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Minimising Hinge Damage
Minimising Hinge Damage
If the mass distribution of the gate is uniform, selecting the door plane as
the Oxz plane, we first discuss the optimal mounting position of the brake in
the x-direction. To do this, imagine dividing the door horizontally into many
narrow strips, as shown. We are taking the K strip to study its impact.
Let the distance of the brake from the axis of the door be d, the mass of the
narrow strip K is m, the distance between its center of mass and the axis
of rotation is h/2, and the width of the door is h. When the door collides
with the brake, the force on the narrow strip K by the brake is F 0 , and the
force on the door shaft is F 1 and F 2 , as shown in figure (b). Where F 2 is
the axial force, which passes through the axis and provides the centripetal
force required for the rotation of the narrow bar K. F0 and F1 are the impact
4
forces, and it is these two forces that brake the door. Obviously, to reduce
the impact force on the door frame, F 1 should be minimized.
For the convenience of discussion, the narrow bar is regarded as a rigid long
rod rotating around a fixed axis. When it collides with the brake, it will
receive an external moment M from the brake. According to the angular
momentum theorem, during the impact time from t0 to t, the change of
angular momentum is, Z t
L − L0 = M dt
t0
The motion of the narrow bar K should also obey the momentum theorem.
The components of the momentum theorem in the y direction are:
Z t
p − p0 = − (F0 + F1 ) dt
t0
To make the impact force F1 = 0, and taking into account J = mh2 /3, so,
2
d= h
3
It can be seen that for any narrow strip, installing the brake at 2h/3 off the
axis can minimize the impact force on the axis. This conclusion holds for all
narrow bars. Therefore, if the mass distribution of the door is uniform and
symmetrical up and down, the brake should be installed on the upper and
lower symmetry line of the door, at a distance of 2h/3 from the axis. This
protects the hinges at the door shaft from damage.