Productivity Engineering

winda.nurcahyo@uii.ac.id

The Role of Industrial Engineer

in Productivity Improvement
1. Industrial Engineer is a
system integrator and a big
picture thinker. He should be
able to improve productivity
at corporate level instead of a
local optimum
2. Industrial Engineer has skill to
be an engineer and a
manager and capable to
design, improve, and install
an integrated system to be
more productive.
3. Generally Speaking that
Productivity Specialist is the
“most hated” person.

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 Industrial Engineering : Definition Revisited
IE according to AIIE:
“Industrial Engineering is
concerned with the
design, improvement,
and installation of
integrated systems of
people, materials,
information, equipment,
and energy. It draws
upon specialized
knowledge and skill in the
mathematical, physical,
and social sciences
together with the
principles and methods of
engineering analysis and
design to specify, predict,
and evaluate the results
to be obtained from such
systems.”
According to ABET 2006-
2007:
Ability
“The program must
demonstrate that graduates
have the ability to design,
Object develop, implement, and
improve integrated systems
that include people,
materials, information,
equipment and energy. The
Knowledge
program must include in-
depth instruction to
and skill accomplish integration of
systems using appropriate
analytical, computational
and experimental practices”

Industrial Engineer : Skill, Ability & Object

Knowledge & Ability Object
skill
Design Integrated systems:
Develop -people
-Mathematics
Implement -material
-Physics
Improve -Information
-Soc. science Install -Equipment
-Principles &
-Energy
methods of
eng. analysis/ -Specify
design -Predict Output (the results):
-Evaluation Efficient & effective
(productive) systems
 Industrial Engineering : Working Scheme
Sistem
Kebutuhan fisik
Solusi
operasional
Sistem
manajemen

TEKNIK INDUSTRI: perancangan/perbaikan, SISTEM

PENGGUNA
pengembangan, dan implementasi INTEGRAL
System app.

Sciences

Mathematics

Eng. Anal/syn
manusia, material,
informasi,
peralatan/mesin,
dan energi

Syarat-syarat kebutuhan operasional

Engineering VS Management

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 Engineer VS Manager

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Sains VS Engineering VS Industrial Engineering?

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 System and Productivity
INPUT PROCESS OUTPUT

FEEDBACK

Produc3vity ↑ if :
• Output ↑ and input
• Output dan input ↓
• What else?

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Productivity of an Integrated System

INPUT : PROCESS Increased
• Man • Transformation
• Equipment process
• Material (Physically/Non)
• Information • Value Added OUTPUT
• Energy process (Economic • Finished
• Finance & Function) Goods
• Productive >< • Services
Non productive
Activity

Reduced
WASTE

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 Problems Solving for an IE
What is Problem?
Gap between Plan and Actual
Problem can be an “existing” or “created” problem
Industrial Engineer should see a problem in a system perspective
(where the whole is greater than the sum of its parts). The
problem is the problem of the whole system not a particular part
of the system.
Always remember that all solution should refer to productivity
improvement.
During Studying in TI UII, you will learn many methods, tools,
strategy to solve the problem of the integrated system and to
improve productivity (Please refer to the previous slide)
In this class we will learn further how use those methods and tools
more practically.

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Syllabus
week 01 : Introduction
week 02 : Productivity in Industrial Engineering
week 03 : Productivity from System Perspective
week 04 : Strategies to Improve Productivity
week 05 : Tools for Productivity Improvement
week 06 : Seven Tools : Revisited
week 07 : Human Resources Management and Leadership
week 08 : Mid Exam
week 09 : Challenge for Time Study
week 10 : KPI: You cant manage what you don’t measure
week 11 : Introduction to System Matrix (1)
week 12 : Introduction System Matrix (2)
week 13 : Optimum meeting and Time Management
week 14 : RACI
week 15 : Communication and Conflict Resolution
week 16 : Final Exam
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 Grading System

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Grading System
(adjustment is possible as needed)
• A : min 80
• A- : min 75
• A/B : min 70 For the final grade, some
• B+ : min 65 conditions may apply :
• B : min 60 • Competition for “A” if the
• B- : min 55 average class grade is not
• B/C : min 50 satisfying. “A “ is only given for
• C+ : min 45 best 5 students (others must
• C : min 40 follow the standard).
• C- : min 35
• So, if you give inappropriate
• C/D : min 30
help to your friends (specially in
• D : min 25
exam), it can be your
• D- : min 20
disadvantages.
• E : min 10

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 Grading Contribution

Mid Exam : 40%

Final Exam : 40%
Assignments : 20%

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