Contents

CONTENTS
1. Specifications..........................................................................................................2 2. Outline and Dimensions .........................................................................................6 3. Operation ..............................................................................................................12 4. Wiring Diagram.....................................................................................................28 5. Refrigerant Cycle..................................................................................................32 6. Control Block Diagram .........................................................................................33 7. Electric Circuit Diagram........................................................................................34 8. Trouble Shooting...................................................................................................36 9. Key Components of Electronic Circuit .................................................................62 10. Disassembly Instructions .....................................................................................65 1) Indoor Unit ........................................................................................................65 2) Outdoor Unit .....................................................................................................68 3) Exploded Diagram (Indoor Unit)......................................................................71 4) Exploded Diagram (Outdoor Unit)...................................................................79 5) Control Box Assembly......................................................................................87

1. SPECIFICATIONS
DSB-070L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Indoor Unit Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 1/4 (6.35) 750 x 245 x 174 7.0 1/2 (12.7) 654 x 549 x 256 34 g Cross flow fan 1.0F 400VAC IC-8417DWKF5A Capillary 800 Flare l/h A W A DSB-070L Cooling T AC 220~ 240V/ 50Hz 2,051 7,000 0.89 2.9 680 18 Rotary QB 125PL 12B 25F/370VAC Outdoor Unit Propeller fan 1.8F 400V IC-9625DWLF5A

 DSB-091L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor RBB090A001 25F / 370VAC Indoor Unit Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 1/4 (6.35) 750 x 245 x 174 7.0 1/2 (12.7) 654 x 549 x 256 34 g Cross flow fan 1.0F 400VAC IC-8417DWKF5A Capillary 1,000 Flare l/h A W A DSB-091L Cooling T AC 220~240V/ 50Hz 2,637 9,000 1.15 4.2 920 21 Rotary QK 164PN12F 30F / 370VAC Outdoor Unit Propeller fan 1.8F 400V IC-9630DWLF5A

 DSB-121L/122L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) in(mm) mm 1/4 (6.35) 925 x 285 x 194 654 x 549 x 256(After) Net Weight kg 9.7 34 1/2 (12.7) 666 x 552 x 264(Before) g Indoor Unit Cross flow fan 1.0F 400VAC IC-8428DWKG7C Capillary 1,300 Flare l/h A W A DSB-121L/122L Cooling T AC 220~240V/ 50Hz 3,507 12,000 1.53 5.7 1,250 34 Rotary RCB 120A001 25F/ 400VAC Outdoor Unit Propeller fan 3.5F 400VAC IC-9430DWLC5B

 DSB-240L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Electrical Data Running Current Power Input Type Compressor Model Capacitor Division Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 3/8 (9.52) 1080 x 298 x 200 14.7 5/8 (15.9) 872 x 675 x 325 64 g Indoor Unit Cross flow fan 2F 400VAC IC9430DWKG7A Capillary 2,050 Flare l/h A W DSB-240L Cooling T AC 220~240V/ 50Hz 7,030 24,000 3.2 13.4 2,400 Recipro AWG5530EXC 45F/ 400VAC Outdoor Unit Propeller fan 5F 400VAC 05ME986DERC

Plate Mounting

2. OUTLINE AND DIMENSIONS

Connecting Pipe
REMOTE CONTROLLER

750

REMOCON

Grille Insert Frame Grille Body

1 INDOOR UNIT

Plate Mounting

DSB-070L/DSB-091L

245

174

Connecting Pipe

406 925

Plate Mounting

REMOTE CONTROLLER

REMOCON

Plate Mounting Body Frame Grille Grille Insert

DSB-121L/122L

Filter - L

Filter - R

194

285

Connecting Pipe

430 710 Plate Mounting

REMOCON

1080
8

Body Frame Grille Grille Insert

DSB-240L

Filter-L

Filter-R

Inlet Cabinet Side Inlet

256

Panel Top

Guide Support

DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)

Outlet Cabinet Front

Foot Handle

2 OUTDOOR UNIT

Outlet

549

654

Service Valve

Foot Cushion

Inlet

Inlet AIR

Outlet Cabinet Front Foot Handle Cabinet Side

264 334

Panel Top

Cabinet Back

DSB-121L/122L(Before)

666

Service Valve Foot Cushion

552 572

10

Inlet

foot Cabinet front Service Cover

323

380

Cabinet Side

Service valve

DSB-240L

873

699

11

3. OPERATION
1 PARTS OF NAME AND FUNCTION
DSB-070L/DSB-091L

Indoor Unit

Electrostatic Filter (option)

Deodorizing Filter (option) Air Inlet

Lamp Antibacterial Filter Fan Direction (Up, Down) Remote Controller Receiver

Air Outlet

Power Plug

REMOTE CONTROLLER

Remote Controller

12

 DSB-121L/122L

Indoor Unit

Electrostatic Filter

Air Inlet

Deodorizing Filter

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Antibacterial Filter

Air Outlet

Fan Direction (Up, Down)

Power Plug

Remote Controller Receiver Lamp

Remote Controller

TE MO RE R LLE RO NT CO

13

 DSB-070L/DSB-091L

Indoor Unit Display

sRemote Control Signal Receiver This place is the part to receive the signal if it receive the signal, you can hear the signal beep. beep. beep.

Switch Panel

EMR. REMOCON

s There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
ON (Red) Lights when the operation is going on. Air clean (Green) Timer (Yellow) Lights during the time reservation mode. Quick (Red)

Emergency switch can be used when the remote controller is lost or Testing. Remote switch is usually used by remote controller.

14

 DSB-121L/122L

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Indoor Unit Display

Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".

Switch Panel
EMERGENCY REMOTE

There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.

ON

AIR CLEAN

QUICK

TIMER

Emergency switch can be used when the remote controller is lost or testing.

ON (Red)
Lights when the operation is going on.

Timer (Yellow)
Lights during the time reservation mode.

Remote switch is usally used by Remote Controller.

Air clean (Green)

Quick(Red)

15

 DSB-240L

Indoor Unit Display

s Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal beep. beep, beep.

Switch Panel

REMOCON EMERGENCY

EMERGENCY REMOCON

ON (Red) Lights-on during the operation Air clean (Green) Lights-on during the operation

Timer (Yellow) Lights-on during the time of reservation mode. Quick (Red) Lights-on during the time of Quick Mode.

s There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing. Remote switch is usually used by remote controller.

16

 DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)

Outdoor Unit

Air Inlet (Side Back)

Connection Wire

Connecting Pipe

Drain Hose

Air Outlet

17

 DSB-121L/DSB-122L(Before)

Outdoor Unit
Air Inlet (side Back)

AIR

Connection Wire

Drain Hose

Connecting Pipe Air Outlet

NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side. 2. Push the three parts op Front and Back sides like figure orderly. 3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts

FRONT SIDE

BACK SIDE

18

 DSB-240L

Connection wire Air Inlet

Drain Hose

Air Outlet

Connection Pipe

19

2 REMOTE CONTROLLER
DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

Name of Each Button

AUTO

Display Displays information pertaining to unit.

ON/OFF Button Press to turn the unit on or off. TEMPERATURE Buttons Press to raise or lower the desired temperature.
MODE FAN SPEED FAN DIR.

FAN SPEED Button Press to select the fan speed (High " ", Middle " ", Low " "). MODE Button Press to cycle through the modes (Auto/Quick/Cooling/Fan/Dry) SLEEP Button Press to set the unit for the sleep mode. TIMER ON/OFF Button Press to set the unit of or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr) TIMER ENTER/CANCEL Button Press to enter a timer setting or to cancel timer setting

FAN DIR. Button Press to select up/down direction for fan.

SLEEP TIMER

ON/OFF

ENTER/ CANCEL

TURBO/MILD

TURBO/MILD Press to be colder the unit.

REMOTE CONTROLLER

COVER Slide down to access most of the remote buttons. Slide down further to access the battery compartment.

20

3 REMOTE CONTROLLER DISPLAY

DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier) Lights to indicate the mode selected.

AUTO
FAN Indicators Lights to indicate the fan speed. NATURAL Indicator Lights to indicate the speeds simulating a loreeze.

FAN DIRECTION Indicators Lights to indicate the fan direction.

TIMER Indicators (Include sleep) Lights to indicate the timer function mode. TEMPERATURE & RESERVATION TIME lndicator Lights to indicate the temperature or time.

Replacing Batteries

Open the cover after pressing the arrow direction and pulling out.

Put the drycell by ]^ direction.

Close the cover after pushing into arrow direction.

RE MOT E CO NT RO LL ER

+
RE MOT E CO NT

21

RO LL ER

4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.

ON OFF

Unit ON Unit OFF

SET Time

HOUR

ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.

ON OFF Unit OFF

Unit ON

SET Time

HOUR

Control of Room Temperature

(1) Range of setting temperature: 18~32C (2) Setting temperature: Operating temperature of compressor
COMP (ON) COMP (OFF)

-1C

0C +1C (COOLING)

(RT-DT)

*RT: ROOM TEMPERATURE DT: DESIRED TEMPERATURE

(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room temperature.

Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep" "beep" (2) And so on-"beep"
22

Fan Speed (Indoor Unit)

(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed). (2) Remote controller setting fan speed. (Auto, L, M, H, Natural) (3) Relation of operating mode between fan speed. (legned: X-no relation)
FAN ONLY H M L Auto Natural Natural H M L COOL H M L Auto Natural DEHUMIDIFICATION L L L L L AUTO H M L Auto Natural QUICK H H H H H

(4) Automatic Operation If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.

(COOLING)

H M L 0C (D.T) 1C 2C (R.T-D.T)

23

Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature.

DT +0.5C +0.5C

+0.5C

0.5

1.0

HOUR

(COOLING CYCLE)

(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP indicator will disappear in the display.

Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be used to run the unit. (2) The setting conditions of Emergency operation are as follows. Operation mode: Quick Preset temperature:18C: Cooling Fan speed: High You cannot operate with remote controller.

Frost Prevention of Indoor Unit

When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than 0C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection. 1) The compressor and outdoor fan turn off. 2) Indoor fan operates according to user set speed. 3) The normal operation returns when the indoor coil temperature is higher than 7C or equal to 7C.

Compressor and Outdoor Fan

ON OFF

ON Set speed

Indoor Fan -1C +7C

(Indoor coil temperature)

24

3 min. Time Delay of Compressor

In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.

Auto Mode
(1) In Auto Mode After the indoor fan is operated for 20 seconds in the Auto Mode the unit will operate automatically by selecting operating Mode according to the room temperature (RT: Room temperature) ROOM TEMPERATURE OPERATING MODE Cooling Dehumidifier Cooling FLAP POSITION Cooling Position Cooling Position Cooling Position

> RT DT-2C RT DT+3C DT+3C < RT

DT-2C

(2) Selecting Operating Mode Again Room temperature meets desired temperature and the compressor stops running over 30 minutes, then the unit selects operating Mode again.

25

Dehumidification Mode
1 Desired temperature < Room temperature

Outdoor Fan, Compressor : ON Indoor Fan : Low speed 2 Desired temperature Room temperature Compressor : 3 min/ON, 5 min/OFF Fan Speed : low speed 3 Room temperature 18C Compressor : OFF Fan speed : Low speed

Air Discharge Direction(only remocon operation)

The air discharge direction procedure is below. Fixed Up/Down
COOLING POSITION

Up/Down

Fixed

Quick Mode(Powerful Cooling)

1) Cooling Mode * When the room temperature is higher than 22C 1 Fan Speed: Super high speed 2 Air discharge direction: Fixed 3 Set temperature: 18C (Fixed) 4 Compressor and Outdoor Fan The air discharge direction procedure is below Fixed Up/Down Up/Down Fixed

* The option is LEFT/RIGHT direction.

26

Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display Pattern 1 ON LAMP: Blink
LED BLINK PATTERN CASE NOTE

Room Sensor open or Short

Continuously woorking to fix room temperature 32C in cooling mode

0.5s 8s

I/D coil sensor open or short O/D coil sensor open or short

Do not woorking

1 times blink

Compressor or electrical parts of compressor error. 2 times blink Gas leak

Continuously workiug

27

OUTDOOR UNIT

INDOOR UNIT

I/D SENSOR TRANS

LED PCB

WHT BLU RED GRN YEL GRY BRN BLK

RED

RED

FAN MOTOR BRN

BLK

BLK

4. WIRING DIAGRAM

BLUE

BLU BLU YELLOW/GREEN YEL/GRN L BROWN L BRN

COMP 1 1 2 3

DSB-070L/DSB-091L/DSB-121L/DSB-122L

CAPACITOR YEL FAN COMPRESSOR C HERM BLU YEL/GRN BRN S RED BRN

BLK BLK BLK BLK

OUTDOOR TERMINAL BLOCK

1 2 3 4 5 6 7 8

23

BRN C R

FAN MOTOR CAPACITOR BLU BLK YEL/GRN POWER CORD

INDOOR FAN MOTOR

RED PINK BLU ORG YEL

ORG RED

BLU

BLK

YEL

1 2 3 4 5

SWING MOTOR

28

OUTDOOR
BLK H RED RED BRN S FAN MOTOR CAPACITOR DUAL FAN C HERM ORG 1 8 4 0 6 2 L POWER RELAY RED BLU YEL/GRN Y N RED BLU RED BLU Y N BLU BLU RL1 WHT

INDOOR
PCB TRANS RED RA RED TH.
CN6 CN9

BLK
CN2

IDC TH.

LED PCB 1 2 3 4 5 6 7 1

CN1

YEL/GRN YEL/GRN BRN BRN BRN L

COMPRESSOR
S C R

RED

WHT

YEL/GRN POWER CORD

CN4

CN3

RA TH. : ROOM AIR THERMISTOR IDC TH. : INDOOR COIL THERMISTOR ORG YEL PNK BLU RED BLU C
CN13

RED ORG S BLU BRN YEL BLK R

BRN BLU RA TH. : ROOM AIR THERMISTOR IDC TH. : INDOOR COIL THERMISTOR

FAN MOTOR CAPACITOR

INDOOR FAN MOTOR

SWING MOTOR

DSB-240L

29

FUSE

CONTROL PCB

CN1

1 MAIN ELECTRIC PARTS

DSB-070L
PART NAME Fan Motor Fan Motor Capacitor Fuse Transformer Stepping Motor Terminal Block Compressor Fan Motor Dual Capacitor Terminal Block PART CODE 3108003800 3106900300 5FVLB3152L 5EPV050120 3108003900 3108912301 3107101200 3108004000 3109501201 3108912301 SPEC. IC-8417DWKF5A 1.0F 400VAC 250V 3.15A 230V 50Hz GSP-24SW-061 SN-DBW-05P QB134PL12B IC-9625DWLF5A 1.8+25F 400VAC SN-DBW-05P QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

Indoor Unit

Outdoor Unit

DSB-091L
PART NAME Fan Motor Fan Motor Capacitor Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108003800 3106900300 5FVLB3152L 5EPV050120 3108003900 3108912301 3RC0020KE0 3107101900 3108004100 3109502010 3109502030 3108912301 SPEC. IC-8417DWKF5A 1.0uF 400VAC 250V 3.15A 230V 50Hz GSP-24SW-061 SN-DBW-05P RBB100A001 QK185PN13F IC-9630DWLF5A 1.8+30F 400VAC 1.8+35F 400VAC SN-DBW-05P QUANTITY 1 1 1 1 1 1 1 1 1 1 1 1 REMARK

Indoor Unit

DSB-121L/122L
PART NAME Fan Motor Fan Motor Capacitor Fuse Transformer Stepping Motor Terminal Block Compressor Fan Motor Dual Capacitor Terminal Block PART CODE 3108001220 3106900300 5FVLB3152L 5EPV050100 3108000100 3108912301 3100030CE0 3108000800 3109500700 3108912301 SPEC. IC-8428DWKG7C 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) SN-DBW-05P RCB150A001 IC-9430DWLC5A 3.5+25F 400VAC SN-DBW-05P QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

Indoor Unit

Outdoor Unit

30

 DSB-240L
PART NAME Fan Motor Fan Motor Capacitor Fuse Transformer Stepping Motor Terminal Block Compressor Fan Motor Dual Capacitor Terminal Block PART CODE 3108007500 3106902400 5FVLB3152L 5EPV050120 3108007600 3108912320 3100068201 3108007400 3109508100 3108912320 SPEC. IC-9430DWKG7A 2.0uF 400VAC 250V 3.15A 230V/50Hz GSP-24RW-062 SN-DBW-062 AWG-5530EXC OSME986DERC 230/50 5/45F 400VAC SN-DBW-4P QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

Indoor Unit

Outdoor Unit

31

5. REFRIGERANT CYCLE
INDOOR UNIT Evaporator

Cross flow fan

Connecting pipe

Service valve Service valve

Accumulator Compressor

Capillary tube

Condenser

Dryer

Propeller fan OUTDOOR UNIT Refrigerant flow

Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter. Model Name

Contents

DSB-070L

DSB-091L ID1.78 x OD3.2 x 1200L -QK164PN12F(LG COMP)

DSB-121L

DSB-240L

ID2.0 x OD3.2 x 600L ID1.6 x OD3.2 x 600L ID2.0 x OD3.2 x 300L

Capillary Tube

ID1.6 x OD3.2 x 600L

ID1.6 x OD3.2 x 600L -RBB090A001(DAEWOO COMP)

Charge Quantity

800 g

1,000 g

1,300 g

2,050g

32

6. CONTROL BLOCK DIAGRAM

DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

Unit on lamp Air clean lamp Quick lamp Timer lamp

Remote Emergency

Signal receiver

Operating Mode Fan Speed Timer Selection

Operation

Flap Position Temp. Setting ON/OFF

Room air temp. Indoor coil temp.

SLEEP REMOCON Circuit for signal receiver A/D converter Beeper MICRO CONTROLLER lnitialization Clock generation DC5V DC power supply DC12V
STEPPING MOTOR ON/OFF COMPRESSOR ON/OFF

Transformer

AC220V 50Hz

Circuit for motor driving

Circuit for relay driving

Circuit for TRIAC control

Relay RL1

TRIAC

Stepping Motor

Compressor outdoor fan motor

Indoor fan motor

33

7. ELECTRIC CIRCUIT DIAGRAM

1 ELECTRIC CIRCUIT DIAGRAM
DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L

1
Indoor Unit Fan Motor

2 3
N

I.D.C
SWING MOTOR

TERMINAL BLOCK

S
TRIAC RL1 COMP. RELAY

TRANSFORMER

Display Part Control Part Signal Receiver ROOM AIR SENSOR

OVERLOAD PROTECTOR COMPRESSOR OUTDOOR UNIT FAN MOTOR CMC FMC

Remote Controller

INDOOR COIL SENSOR

34

Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote control setpoint. TRIAC is controlled per the fan speed selection. RELAY is controlled per the operation mode selection.

2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops operation.

3. The unit turns on or off according to the temperature set point by sensing the room air temperature through thermistor.

4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the temperature differance between room temperature and temperature set point.

5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.

35

Trouble

Is the unit display normal? Is the power applied to the unit YES YES

NO

Check power supply mains or interconnection wires

NO YES

Outdoor unit does not run?(note. 1)

8. TROUBLE SHOOTING

Is the power normal? check the voltage between L & N of terminal block NO YES

NO

Check the wiring of indoor

Does the compressor run normally? YES Indoor unit does not run(note 1) Is the unit display mormal? YES Check the failure code according to the self diagnostic (note 2) NO NO

press the power ON/OFF button on remote controller YES NO Normal Does the beeper beep two times? check the connecting point of magnetic contactor YES NO

Is the switch position on switch pannel at "Remote"

NO

Place the switch position to the "Remote" and then Check it once more

YES

Does control PCB status LED repeat one second "on and off"? NO Is the display all off? YES control PCB fault Micom or reset IC fault

YES

YES

check the failure code according to the self-diagonostic (note 2)

Check the connector on display PCB connected to control PCB Check the display PCB itself

Check the remote signal receiver Check the connection between signal receiver and control PCB

36

Note 1) 1 Neither indoor unit nor outdoor unit runs. Check the following points first. (There are following case in normal operation) a. Is the timer mode set the "timer ON". b. Is the timer mode set the "timer-OFF" and the time had passed? 2 Neither outdoor fan nor compressor runs while indoor fan runs. Check following points first. (There are following cases in normal operation) a. Is the temperature set point suitable? b. Has the 3 minutes time guard for compressor operated?

Self-Diagnostic Function
Error Code 1 When the compressor do not run. i) Check the voltage between L and Y of terminal block. (Indoor Unit, Outdoor Unit) ii) Check connecting wire of indoor unit and outdoor unit. iii) Check relay RL1 on power P .C.B 2 Check fixing of indoor coil thermistor. 3 Check the GAS LEAKAGE of the pipe.

37

Neither Indoor Unit nor Outdoor Unit Runs

Confirm following statement. When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate. 1 Check the function select switch. Is it timer mode? 2 The function select switch locate the sleep mode and is the setting time over? 3 Is the setting mode DEHUMIDIFIER mode? 4 When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does not run.

The power is applied to the unit

Rating voltage Check the voltge between L and Y of terminal block under 90%

Check the Breaker or Fuse

Rating voltage more than 90% Check the indoor unit display is the display all off? No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No

Yes Press the ON/OFF switch of Remote Control Is the indoor unit display all off?

Pull out the power plug and then insert the power plug after 5 second

Control P .C.B defect

Control P .C.B is normal Recheck from the beginning

38

Outdoor Unit Runs but Indoor Fan Do Not Run

Check rotation of indoor fan Rotate indoor fan by hand YES Check input Voltage of Fan Motor connector at power P .C.B Rating voltage under 90% Check the power P.C.B. The circuit for triac control NO Check the Fan Motor bearing and fan

Rating Voltage more than 90% Open or short Check the winding resistance of Indoor unit fan motor Normal Check the fan motor capacitor Change of fan motor

Check the connecting wire of indoor fan motor

Run again

Check the starting of indoor fan motor

No

Normal

Run again

39

Outdoor Fan and Compressor Do Not

Confirm following statement. When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate. 1 Is the setting temperature proper? 2 Is the unit during 3min. Time delay of compressor. 3 During frost prevention of lndoor unit. 4 During dehumidifier mode.

Check the voltge between L and Y of indoor unit terminal

Rating voltage under 90%

Check the wiring and voltage within doors

Rating voltage Check the voltge between L and Y of outdoor unit terminal under 90%

Check the connecting wire

Check the voltge between L and Y of outdoor unit terminal

Rating voltage under 90%

Check the connecting wire

Check compressor, outdoor fan motor individually

40

Only Compressor Do not Run

- Check the following at cooling mode Rating voltage less than 90% Check the control P .C.B the circuit for relay driving.

Check the voltge between L and Y of indoor unit terminal

Rating voltage more than 90% Rating voltage Check the voltge between L and Y of outdoor unit terminal less than 90% Check the connecting wire between indoor and outdoor.

Rating voltage more than 90% Check the wiring of outdoor unit NG Change the control P .C.B

Check the compressor (Check the winding resistance)

Open or Short

Change the compressor.

OK Check the compressor capacitor

41

PCB DRIVING DESCRIPTION

1 PCB CIRCUIT DIAGRAM

DSB-070L/DSB-091L/DSB-240L

43

 DSB-121L/DSB-122L

44

 DSB-070L/DSB-091L/DSB-240L PART LIST(INDOOR UNIT)

No BZ1 CA1 CA2 CA3 CC CC1 CC10 CC11 CC13 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CE1 CE2 CE3 CE4 CE5 CL CL1 CL2 CLIP CN1 CN10 CN11 CN13 CN2 CN3 CN4 CN6 CN7 CN8 CN9 D1 D2 D3 D4 D5 D6 FUSE HS1 IC1 IC2 IC3 IC4 PART CODE 3105698200 CN5XD104MCN4XD104MCN3XD104M3108803500 CCXE1E104M CCXE1E104M CCXE1E104M CDXE1H104M CCXE1E104M CCXE1E104M CCXE1H103M CCXE1H103M CCXE1H103M CCXE1H103M CCXE1E104M CCXE1H103M CEXE1V108C CEXE1E477C CEXE1C107C CEXE1C475A CEXE1C106A 3108803500 CLV-B3104M CLV-B3104M 3107000600 3108803900 3108801100 3108804000 3108802000 3108803800 3108802900 3108802500 3108800320 3108803400 3108803600 3108804500 DZN4004A-DZN4004A-DZN4004A-DZN4004A-DZN4004A-DZN4004A-5FVLB3152L 3105797200 13GS1H13-1KA7812AP1KA7805AP1KD65004AP PART NAME BUZZER C-ARRAY C-ARRAY C-ARRAY PIN C-CERA C-CERA C-CERA C-MULTI C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-ELEC C-ELEC C-ELEC C-ELEC C-ELEC PIN C-LINE ACROSS C-LINE ACROSS FUSE CLIP WAFER WAFER WAFER WAFER WAFER WAFER WAFER WAFER PIN WAFER WAFER DIODE DIODE DIODE DIODE DIODE DIODE FUSE GLASS TUBE HEAT SHINK IC MICOM IC REGULATOR IC REGULATOR IC DRIVER DP-2520BA F5 104Z F4 104Z F3 104Z GP881206-2(250) 104Z 25VDC 104Z 25VDC 104Z 25VDC CR501B-Z5U,104Z,50V 104Z 25VDC 104Z 25VDC 103Z 50VDC 103Z 50VDC 103Z 50VDC 103Z 50VDC 104Z 25VDC 103Z 50VDC 1000MF 35V SD 470MF 25V SD 100MF 16V SD 4.7MF 50V SS 10MF 16V SS GP881206-2(250) 275V 104K(PILKOR) 275V 104K(PILKOR) AFC-520 YW396-05AV(RED) 5267-02A SMAW250-08 SMW250-06(WHITE) YFW800-02 YW396-05AV YW396-03AV 5281-02A GP881205-2(187) YFW800-01 5267-04A KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM 250V/50T 3.15A 22(H)*23*17 TMP87C846-1H13 KIA 7812AP KIA 7805AP TO-220IS KID65004AP SPEC Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA 070LH,091LH,240LH 070LH,091LH,240LH 070LH,091LH,240LH REMARK

45

No IC5 IC6 L1 OSC PCB PT1 R-OPT R1 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R21 R23 R24 R25 R26 R27 R28 R29 R3 R30 R31 R32 R38 R4 R5 R6 R7 R8 R9 RA1 RA2 RA3 RL1 RL1 RL2 RL3 SCRW T1 TEST TR1 VAR WSHR

PART CODE 1KA7042P-1KD65004AP 52C1374001 4850103610 3104398102 1TLP560J-3104810000 RD-4K101JRN-4K1272F RN-4K1272F RD-4K102JRD-4K562JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K562JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K103JRD-4K102JRD-4K102JRD-4K102JRS01F121JRD-4K102JRD-2K102JRD-4K331JRD-4K331JRD-4K331JRN-4K1272F RA8K5103JRA8K4103JRA8K3103J5SC0101220 5SC0101128 5SC0101128 5SC0101128 7122401211 TSM3JZ47-3108804300 TKRC102M-D15G561K-3106002900

PART NAME IC RESET IC DRIVER COIL RESONATOR PCB CONTROL IC PHOTO COUPLER RESISTOR OPTION R CARBON FILM R METAL FILM R METAL FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R M-OXIDE FILM R CARBON FILM RESISTOR R CARBON FILM R CARBON FILM R CARBON FILM R METAL FILM RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RELAY RELAY SW RELAY SW RELAY SCREW TAPPING TRIAC WAFER TR VARISTOR WASHER

SPEC KIA7042P 5L KID65004AP 130UH 3A CST8.00MTW,8MHZ 160.5*140*1.6T.1(42) TLP 560J NOTE OPTION TABLE 1/4 100 OHM J 1/4 12.7K OHM F 1/4 12.7K OHM F 1/4 1K OHM J 1/4 5.6K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 5.6K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 10K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1W 120 OHM J 1/4 1K OHM J 1/2W - 1K 1/4 330 OHM J 1/4 330 OHM J 1/4 330 OHM J 1/4 12.7K OHM F 6A 103J 5A 103J 4A 103J UKH-12SP CS11-12SH 1C 1P CS11-12SH 1C 1P CS11-12SH 1C 1P T2S TRS 4*12 MFZN SM3JZ47 YF254S-02 KRC 102-M (TAPPING) 15G561K/350V 3*6

Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA ST EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

REMARK

070LH,091LH,240LH 070LH,091LH,240LH

240L/LH

46

 CONTROL PCB ASS`Y (MODEL : 082M/H,102M/H,122M/H,151L,122L/LH,181L/LH)

No CA1 CA2 CC1 CC10 CC13 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CE1 CE2 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 D1 F1 IC1 IC2 IC3 IC4 OSC1 PCB R-OPT R1 R10 R11 R12 R13 R14 R16 R17 R18 R19 PART CODE CN4XD104MCN3XD104MCCXE1E104M CCXE1H103M CDXE1H104M CCXE1E104M CCXE1H103M CCXE1H103M CCXE1H103M CCXE1H103M CCXE1E104M CCXE1H103M CCXE1H103M CEXE1C475A CEXE1C106A 3108802400 3108804100 3108804200 3108802010 3108802000 3108802000 3108801100 3108804500 DZN4148FTB 52F6010100 13GS1H13-1KA7042P-1KD65004AP 1KD65004AP 4850103610 3104397162 3104810000 RD-4K103JRD-4K562JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K103JRD-4K103JRN-4K1272F RD-4K331JPART NAME C-ARRAY C-ARRAY C-CERA C-CERA C-MULTI C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-CERA C-ELEC C-ELEC WAFER WAFER WAFER WAFER WAFER WAFER WAFER WAFER DIODE FILTER IC MICOM IC RESET IC DRIVER IC DRIVER RESONATOR PCB CONTROL RESISTOR OPTION R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R METAL FILM R CARBON FILM EMI F4 104Z F3 104Z 104Z 25VDC 103Z 50VDC CR501B-Z5U,104Z,50V 104Z 25VDC 103Z 50VDC 103Z 50VDC 103Z 50VDC 103Z 50VDC 104Z 25VDC 103Z 50VDC 103Z 50VDC 4.7MF 50V SS 10MF 16V SS SMAW250-10 SMW250-07 SMW250-02 SMW250-06(RED) SMW250-06(WHITE) SMW250-06(WHITE) 5267-02A 5267-04A 1N4148 AUTO 26MM 0.6*10*3TUTN TMP87C846-1H13 KIA7042P 5L KID65004AP KID65004AP CST8.00MTW,8MHZ 110*90.5*1.6T(99) NOTE OPTION TABLE 1/4 10K OHM J 1/4 5.6K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 10K OHM J 1/4 10K OHM J 1/4 12.7K OHM F 1/4 330 OHM J SPEC Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA ST EA EA EA EA EA EA EA EA EA EA 181L/LH 181L/LH 181LH 181L/LH 122LH,181LH 181L/LH 122LH,181LH REMARK

47

No R2 R20 R21 R22 R23 R26 R3 R32 R33 R34 R4 R5 R6 R7 R8 R9 RA1 RA2 TEST TR1 TR2

PART CODE RD-4K103JRN-4K1272F RD-4K331JRN-4K1272F RD-4K331JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRD-4K102JRA8K5103JRA8K3103J3108804300 TZTC3198YTKRC102M--

PART NAME R CARBON FILM R METAL FILM R CARBON FILM R METAL FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM R CARBON FILM RESISTOR ARRAY RESISTOR ARRAY WAFER TRANSISTOR TR

SPEC 1/4 10K OHM J 1/4 12.7K OHM F 1/4 330 OHM J 1/4 12.7K OHM F 1/4 330 OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 1/4 1K OHM J 6A 103J 4A 103J YF254S-02 KTC3198Y-(1815Y) KRC 102-M (TAPPING)

Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

REMARK

122LH,181LH 122LH,181LH

181L/LH 181L/LH

R-OPT. DETAIL LIST

High MODEL Cool LOCATION DSB-121L DSB-122LH DSB-181L, (151L) DSB-181LH LOCATION DSB-070L, 091L DSB-070LH DSB-091LH DSB-240L DSA-240L DSB-240LH DSA-240LH R28 2.87K 2.87K 3.65K 3.65K R33 3.24K 3.24K 3.24K 3.76K 6.34K 5.76K (6.34K) Heat R29 X 2.87K X 3.65K R34 X 49.9K 12.4K X X 5.76K (6.34K) Cool R30 28.0K 28.0K 22.6K 22.6K R35 24.9K 24.9K 24.9K 36.5K 7.68K 36.5K (7.68K) Heat R31 X 28.0K X 22.6K R36 X 32.4K 15.0K X X 36.5K (7.68K) R27 X 24.3K X 22.1K R37 X 24.3K 24.3K X X 22.1K (6.19K) Low Monitoring

48

 POWER PCB ASS`Y (MODEL : 122L/LH,151L,181L/LH,082M/H,102M/H,122M/H)

No BZ1 C1 C2 CC CC1 CC2 CC3 CC4 CE1 CE2 CE3 CL CLIP CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 CN9 D1 D2 D3 D4 D5 D6 FUSE HS1 IC1 IC2 L1 PCB PT1 R1 R2 R3 R4 R5 R6 R7 RL1 RL1 RL2 RL3 RL4 SCRW T1 TR1 VAR WSHR PART CODE 3105698200 CLV-B3104M CLV-B3104M 3108803500 CCXE1E104M CCXE1E104M CCXE1E104M CCXE1H103M CEXE1V108C CEXE1E477C CEXE1C107C 3108803500 3107000600 3108803900 3108803800 3108802900 3108802500 3108802800 3108802100 3108800320 3108803400 3108803600 DZN4004A-DZN4004A-DZN4004A-DZN4004A-DZN4004A-DZN4004A-5FVLB3152L 3105797200 1KA7812AP1KA7805AP52C1374001 3104396142 1TLP560J-RD-4K102JRD-4K103JRD-4K562JRD-2K102JRD-4K101JRD-4K102JRS01F121J5SC0101220 5SC0101220 5SC0101128 5SC0101128 5SC0101128 7122401211 TSM3JZ47-TKRC102M-D15G561K-3106002900 PART NAME BUZZER C-LINE ACROSS C-LINE ACROSS PIN C-CERA C-CERA C-CERA C-CERA C-ELEC C-ELEC C-ELEC PIN FUSE CLIP WAFER WAFER WAFER WAFER WAFER WAFER WAFER PIN WAFER DIODE DIODE DIODE DIODE DIODE DIODE FUSE GLASS TUBE HEAT SHINK IC REGULATOR IC REGULATOR COIL PCB POWER IC PHOTO COUPLER R CARBON FILM R CARBON FILM R CARBON FILM RESISTOR R CARBON FILM R CARBON FILM R M-OXIDE FILM RELAY SW RELAY SW RELAY SW RELAY SW RELAY SCREW TAPPING TRIAC TR VARISTOR WASHER SPEC DP-2520BA 275V 104K(PILKOR) 275V 104K(PILKOR) GP881206-2(250) 104Z 25VDC 104Z 25VDC 104Z 25VDC 103Z 50VDC 1000MF 35V SD 470MF 25V SD 100MF 16V SD GP881206-2(250) AFC-520 YW396-05AV(RED) YFW800-02 YW396-05AV YW396-03AV YW396-04AV(BLUE) SMW250-10 5281-02A GP881205-2(187) YFW800-01 KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM KN4004A AUTO 52MM 250V/50T 3.15A 22(H)*23*17 KIA 7812AP KIA 7805AP TO-220IS 130UH 3A 130*81*1.6T(84) TLP 560J 1/4 1K OHM J 1/4 10K OHM J 1/4 5.6K OHM J 1/2W - 1K 1/4 100 OHM J 1/4 1K OHM J 1W 120 OHM J UKH-12SP CS11-12SH 1C 1P CS11-12SH 1C 1P CS11-12SH 1C 1P CS11-12SH 1C 1P T2S TRS 4*12 MFZN SM3JZ47 KRC 102-M (TAPPING) 15G561K/350V 3*6 Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA REMARK

082H,102H,122H

122LH,181LH 122LH,181LH

122L/LH,082M/H 122LH,181LH 122LH,181LH 082H,102H,122H

49

 LED PCB ASS`Y (MODEL : 070L/LH,091L/LH,052M/H)

No CC1 CN1 HOLD L1 L2 L3 L4 PCB RCV SW1 PART CODE CDXE1H104M 3108804800 3103002700 DDLS05031D DDLG05031D DDLS05031D DDLY05031D 3104398201 1TSP1838YA 5S40202000 PART NAME C-MULTI WAFER HOLDER LED LED LED LED LED PCB LED RECEIVER MODULE S/W PUSH SPEC CR501B-Z5U,104Z,50V SMAW250-08 ABS DLSO-5031D(RED) DLG-5031D(GRN) DLSO-5031D(RED) DLY-5031D(YLW) 110*31*1.6T.10(288) TSOP-1838YA1(HOLDER) JPS2281 Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA EA REMARK

LED PCB ASS`Y (MODEL : 240L/LH)

No CC1 CN1 HOLD L1 L2 L3 L4 PCB RCV SW1 PART CODE CDXE1H104M 3108804800 3103004100 DDLS05031D DDLG05031D DDLS05031D DDLY05031D 3104398202 1TSP1838YA 5S40202000 PART NAME C-MULTI WAFER HOLDER LED LED LED LED LED PCB LED RECEIVER MODULE S/W PUSH SPEC CR501B-Z5U,104Z,50V SMAW250-08 DSB-240L/LH DLSO-5031D(RED) DLG-5031D(GRN) DLSO-5031D(RED) DLY-5031D(YLW) 150*24.5*1.6T(240) TSOP-1838YA1(HOLDER) JPS2281 Q'TY UNIT 1 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA EA REMARK

LED PCB ASS`Y (MODEL : 122L/LH,080M/H)

No CC1 CN1 HOLD L1 L2 L3 L4 PCB RCV PART CODE CXCH1H103M 3108804600 3103001900 DDSR302D-DDLG302D-DDSR302D-DDLY302D-3104397402 1TSP1838YA PART NAME C CERA WAFER LED HOLDER LED LED LED LED LED PCB RECEIVER MODULE SPEC 103J/50 20% SMAW250-07 ABS(VO) T2.0 DLSR-302D(RED) DLG-302D DLSR-302D(RED) DLY-302D 72*50*1.6T(247) TSOP-1838YA1(HOLDER) Q'TY UNIT 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA REMARK

LED PCB ASS`Y (MODEL : 181L/LH,151L/LH,102M/H,122M/H)

No CC1 CN1 HOLD L1 L2 L3 L4 PCB RCV PART CODE CXCH1H103M 3108804600 3103001100 DDSR302D-DDLG302D-DDSR302D-DDLY302D-3104395412 1TSP1838YA PART NAME C CERA WAFER LED HOLDER LED LED LED LED LED PCB RECEIVER MODULE SPEC 103J/50 20% SMAW250-07 ABS (BLK) DLSR-302D(RED) DLG-302D DLSR-302D(RED) DLY-302D 67.5*40*1.6T(350) TSOP-1838YA1(HOLDER) Q'TY UNIT 1 1 1 1 1 1 1 1 1 EA EA EA EA EA EA EA EA EA REMARK

SWITCH PCB ASS`Y (MODEL : 181L/LH, 151L,102M/H,122M/H)

No CN1 PCB SW1 PART CODE 3108804700 3104395311 5S30101330 PART NAME WAFER S/W PCB SWITCH SLIDE SPEC SMAW250-02 36*29.5*1.6T(891) KSA-2340B Q'TY UNIT 1 1 1 EA EA EA REMARK

50

Power Supply(1)

CL1 AC 220V FUSE1 3.15A 275V 104K

VAR D1 D2 CC1 D4 POWER TRANS CE1 + D3 104 35V 1000F IC2 7812 VI VO G

12V IC3 7805 VI VO G

5V

CC2

CE2 +

CC3

CE3 +

104

25V 470F

104

16V 100F

DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by Bridge Diode, and it is filtering by Main Condensor CE1. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. VAR is serge filter and CC1, CC2, CC3 is Noise filter.

Oscillator(2)

5V 19 OSC 20 8M CC13 104

DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.

VDD-10%

VSS+10%

Fig 2-1

51

Sensor(3)
Room temperature and Evaporator temperature Sensor Input

070LH,091LH 182LH, 240LH 330 O/C SENSOR R8 23 CN10 CN9 I/C SENSOR ROOM SENSOR R10 12.7KF R11 12.7KF R7 330 25 R6 330 CC5 103 R9 12.7kF CC7 103 103 CC6 24 MICOM

DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R10 (12.7K) and R11 (12.7K). Relation between temperature and voltage is following Table 3-1. CC5, 6 is Noise filter.

Temperature (C) -5 0 5 10 15 No. 1 1.127 1.378 1.650 1.936 2.228

Voltage (V) No. 3 1.127 1.378 1.650 1.936 2.228

Table 3-1

52

Triac Driving(4)
12V N 2 AC 220V L SN1 0.1F 120Ohm TO MOTOR

TLP561 PT1

L1 1 130H 3A

MICOM IC4 KID 65004 38 2 15 R5 1K 1/2W T1 SM3JZ47

DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied Trigger Signal. Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.

AC220V

TRIGGER LOW SPEED LOW SPEED MEDIUM SPEED MEDIUM SPEED HIGH SPEED HIGH SPEED

MOTOR INPUT

Fig 4-1

53

Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1. But in Secondary Wave Custom Code is Reversed Face.

9ms

4.5ms

16bit

24bit

8bit

16bit

0.56ms

1.69ms 2.25ms bit 1

0.56ms

LEADER CODE

CUSTOM CODE

DATA CODE

CHECK SUM

TAILER

1.12ms bit 0

Fig 5-1

Fig 5-2 BIT STRUCTURE

Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)

5V

RA1 MICOM 13 CA1 F4104Z P2 R14 1K

MODE SELECT PUSH S/W

DESCRIPTION
There are Mode according to SW position as following Table 6-1. According as port of fixed Micom is Low, the unit is operating as following Table 6-1. POSITION OPEN GND MODE REMOCON EMERGENCY
Table 6-1

54

Micom Power Supply(7)

5V

VDD 42 41 MICOM 40 39

CE5 10F 16V

CC11 104

OSC 8MHz

19 20 21 VSS

22

CC13 104

DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.

55

Reset(8)

MICOM R13 5.6K 1K 7042P IC5 CE4 4.7uF/50V CC9 10.3 R12 18

DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect Power ON and Voltage less than 4.25V, and then send Reset Signal.

Vcc (+5V) 4.25V

t
DELAY TIME FOR POWER ON H RESET

L POWER ON

56

Function Selecting(9)
CA3 F3 104Z 41 40 39 MICOM F5 104Z CA1 1K 1K R17 14 1K R16 1K R15 RA2 16 CA2 28 15 27 26 1K R29 1K 1K R24 R23 29 1K 6A 103J RA1 R28 R25 R36 heat/low R35 cool/low R34 heat/high R33 cool/high R37 monitoring R32 1K R31 1K R30 1K RA3 4A 103J JS5 MILD/HIGH JS4 HEAT/COOL RA3

30 model JS3 JS2 JS1

DESCRIPTION
Selecting function is as following table 9-1. RWhen power source is put at fist, Funtion selection input is recognized. And when the unit is running the microcomputer ignore variation of funtion selection input. JS1 MILD FAN FUNCTION HIGH COOL 070 091 MODEL 122/240 181 SHORT OPEN SHORT OPEN JS2 SHORT OPEN OPEN SHORT JS4 OPEN JS5 SHORT OPEN

Buzzer Driving(10)
VCC 12V

DESCRIPTION
MICOM KID 65004 34 6 11 R4 1K BZ1

Micom 34 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer. Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 4KHz.

57

Zero Crossing Detect(11)

VCC

TR1 KRC120M D5 TRANS OUTPUT 2 1 2 1 3

R3 10K R27 1K MICOM 31

D6

R2 5.6K

CC4 103

DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom. Detail Driving is as following Fig 11-1. R19 is Resistance to limit current.

AC18V

The Number 31 of H Micom terminal L

DETECT POINT
Fig 11-1

58

Stepping Motor Driving(12)

12V CN13 1 IC6 1 MICOM 2 3 4 KID65004 2 3 4 5 6 B+ 1 2 3 4 M1 FOR SWING

DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)

(Normal Rotating)
Fig 12-1

(Reversed Rotating)

59

2 REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD

TEST START Power Supply Select ON/OFF button Is Display at the beginning ON? Yes Is Display at the beginning ON? No No Check the Following BATTERY SPRING MICOM PCB LCD No Power supply again

Select Mode button

Is it normal?

No

ERROR

Select FAN SPEED button

Is it normal?

No

ERROR

Select FAN DIR. button

v (w) No

Is it normal?

ERROR

Is display at the begining ON?

No

ERROR

Select TEMP Button ( ) . ,

(Whenever you selectted Temp. Button, it is changed by 1C (18~32C) No ERROR

Is it normal?

Select ON/OFF button

60

Is LCD display OFF?

No

ERROR

Select TIMER ON Button

Is it normal

No

ERROR

Select Timer Enter Button

TIMER display?

No

ERROR

Select CANCEL Button

Is all display OFF?

No

ERROR

Select ON/OFF Button Select OFF (Timer) Button (0.5~24 HOUR)

Is it normal?

No

ERROR

Select SLEEP Button

SLEEP MODE Display ON?

No

ERROR

Select SLEEP Button

Is display at the beginning ON?

No

ERROR

TEST OK!

61

9. KEY COMPONENTS OF ELECTRONIC CIRCUIT

(1) U1 (MICOM)

1 P77(HSO) Steppping Motor Driving

VDD 42

2 P76(HSCK) (XTOUT)P22 41 3 P75(SO) (XTIN)P21 40

4 P74(SI) (INT5/STOP)P20 39 5 P73(SCK) 6 P72(PDO/PWM) 7 P71(INT4) P17 38 P16 37 (TC2)P15 36 Indoor Unit Motor Driving

8 P70(INT3/TC3) (PPG)P14 35 9 P07 10 P06 LED Driving 11 P05 12 P04 Emergency Mode Function S/W 13 P03 14 P02 15 P01 16 P00 17 TEST Reset Curcuit Oscillation 18 RESET 19 XIN 20 XOUT 21 (VASS)VSS (DVO)P13 34 (INT2/TC1)P12 33 (INT1)P11 32 (INTO)P10 31 (AIN7)P67 30 (AIN6)P66 29 (AIN5)P65 28 (AIN4)P64 27 (AIN3)P63 26 (AIN2)P62 25 (AIN1)P61 24 (AIN0)P60 23 VAREF 22 Temperature Sensor Input Function S/W Buzzer Driving Remocon Input Comp Relay Driving Zero Crosing Detect

62

(2) U2, 4 (KID65004) DARLINGTON ARRAYS

IN1 1 IN2 2 IN 3 3 IN 4 4 IN5 5 IN6 6 IN7 7 GND 8 16 OUT 1 15 OUT 2 14 OUT 3 13 OUT 4 12 OUT 5 11 OUT 6 10 OUT 7 9 COMMON FREE WHEELING DIODES

KID65004AP
COMMON INPUT
10.5K 3K 7.2K

OUTPUT

GND

(Equivalent Circuit)

(Top View)

(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)

SCHEMATIC DIAGRAM INPUT
100K 500 100 100 10K

240 3.3 K 200 0.3

OUTPUT

1 2 3
2.7 K 1.4 K 28K

6K

2K 0.19K

30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.

Pin 1. INPUT 2. GROUND 3. OUTPUT

500 6K 1K 5K

5K

GND

(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)

10K 10K 210 16K 100 300 36K 64K 50K 300 012 50 200 200

INPUT

520 60K 26K

40 pF

OUTPUT

Pin 1. INPUT 2. GROUND 3. OUTPUT

20K

29K

20K

GND

(Equivalent Ciircuit)

63

(5) U9 (KIA7042P) : RESET IC

1 VCC KIA70 42P 3 OUT

2 GND

INPUT GROUND OUTPUT

OUTLINE

64

10. DISASSEMBLY INSTRUCTIONS

1 INDOOR UNIT
DSB-070L/DSB-091L
PROCEDURES 1. Stop the Air conditioner and disconnect the power cord from the wall outlet. Fig 1 2. Removing the Insert Grille and Frame Grille. (Fig 1~2) 1 Draw up the Insert Grille and remove it. 2 Loosen one screw for fixing the Cover Ter-Block. 3 Loosen two screw at the Frame Grille. 4 Remove the Frame Grille. PHOTOS

Fig 2

3. Removing the Control Box. (Fig 3) 1 Remove room and coil thermistors. 2 Disconnect the fan motor lead wire from connection at the Control PCB. 3 Disconnect the stepping motor lead wire from connection at the Control PCB. 4 Remove the select switch from connection at the Control PCB. 5 Loosen a screw for fixing ground wire. 6 Remove the Control Box

Fig 3

4. Removing the Drain Pan. (Fig 4) 1 Disconnect the Body drain hole. (left and right Body) 2 Disconnect three hook and remove the Drain Pan.

Fig 4

5. Removing the Indoor Evaporator. (Fig 5~6) 1 Remove one screw for fixing indoor Evaporator at the Body. 2 Remove the hook for fixing Bracket Pipe at the back of Body. 3 Remove Indoor Evaporator.

Fig 5

6. Removing the Cross Flow Fan. (Fig 7) 1 Remove set screw for fixing Motor shaft. 2 Remove Cross Flow Fan.

Fig 6

7. Remove Motor IDU and Bearing Plastic. Fig 7

65

 DSB-121L/DSB-122L
PROCEDURES 1. Stop the Air conditioner and disconnect the power cord from the wall outlet. Fig 1 2. Removing the Insert Grille and Frame Grille. (Fig 1~2) 1 Draw up the Insert Grille and remove it. 2 Loosen two special screw for fixing the Cover Ter-Block. 3 Loosen three screw at the Body. 4 Remove the Frame Gille. PHOTOS

Fig 2

3. Removing the Control Box. (Fig 3) 1 Remove room and coil thermistors. 2 Disconnect the fan motor lead wire from connection at the Control PCB. 3 Disconnect the stepping motor lead wire from connection at the Control PCB. 4 Remove the select switch from connection at the Control PCB. 5 Loosen a screw for fixing ground wire. 6 Remove the Control Box

Fig 3

4. Removing the Drain Pan. (Fig 4) 1 Disconnect the Body drain hole. (left and right Body) 2 Disconnect three hook and remove the Drain Pan.

Fig 4

5. Removing the Indoor Evaporator. (Fig 5~6) 1 Remove three screw for fixing indoor Evaporator at the Body. 2 Remove the hook for fixing Bracket Pipe at the back of Body. 3 Remove Indoor Evaporator.

Fig 5

6. Removing the Cross Flow Fan. (Fig 7) 1 Remove set screw for fixing Motor shaft. 2 Remove Cross Flow Fan.

Fig 6

7. Remove Motor IDU and Bearing Plastic. Fig 7

66

 DSB240L
PROCEDURES 1. Stop the Air conditioner and disconnect the power cord from the wall outlet. Fig 1 2. Removing the Insert Grille and Frame Grille. (Fig 1~2) 1 Draw up the Insert Grille and remove it. 2 Loosen one screw for fixing the Cover Ter-Block. 3 Loosen two screw at the Frame Grille. 4 Remove the Frame Grille. PHOTOS

Fig 2

3. Removing the Control Box. (Fig 3) 1 Remove room and coil thermistors. 2 Disconnect the fan motor lead wire from connection at the Control PCB. 3 Disconnect the stepping motor lead wire from connection at the Control PCB. 4 Remove the select switch from connection at the Control PCB. 5 Loosen a screw for fixing ground wire. 6 Remove the Control Box

Fig 3

4. Removing the Drain Pan. (Fig 4) 1 Disconnect the Body drain hole. (left and right Body) 2 Disconnect three hook and remove the Drain Pan.

Fig 4

5. Removing the Indoor Evaporator. (Fig 5~6) 1 Remove the hook for fixing Plate mounting at the back of Body. 2 Remove Indoor Evaporator.

Fig 5

6. Removing the Cross Flow Fan. (Fig 7) 1 Remove set screw for fixing Motor shaft. 2 Remove Cross Flow Fan.

Fig 6

7. Remove Motor IDU and Bearing Plastic. Fig 7

67

2 OUTDOOR UNIT
DSB-070L/DSB-091L/DSB-121L(After)
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS

2. Disassemble the case. (Fig 1~2) 1 Remove the Top Panel. (Loosen thirteen screw) 2 Remove the Front Cabinet. (Loosen six screw) 3 Remove the Side Cabinet. (Loosen seven screw) 4 Remove the Guide Support. (Loosen two screw)

Fig 1

3. Removing the Propeller Fan. (Fig 3) 1 Loosen the Nut for fixing the Propeller Fan. 2 Remove the Plain Washer. 3 Remove the Propeller Fan.

Fig 2

4. Removing the Motor ODU. (Fig 4) 1 Loosen four screw at Bracket Motor. 2 Disconnect the wire at Control Panel and remove Motor ODU.

Fig 3

5. Removing the Dual Capacitor. (Fig 5) 1 Disconnect the wire at Control Panel. 2 Loosen a screw at Clamp Capacitor. 3 Remove the Dual Capacitor.

Fig 4

6. Removing the Over load Protector. (Fig 6~7) 1 Loosen a Hex Nut at Terminal Cover. 2 Remove the Terminal Cover. 3 Remove the wire at Over load Protector. 4 Remove the Over load Protector.

Fig 5

Fig 6

Fig 7

68

 DSB-121L (Before)
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS

2. Disassemble the case. (Fig 1~2) 1 Remove the Top Panel. (Loosen thirteen screw) 2 Remove the Front Cabinet. (Loosen six screw) 3 Remove the Side Cabinet. (Loosen seven screw) 4 Remove the Guide Support. (Loosen two screw)

Fig 1

3. Removing the Propeller Fan. (Fig 3) 1 Loosen the Nut for fixing the Propeller Fan. 2 Remove the Plain Washer. 3 Remove the Propeller Fan.

Fig 2

4. Removing the Motor ODU. (Fig 4) 1 Loosen four screw at Bracket Motor. 2 Disconnect the wire at Control Panel and remove Motor ODU.

Fig 3

5. Removing the Dual Capacitor. (Fig 5) 1 Disconnect the wire at Control Panel. 2 Loosen a screw at Clamp Capacitor. 3 Remove the Dual Capacitor.

Fig 4

6. Removing the Over load Protector. (Fig 6~7) 1 Loosen a Hex Nut at Terminal Cover. 2 Remove the Terminal Cover. 3 Remove the wire at Over load Protector. 4 Remove the Over load Protector.

Fig 5

Fig 6

Fig 7

69

 DSB-240L
PROCEDURES 1.Stop the air conditioner and dis connect the wire from in door unit to out door unit. PHOTOS

2. Disassemble the case. (Fig 1~2) 1 Remove the Top Panel. (Loosen two screw and remove six hook) 2 Remove the Front Cabinet. (Loosen four screw and four hook) 3 Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)

Fig 1

3. Removing the Propeller Fan. (Fig 3) 1 Loosen the screw for fixing the motor bracket. 2 Remove the Plain Washer. 3 Remove the Propeller Fan.

Fig 2

4. Temove the panel control. (Fig 4) 1 Disconnect the wire at control panel. 2 Loosen a screw at panel control. 3 Remove the parts on panel control.

Fig 3

5. Remove the partition panel. (Fig 5) 1 Loosen four screws at bracket motor. 2 Disconnect the wire at control panel.

Fig 4

6. Removing the Over load Protector. (Fig 6) 1 Remove the cocondenser 2 Loosen three volts at compressor. 3 Remove the compressor.

Fig 5

Fig 6

70

3 EXPLODED DIAGRAM (Indoor Unit)

DSB-070L/DSB-091L

71

 DSB-070L/DSB-091L PART LIST(INDOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART CODE 3100400300 3108004700 3101500400 3106400400 3100053700 7485401012 3103002600 3100053800 3102501200 3100603800 3108100800 3106501600 3108003900 3107600400 3101404800 3101404900 3100054200 3100901600 3100508400 5EPV050120 3106900300 3100054400 3108912310 3104896300 3102797910 31013A24B1 7111301611 3100400400 3102200800 3104508700 3104510200 3101404600 3102200900 3102402200 3101403900 3104507200 3101203000 7S422X40B1 7112400611 7141400811 7122401211 BODY MOTOR IDU CUSHION MOTOR BEARING PLASTIC ASSY FAN CROSS FLOW ASSY SET SCREW HOLDER MOTOR EVAPORATOR ASSY EVAP. GUIDE BRACKET PIPE PAN DRAIN BLADE VERTICAL MOTOR STEPPING FLAP COVER WIRE L COVER WIRE R LED PCB ASSY CAP RUBBER CONTROL BOX TRANSFORMER CAPACITOR SH. M. B CONTROL PCB ASSY TERMINAL BLOCK SENSOR ID ASSY HARNESS POWER CORD ASSY SCREW TAPPING BODY-TOP FRAME GRILLE PLATE LED PLATE SWITCH COVER TERMINAL BLOCK FILTER FRAME INSERT GRILLE COVER LED PLATE MOUNTING CLAMP WIRE SPECIAL SCREW SCREW TAPPING SCREW TAPPING SCREW TAPPING PART NAME Q'TY 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 8 2 2 1 SN-DBW-05P PTM-KD-43C-D2 I.D EARTH 16A 250V T1S PAN 3x16 MFZN HIPS T2.0 HIPS T2.5 PC SHEET T0.2 PC SHEET T0.2 HIPS T2.0 P.P. T2.0 HIPS T2.5 ABS(TRANSPARENCY) T2.0 SBHG 1 T0.7 P.P.+G.F.20% TT2 TRS SE 4x12 MFZN T1S TRS 4x6 MFZN T2 PAN 4x8 MFZN T2S TRS 4x12 MFZN SILICON P.P.+G.F.20% DWA-220B 1.0F 400VAC PVC T1.0 L536 HIPS T2.0 HIPS T2.0 P.P. T1.5 MP24GA or GSP-24SW-061 HIPS T2.5 HIPS HIPS 90.0xL540 6S-4x10-E MFZN HIPS T2.0 SPEC HIPS T2.0 IC-8417DWKF5A CR 30 REMARK

72

 DSB-121L/DSB-122L

73

 DSB-121L/122L PART LIST(INDOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 15-2 15-3 15-4 15-5 15-6 15-7 PART CODE 3100400201 3108001220 3101500400 3106400200 3100014400 7485401012 3100014300 3108100401 3106500800 3106300800 3100700800 3100700700 3107600300 3108000100 3100038210 3100503101 5EPV050100 3106900300 3100054400 3100054200 3108912301 3104896300 BODY MOTOR IDU CUSHION MOTOR BEARING PLASTIC ASSY FAN CROSS FLOW ASS'Y SET SCREW EVAPORATOR ASS'Y PAN DRAIN BLADE VERTICAL MN BAR BLADE BUSHING L BUSHING R FLAP MOTOR STEPPING CONTROL BOX ASS'Y BOX CONTROL TRANS FORMER CAPACITOR SH.M.B CONTROL PCB ASS'Y LED PCB ASS'Y TERMINAL BLOCK SENSOR I.D ASS'Y PART NAME Q'TY 1 1 2 1 1 1 1 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 SN-DBW-05P PTM-KD43C-D2 P.P+G.F30% DWA220A-50/60Hz 1.0F 400VAC ABS ABS ABS POM POM ABS MG28GA BUYER SAN+G. F20% 6S-4 X 10-E SPEC ABS or HIPS 220V 50/60Hz CR REMARK

74

 DSB-121L/122L PART LIST(INDOOR UNIT)

No 15-8 15-9 15-10 15-11 15-12 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3102401500 3107500200 3100602400 3101201200 3104503900 3106001600 7S422X40B1 PART CODE 3102797910 3103400300 3100024000 3101395060 7111301611 3102200401 3103600300 3105500500 3100901000 3100900900 3100900800 3101401701 3100017800 3100017900 3100017700 PART NAME HARNESS KNOB RESET SWITCH MODE SELECT ASS'Y POWER CORD ASS'Y TAPPING SCREW FRAME LAMP INDICATE WINDOW SENSOR CAP FRAME L CAP FRAME C CAP FRAME R COVER TER-BLOCK FILTER ELECTRO ASS'Y FILTER CARBON ASS'Y FILTER PRE ASS'Y REMOCON ASS'Y INSERT GRILLE EMBLEM BRACKET PIPE CLAMP BRACKET PIPE PLATE MOUNTING SPECIAL SCREW SPECIAL SCREW Q'TY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 13 ABS URETANE HIPS HIPS SBHG1 T2 4 X 16 MFNI LOCKING TT2 TRS SE 4x12 MFZN BUYER BUYER T1S PAN 3 X 16 MFZN ABS MIPS ACRIL ABS ABS ABS ABS BUYER SPEC I.D EARTH ABS TS-11 & HARNESS BUYER REMARK

I NO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
75

EXPLODED DIAGRAM (INDOOR UNIT)

DSB-240L

CONTROL BOX ASSY

76

 DSB-240L PART LIST (INDOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART CODE 3100400600 3108007500 3101500400 3106400200 3100076400 7485401012 3103003800 3103003900 3103004000 7172401211 3100089100 3104440100 7172401211 3108101400 3106502700 7141400811 3107600500 3107600600 3107801700 3100702000 3103200800 3108007600 3104301700 7112300611 3106002900 3100077000 3100510700 3101200400 7172401211 3101300440 3104300830 BODY MOTOR FCU CUSHION MOTOR BEARING PLASTIC ASSY FAN CROSS FLOW ASSY SET SCREW HOLDER MOTOR L/B HOLDER MOTOR R HOLDER BEARING SCREW TAPPING EVAPORATOR PIPE ARTRON HOSE SCREW TAPPING PAN DRAIN BLADE VERTICAL (M) SCREW TAPPING FLAP UP FLAP DOWN LINK FLAP BUSHING HOSE DRAIN ASSY MOTOR STEPPING LED PCB ASSY SCREW TAPPING WASHER PLASTIC CONTROL BOX ASSY BOX CONTROL CLAMP POWER CORD SCREW TAPPING POWER CORD ASSY CONTROL PCB ASSY PART NAME Q'TY 1 1 2 2 1 1 1 1 1 3 1 1 1 1 2.5 1 2 1 1 2 1 1 1 2 2 1 1 1 2 1 1 SPEC DSB-240L/LH IC-9430DWKG7A CR I.D30 (R/W45) O.D37 .0*I.D6.0 100XL864 6S-4*10-E MFZN(BLACK) DSB-240L/LH DSB-240L/LH ABS T2.5 TT2 TRS 4*12 MFZN ASSY O.D:42 I.D:26 T=7, F-PE TT2 TRS 4*12 MFZN DSB-240L/LH DSB-240L/LH J360A T2 PAN 4X8 MFZN DSB-240L/LH DSB-240L/LH DSB-240L/LH DSB-240L/LH ASSY GSP-24RW-062 18/24K (150X24.5X1.6T) T1, TRS M3*6 IS 3 ASSY DSB-240L/LH DA-5N TT2 TRS 4*12 MFZN SJT 3X14 AWG105 240LH(A), 240LH(B) REMARK

77

 DSB-240L PART LIST (INDOOR UNIT)

No 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 PART CODE 2150013200 3106902400 3102797910 3104896300 3108912320 5EPV050120 7172401211 7S422X40B1 3100400700 7172401211 3102201400 3104512400 3104510200 3103401400 3100017810 3100017910 3101406820 7112401211 3102201500 3102403500 3101406900 3104512600 3104511800 PART NAME AL FOIL EMI CAPACITOR SH.M.B HARNESS EARTH SENSOR ID ASSY TERMINAL BLOCK TRANSFORMER SCREW TAPPING SPECIAL SCREW BODY TOP SCREW TAPPING FRAME GRILLE PLATE LED PLATE SWITCH KNOB SWITCH FILTER ELECTRO ASSY FILTER CARBON ASSY COVER T/BLOCK SCREW TAPPING FILTER FRAME GRILLE INSERT COVER LED PLATE INSERT GRILLE PLATE MOUNTING Q'TY 0.1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 4 2 1 1 1 1 SPEC AL100P (W100XL100) 2.0MF 400V GREEN/YELLOW L170mm NTM-KD43C-D1D2 L450, L330 SN-DBW-4P DWA-220B TT2 TRS 4*12 MFZN TTS TRS SE 4*12 MFZN DSB-240L/LH TT2 TRS 4*12 MFZN DSB-240L/LH PC SHEET T0.2 PC SHEET T0.2 DSB-240L/LH 070MG/HG 070MG/HG ABS (DSB-240L/LH) T1 TRS 4*12 MFZN DSB-240L/LH J360A DSB-240L/LH DSB-240L/LH PET T=0.1 DSB-240L/LH REMARK

78

4 EXPLODED DIAGRAM(Outdoor Unit)

DSB-070L/DSB-091L/DSB-121L/DSB-122L (After)

79

 DSB-070L/DSB-091L /DSB-121L/DSB-122L(After) PART LIST(OUTDOOR UNIT)

No 1 PART CODE 3100300511 3100300531 3107101180 2 3106000900 3 3102100800 3107101110 4 3108134AEO 3107101100 5 3107101800 3RC0020JE0 3100030CE0 6 7 8 9 10 11 12 3100054800 3100014110 3100602200 3105400700 3105400800 3100006400 3104410710 3104412800 3104411411 3104411420 3100055100 13 3100055110 3100055300 3100020710 3100055200 14 3100055210 3100055200 3100020610 3100014200 15 3100061820 3100061810 3100014200 PIPE FILTER ASSY 1 C1220T PIPE DISCHARGE ASSY 1 C1220T PIPE SUCTION ASSY 1 C1220T CONDENSER ASSY BRACKET SERVICE SERVICE VALVE SERVICE VALVE PIPE COND IN ASSY PIPE COND OUT ASSY PIPE OUTLET 1 1 1 1 1 1 1 COMPRESSOR ASSY 1 QB125PL12B QK164PN12F RBB090A001 RCB120A001 L465xW208.5xH508 SECC T1.2 1/2 1/4 C1220T C1220T C1220T 070L/091L 121L 121L 070L/091L 121L 070L(LG COMP. QB125PL12B) 091L(LG COMP. QK164PN12F) 091L(DW COMP. RBB090A001) 121L(DW COMP. RCB120A001) 070L(LG COMP. QB125PL12B) 091L(LG COMP. QK164PN12F) 091L(DW COMP. RBB090A001) 121L(DW COMP. RCB120A001) 070L(LG COMP. QB125PL12B) 091L(LG COMP. QK164PN12F) 091L(DW COMP. RBB090A001) 121L(DW COMP. RCB120A001) COMP. GROMMET 3 EPDM FOOT 2 COMP. BOLT 3 M8XL46.5 SECC T1.2 PART NAME PAN BASE Q'TY 1 SPEC SECC T1.2 SECC T1.2 M8 x L47.5 REMARK 070L/091L 121L 070L(LG COMP. QB125PL12B) 091L(LG COMP. QK164PN12F) 091L(DW COMP. RBB090A001) 121L(DW COMP. RCB120A001) 070L/091L/121L 070L(LG COMP. QB125PL12B) 091L(LG COMP. QK164PN12F) 091L(DW COMP. RBB090A001) 121L(DW COMP. RCB120A001) 070L 091L 121L 070L/091L 121L

80

 DSB-070L/DSB-091L /DSB-121L/DSB-122L(After) PART LIST(OUTDOOR UNIT)

No 16 17 18 19 20 21 22 23 24 PART CODE 3102501100 3102402600 3100601901 3108004000 3108004100 3108000800 3101801000 7400208411 7392800011 3104201900 3108912300 3109501201 25 3109502010 3109500700 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 3101201100 3101202000 3100801200 3102402500 3103502210 3100801300 3104201800 3102600300 3102101000 7112401211 7112401214 7112401211 7112402011 7111301611 7112403011 7S432X40A1 7112401614 CLAMP CAPACITOR CLAMP CORD CABINET FRONT GRILLE DISCHAGE LABEL BRAND CABINET SIDE PANEL TOP HANDLE FOOT CUSHION TAPPING SCREW TAPPING SCREW+PVC WASHER TAPPING SCREW TAPPING SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW+PVC WASHER 1 1 1 1 1 1 1 1 4 11 29 4 2 3 1 5 CAPACITOR DUAL 1 FAN PROPELLER WASHER PLAIN NUT LOCK PANEL CONTROL TERMINAL BLOCK 1 1 1 1 1 MOTOR ODU 1 PART NAME GUIDE SUPPORT GRILLE CONDENSER BRACKET MOTOR Q'TY 1 1 1 SPEC SECC T1.2 P.E. 660x525.5xT3.5 SBHG1 T1.2 IC-9625DWLF5A IC-9630DWLF5A IC-9430DWLC5B ABS+G.F20% (BLACK) PW-2-8 MFZN M8 x P1.25 MFZN SBHG1 T0.8 SN-DBW-03P 1.8+25F 400VAC 1.8+30F 400VAC 3.5+25F 400VAC SBHG1 T1.0 NYLON SECC T0.8 425.5 P.C.FILM T0.4 SECC T0.8 SECC T0.8 A.E.S. T2.5 (WH104A) NBR (HARDNESS 45 5) T1S TRS 4X12 MFZN T1S TRS 4X12 MFZN T1S TRS 4X12MFZN T1S TRS 4X20 MFZN T1S PAN 3X16 MFZN T1S TRS 4X30 MFZN TT3 TRS SE 4X8 MFZN T1S TRS 4X16 MFZN 070L/091L 121L 070L(LG COMP. QB125PL12B) 091L(LG COMP. QK164PN12F) 091L(DW COMP. RBB090A001) 121L(DW COMP. RCB120A001) 070L 091L 121L REMARK

81

 DSB-121L(Before)

82

 DSB-121L(Before) PART LIST(OUTDOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21-1

PART CODE 3100300501 3106000900 3102100800 3108134AE0 3100030CE0 7400208411 7392800011 3100014100 3100015100 3105400700 3105400800 7347602011 3100020600 3100020700 3100014200 3100800600 3104503800 3100601901 3108000800 3101801000 3100015400 3104201301

PART NAME PAN BASE COMP BOLT FOOT GROMMET COMPRESSOR ASS'Y WASHER PLANE NUT LOCK CONDENSER ASS'Y BRACKET SERVICE ASS'Y SERVICE VALVE SERVICE VALVE BOLT HEX PIPE DISCHARGE ASS'Y PIPE SUCTION ASS'Y FILTER ASS'Y CABINET BACK PLATE PARTITION BRACKET MOTOR MOTOR ODU FAN PROPELLER PANEL CONTROL ASS'Y PANEL CONTROL

Q'TY 1 3 2 3 1 4 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 SBHG1 1/2" 1/4" SECC

SPEC

REMARK

M8 X L46.5 MFZN SECC EPDM RCB120A001 M8.4 X 0.D22 X T1.6 M8 X P1.25 MFZN

M6 X L20 MFZN C1220T C1220T C1220T ABS or AES SBHG1 SBHG1 IC-9430DWLC5A ABS+G.F20%

83

 DSB-121L(Before) PART LIST(OUTDOOR UNIT)

No 21-2 21-3 21-4 21-5 21-6 21-7 21-8 22 23 24 25 26 27 28 29 30 31 32 33 34

PART CODE 3109500700 3101201100 3108900900 3103800300 3101202000 7111301611 7112403011 3100800701 3100800501 3104201201 3101401900 3104201100 3102600300 3102100700 7112401211 7112402011 3106001600 7112401614 7S422X40B1 7112401214

PART NAME CAPACITOR DUAL CLAMP CAPACITOR TERMINAL BLOCK LOCK TWIST CLAMP CORD TAPPING SCREW TAPPING SCREW CABINET SIDE CABINET FRONT PANEL ORIFICE COVER GRILLE PANEL TOP HANDLE FOOT CUSHTON TAPPING SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW

Q'TY 1 1 1 1 1 1 3 1 1 1 1 1 1 4 19 4 1 4 4 12

SPEC 3.5+25F 400VAC SBHG1 323-HDS103 DATL-250 NYLON TIS PAN 3 X 16 MFZN TIS TRS 4 X 30 MFZN ABS or AES ABS or AES P.P ABS or AES ABS or AES ABS or AES NBR T1S TRS 4 X 12 MFZN T1S TRS 4 X 20 MFZN T2 4 X 16 MFNI LOCKING T1S TRS 4 X 16 MFNI+PVC/W TT2 TRS SE 4 X 12 MFZN TIS TRS 4 X 12 MFZN+PVC/W

REMARK

84

23 6

9 16 10 16-5 16-4 3 16-6 16-2 15 18 20 1 11 13 12 14 24 25 5 7 4

16-3 16-1

2 24

DSB-240L

21

85

 DSB-240L PART LIST (OUT DOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16-1 16-2 16-3 16-4 16-5 16-6 17 18 19 20 21 22 23 24 PART CODE 3100041750 310P30281A 3100068201 7400208411 7392801211 3100078000 3100082900 3102402100 3100041100 3100041201 3105401800 3105401200 3106002300 3100031702 3100088500 3104201601 3108912330 3101202000 3109508100 3101203300 5SC0202700 3105300400 3108007400 7348602011 3101802000 3100031400 3100031500 3100041500 3102102000 3100044250 PART NAME BASE PAN PAINT ASSY FOOT CUSHION COMPRESSOR ASSY WASHER PLAIN NUT LOCK CONDENSER ASSY PIPE CAPILLARY ASSY GRILLE COND GUIDE POST P/T ASSY BRK SERVICE P/T AS SERVICE VALVE (G) SERVICE VALVE (L) BOLT HEX PLT PARTITION ASSY ASSY PANEL CONTROL PANEL CONTROL TERMINAL BOLCK CLAMP CORD CAPACITOR DUAL CLAMP CAPACITOR POWER RELAY SUPPORT MOTOR MOTOR ODU BOLT HEX FAN PROPELLER CABINET FRONT P/T AS CABINET SIDE P/T AS PANEL TOP P/T ASSY GRILLE DISCHARGE SERVICE COVER ASSY Q'TY 1 4 1 3 3 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 PAINTING NBR (54*63.5) AWG5530EXC ID8.4*OD22*T1.6 M8*1.25P AL+CU DSB-240LH C1220T H/P PE PAINTING PAINTING 15.88 (5/8) 9.52 (3/8) M6*L20 MFZN SGCC-M-Z22 SGCC-M-Z22 T0.8 H/P SGCC-M-Z22 T0.8 SN-DBW-6P NYLON66, (VDE) 5/45MF 400VAC SGCC 63 T0.8 G7L-2A-TUB, 220/240V 50/60H SGCC-M-Z22 T1.6 OSME986DERC 230/50 WAS M6*L20 MFZN ABS+G/F(20%) PAINTING PAINTING PAINTING (BE-002D) ASA SPEC REMARK

86

5 CONTROL BOX ASSEMBLY

DSB-070L/DSB-091L
4 3

9 8 5

2 0 1

87

 DSB-070L/DSB-091L
No 1 2 3 4 5 6 7 8 9 10 PART CODE 3100054400 3108912300 5EPV050120 3106900300 3104896300 3101300100 3102797610 3102797910 3102704000 3102704500 PART NAME CONTROL PCB ASSY TERMINAL BLOCK TRANSFORMER CAPACITOR SH.M.B SENSOR ID ASSY POWER CORD ASSY HARNESS HARNESS HARNESS HARNESS Q'TY 1 1 1 1 1 1 1 1 1 1 SN-DBW-03P DWA-220B 220V 50/60Hz 1.0F 400VAC PTM-KD43C-D2 16A 250V I/D COMP I/D EARTH POWER LED PCB SPEC REMARK

88

 DSB-121L/DSB-122L

H3 H1

H2

6 2

5
S H3

1 4

89

 DSB-121L/DSB-122L
No 1 2 3 4 5 6 7 8 H1 H2 S H3 PART CODE 3100503101 3100054400 3108054200 3103400300 3101395060 3108901230 5EPV050100 3106900300 3102797610 3102797500 3104896300 3102794000 PART NAME CONTROL BOX CONTROL PCB ASS'Y LED PCB ASS'Y KNOB RESET SWITCH POWER CORD ASS'Y TERMINAL BLOCK TRANS FORMER CAPACITOR SH.M.B HARNESS I/D COMP HARNESS LED PCB SENSOR ID ASS'Y HARHESS POWER Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 PTM-KD-43C-D2 SN-DBW-03P DWA220A-50/60Hz 1.0F 400VAC SPEC P .P+G.F 20% FR-1 FR-1 ABS BUYER REMARK

90

 DSB-240L

12

7 4 6 9

5 10

8 11

91

 DSB-240L
No 1 2 3 4 5 6 7 8 9 10 11 12 PART CODE 3104300830 3101200400 3106902400 3102797910 3102714400 3102704410 3102704010 3102702200 3102704430 3104896300 3108912320 5EPV050120 PART NAME CONTROL PCB ASSY CLAMP POWER CORD CAPACITOR SH.M.B HARNESS EARTH HARNESS CAPACITOR HARNESS COMP SIGNAL HARNESS POWER HARNESS TH3 HARNESS OD SIGNAL SENSOR ID ASSY TERMINAL BLOCK TRANSFORMER Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 SPEC 240LH(A), 240LH(B) DA-5N 2.0MF 400V GREEN/YELLOW L170mm DSB-240L, LH CAPACITOR UL1015#18 UL1015#16 TH-3-1 UL1015#18 NTM-KD43C-D1D2 L450, L330 SB-DBW-4P DWA-220B REMARK

92

DEAWOO ELECTRONICS CO., LTD

686, AHYEON-DONG MAPOGU, SEOUL, KOREA. C.P.O. BOX 8003 SEOUL KOREA TELEX: DWELEC K28177-8 CABLE:"DAEWOOELEC" FAX: +82-2-364-5588 TEL: +82-2-360-7114, 8114 http://www.dwe.daewoo.co.kr

S/M NO. : DSB070LH10

PRINTED DATE: APR. 1999