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Patterson Pump Company LTD: Model: 5x4x12 SSC Size: 5x4x12 Qty: 1
Patterson Pump Company LTD: Model: 5x4x12 SSC Size: 5x4x12 Qty: 1
Patterson Pump Company LTD: Model: 5x4x12 SSC Size: 5x4x12 Qty: 1
Date :
Our Ref . : EGQ-7030
Subject. :
Item No. : A
Aspiration N T
Wiring Diagram C07575 (DC Engine Wiring) C07651 (AC Heater Wiring)
CLARKE
www.clarkefire.com Fire Protection Products
CLARKE Fire Protection Products, Inc. CLARKE UK, Ltd.
3133 E. Kemper Rd. Grange Works, Lomond Rd.
Cincinnati, Ohio 45241 Coatbridge, ML5-2NN
United States of America United Kingdom
Tel +1-513-771-2200 Fax +1-513-771-0726 Tel +44-1236-429946 Fax +44-1236-427274
Specifications and information contained in this brochure subject to change without notice.
C131122 11/04
SPECIFICATIONS FOR
MODEL GPD DIESEL ENGINE DRIVEN
FIRE PUMP CONTROLLER
LISTING AND APPROVAL Hand‐OFF‐Auto selector switch position
The diesel engine driven fire pump controller Actuation mode
shall meet the latest NFPA 20 requirements, be Type of controller
listed with UL (in accordance with UL218 and Method of shutdown
CSA C22.2 No. 14 Industrial Control Equipment), Time and date
approved by FM Global (in accordance with Pump room temperature (⁰F or ⁰C)
approvals Class 1321/1323) and by the City of System pressure in 5 different user
New York for fire pump service. selectable units of measure;
o PSI
ENCLOSURE o kPa
The standard enclosure shall be NEMA type 2 o Bar
(IP31) and suitable for wall mounting. Wall o Feet of head
mounting lugs shall be provided. The enclosure o Meter of water
shall incorporate a bottom entry gland plate for
power and or engine connection entrance. The The touch screen operator interface shall allow
gland plate shall be field removable and meet for the programming and display of:
the same NEMA rating of the enclosure. Lifting Cut‐In and Cut‐Out pressure settings
lugs shall be provided. Minimum run period timer
Sequential start timer
OPERATIONAL COMPONENTS Periodic test timer
The diesel engine driven fire pump controller
shall be supplied with a Hand‐OFF‐Auto selector The user shall be able to select the language of
switch installed behind a lockable breakable operation on‐site.
cover.
Contextual HELP screens shall be accessible to
TOUCH SCREEN OPERATOR INTERFACE the user while navigating through the operator
The diesel engine driven fire pump controller interface in the chosen language.
shall be supplied with a 4.2” LCD color touch
screen (HMI technology) operator interface CONDITION AND ALARM VISUAL INDICATORS
powered by an embedded microcomputer with The touch screen operator interface shall
software PLC logic. The operator interface’s visually indicate the following alarms and
touch screen shall allow navigation through the differentiate the criticalness by color code:
various operating screens. The following keypad Engine run
type pushbuttons shall be provided: Main switch in Hand, Off or Auto
Crank from Battery #1 AC present / failure
Crank from Battery #2 Battery #1 and battery #2 failure
Stop Battery charger #1 and battery charger #2
Run test failure
Navigation Low oil pressure
Help High engine temperature
Home Overspeed
Alarms Fail to start
Settings/Configuration Fail when running
History/Statistics Periodic test
The touch screen operator interface shall System overpressure
graphically display: Water reservoir low
AC power present Low system (discharge) pressure
Charger #1 and #2 charging mode Periodic test cut‐in not reached
Battery #1 and #2 voltage and amperage Run test solenoid valve check
System pressure Faulty pressure transducer
Cut‐out and cut‐in pressure settings Pump on demand
Starter #1 and #2 rest or cranking Over pressure
Engine stopped / running Under pressure
Type of starting cause Low pump room temperature
Fuel solenoid valve energized / not Low fuel level
energized
Timers counting
Effective date: February 1 2012 GPA‐SPE‐002/E Rev.0
Supersedes: new
SPECIFICATIONS FOR
MODEL GPD DIESEL ENGINE DRIVEN
FIRE PUMP CONTROLLER
CRANK CYCLE SERVICE/FLOW TESTING CAPABILITIES
The fire pump controller shall have a crank cycle The diesel engine driven fire pump controller’s
as follows: touch screen operator interface shall have the
‐ Crank from battery 1 for 15 seconds capability of scheduling maintenance
‐ Rest for 15 seconds reminders. It shall also have the capability of
‐ Crank from Battery 2 for 15 seconds inputting pump flow test data, generate and
This cycle shall repeat 3 times. A visual alarm display the pump curve and store this
“Fail TO Start” shall appear if the engine does
not start after the completion of this cycle. information in memory for the lifetime of the
controller.
PRESSURE AND EVENT RECORDING
The fire pump controller’s touch screen CONNECTION FOR EXTERNAL DEVICES
operator interface shall be capable of logging The diesel engine driven fire pump controller
pressure data and operational events with time shall provide terminals for the connection for
and date stamp. It shall be able to display the the following external devices:
last 500 operational events and display the • Manual remote start device
pressure data in text and/or graphic form. • Automatic remote start device
Under regular maintained operation, pressure • Deluge valve start
data and operational events can be stored in
memory for up to 5 years. The data shall also be ALARM CONTACTS FOR REMOTE INDICATION
retrievable and downloadable to a flash SPDT dry alarm contacts rated for 8A – 250VAC
memory disk via the USB port accessible to the for remote indication shall be provided for the
user without having to open the controller following conditions;
door. General system information, events and
alarms include the following: • Engine run (x2)
Last service statistics • Main switch in AUTO
• Powered since • Main switch in HAND or OFF
• On time • Common controller trouble (fail safe)
• Engine last run • Common engine trouble
• Engine run time • Common pump room alarm
• Engine start count Removable alarm contact terminals shall be
• Minimum, maximum, average provided.
system pressure
• Minimum, maximum, average AUDIBLE ALARM
pump room temperature A 4” alarm bell rated for 85dB at 10ft (3m) shall
All time statistics sound during boot up and internal
• First power up communication error.
• First start up
• On time MANUFACTURER
The diesel engine driven fire pump controller
Power statistics shall be a Model GPD with ViZi Touch operator
Battery voltage readings with interface as manufactured by Tornatech Inc.
date stamp
Battery amperage readings with
date stamp
PRESSURE SENSING ‐ WETTED PARTS
The diesel engine driven fire pump controller
shall be supplied with a pressure transducer
and run test solenoid valve assembly. The
pressure sensing line connection to the
pressure transducer shall be ½” FNPT. Provision
for a redundant pressure transducer shall be
provided. This assembly shall be rated for
500psi working pressure (calibrated at 0‐300psi)
and be externally mounted with a protective
cover.
Effective date: February 1 2012 GPA‐SPE‐002/E Rev.0
Supersedes: new
Product Description
Diesel Engine Fire Pump Controller • FTA1100
Two manual crank push-buttons
Two 10 Amp battery chargers with 4 stage charg-
ing cycle, selectable AC voltage (110 / 220),
selectable DC voltage (12 / 24), and selectable
battery type (Lead Acid, Ni-Cad 9/18 Cell, Ni-
Cad 10/20 Cell)
Door mounted display/interface panel featuring
a 80 Character Vacuum Fluorescent Display,
Membrane Type User Control Push-buttons and
easy to read LED Indicators
MAIN SWITCH IN AUTO LED
ENGINE FAIL TO START LED
CHARGER MALFUNCTION LED
BATTERY #1 TROUBLE LED
BATTERY #2 TROUBLE LED
SYSTEM PRESSURE LOW LED
ENGINE RUNNING LED
ENGINE COOLANT TEMP HIGH LED
ENGINE OIL PRESSURE LOW LED
Description – Firetrol® combined automatic and ENGINE OVERSPEED LED
manual Mark II based diesel engine fire pump LOW FUEL LEVEL LED
controllers are intended for starting and monitoring Minimum Run Timer / Off Delay Timer
fire pump diesel engines. They are available for Daylight Savings Time Option
use with 12 or 24 volt negative ground systems Weekly Test Timer
using lead acid or Nickel-Cadmium batteries. The Engine Run Time Meter
controller monitors, displays and records fire pump Digital Pressure Display
system information. USB Host Controller and Port
Solid State Pressure Transducer
Approvals – Firetrol fire pump controllers are listed Data Log
by Underwriters’ Laboratories, Inc., in accordance Event Log (3000 events)
with UL218, Standard for Fire Pump Controllers, Simultaneous Display of Battery Voltages and
CSA, Standard for Industrial Control Equipment Charging Rates
(cUL), and approved by Factory Mutual. They are Disk Error Message
built to meet or exceed the requirements of the ap- Disk Near Full Message
proving authorities as well as NEMA and the latest Pressure Error Message
editions of NFPA 20, Installation of Centrifugal Fire Fail to Start Message
Pumps, and NFPA 70, National Electrical Code. Low Suction Pressure Message
Crank Cycle Status Indication (Displays Crank-
Standard Features – The following are included ing Battery, Number of Starting Attempts and
as standard with each controller: Crank/Rest Time Remaining)
Two pole AC line circuit breaker 300 psi (20.7 bars) wet parts (solid state pres-
Manual-Off-Auto selector switch sure transducer, solenoid valve, plumbing) for
Manual test push-button fresh water applications
High Speed Open Serial Communications Port
NEMA Type 2 enclosure
Specifications
Diesel Engine Fire Pump Controllers • FTA1100
SPECIFICATIONS FOR
MODEL GPY FULL SERVICE REDUCED VOLTAGE
WYE‐DELTA OPEN TRANSITION STARTER
ELECTRIC FIRE PUMP CONTROLLER
LISTING AND APPROVAL One “Emergency Start” and run handle
The electric fire pump controller shall meet the mechanism latchable in the “ON”
latest NFPA 20 requirements, be listed with UL position
(in accordance with UL218 and CSA C22.2 No.
14 Industrial Control Equipment), approved by TOUCH SCREEN OPERATOR INTERFACE
FM Global (in accordance with approvals Class The electric fire pump controller shall be
1321/1323) and by the City of New York for fire supplied with a 4.2” LCD color touch screen
pump service. (HMI technology) operator interface powered
by an embedded microcomputer with software
STARTING METHOD PLC logic. The operator interface’s touch screen
The electric fire pump controller shall be a full shall allow navigation through the various
service combined manual and automatic type operating screens.
suitable for reduced voltage wye‐delta open The following keypad type pushbuttons shall be
transition starting of the electric fire pump provided:
motor. Start
Stop
SHORT CIRCUIT WITHSTAND RATING Run test
The short circuit withstand rating of the electric Navigation
fire pump controller shall be 100 kA RMS at Help
200V ‐ 480V or 50 kA RMS at 600V. Home
Alarms
ENCLOSURE Settings/Configuration
The standard enclosure shall be NEMA type 2. History/Statistics
The enclosure shall incorporate a bottom entry The touch screen operator interface shall
gland plate for power and or motor lead graphically display:
entrance. The gland plate shall be field
removable and meet the same NEMA rating of Voltage and amperage readings of all three
the enclosure. Lifting lugs shall be provided. phases simultaneously and independently
displayed with true RMS technology.
POWER CIRCUIT COMPONENTS Motor starting transition
The electric fire pump controller shall be Motor stopped / running
supplied with the following power components: Type of starting cause
Voltage surge arrestor Actuation mode
Motor rated combination isolating switch Type of controller
and circuit breaker assembly. Both the Method of shutdown
isolating switch and circuit breaker shall Time and date
be rated not less than 115% of the motor Pump room temperature (⁰F or ⁰C)
full load current. System pressure in 5 different user
The circuit breaker overcurrent sensing selectable units of measure;
shall be non‐thermal type, magnetic only. o PSI
Locked rotor protector set to o kPA
automatically trip the circuit breaker o Bar
within 8 to 20 seconds at 600% of full o Feet of head
load current. The locked rotor protector o Meter of water
shall be factory calibrated, set and tested.
A wye‐delta open transition electric The touch screen operator interface shall allow
motor starter for the programming and display of:
Cut‐In and Cut‐Out pressure settings
OPERATIONAL COMPONENTS Minimum run period timer
The electric fire pump controller shall be Sequential start timer
supplied with the following externally flange Periodic test timer
mounted components approved to match the
NEMA rating of the enclosure: The user shall be able to select the language of
One common operating handle for both operation on‐site.
the isolating switch and the circuit
breaker assembly mechanically Contextual HELP screens shall be accessible to
interlocked with the enclosure door to the user while navigating through the operator
prohibit access to the interior in the "ON" interface in the chosen language.
position.
Effective date: GPY‐SPE‐002/E
Supersedes:
SPECIFICATIONS FOR
MODEL GPY FULL SERVICE REDUCED VOLTAGE
WYE‐DELTA OPEN TRANSITION STARTER
ELECTRIC FIRE PUMP CONTROLLER
CONDITION AND ALARM VISUAL INDICATORS • Amperage between phases with date
The touch screen operator interface shall stamp
visually indicate the following alarms and
differentiate the criticalness by color code: WETTED PARTS
Normal power phase reversal The electric fire pump controller shall be
Normal power phase loss supplied with a pressure transducer and run
Normal power loss test solenoid valve assembly. The pressure
Locked rotor sensing line connection to the pressure
Fail to start transducer shall be ½” FNPT. Provision for a
Service required redundant pressure transducer shall be
Undercurrent provided. This assembly shall be rated for
Overcurrent 500psi working pressure and be externally
Under voltage mounted with a protective cover.
Overvoltage
Phase unbalance SERVICE/FLOW TESTING CAPABILITIES
Low water level The electric fire pump controller’s touch screen
Low system (discharge) pressure operator interface shall have the capability of
Periodic test cut‐in not reached scheduling maintenance reminders. It shall also
Run test solenoid valve check have the capability of inputting pump flow test
Faulty pressure transducer data, generate and display the pump curve and
Pump on demand store this information in memory for the
Over pressure lifetime of the controller.
Under pressure
Low pump room temperature CONNECTION FOR EXTERNAL DEVICES
The electric fire pump controller shall provide
PRESSURE AND EVENT RECORDING
The fire pump controller’s touch screen terminals for the connection for the following
operator interface shall be capable of logging external devices:
pressure data and operational events with time • Manual remote start device
and date stamp. It shall be able to display the • Automatic remote start device
last 500 operational events and display the • Deluge valve start
pressure data in text and/or graphic form.
Pressure data and operational events shall be ALARM CONTACTS FOR REMOTE INDICATION
stored in memory for the lifetime of the SPDT dry alarm contacts rated for 8A – 250VAC
controller. The data shall also be retrievable and for remote indication shall be provided for the
downloadable to a flash memory disk via the following conditions;
USB port accessible to the user without having • Power or phase failure and/or circuit
to open the controller door. General system breaker in open position
information, events and alarms include the • Phase reversal
following: • Pump run (X2)
Last service statistics • Common pump room alarm
• Powered since • Common motor trouble
• On time Removable alarm contact terminals shall be
• Motor last run provided.
• Motor run time
• Motor start count AUDIBLE ALARM
• Minimum, maximum, average A 4” alarm bell rated for 85dB at 10ft (3m) shall
system pressure sound during boot up and internal
• Minimum, maximum, average communication error.
pump room temperature
All time statistics MANUFACTURER
• First power up The electric fire pump controller shall be a
• First start up Model GPY with ViZi Touch operator interface
• On time as manufactured by Tornatech Inc.
Power statistics
• Voltage between phases with date
stamp
Effective date: GPY‐SPE‐002/E
Supersedes:
Product Description
Wye-Delta Open Transition Starting Electric • FTA1300
Fire Pump Controllers
Main Fire Pump Controller position without affecting the tripping characteristics
The main fire pump controller shall be a factory of the circuit breaker. The controller door shall have
assembled, wired and tested unit and shall conform a locking type handle and three point cam and roller
to all the requirements of the latest edition of NFPA vault type hardware. The circuit breaker trip curve
20, Standard for the Installation of Stationary Pumps adjustment shall be factory set, tested and sealed for
for Fire Protection and NFPA 70, National Electrical the full load amps of the connected motor. The circuit
Code. breaker shall be capable of being field tested to verify
The controller shall be listed by Underwriters Labo- actual pick up, locked rotor, and instantaneous trip
ratories, Inc., in accordance with UL218, Standard for points after field installation without disturbing incom-
Fire Pump Controllers, CSA, and Canadian Standards ing line and load conductors.
Association CSA-C22.2, Standard for Industrial Con-
trol Equipment (cULus), approved by Factory Mutual Operator Interface
and approved by the City of New York for fire pump The fire pump controller shall feature an operator
service. interface with user keypad. The interface shall moni-
tor and display motor operating conditions, including
Starting Method all alarms, events, and pressure conditions. All alarms,
The controller shall be of the combined manual events, and pressure conditions shall be displayed
and automatic type designed for: with a time and date stamp. The display shall be a 2-
Full Voltage Starting line, 20-character, vacuum fluorescent, dot matrix type
Solid State Soft Starting designed to allow easy viewing from all angles and in
Wye (Star)-Delta Open Transition Starting all light conditions. The display and interface shall be
Wye (Star)-Delta Closed Transition Starting NEMA rated for Type 2, 3R, 4, 4X, and 12 protection
Part Winding Starting and shall be fully accessible without opening the con-
Primary Resistance Reduced Voltage Starting troller door. The display and user interface shall uti-
Autotransformer Reduced Voltage Starting lize multiple levels of password protection for system
security. A minimum of 3 password levels shall be
of the fire pump motor having the horsepower, volt- provided. The display shall be capable of being pro-
age, phase and frequency rating shown on the plans grammed for any language.
and drawings. The controller components shall be
housed in a NEMA Type 2 (IEC IP11) drip-proof, wall Ammeter/Voltmeter
mounted enclosure. The fire pump controller operator interface shall
be capable of displaying true RMS digital motor
Withstand Ratings (Short Circuit Current Ratings) voltage and current measurements for all three
All controller components shall be front mounted, phases simultaneously. Displays requiring push-
wired and front accessible for maintenance. The mini- button and selector switches to toggle between
mum withstand rating of the controllers shall not be phases or current and voltage shall not be ac-
less than 100,000 Amps RMS Symmetrical at 200- cepted.
600 Volts*. If the available system fault current ex-
ceeds these ratings, the controllers shall be supplied Voltage and current shall be measured by True
with a withstand rating of 150,000 or 200,000 Amps RMS technology to provide the most accurate
RMS Symmetrical, as required. measurement for all sine waves, including non-
*Note: 100,000 Amp withstand rating not available in sinusoidal waveforms. Average responding meters
some larger horsepowers. Consult factory for will not be accepted.
details.
XXXGJSFUSPMDPN
4BMFT0GGJDF$BSZ
/$64"
SP1000-20 (05-03-07) $6&2
Position Qty. Description Single Price
1 CR 10-14 A-FJ-A-E-HQQE Price on request
Liquid:
Liquid temperature range: -20 .. 120 °C
Liquid temp: 20 °C
Density: 998.2 kg/m³
Technical:
Speed for pump data: 2919 rpm
Actual calculated flow: 50.4 US GPM
Resulting head of the pump: 322 ft
Shaft seal: HQQE
Approvals on nameplate: CE
Materials:
Pump housing: Cast iron
EN-JL1030
ASTM A48-30 B
Impeller: Stainless steel
DIN W.-Nr. 1.4301
AISI 304
Installation:
Maximum ambient temperature: 60 °C
Max pressure at stated temp: 16 bar / 120 °C
16/-20 bar / °C
Flange standard: DIN
Pipe connection: DN 40
Pressure stage: PN 16
Flange size for motor: FF265
Electrical data:
Motor type: 132SC
IE Efficiency class: IE2
Efficiency class: Efficiency class 1
Others:
Net weight: 94 kg
Gross weight: 116 kg
Shipping volume: 0.43 m3
Technical:
Speed for pump data 2919 rpm 300
Actual calculated flow: 50.4 US GPM
Resulting head of the pump: 322 ft
Head max: 469 ft 200
Impellers: 14
Shaft seal: HQQE Q = 50.3 US GPM
Approvals on nameplate: CE H = 322 ft
100
Stages: 14 Pumped liquid = Water
Pump version: A Liquid temperature = 20 °C Eta pump = 67.4 %
Model: A Density = 998.2 kg/m³ Eta pump+motor = 60.3 %
0
0 5 10 15 20 25 30 35 40 45 Q(US GPM)
Materials: P
Pump housing: Cast iron (kW)
EN-JL1030 P1
ASTM A48-30 B P2
4
Impeller: Stainless steel
3
DIN W.-Nr. 1.4301
AISI 304 2
Material code: A 1 P2 = 4.54 kW
Code for rubber: E 0 P1 = 5.07 kW
134
Installation: 220
Maximum ambient temperature: 60 °C
Max pressure at stated temp 16 bar / 120 °C
16/-20 bar / °C
Flange standard: DIN
Connect code: FJ
391
Pipe connection: DN 40
Pressure stage: PN 16
Flange size for motor: FF265
Liquid:
300
Liquid temperature range -20 .. 120 °C
Liquid temp: 20 °C G 1/2 G 1/2
Density: 998.2 kg/m³
Electrical data:
760
Others:
Net weight: 94 kg
Gross weight: 116 kg
Shipping volume: 0.43 m3 +T +T +T
TO AMPLIFIER
RELAY
L1 L2 L3
H CR 10-14 3* 400 V, 50 Hz
(ft) Q = 50.3 US GPM
H = 322 ft
Pumped liquid = Water
Liquid temperature = 20 °C
Density = 998.2 kg/m³
400
300
200
100
5 P1
P2
4
1
P2 = 4.54 kW
0 P1 = 5.07 kW
134
220
391
300
G 1/2 G 1/2
760
G 1/2 18 x 20.2
ø39
ø114
ø150
20
80
ø110 4 x ø13.5
130
178 215
280 256
+T +T +T
TO AMPLIFIER
RELAY
L1 L2 L3
Model
Jockey Pump Controller
Full voltage across the line starter
Solid State Controls with Digital
Standard Features: Operator Interface
• Solid state controls with digital iPD+
operator interface
• All adjustments on door front
• Visual indicators
• Manual motor run
• Automatic motor run
• System pressure
• Automatic mode
• Off mode
• Motor overload
• Pump start counter
• Elapsed time meter (hours / non-resettable)
• Timers
• Minimum run period timer
• Sequential start timer
• Operators
• OFF-AUTO pushbutton
• Start and stop pushbuttons
• NEMA 2 enclosure
• Pressure transducer
• Fuseless magnetic motor starter
Operator Interface
2
1
5
4
9 8
6
6 - OFF-AUTO position pushbutton and visual
indication (LED)
7 - Horsepower rated door interlocked rotary
type disconnect switch
1 - High luminosity four digit digital display 8 - Fuseless magnetic motor starter with
2 - System status diagnostic LED’s for: thermo-magnetic motor protector and
i. Green: system pressure at or above cut-out horsepower rated contactor
value 9 - Pressure transducer with 0-600psi
ii. Yellow: system pressure between cut-in range and 316 stainless steel construction
and cut-out
iii. Red: system pressure at or below cut-in value
3 - Motor run LEDs (manual start or automatic start)
4 - Start and stop pushbuttons
5 - Navigation keypad
HOW TO ORDER: JPx - V / HP / Ph / Hz
Ex.: JP3 - 208 / 2 / 3 / 60