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  • 10 Sinter Cast Liners

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    Rajesh Singhai
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    The document discusses enhancing the life of sinter cast liners used in Vertical Roller Mills (VRMs) through a buttoning process. Sinter cast liners currently have a life of 8,000-12,000 hours before needing replacement, which is an expensive process that causes production stoppages. Ador Fontech addresses this by buttoning a complex carbide alloy called LH Weartherm 65 onto the liners in situ, increasing their life by 3,000-3,500 hours at a tenth of the cost of new liners. This buttoning process provides wear protection while minimizing costs and downtime associated with liner replacement.

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    The document discusses enhancing the life of sinter cast liners used in Vertical Roller Mills (VRMs) through a buttoning process. Sinter cast liners currently have a life of 8,000-12,000 hours before needing replacement, which is an expensive process that causes production stoppages. Ador Fontech addresses this by buttoning a complex carbide alloy called LH Weartherm 65 onto the liners in situ, increasing their life by 3,000-3,500 hours at a tenth of the cost of new liners. This buttoning process provides wear protection while minimizing costs and downtime associated with liner replacement.

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    © All Rights Reserved
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    17 views1 page

    10 Sinter Cast Liners

    Uploaded by

    Rajesh Singhai
    The document discusses enhancing the life of sinter cast liners used in Vertical Roller Mills (VRMs) through a buttoning process. Sinter cast liners currently have a life of 8,000-12,000 hours before needing replacement, which is an expensive process that causes production stoppages. Ador Fontech addresses this by buttoning a complex carbide alloy called LH Weartherm 65 onto the liners in situ, increasing their life by 3,000-3,500 hours at a tenth of the cost of new liners. This buttoning process provides wear protection while minimizing costs and downtime associated with liner replacement.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    VERTICAL ROLLER

    MILL - SINTER CAST


    LINERS
    LIFE ENHANCEMENT OF VRM -SINTER
    CAST ROLLERS & TABLE LINERS BY
    BUTTONING

    AREA OF CONCERN SOLUTION


    The latest method for Wear protection in Vertical Ador Fontech solution to this problem is wear
    Roller Mill (VRM ) is by Sinter Cast Liners. This gives protection of sintercast liners in-situ with unique
    life of about 8000 -12000Hrs after which it needs complex carbide alloy system LH Weartherm 65
    replacement. Replacement of sinter cast liners which welds on sintercast material giving 65 HRC
    involves high cost and stoppage for replacement & hardness ensuring extended life with excellent
    the long lead time for spares, involves huge down cost economics. Our solution is buttoning in this
    time and production loss. The most critical aspect portion with LH Weartherm 65 in-situ which
    is that the Sinter cast Liners gets worn out and extends the life by about 3000/3500 hrs with only
    there is a huge drop in productivity. Hence it 10% cost of new sinter cast liners, means it’s a
    requires an in-situ wear protection solution. value proposition to customer.

    APPLICATIONS SOME OF OUR END USERS


    VRM is used for crushing of limestone, coal or Ÿ ACC Limited
    clinker (cement plant), sinter cast liners are latest Ÿ Chettinad cement
    concept wherein the sintered liners are used for
    Ÿ Dalmia Cement
    wear protection of VRM rollers to increase the life
    of these rollers-wearing out due to high abrasion, Ÿ Madras Cements Ltd.
    pressure and impact. Ÿ UltraTech Cement Ltd.

    CEMENT 15

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