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Innovation of Selected Root Vegetable Cleaner With Recirculating Filtered Water and Dryer Blower 3
Innovation of Selected Root Vegetable Cleaner With Recirculating Filtered Water and Dryer Blower 3
Chapter 1
Introduction
Root vegetables like carrots, ginger, and others need to be pre cleaned before
transporting from field to market. Vegetables are washed thoroughly to remove some
soil particles and microorganisms. Like in ginger, if washing is delayed, the soil gets
dried on the surface of rhizomes. Soil on the surface contaminates the rhizomes and
makes it unsuitable for consumption (Peter and Zachariah, 2000; Emers, 2012).
During harvest season, the root vegetables from the soil needed to be clean. In
local farmer one of their method is just washing off the root vegetables with a hose of
running water or by rinsing of it in a drum. Ginger attains full maturity in 210-240 days.
Potatoes can be left in the ground past maturity, but they are most nutritious if
harvested when they mature. Early potatoes take about 60 days to reach maturity; mid-
season potatoes take about 80 days; late-season potatoes need 90 days or longer to
mature. Carrots should be ready for harvest 70 to 80 days after planting. Pull them from
the soil when the roots are 1 to 1½ inches in diameter. To avoid breaking the carrot
while pulling, loosen the soil around the carrot with a spade. Uraro (Arrowrooot) is ready
for harvest 8 to 10 months after planting. However, it was found out to produce higher
yield when harvested in eleven to twelve months, with higher content of starch content
(25%). Like any other root crops, it is harvested by passing a plow close to the furrows,
exposing the tuberous roots, then cut-off the stem. Harvesting with the use of a fork
may also be done on by pulling up the whole plant in case of sandy loam soil.
There are a lot of machines in the world that help farmers in washing or cleaning
their products. Mechanical washers, slicers, and solar or hot air driers help to minimize
Researchers have developed mechanical devices for washing root crops. Ambrose and
Annamalai (2013) developed a batch type small washer with holding capacity of 10 kg
for washing root vegetables like carrot and ginger. The washer consisted of a detopper,
a stainless-steel washing drum, a center shaft with holes for water spraying and a hand
wheel for the manual rotation of drum. The washing drum was provided with matting of
various materials and thickness for the effective cleaning of vegetables. The washing
and cleaning efficiencies were 97 and 91% for carrot and 96 and 90% for radish,
respectively using 3.5 mm thick plastic matting. Choi et al., (2014) developed a root
crop washer that consisted of 2 brushes rolling in opposite direction and a water
delivery system. The brushes were operated manually by leg cranking at 6 rpm. The
machine effectively removed the surface dirt from carrots with minimal damage to
This project is to develop a machine that will clean the selected root vegetables
in an efficient way. The paradigm below illustrates the flow of activities that will be
> Research,
Criteria,
>Root
Concepts and
> Design Vegetable
Existing Design
Cleaner with
> Experimentation
Recirculating
> Simulation Filtered Water
> Procedure,
Instrumentation > Evaluation and Dryer
, Standards Blower
The input box presents the initial requirements in commencing the research
study. This includes the related literatures, research, & design considerations
stage is the developed machine, namely, root vegetable cleaner with recirculating
root vegetables efficiently and cost effectively by achieving the desired output rate while
The proponents aims to develop and fabricate a cleaner for selected root
Specific Objectives
1. To design a root vegetable cleaning and drying machine that can maintain
filtration efficiency
simulation, fabrication and construction, and deployment of root vegetable cleaner with
dryer blower. The selected vegetables will be limited to ginger, carrot, radish, arrowroot,
and potato. The study is limited on the mass flow rate of 100 kilogram per hour. The
root vegetable cleaner uses roller brushes and pressurized water for cleaning which will
be then filtered by a filtration system and will be recirculated by a pump. The machine
will be powered by an electric motor and requires an operator to supervise the actual
machine operations
The key targets of this study are the root vegetable farmers. The major idea for
the development is to introduce an efficient method of cleaning and drying the root
vegetables in a single machine. Since the machine is capable of washing and then
drying root vegetables, less farmers are allotted to the aforementioned processes and
labor force can be distributed to other tasks. The filtration and recirculation system of
the machine can also help reduce water consumption in cleaning the vegetables.
1.5 Definition of Terms
Cleaning efficiency - is defined as the difference between the initial dirt content
and dirt content after passing through the machine, all over the initial dirt content
Formula:
content after cleaning process and surface moisture content after drying by the
surface moisture content after cleaning, and then multiplied by 100%. In which
Formula:
SURFACE MOISTURE CONTENT ( BEFORE DRYER )−SURFACE MOISTURE CONTENT ( AFTER DRYER )
SURFACE MOISTURE CONTENT (BEFORE DRYER)
x 100%
Filter efficiency - is measured by dividing the difference of the volume of water
before filtering to the volume of water after filtering, by the total volume of water
Formula:
VOLUME OF WATER ( AFTER FILTRATION )−TOTAL VOLUME OF WATER ( RELEASED BY NOZZLE )
[1−( )] x
TOTAL VOLUME OF WATER ( RELEASED BY NOZZLE )
100%
Chapter 2
This chapter presents the review of related literature, studies, and technologies
2.1.1 Potatoes
Potatoes are underground tubers that grow on the roots of the potato
plant, Solanum tuberosum. This plant is from the nightshade family and related to
tomatoes and tobacco. They are generally eaten boiled, baked, or fried and
frequently served as a side dish or snack. Common potato-based foods and food
part of Luzon island. Potatoes can be grown throughout the year but are mainly
grown from November – April. Rainfall in the remaining moths limits the growth
period Philippines has two main potato cropping seasons. The wet-season crop,
from the wet-season crop is stored for the following wet-season crop. A similar
practice exists for the dry-season crops. The seed is stored for 8-9 months.
2.1.2 Ginger
ginger, dry ginger, bleached ginger, ginger powder, ginger beer, ginger candy,
ginger wine and many other. Ginger stimulates gastric juice secretion and
relieves cough and flu. It is also used to treat migraine, travel sickness, and
Ginger can be grown in flat to slightly rolling areas with well-drained, light
to medium textured soil high in organic matter and pH of 6.8-7.0. It can grow in
elevations of up to 1,500 meters (m) above sea level with about 200-300 cm
annual rainfall evenly distributed throughout the year and a temperature range of
‘Salabat,’ or ginger tea, a popular hot drink, is made from boiled fresh ginger or
powdered ginger. Ginger adds flavor to some common Filipino dishes like tinola,
goto, arroz caldo, paksiw, batchoy, and pinakbet. It is also used as an ingredient
2.1.3 Carrots
Carrot originated from Central Asia with Afghanistan as the primary center
Ifugao, Nueva Vizcaya, Cebu, Davao del Sur, Negros Oriental, and Bukidnon.
One of the best sources of beta carotene is commonly grown in high
elevation like Mountain Province. But through variety and adaptability trials, some
carrot varieties could be grown now in medium elevations and in lowland areas.
Philippines for its starchy rhizomes. It is a low perennial herbaceous plant with
thick, fleshy, and creeping roots and long white fibers and is a good source of
flour.
market because it is best ingredients in making high quality biscuits and cookies.
a source of a dry white powder. This powder is a source of one of the purest
class biscuit, pastries, pudding, cakes, native “kutsinta” and “suman”. “Uraro” a
popular biscuit in Laguna is made from pure arrowroot flour. Its flour being highly
digestible and able to prevent curdling is used mainly for invalid’s and infant’s
The physical and frictional properties of the root crops such as carrot and
radish were studied to arrive at the design parameters of the washer. The
error.The various physical properties like size, volume, specific gravity and
frictional properties were determined for carrot and raddish. The local variety of
carrot purchased from the market and white variety of raddish were used for the
study. The length and breadth were measured with a digital vernier caliper of
procedure and the surface area by plotting in a graph (Mohsenin, 1986). The
static and dynamic coefficient of friction for carrot and raddish were determined
with respect to two different surfaces such as mild steel and stainless steel. An
bottomless box, loading and pan and test surfaces was used for measuring the
frictional properties of the selected root vegetables. The box is connected to the
loading pan by means of a string. The string is drawn parallel to the surface of
the material to be tested passed over the frictionless pulley and suspended from
holding capacity and it was found suitable for washing root crops like carrot and
raddish. The washer was evaluated in the farmer’s field. Performance trials
washing and cleaning efficiencies of 97 and 91% for carrot and 96 and 90% for
vegetable washer by Dang Hoang Minh, Bui Van Phuong, Phung Van Binh ,
During the washing process, the drum rotates, and foreign material or dirt
is separated from the samples and unwinded to the water tank through a series
of holes on the drum surface. The dirt settles to the tank bottom and it is then
pushed out through the drainage valve due to water flow. The main drive of the
washer is carried out from the gear motor through the slider-crank mechanism.
The second drive is conducted from the electric motor through a cardan. High-
pressure water comes out from the nozzle, and water level in the tank is a half of
the volume. The sample (vegetables and/or fruits) in the drum is subjected to the
(created by the second drive) of a drum, causing the hydrodynamic action and
impacts of falling samples on the surface of the water. The shaking amplitude of
the drum is determined by the length of the crankshaft in the main transmission.
The spring plays the role of reducing vibration for the washer. Once visually there
starts. At this moment, the nozzle is automatically locked, the drainage valve
opens fully, the operation of the main transmission unit (horizontal movement)
stops, and the rotation speed of the drum increases. Under the effect of
centrifugal force, free water is detached from the sample surface and falls into
the tank. When the washing process finishes, the sample is discharged from the
drum.
DIFFERENCES/
ORIGINALITIES
Development Dawn C. P. The developed Performance Similarity:
by electric motor
with 1 hp
vegetable and
recirculate after it
use.
development, Minh, Bui Van washing process, outcome of the They have
nylon brush to
vegetable.
Originality:
This machine
uses 4 nylon
brush.
vegetable and
recirculate after it
use.
Chapter 3
Methodology
This section includes the design and development of the selected root vegetable
The conceptual design of the root vegetable cleaner with dryer blower will be
based from an existing design which will be then innovated by the researchers. The
Figure 3.1 b
In this figure, it shows the AC gear motor that is connected to gears and shafts of
the machine.
Figure 3.1 c
In this figure 3.1 c, it shows the centrifugal pump connected to the pressurized
Figure 3.1 d
In this figure 3.1 d, it shows the connection of the pressurized tank to the sprayer
of machine.
Figure 3.1 e
Figure 3.1 f
1. Soaking Container
2. Cleaning Container
3. Roller Brushes
4. Spray Nozzles
Soaking Container
This is where the initial softening process will take place. The aim of initial
softening is to soften the dirt on the root vegetables’ surface. This way, when it will pass
through the cleaner, it would be easier for the spray nozzles to rinse dirt and soil.
Cleaning Container
This is the container where the cleaning takes place. The container would limit
the vegetables movement only on the brushes and a linear path towards the drying
Driven by a transmission system, the roller brushes are responsible for scrubbing
off dirt while acting as the conveyor for the root vegetables. The bristles have wavy
pattern to offer assistance in conveying since selected root vegetables will be inputted.
Spray Nozzles
These are the primary cleaners of the machine. With a maximum pressure of 100
psi and minimum pressure of 80 psi, the nozzles will spray on an angle to cover a lot of
width. The machine will consist of three rows of two nozzles with a total of 6 nozzles.
B. Drying System
The drying system is composed of the following:
1. Blower Dryer
2. Heating Element
3. Modular Conveyor
Blower Dryer
There will be two blower dryers that will be integrated on the drying section of the
machine. These blower dryers are responsible for transferring the heat from the heating
elements into the surface of the root vegetables. The sheer air velocity would also be
beneficial in removing some of the moisture content present in the surface of the root
vegetables.
Heating Element
Heating elements will be integrated at the exhaust of the blower dryers. These
will provide the necessary amount of heat needed to remove the surface moisture
Modular Conveyor
cleaner area to packaging area. This conveyor has holes integrated into the belt to
avoid accumulation of liquid when blow drying and to have the moving air pass through
the belt.
C. Recirculation and Filtration System
1. Centrifugal pump
2. Piping Assembly
3. Pressurized Tank
4. Water Reservoir
5. Filter
Centrifugal Pump
The pumps are responsible for moving the liquid throughout the piping system.
Piping Assembly
This serves as the conduit for the flowing water. It also consists of elbows,
fittings, and valves. There are three main locations in which water is being pumped into
The pressurized tank is set to have a cut-in pressure of 60 psig and cut-out
pressure of 100 psig. It is responsible for making the water flow through the nozzle
pipes by utilizing the pressure inside the tank. It is monitored by a gage connected to a
switch to establish an automatic connection between the pump and gage. It will be then
After being filtered, the water will then be stocked at the water reservoir. This is
also where the source water and make-up water will proceed. It holds a sizeable volume
of water necessary for the operation and pump conditions of the system. Increments will
be integrated along the transparent panels of the water reservoir for monitoring the
water levels.
Filter
The filter consists of four layers that are put together within a single stainless-
steel container. The aim of the filter is to remove the soil and dirt from the rinsing water.
It is arranged in the following manner: carbon filter, sediment filter, wire mesh of smaller
micron, and wire mesh having a larger micron. The filter will be cleaned by backwashing
process. Water supply for backwashing would also come from the reservoir.
3.2 Research/Project Development
Start
Machine Conceptualization
Design Feasibility by
Experimentation
Is the design
YES NO
feasible?
Technical Specifications, Design
Polishing, and Data Compilation
Is the
YES performance NO
accepted?
Deployment
End
conducted. The problem focuses on the difficulties and efficiency of the current manual
method of washing and drying root vegetables. Using the specific problem tackled, the
The proponents will conduct a research using existing studies and pieces of
information available in university archives, libraries, and the internet. After gathering
sufficient reference materials, brainstorming for machine innovation and discussing the
values that could meet the set objectives. The availability of the materials needed and
the application of some innovations like the recirculation of water and the drying process
After setting both specific and current objectives, the researchers will then
proceed in conceptualizing, visualizing, drawing, and modelling the machine and its
machine design, and other concerned mechanical engineering subjects. This will be
done by using applicable drawing applications such as AutoCAD for 2D drawing and
the machine are set. The set parameters will be the basis of the initial design
and feasibility. The design computations will include computations for all of the different
systems in the machine. These include but are not limited to motion analysis, stress
is done to confirm if the set parameters are grounded and achievable. Experimentation
For the cleaning process, the researchers will conduct an experiment by having
batches of naturally-dirtied potatoes pass through a spray nozzle three times at specific
intervals. These intervals are calculated according to the computed linear velocity of the
roller brushes acting as a conveyor. Household water pressure will be used for the
nozzle which has a standard of 27 psi. Weight of the potatoes will be measured before
and after cleaning. This will be the formula that will be used in determining the cleaning
be used as dirt will displace the volume of water. Experimentation for filtration will be
done by measuring the volume after filtration and comparing it to the total water volume
released by the spray nozzle. The experiment will be conducted at sea level which
means one liter would be equivalent to 1 kilogram. Cotton cloth will be used as the filter
for the experiment. The following formula will be used for determining the filtration
efficiency:
Drying experimentation will require a household hair blower. The aim is to create
a scenario and visually assess what would happen if surface moisture is removed from
drying time and weight of the potatoes before and after drying. This would serve as a
reference for future adjustments for the dryer blower system. The formula below will be
SURFACE MOISTURE CONTENT ( BEFORE DRYER )−SURFACE MOISTURE CONTENT (AFTER DRYER )
SURFACE MOISTURE CONTENT (BEFORE DRYER)
x 100%
All data will be analyzed by scaling and comparing them using actual parameters
set in the design. If it produced satisfactory results and consulted with the project
adviser, this will prove that the design is feasible. If not, the researches will redo setting
the parameters and recalculate the whole system. Experimentation could be redone if
possible.
3.2.6 Technical Specifications, Design Polishing, and Data Compilation
Given that the machine is initially proven to be feasible, the design will be
Complete technical specifications will also be provided. It should be noted that when
choosing market standard parts, the capacities and parameters should be as close to
would have a positive effect and would not compromise any of the machine’s
functionality. Adapting market standards will also mean recomputing for most of the
machine’s system. This would include the computed dimensions, materials to be used,
and verbatim conditions stating the standard operating procedures, limitations, bill of
materials, and safety procedures. All of the data and information will be then compiled
done to confirm and solidify the machine feasibility before fabrication. Researchers will
utilize different appropriate and vouched simulation software such as Autodesk CFD,
Simscale, and Flow3D. Simulation results will be then discussed and analyzed if it
would be realistic and capable of achieving the set objectives. If not, minor and
necessary machine adjustments will be made and simulation tests will be conducted
again.
3.2.8 Fabrication and Construction
After polishing the design, listing all the technical specifications, and simulating
the machine, researchers will now proceed to fabrication and construction. The design
will be forwarded to the proponents’ fabricator of choice. Shop visit and progress reports
are to be done regularly (with adviser if possible) following the time table set by the
researchers.
Having fabricated and constructed, the machine will then undergo a dry run. This
would include actual input of different selected root vegetables while considering the
general and specific objectives. Documentation will be necessary and data must be
results, and simulation results for transparency. The results of the dry run will not be a
factor in considering adjustments for the fabricated machine but to be as basis if the
objectives are achieved and as a reference for the next group of researchers that will
3.2.10 Deployment
After the dry run, the machine will now be ready to be deployed for the chosen
benefactor. This would include a demonstration in the actual location together with the
operation, capability, and standard procedures between the researchers, advisers, and
benefactor will take place, following the complete turn-over of the machine.