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HAITAI MACHINERY GROUP

HAITAI PLASTIC MACHINERY CO.,LTD.

Add: Haitai Industry Park,Baizhang East


Road,Ningbo,315101,P.R.China
Tel: 86-574-88419982 88163163
Fax: 86-574-88163978
E-mail: sales@china-haitai.com
http://www.china-haitai.com

HAITAI Injection Molding Machine


(68T-2800T) Product Introduction

http://www.china-haitai.com
ISO9001:2000
Machine with CE certification is available,please
point out in the contract for CE prodoucts.
HAITAI MACHINERY GROUP is one of the national hi-tech key enterprises located in Ningbo city. As part of a group enterprise, HAITAI
PLASTIC MACHINERY CO., LTD. has established a number of satellite plants, and developed as one of the major plastics machinery manufacturers

in China, merging research development and manufacturing into an organic whole. HAITAI Industry Park covers an area of 70,000m2 in the eastern

suburbs of Ningbo city.This manufacturing plant is equipped with machine tools and lifting facilities for extremely large machines (up to 2800 tons

MACHINERY
clamp force) as well as a multitude of high precision CNC machine tools and machining centers. HAITAI possesses metallurgical and chemical testing

laboratories and has established ERP, PDM and CAM procedures.

HAITAI-PRINCIPLES & TARGETS

HAITAI MACHINERY GROUP has always upheld the motto - "We will supply only the highest quality to fulfill our customers' expectations and we aim

to build a relationship of trust and confidence for a longer term partnership".

HAITAI MACHINERY GROUP The steady and ongoing improvements of all HAITAI products have secured for us a leading position in the domestic market and prepared the way for

HAITAI's rapid expansion on the International Market.


Haitai Plastic Machinery Co.,Ltd.
Haitai Hi-tech Machinery Co.,Ltd.
Haitai Heavy Industry Machinery Co.,Ltd.
Haitai Marketing Company
MAIN STRUCTURE OF HAITAI MACHINE

Controller with LCD Robust mould height adjustment A five point double toggle clamping Mould platens have been designed
colour screen structure is your guarantee of system gives reliable and fast mould using FINITE ELEMENT ANALYSIS for
precision and rigidity movement optimum rigidity

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Fixed platen with hollow Large format sliding shoe under The differential device of injection Special screws for different materials
spherical structure (patent moving platen fully supports the cylinder with twin piston head (patent
No.Zl01210884.7) extends platen and the mould weight. The No.ZI01210602.X ) ensures rapid screw
service life design incorporates an adjustable movement and energy saving
hydraulic cushion devised to
HAITAI has adopted CARTRIDGE VALVE TECHNOLOGY to compensate for different mould
weights
ensure stable and responsive machine movements. World
famous hydraulic components are your guarantee of machine
reliability and component availability right round the world.
HTW/PET HTW/UPVC

Main advantages of HTW/PET injection moulding Main advantages of HTW/UPVC


machine: injection moulding machine:

● Specially designed machine for the efficient production of PET ● Air cooling fans on barrel, for fast reaction time and precise

bottle preforms temperature control


● A specially designed screw geometry virtually eliminates the ● New special screw geometry optimised for UPVC, achieving

production of harmful acid acetaldehydes stabilised plasticising and excellent production


● Excellent plasticising rate, good colour dispersion and moulding ● Wider moving safety doors at back and front, to accommodate

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stability bulky core pulling cylinders
● Machine equipped with core pulling controls
● Automatic oil lubrication pump
● Equipped with automatic mould height adjustment system

HTW/PET Series Injection Molding Machine HTW/UPVC Series Injection Molding Machine
HTW140JD HTW/F

Characteristics of HTW140/JD servo energy-saving HTW/F series injection molding machines adopt optimized hydraulic system
and high output volume of pump and motor. The injection rate can be increased
injection molding machine:
greatly.
Equipped with high performance servo motor controlling system, the machine’s
Main advantages of HTW/F high speed injection
output power canvary in accordance with the loading changes, which reduce
energy consumption and noise. The motor rotates at lower speed in holding
molding machine:
pressure stage, and doesn’t work in cooling time.
● Optimised hydraulic system produces very high injection rates and
high injection pressures - up to 290 MPA
The performance of HTW140/JD servo energy- ● Special screw geometry greatly increases plasticising rate
saving molding machine: ● Boosted plasticising rates, mould opening and closing speeds,
ejection speeds etc
● Servo motor can optimize the match of energy demand and realize automatic ● Clamping unit with improved rigidity meets the requirements of high

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adjustments. injection speeds and pressures, and extends the service life of the mould
● It can improve injection precision. ● Hydraulic accumulator is available as optional extra, with injection
● It can greatly save power and water, resulting in environment-protection and rate over 400mm per second
energy-saving.
● Quick response and low noise.

HTW140/JD Servo Energy-Saving Injection Molding Machine HTW/F Series Injection Molding Machine
Technical parameter table for HTW
HTW68 HTW90A HTW110 HTW140 HTW160 HTW200 HTW250
Item Specification
A B C A B C A B C A B C A B C A B C A B C
INJECTION UNIT
Screw diameter mm 26 30 32 30 32 35 32 35 38 38 42 45 42 45 50 45 50 55 50 55 60
Screw L/D ratio L/D 25.4 22 20.6 23.5 22 20.1 24.1 22 20.2 22.1 20 18.6 23.6 22 19.8 23.3 21 19.1 23.1 21 19.3
Shot volume(theoretical) cm3 67.6 90 102 117 133 160 137 163 192 193 235 270 305 350 432 340.2 420 508.2 454.5 550 654.5
Injection weight(PS) g 61.4 82 93 106 121 146 125 148 175 176 213 246 277 319 393 310 382 462 414 501 596
Injection rate g/s 55 73 83 71 81 97 74 89 105 94 115 132 138 160 196 124.7 154 186.3 187.6 227 270.1
Injection pressure MPa 250 188 165 230 203 170 260 219 186 205 170 147 203 177 143 207.4 168 138.8 204.5 169 142
Screw speed rpm 195 225 210 190 180 170 190
CLAMPING UNIT
Clamping force KN 680 900 1100 1400 1600 2000 2500
Open stroke mm 280 320 350 380 435 475 525
Space between tie bars(W×H) mm 310×310 355×330 360×360 410×410 460×460 505×505 538×520
Max.Mould height mm 320 350 380 450 520 530 550
Min.Mould height mm 100 150 150 160 180 200 200
Ejector stroke mm 80 90 100 120 135 140 130
Ejector force KN 28 30 38 50 50 70 70
OTHERS
Max.pump pressure MPa 16 16 16 16 16 16 16
Pump motor power KW 7.5 11 13 13 18.5 18.5 22
Heating power KW 6.8 6.8 7.45 7.8 10.35 13.6 15

MACHINERY
Machine dimension(L×W×H) m 3.65×1.16×1.73 3.90×1.19×1.77 4.32×1.27×1.90 4.48×1.33×1.9 5.04×1.43×2.12 5.68×1.50×2.14 5.90×1.60×2.25
Oiltank cubage L 150 180 230 270 300 300 380
Machine weight t 2.5 2.8 3.4 4 6 7 8

490
490
420 420
350 350 490
280 420 560 700
28-M16 280 350 560
210 210 32-M16 32-M16 420
280 420 44-M20
140 140 210 280 44-M16 280
140 140 140

Platen Dimensions Ø25 Ø35


2-Ø30 Ø40
2-Ø25 Ø100
2-Ø30 Ø60
4-Ø17
Ø55

490
420
350
280
210

200
410
610
140
330
420
350
280
210

510
140

490
420
350
280
210

200
360
560

560
420
280

200
505
755
140

140

355.6
4-Ø24

700
560
420
280

200

520
140

816
4-Ø35 4-Ø28 2-Ø40
4-Ø24
18
18 18
18
22

30
12

30

30
12

30
12
200

41
14
355 390

16
30 140
360 200 410 200
30 30 480 355.6
540 360 610
505 30 538
560 755 820 38

Mould Space Dimensions


Technical parameter table for HTW
HTW280A HTW320 HTW380B HTW420 HTW500 HTW600A HTW730
Item Specification
A B C A B C A B C A B C A B C A B C A B C
INJECTION UNIT
Screw diameter mm 55 60 65 67 70 75 70 75 80 70 75 80 75 80 85 90 95 100 90 95 105
Screw L/D ratio L/D 22.9 21 19.4 22.5 21.5 20 23.6 22 20.6 23.6 22 20.6 22.7 21 20 20 19 18 23.2 22 19.9
Shot volume(theoretical) cm3 676.4 805 944.8 1181 1289 1480 1500 1723 1960 1500 1723 1960 1727 1965 2218 2544 2835 3140 2861 3188 3894
Injection weight(PS) g 616 733 860 1076 1175 1349 1365 1567 1784 1365 1567 1784 1560 1788 2018 2315 2580 2858 2603 2901 3543
Injection rate g/s 223.5 266 312.2 337 368 422 335 384 437 344 395 449 386 442 499 552 612 679 574 640 781
Injection pressure MPa 202.3 170 144.9 186 170 148 199 173 152 199 173 152 191 168 148 184 165 149 195 175 143
Screw speed rpm 220 190 150 160 130 150 115
CLAMPING UNIT
Clamping force KN 2800 3200 3800 4200 5000 6000 7300
Open stroke mm 590 660 705 740 770 870 950
Space between tie bars(W×H) mm 610×610 660× 660 720×700 760×760 800×780 870×870 950×950
Max.Mould height mm 630 720 780 780 810 900 960
Min.Mould height mm 200 250 250 250 330 350 400
Ejector stroke mm 150 160 150 200 200 250 280
Ejector force KN 70 70 90 110 150 150 210
OTHERS
Max.pump pressure MPa 16 16 16 16 16 16 16
Pump motor power KW 30 37 37 45 55 30+37 37+37
Heating power KW 18.3 24.7 29.3 29.3 31.4 42.95 56.7

MACHINERY
Machine dimension(L×W×H) m 5.98×1.66×2.37 7.21×1.90×2.34 7.45×1.88×2.41 7.98×1.90×2.30 8.82×2.05×2.82 10.2×2.24×2.71 11.43×2.40×3.14
Oiltank cubage L 385 620 700 720 900 1100 1200
Machine weight t 9 12.5 15.6 17 20 28 37

980
840 855
700 700
560 32-M20 560
420 420 32-M20
280 280
980
855
840 700
700 560
560 32-M20 420
420 280 32-M20
280

Platen Dimensions 14-Ø40 Ø60 14-Ø40


Ø60

1055
840
700
560

280

200
400
700
420

100
1020
840
700
560
420
280

200
400
660
100
22
Ø60
14-Ø40 Ø60 22 14-Ø40

1055
840
700
560

280

200
400
700
420

41
100
1020
840
700
560
420
280

200
400
660
100

16
41
22

16
22 100 38
100 200

41
200 400
38

16
400

41
660

16
660 720
100 1020
100 1075 38
200
38 200
400
660 400
1020 660
720
1075

Mould Space Dimensions


Technical parameter table for HTW
HTW1000 HTW1200 HTW1400 HTW1660 HTW2000 HTW2500 HTW2800
Item Specification
A B C A B C A B C A B C A B C A B C A B C
INJECTION UNIT
Screw diameter mm 90 100 110 110 115 120 110 120 130 120 130 140 130 140 150 150 180 210 180 210 220
Screw L/D ratio L/D 25.5 23 20.9 21.5 20 19.2 26.18 24 22.15 26 24 22 25.8 24 22.4 22.4 24.8 21 24.8 21 21
Shot volume(theoretical) cm3 2920 3610 4369 5270 5760 6272 5559 6616 7765 6672 7831 9080 8760 10155 11660 11660 29390 40003 29390 40003 43904
Injection weight(ps) g 2670 3300 3980 4796 5242 5707 5059 6020 7066 6071 7126 8263 7971 9240 10600 10600 26745 36402 26745 36402 39953
Injection rate g/s 580 717 867 793 867 944 815 970 1138 1056 1240 1438 1172 1360 1560 1610 1056 1437 2567 3495 3835
Injection pressure MPa 216 176 146 186 170 156 208 175 150 195 165 145 190 163 142 142 210 155 210 155 141
Screw speed rpm 100 90 90 85 70 60 50
CLAMPING UNIT
Clamping force KN 10000 12000 14000 16600 20000 25000 28000
Open stroke mm 1000 1180 1350 1550 1600 1800 2000
Space between tie bars(W×H) mm 1080×1000 1220×1100 1310×1300 1500×1400 1650×1500 1820×1700 1900×1750
Max.Mould height mm 1100 1200 1400 1500 1620 1800 1900
Min.Mould height mm 400 450 600 700 800 800 1000
Ejector stroke mm 325 325 360 420 420 450 450
Ejector force KN 248 245 260 420 490 565 565
OTHERS
Max.pump pressure MPa 16 16 16 17.5 16.5 16 16
Pump motor power KW 37+45 45+55 55+55 45+45+45 45+55+55 55+55+55 220
Heating power KW 59 66.1 86 94.9 110.7 171.5 177

MACHINERY
Machine dimension(L×W×H) m 12.1×2.64×3.00 12.54×2.66×3.27 15.2×3.00×4.13 16.35×3.15×4.17 17.80×3.35×4.28 19.00×4.50×5.00 22.00×5.50×5.00
Oiltank cubage L 1700 2100 2900 3000 3700 4100 4500
Machine weight t 53 60 90 125 156 175 185

28
1470
1330
1190

56
1050

22
910
770 50
630
490
350

Platen Dimensions 12-Ø45通


84-M24-6H
Ø75
8-Ø55通
1050
1190
1330
400
200

350
490

770
910
630
150
100

100

150
200
400

Mould Space Dimensions


STANDARD & OPTIONAL FEATURES
Standard Features
Clamp unit

· 5 x point double toggle system


· Special pre-tensioned tie bars for reliable endurance
Research & Development / Manufacturing · Mechanical & electrical safety devices
· Special hydraulic safety devices (for machine above 500 tons)
· Low pressure mould protection device
HAITAI possesses high qualified professional · Multi stage mold open/close pressure & speed control
engineers who work in the Design Division and the R&D Division.
· Multi stage & function hydraulic ejection control
We have been awarded research projects under the NATIONAL TORCH
PLAN and obtained 26 technology patents. · Fast mold closing device
· Mechanical open stop device
· Adjustable slide riding on hardened steel tracks to support the moving platen
· Robust casting construction with strengthened tie bar guides, for rigid support and
platen alignment
· Automatic mould height adjustement function for clamp tonnage set up
· Fixed platen-set forward of machine frame, to allow oversize moulds to overhang the
platen
· Hollow spherical casting designed with finite element analysis (for maximum rigidity)
· Toggle lubrication-automatic lube system with function monitor (oil pressure sensor
and oil level sensor)
· Frame with catch tray and guide channels (to collect surplus oil and keep machine
frame clean)
CAM system The HAITAI Engineering Academy ranks · Automatic toggle greasing system by central lubrication device
nationally for post-doctoral work · Hardened steel pins and bushes

One corner of R&D center


Note:

Injection Unit Controls

· Multi-step pressure, speed and time control for · With 7,8 or 10 inch LCD colour screen
plasticizing · Mold data storage function
· Injection cushion position monitoring function · Swivel mounted control panel
· Plasticizing cold start prevention function · Control cabinet with cooling fans
· Hopper slide · Cabinet door fitted with combination door lock+main
· Purge guard with limit switch interlock isolator switch
· Injection unit anti-slip aluminum cover · Elevated warning lamp
· PID barrel temperature control device · PID barrel+nozzle temperature control
· Suck back function
· Screw plasticizing back pressure control function
· Cooling water manifold
· Multi stage injection hold pressure control Optional Extras
· Multi stage injection pressure control
· Wide selection of special screw for special customer
· Nozzle centering alignment device
applications Eg: Bimetalic screw and chamber for special
materials
· Fully cover enclose injection unit (up to 160 tons )for
Hydraulics operator safety
· Back pressure control
· Oil level alarm
· Low-noise and long life system with high quality · Multi zone water flow control
pump · Automatic water vlave
· Externally mounted oil suction filter-for easy · Powered safety gate
access,easy filter cleaning or filter cartidge change · Shut-off nozzles
· External oil filter is fitted with a check valve to close · Robot interface
off oil when changing filter cartidge · By-pass filter
· With pressure sensor (interfaced with the machine · Extra core puller valves
control) for filter clog alarm status · Hydraulic mould un-screw control
· Oil level indicator · Color doser signal
· Oil temperature sensor alarm on control · Auxiliary machine (hopper dryer, auto loader, color doser,
dehumidifier, mold temperature controller, hopper magnet,
granultor, mixer, chiller, cooling tower)

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