Extensive measurements were made at "normal, " "low," and
valves). "high" pump discharges. Normal pump discharge is that at
Fig. 11 shows the profiles obtained from pitot-tube traverses the point of maximum pump efficiency. Low refers to a dis-
charge of about 19 per cent of normal, while high refers to a
,, ~,.,, - IIM.J •• u r , v·-~•ur, .. ,,.,,.,,,,..
..,, ,. TAN"''""'l
- discharge of about 142 per cent of normal.
,, -r--.. Fig. 13 shows the spacing of the pitot-tube stations in the
H
• 2
s ,. ,.....-1,..•=•1 N• Z
~., ,..... No 9
volute. It should be noted that there are two points of difference
in the location of these stations as compared to those of Fig. 9 .
' II I [...../
First, they are spaced completely around the volute, and second,
~/
'/ they are all located at a constant radial distance from the impeller.
,.
.....-
"
"· I~
i ./\
-.
.--<
~.q
---
----
:JD4HIT'C YI,OCI
~
, --....
...
....,..""·•-::?"
, ~
Fig. 14 shows the results of measurements as the pitot tube
was kept at a fixed position across the volute and the phase angle
varied.
Figs. 15, 16, and 17 show the profiles obtained from trave.rse8
.., "S across the volute, each traverse being made at a constant phase
angle, and each figure referring to a different pump capacity.
~
_---:I'Rr>r•• I'!H, No., Nm
The traverses at high capacity are not complete, but the measure-
m ents are useful to some extent in a comparison with the re-
sults of tests at normal and low capacities.
~:::-..
.
~
P•~•H--•-
~~ ...,..,../
Fig. 18 shows, for each pump capacity, a plot of average radial
,_ v...."' "';;~
velocity vs. angle around the volute. Each point r epresents
~
"···-·· !',.., ~~
~
~
,
" .. .....______ I
""; ;;;? .. ~
the average value of t he corresponding profile found in Figs.
15, 16, or 17.
Fig. 19 shows the static-pressure distribution around the volute
"'-........
--- r------~ -
-.......... rl'trYr.s,..,. 'I"M ~.R- --
"~C.W:A' -"'- .....
as given by the pitot tube. The static pressure plotted is that
developed by the pump, and thus does not include the inlet
/"'fr.-.-.... . .
/
y
Fig. 20 shows both the unbalanced static pressure and the
~ ... momentum forces acting on the impeller. In the absence of
t
other definite information the ou tside outlet width of the im-
..... peller was taken as the a rea over which the static pressure
q- QIIA,r'fr'l'- c.. l F'~•r ""P• S,-c . acts.
- I s • Fig. 21 shows the average direction of the relative exit-velocity
Fto. 12 PITOT-TUBE MEASUREMENTS AT DIFFERElNT DIBORARGEB
vectors at the different pi tot station.s. From each traverse across
OF THE BYRON JACKSON PUMP
.. .. . ...
lllfDIAt C4NT11l
DriTIIH ,,.., ,,~.~.,.,
I'
H
....
~
.
......., .. .....
,o. t
I .JS. 4
IS1.6
2'.,,
;:,
tlo4l.
o .....
D.~ ..
the pitot at one position in I 6 -7Z 2 ,S.4 c ....,
o ......
..
• . 11" JI4. S ~
....
J
• . 11 o ....
the center of the volute, the • • 11
J)4.1
J ()
P "-SITI O N [..
FIG. 14. INSTANTANEOus VELOCITY DISTRIBUTION BETWEEN THE VANES OF THE WoaTWNGTON SINGLE-SUCTION PUMP AT 2500 RPM
. DISCUSSION OF RESUL'l'S After taking all of the foregoing factors into consideration, the
It has been seen in the description of the test results that the conclusion is still unavoidable that in high-efficiency pumps,
measurements taken on the double-suction pump are not as operating under conditions of normal discharge, the velocity
complete as those made on the single-suction pump. However, distribution across the impeller passage discharge is surprisingly
in so far as they do duplicate each other, it is instructive to uniform.
consider the data from both pumps simultaneously. Before Fig. 14 shows that for capacities either above or below normal,
doing so it should be noted that the double-suction pump bas the some velocity gradients are observable. However, in no case are
lowest specific speed, even when both calculations are made on they as great as previous studies have indicated.
the same basis. If the specific speed of the double-suction ma- Velocity Profiles Across the Volute. Figs. 11, 15, 16, and 17
chine is calculated on the basis of one half the rated capacity, show the velocity profiles obtained by making traverses across
as is often the practice, then it becomes even lower, i.e., it re- the volutes from wall to wall at the different stations. It will
duces to about 990, compared to 1720 for the single-suction pump. be noted immediately that there are no marked breaks in the
Instantaneous Velocity Distribution in Impeller Passages. Al- profiles to show the locations of the impeller shrouds. In this
though no measurements could be made in the impeller passages connection no attempt should be made to find zero flow between
themselves, m uch could be inferred concerning the veloci t.y the shroud and the case at any single pitot station. Although
distribution at the discharge of the impeller passages from the the total flow across this space must be equal to t he leakage
instantaneous measurements taken with the pitot inserted in the through the wearing rings, it is very possible to have flow into
volute very close to the impeller. As the phase angle at which the space in one region of the volute and out in other regions.
the slide valve opened was shifted, the velocity gradient between In fact, this circulation can act as an energy pump by entering
the vanes was measured. The results obtained are seen for the this space from the volute at a relatively low velocity and later
two pumps in Figs. 10 and 14. The most striking thing to be returning to another section of t he volute with a higher velocity;
noticed is that there is very little velocity variation observable For example, in Fig. 15 the radial-velocity components show a
between the vanes at normal pump discharge. This is not in net inflow at relatively low velocity to this space from stations
agreement with the normal conception of the impeller flow, A to G and outflow at higher velocity from station H to L. It
in which it is often assumed that there is a dead water space or will be remembered that originally pump volutes were built with
even a backflow along the low-pressure side of the vane. Before small clearances between the walls and the impeller periphery,
any conclusions are reached it is necessary to consider several but that efficiencies were improved when the clearances were
characteristics of the measurements: made much larger. The energy flow previously mentioned may
(a) The velocity distribution here obtained is not a true account for some of this improvement, because, with the close
instantaneous picture of the flow from the volu te but is rather clearances, the energy imparted to the fluid in these spaces by
the time variation of the velocity as the impeller passage passes disk friction on the shrouds is trapped in the spaces and must
a given station. To obtain the actual instantaneous velocity be dissipated without benefit to the pump performance, while
distribution it would have been necessary to have had a series with ample clearances at least a part of this energy may be
of pitot stations spaced a few degrees apart around a portion of carried out into the volute and utilized.
the impeller periphery, and to have taken a measurement with An inspection of the radial-velocity distributions for t he low-
the correct phase angle at each of the stations. capacity readings in Fig. 11 shows that under this condition the
(b) The slide valve is opened an appreciable time, i.e., about flow bas two high-velocity peaks at each station. An obvious
5 deg of arc. Therefore an individual measurement is an average suggestion is that this is due to the double-suction impeller,
and not an instantaneous value, and, due to wire drawing, it is which is fundamentally two impellers placed back to back.
not an arithmetical average. However, this is immediately seen to be erroneous when the
(c) Due to s tructural features of the pumps, clearances of same peaks are found in Fig. 16, which is plotted from measure-
from 1 / 8 to '/u in. between the impeller and the pi tot were neces- ments of the single-suction pump. The most reasonable explana-
sary. Some change of velocity could therefore occur between tion of these peaks appears to arise from a consideration of the
the points of discharge and measurement. For example, this centrifuge action of the shroud. Professor von Karman bas
together with (b) explains why the flow is not zero during the time suggested a calculation to help explain this matter. In the
the vane itself is passing the measuring p oint. following calculation no claim is made to express exactly the
0>
01
0>
POSITION A POSITION B POSITION C POSITION 0 POSITION E POSITION F POSITION G POSITION H POSITION I POSITION J POSITION K POSITION L
11) ,)
A/J.solvte
I Velocity
j I 1 oM'
I/ ;
Tangen!ti>l Component >-3
i l-{'~ r\ (~ l~o--- of Absolvle Veloctly -+-----t---+-+---t------'.btr-+-+-----t-----1
60 h I~
f ~ -;f I
\1 1/ ~
' \ ~
II \. i :~ >
I~ ' I i~--+-+--+----i--}---+-t--+--+--t--t-~~-~
~ Tangenlit1/.I Component ( Q
.....
of Absolvte ~elocify ,~ i 0
40
"' i O--t-----'---t--t--t----'-'----!-----t---t---'--t-----1~
z
r:n
t ~
1 I, ~
30 -g 10 ~
0
] -~---~r---r----t---t----1---~---~---L--__J tzj
~ L
V> Radio/ Component of
L
~
~
l?atital (ompqnenf of Absolvfe Velocdy >
1 Absolvle VeloC'Iy I r r rs:
w:- ' tzj
~
~
~
'v; v ~
I
~
0
rh/ (~ ¥ I I I
>
10 ~~::::~ I
rr z
> ~
l r:n
I I 0
;, 0
~.L I I .....
o__:_r-fWall I
1 ~
.. iS .jcp p t: ::a C:l ;~ p ><1
<1 0
0 -~ " "":\
rs:
tzj
' Angle Absolvte Velocity 0
co-t- w) -Makes Impeller Tangent 1!1
>
" ~ z
~ .....
~ 0
I
0-~
(V\ II ~ /l I VI >
t"'
t~
L ~
g' · zt'J
a , 0
0
I 0 .....
I
<-
.' I \I
I I
I z
~ 1 I ~
-w-~t::.
I I
: -1( ~
I ~I :____[ _!
FIG. 15 VELOCITY TRAVERSES ACROSS VoLUTE IN THE WORTHINGTON PUMP
(Pump speed ~ 2500 rpm, phase angle ~ 20 deg, pump head - 274 ft, impeller peripheral velocity = 136.3 Ips, and normal capacity - 5.29 cfs.)
POSt fiON A POSITION B POSITION C POSITION D POSITION E POSITION F POSITION G POSITION H POSITION l POSITION J POSITION K POSITION L
~J - '0-
I
tl
I
n I
I
M I I 60-
Tangenlio/ ( ,
~ I Absolvlt ~
ID - I .""
0~-
I I Rodtol Componpnl of
JJI~ _t-1
longenftol c,,-:"'por,cnt or . AbJolilll' Veloc/1)
Abso.·~,fe Velocity
t
u I
0
J I i
\" ~ fodti71 Ce"'pc""nl of 0~~
~
t I I
V) {\ ):OI~~il~ <5
Ill II I
.J~ oi
u_
"" I t:I:
I ~
• ><
>-
v~ lr\h I 1::1
I \ I" 1\ "~
11:
10-~
/~ 1/
-10- ::0
>
E~ \ ~
~~ vl~~.\
Wall
v\ t"'
I '
I . D I ·?O ~ @
~
fC
o---,-. i
~
li
fro I~ -l:
p ' 1~1 1/ff: :;Jl
~
10 "'
t /0-~ I .. "'II; "'~lit': 'T'ty;· I I _I I I 1\ 1-30
$
<5
' ~ Angl• Atwlufe V•lo<ify J/oles
:1o-~ 0~
"t
~ t:
0.11 ~
' !\ ;\ A~·-;: (\ .."''
·J~'
"~.:~ II' . VI J
2\S
C> ' :
I ( v\
0 zo-
!
\ /1
~ I \ ~
~
-:o-~ ·3u- 9
\ r
10 ·- -40-
- -'----~
FIG. 16 VELOCITY TRAVERSES ACROSS VOLUTE IN THE WORTHINGTON PUMP FOB LOW CAPACITY
(Pump speed - 2500 rpm, phase angle - 20 deg, pump head - 336 ft, impeller peripheral velocity - 136.3 fpe, and low capacity - 0.996 ofs. Note Cll
change of scale between pooitions F and 0.) -.J
"'
POSITION A POSITION B POSITION C POSITION 0 POSITION E POSITION F " - - - ,POS
r _IT_IO:._N
---i
G_:._P:._OS=ITTIO:._N
.:..__H.:..___PrO=S::IT:_:I.:O:..:N._;l;-_ :P_:O::S::IT:_;I.:O:_:tJ_:J:..__POrS::IT
:._I.:
O:..:N:._Kr-\'PO_::::S:._IT:.;'O::.N:.:....:L:.._-,
~ . ~ g;
00
L. I I I I I I 70 I I
"" rr 1 1 T 1 1 1 1 ~ ~ 1 I -, (\ If ~~ Absolure
~ Absolutr: I r: ICi Vr/ocdy
(\ .!AruoMr ? /7 ./ I" . ('\. Vt!OCI!y I
IPr /
, . Vtloci/y ~.r\ r, \ , '1 ' ~~?! J( ,,/ 11\f 1\_
~
kot I " /)(1 Tang.nltol Compot~<nl of j lr-..
., j ~· IP' .1 · 50 Ab5olult Vtlocity I ~
. Tungtnlial ComponMI of / •
g I !(\ A6.soT!vlt Vtlocify .
y' ). Tongrnliill
zrn
>
.;; I JfN . j 1 . C0111ponrnl
0 0
~
~ c~ ~ )/1 J.I . t I I I I\ llodtul
Compon<nf
.....
! - /ladiu/ ComPD!I<nl or 'l1 0
~ . ! Ab5oluft r•lj''1 r 1 -* j · :--._ . f h zrn
rl\ · { I ~ 1/ad!al Compontnl of \ J ~
! (\ I! \ ] Acrv;!ocify /M (\ \.
r~~ 7v\
10> I r\ 101 {' I \..h II I I I ~
t%J
\. i \ I/ I \ ,. /IV ( : I \ I . ! >
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j : ; I
! 1/ ~
\: .
s::t%J
0 mptlkr II 10 J I I ~
1 Cl ,tcb c:D. ,]L~ ~ fCJ i' !:~· \ : . 0
>
)JU!-¢5tal/
I . : 1 , 0~ [mlf'l/tr ! , . lo- I
z
rn
: : : ~ ~ . .:cf:Jl ~ rr::::Jl · ci=:B CJ r-t-:D I 0
0
.....
L- ., , : : ~ r · , .
r -10
~ ~ I
"'"'"' ~
~~
.... l 0
. . . ...... ...... '%j
l~o Ang!tA6.solvtr V.Jocily N!7its -10 '.,..•~'~' 1
hr~~ ~ s::t%J
r \ \ ~wle 0
~ ~ ~
. z
.....
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·' r i\ (\ _ I f---r >
~1 3 Anglt A6.solvle Vetocdy llalts t"'
\ (\\ r
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~j ~ r\ r I /\ !~\_ I \ JI 0
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FIG. 17 VIILOCITT TRAVIIR8118 AOR088 VoLUTB IN THII WORTIIINOTON PUMP J'OR HIGH CAPAOITT
(Pump speed - 2600 rpm, phase ancle - 20 dec , pump head • 134 ft, impeller .~ripheral velocity • 136.3 fpe , and high eapaeit y • 7.M efo. Note
eho.nce of scale between poa1ttons F and G.)
HYDRAULICS HYD-58-4 659
complicated conditions in a pump, but the computation serves as to why t here is a lack of a "shadow" in the velocity pro-
to give the order of magnitude of the peaks. Professor von files above the shroud. In both pumps the shrouds are about
Karman (21) has treated the problem of t he frictional resistance 1/
16 in. thick, and in t his space there should be no radial flow.
of a rotating disk for the case of turbulent flow. H e considered H owever, it is quite possible that in the short radial distance
a smooth flat disk wetted on one side. The various momentum (between the impeller periphery and the measuring tube) the
changes were taken into account, and the velocity dist ribution in flows from both sides could diverge, and that these divergencies
could combine to give an appreciable positive velocity over the
40
shroud thickness.
The difference in t he velocity of these two flows, together with
their initial separation due to the shroud thickness, offers a
0
~ possible explanation of t he shift of t he velocity peaks away from
0 \
v
I t he computed boundary layer and toward t he center of the im-
peller. Referring again to Figs. 15, 16, and 17, it will be seen that
t here are unsymmetrical peaks on t he absolute-velocity profiles.
0
\.,..,__
\v-
~...........
High Capocily
(ExfrflpotiPd lravjrs•.s ) y For both normal and high capacities, these peaks are on the suc-
tion side of the impeller center, while for low capacity the p eaks
are on the shaft side. It would be interesting to observe whether
--..,._·Normal Capacily.,
or not this shift of the p osition of the peaks occurred at the same
0
low CopuJify-·7 r--- time as the shift in the direction of the t hrust commonly observed
\
in smgle-suction pumps.
Pitot-Tube Measurements for Variable Pump Capacity. Fig. 12
0 shows the comparison between t he head developed by the double-
0
DESI6HAYIOH
CAP-'CITY
VENTURI
CAP.l.CITY
PilOT
11WIJREHENT 11WUREHEHT
low Copocil 0 996Secfl IOJSecff
PUMP
HEAD
JJ6ft
\ suction pump and the correspondin~ static and total heads as
measured at two stations in the volute, for a wide range of capaci-
ties. Although the measurements were taken with the pitot
Norma/C(Ip, 5.JOSec ff 5.61 Sec Ff 274ft fixed at the center line of the impeller, the static-head readings
\ Hiqh Cnpocll 7.54 Secff 134Ft
I\
140
-30
v
lco tJ~I~1\
poe;...
-40
0 50 100 150 200
Angle Around Volute -Degrees (Clockwise fro m Tongue)
250 300 350 K- /
--' ~ r-
F IG. 18 AVERAGE RADIAL VELOCITY AT DIFFERENT ANGLES AROU ND
~F Norm a l Capacify 5.29Sec Ft /-
v
f ......,...._..,
The following expressions were derived in the treatment
~
40
C. = 0.162 Rw 0 40 80 IZO 160 ZOO 240 2BO 320 'SO
water into the volute. Fro . 20 UNBALANCE D RADIAL FoRCES ACTING ON THE btPELLlllR or TIRl
The question migh t be raised W oRTHINGTON Pm.<P
660 TRANSACTIONS OF THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
probably represent average values across the width of the volute, This could have been predicated from the difference in shapes of
since it was found that the static pressure was relatively constant the corresponding pressure distributions of Fig. 19.
throughout the traverse. On the other hand, t he total-head This force resulting from the unbalanced static-pressure dis-
readings are not so represen tative, as shown by the absolute- tribution is, however, not the only radial force a cting on the im-
velocity traverses of Fig. 11. The difference between the static peller. A nonuniform velocity di tribution will give rise to an
pressures at the stations shows that there may be a. possibility of unbalanced momentum force in the same manner. This must be
an unbalanced radial force on the impeller, especially in the low- added to the static-pressure force to obtain the total hydraulic
capacity region. Since the two curves cross in the vicinity of reaction.
normal capacity, it might be expected that the direction of the The analysis of the three operating conditions presented in
unbalanced force would reverse in the high-capacity region. Fig. 20 shows that at low capacity the deflection may be about
Radial,..Velocity Distribution A round the Volute. The complete three times that at norma l capacity, while for high C!tpacity it
ring of pitot stations provided in the single-suction pump has may be twice that at normal. The latter is not so serious, since
made it possible for the first time to secure sufficient data. to operation at high capacity is not always necessary. On the other
compute the radial-velocity distribution around the entire volute. band, the low-capacity range is always passed through when the
Fig. 18 shows t he three distribution curves obtained. machine is started and stopped, and continuous operation in this
region is not uncommon.
Measurements of the deflections at the impeller wearing ring
during operation under the various indicated capacities have
shown that the impeller movement was in a direction which agrees
with that of t he resultant force vectors as determined in Fig. 20.
A study of the stress-strain conditions in the shaft agreed in
magnitude with those calculated from the hydraulic reaction,
~ although in general the forme r are somewhat higher. However,
S··~----1-----+-- this stress-strain analysis involves considerable difficulty because
~ of the uncertainty as to the amount of the bearing a nd casing
~
deflections.
Direction of Relative Exit Velocity From Impeller. A question of
considerable interest is the relation between the vane exit angle
and the direction of t he relative velocity of the fluid leaving the
impeller. One item to note is that the relative exit a ngle is less
than the vane angle for all points except one. Again, at normal
capacity the conditions are relatively uniform around the entire
perpihery, while at low and high capacity there is a wide deviation
FIG. 2 1 DrnECTION OF AVERAGE RELATIVE EXIT VELOCITY AT
between the different stations. The averages given in Fig. 21
DIFFERENT PtTOT STATIONS ARoUND TRE VoLUTE oF TRE WoRTH-
INGTON PUMP show that at low capacity the deviation between the vane angle
and the relative velocity is 14.2 deg, for normal capacity 9 deg,
The first item to note is that the three capacities show markedly and for high capacity 6.8 deg. Note that in the vicinity of t he
different characteristics. For normal capacity, the radial velocity tongue the deviation reaches as much as 36 deg.
is relatively constant around the entire volute, although it is
SUMMARY OF RESULTS
by no means exactly so. At high capacity there is a region of
uniform velocity extending over about 200 deg. The remainder 1 There is practically no instantaneous velocity variation in
of the circumference, which is in the vicinity of the tongue, shows the impeller discharge at normal capacity and only slightly more
a much higher value of outflow. At low capacity t here is no at low or high capacities during the time of passage of one vane
region of uniform flow. However in t he region of the tongue there space past a measuring station.
is a very striking zone of high inflow. 2 There is a strong circulation between the volute and the
Both high- a nd low-capacity distributions lead to the same impeller clearance space which apparently acts as an energy
conclusion that, except for normal-capacity operation, there pump and helps to minimize losses.
is always a large velocity variation in the impeller passage 3 For low-capacity conditions, double peak-velocity profiles
each revolution. Under some low-capacity conditions this were found, probably due to a centrifuge action of the s hroud.
becomes an actual reversal of flow. Probably this velocity fluctua - 4 For normal capacity, the radial-velocity distribution around
tion accounts for some loss in pump efficiency. the volute is relatively uniform, while for high or low capacities
Unbalanced Radial Forces. In the operation of high-head large variations are found .
pumps, trouble sometimes arises with the wearing rings, caused 5 For low capacity, a high ratio of inflow is ob erved in the
by large shaft deflections. This results in metallic contact region of the tongue, while for high capacity a high outflow occurs
excessive wear a nd, hence, increased leakage. In severe cases, in the same area.
shafts have been known to break due to fatigue. Fig. 19 is a 6 Nonuniform velocity and static-pressure distribution com-
plot of the static-pressure distribution around the impeller of bine to produce unbalanced radial forces on the impeller. Maxi-
the single-suction pump, in an attempt to study this unbalanced mum values exist during low-capacity operation, while the forces
force. Lack of uniformity of static pressure would of course give are at a minimum for normal rates of discharge.
rise to such a radial resultant force. Note that at normal capacity 7 A considerable variation in the deviation between the vane
the static pressure is quite uniform, while very wide variations exit angle and the relative velocity was observed. The average
are present for both low and high capacities. deviation was greatest for low-capacity conditions and least
If the radial forces represented in Fig. 19 are added vectorially, for high-capacity conditions. At normal discharges it was 9 deg.
the magnitude and direction of the unbalanced resultant is ob-
ACKNOWLEDGMENT
tained. Reference to Fig. 20 shows that the directions of the
resultants are quite different for high- and low-capacity operation. The a uthors wish to acknowledge the assistance of the
HYDRAULICS HYD-58-4 661
Metropoli tan Water District of Sout hern Californ ia, who have 9 "Cen t rifugal Pumps," by R . L. D au gh er ty, M cGraw-H ill
financed this investigation in the hydraulic machinery labora- Book Company, N e w Yor k, N . Y ., 1915.
10 "Lowell Hydraulic Exper iments," by J . B. Francis, 1909.
tory at the California Institute of Technology. The engineers 11 "Die Versuch sanstal t fiir Wasserturbinen in G otha," by D.
of the district and the staff of the laboratory have been of great Thoma, Engelhard t-R eyher, Goth a , 19 18.
help in a ll phases of t his work. 12 "Un tersuchung der Wasserstromung durch r otieren dee
Sincere thanks are due the Byron Jackson Company a nd the Zellen kreiselrad," by H . Oertli, Rasch er & C ie , Zurich, 1923.
13 "Uber die Relativ-Stromung in e inen Pumpen-Laufra d von
Worthington Pump and Machinery Company for t he permission grossem R adie n-Verhi\l tnis," by W. Stiess, MiUeiltmoen des Inat~
to publish the results obtained from their respective machines; tuts t ar StriJmunosm.aschinen der Techni8chen H och.achule K a.rlBTUhe,
and to t heir chief engineers, A. Hollan der and M ax Spillman no. 3, 1933, p. 77.
for many valuable suggestions during the progress of there earch. 14 " H illsmi ttel zur Beobach tung und Messung an umlaufen den
Kreiselradern," by A . Closterha lfen, Forschuno auf de-m Gebiete des
T he authors a lso wish to acknowledge t he help received from l noenieurwesens, vol. 2, no. 1, 193 1, p. 2.
members of t he I ns ti tute staff. P rof. A. L. Klein originally pro- 15 " E xperimen tal R esearch es of Turbine P umps," by M . Yendo,
posed the use of the sampling va.Jve, while P rofessors Th. von R eports of the Yokohama Technolooica.l College, no. 1, June, 1930.
Karman and R . L. Daugherty have been very generous of t heir 16 "Investigation of the Velocity D istribution in the Volute of a
Centrifugal Pump," by R. C. B i nder , M .S. t h esis, California I n-
t ime in hPlping to explain some of the results of the mPasureme nt. sti t u te of T echnology, 1933.
17 "On the Exit Velocity and Slip Coefficient of Flow at t he
B IBLIOGR APH Y Outlet of t h e Centrifugal Pump Impeller , W ith Some References to
1 "Stromungen einor r eibu ngsfreien F lussigkeit bei R otations- t he C ha r acteristics of t h e P ump," by T . Kasai, Memoirs of the Faculty
fester Korper ," by W. K u charski, Oldenbourg, Munich, a nd Berlin , of E noineerino, Kyushu Imperial University, vol. 8, 1936, p. 1.
1918. 18 "Air For ces on C ircular Cylinders ," by H. L. Dryden, Scien-
2 "Das Forderhohenverhiiltnis radialer K reisel pumpen mit tific Paper No. 394, U. S. Bureau o f Standar ds, vol. 16, September 4 ,
logarithmischspira ligen Schaufelen," by A. von Busemann, Zeit- 1920.
schrift fur anoewaw:lte Mathtmuuik und Mechanik , vol. 8, October , 19 " M easurement of Static Pressure," by C. J. Fech heimer,
1928, p. 372. Tra.n s. A .S.M.E ., vol. 48, 1926, paper 2026, p. 965.
3 "Das Forderhohenver hi>Itnis der K reiselpumpen fiir die 20 "Design of a Sampling Valve and Operating Mechanism for
ideale und wirkliche F lussigkeit," by W. Schul tz, Forschunosarbeilen D eterm ining I nstantaneous Velocities in the Volute of a Centrifugal
auf dem Gebiete des I ngenieurwesem, no. 307, 1928. P ump," by E. R. Lockh ar t, M .S. thesis, California Institute of
4 "Pontentialstromung d urch rotierende Kreiselri\dern," by E. Technol!1fD'• 1934.
SOr enson, Zeitschrift fur anoewandte Mathem.a.tik und Mechanik, 2 1 "Uber L amin a re und Turbulente Reibung," by Th. von Kar-
vol. 7, April, 1927, p. 89. man, Zeitschrif t fur anoewandte Ma/.hematik und llfeclw.nik, vol. 1,
5 "On Poten tia l F low of W ater T hro ugh a Centrifugal Impel- August, 1921, p. 233.
ler," by S. Uchimaru and S. Kito, J ournal of the Faculty of Engineer- 22 "The H ydraulic-M achinery Laboratory of the Metropolitan
ina, Tokyo I mper ial Uni versity, vol. 19, J une, 1931, p. 191. Water District a n d t he Califor nia Institute of Technology," by R.
6 "Hydr aulische P robleme," by W. Spannhake, il1itteilunoen des T . Knapp, Trans. A .S.M.E., vol. 58, November, 1936, paper H Y D -
InstUuts fur Strlimunosmaschinen der Techni8chen H ochschule K arla- 58-5, pp. 649-661.
ruhe, no. 1 , 1930, p. 4. 23 " I nvestigation of the I nstantaneous Velocity Distrib ution in
7 " D ie Kreiselpump en," by C. P fleiderer, J ulius Spr inger, Ber- t he V olute of a Cen t rifugal P ump ," by R . C. Binder , Ph.D. t h esis ,
lin, 1924. California Institu te of T echnology, 1936.
8 " I nvestigation of the F low Condition s in a Cen trifugal 24 "Ver su che a n e iner Schaukre iselpumpe," by A. Closter halfen,
Pump," by K. Fischer and D. Thoma, T r ans. A.S.M.E. , vol. 54, Forschuno auf dem Gebiele du I noenieurwesens, vol. 2, July, 1931, p.
1932, paper HYD-54-8, p. 141. 252.