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    Filled WPS Single FCAW

    Uploaded by

    Ahmad Shaheen
    This document outlines a welding procedure specification for flux cored arc welding of steel plates between 3/4 and 1 1/2 inches thick. The WPS specifies the base and filler metals, joint details including a single V groove weld with a 35 degree included angle, and welding parameters such as a semi-automatic process using E71T-1 filler metal, 100% CO2 shielding gas, and an operating range of 180-220 amps and 25-26 volts. Postweld heat treatment is not required for the as-welded or postweld heat treated conditions.

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    Filled WPS Single FCAW

    Uploaded by

    Ahmad Shaheen
    31 views3 pages
    This document outlines a welding procedure specification for flux cored arc welding of steel plates between 3/4 and 1 1/2 inches thick. The WPS specifies the base and filler metals, joint details including a single V groove weld with a 35 degree included angle, and welding parameters such as a semi-automatic process using E71T-1 filler metal, 100% CO2 shielding gas, and an operating range of 180-220 amps and 25-26 volts. Postweld heat treatment is not required for the as-welded or postweld heat treated conditions.

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    WPS

    Original Title

    Filled-WPS-Single-FCAW

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    This document outlines a welding procedure specification for flux cored arc welding of steel plates between 3/4 and 1 1/2 inches thick. The WPS specifies the base and filler metals, joint details including a single V groove weld with a 35 degree included angle, and welding parameters such as a semi-automatic process using E71T-1 filler metal, 100% CO2 shielding gas, and an operating range of 180-220 amps and 25-26 volts. Postweld heat treatment is not required for the as-welded or postweld heat treated conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    31 views3 pages

    Filled WPS Single FCAW

    Uploaded by

    Ahmad Shaheen
    This document outlines a welding procedure specification for flux cored arc welding of steel plates between 3/4 and 1 1/2 inches thick. The WPS specifies the base and filler metals, joint details including a single V groove weld with a 35 degree included angle, and welding parameters such as a semi-automatic process using E71T-1 filler metal, 100% CO2 shielding gas, and an operating range of 180-220 amps and 25-26 volts. Postweld heat treatment is not required for the as-welded or postweld heat treated conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 3

    Sample Form (GMAW & FCAW)

    WELDING PROCEDURE SPECIFICATION (WPS)

    RED Inc. ______ ____________ 2010 pg 357 _____ __0__ 12/01/1987


    Company Name WPS No. Rev. No. Date
    J. Jones____ _____ 01/18/1988 231 __________________________ _
    Authorized by Date Supporting PQR(s)

    Type or AWS BASE METAL With


    BASE METALS Specification Grade Group No. THICKNESS As-Welded PWHT
    Base Material ASTM A131 A I CJP Groove Welds 3/4 -1 ½ “ -
    Welded To ASTM A131 A I CJP Groove w/CVN - -
    Backing Material ASTM A131 A I PJP Groove Welds - -
    Other - Fillet Welds - -
    DIAMETER - -
    JOINT DETAILS JOINT DETAILS (Sketch)
    Groove Type single V groove butt weld
    Groove Angle 35° included
    Root Opening 1/4”
    Root Face -
    Back Gouging none
    Method -
    POSTWELD HEAT TREATMENT
    Temperature None
    Time at Temperature -
    Other -

    PROCEDURE
    Weld Layer(s) All
    Weld Pass(es) All
    Process FCAW
    Type (Semi-Auto./Machine/Auto.) semi-auto.
    Position OH
    Vertical Progression -
    Filler Metal AWS Spec. A5.20
    AWS Classification E71T-1
    Diameter 0.045”
    Manufacture/Trade Name -
    Shielding Gas (Composition) 100 % CO2
    Flow Rate 45-55 cfh
    Nozzle Size #4
    Preheat Temperature 60° min.
    Interpass Temperature 60°-350°
    Electrical Characteristics ---
    Current Type & Polarity DCEP
    Transfer Mode -
    Power Source Type -
    Amps 180 - 220
    Volts 25 - 26
    Wire Feed Speed (Amps)
    Travel Speed 8-12 ipm
    Maximum Heat Input* -
    Technique ---
    Stringer or Weave stringer
    Multi or Single Pass (per side) multipass
    Oscillation (Machine/Automatic) -
    Number of Electrodes 1
    Contact Tube to Work Dist. ½-1"
    Peening None
    Interpass Cleaning wire brush
    Other -

    ( see aws.org/forms for more examples )


    Sample Form (GMAW & FCAW)
    WELDING PROCEDURE SPECIFICATION (WPS)

    RED Inc. ______ ____________ 2010 pg 357 _____ __1__ 12/01/1987


    Company Name WPS No. Rev. No. Date
    J. Jones____ _____ 01/18/1988 231 __________________________ _
    Authorized by Date Supporting PQR(s)

    Type or AWS BASE METAL With


    BASE METALS Specification Grade Group No. THICKNESS As-Welded PWHT
    Base Material ASTM A131 A I CJP Groove Welds 3/4 -1 ½ “ -
    Welded To ASTM A131 A I CJP Groove w/CVN - -
    Backing Material ASTM A131 A I PJP Groove Welds - -
    Other - Fillet Welds - -
    DIAMETER - -
    JOINT DETAILS JOINT DETAILS (Sketch)
    Groove Type single V groove butt weld
    Groove Angle 35° included
    Root Opening 1/4”
    Root Face -
    Back Gouging none
    Method -
    POSTWELD HEAT TREATMENT
    Temperature None
    Time at Temperature -
    Other -

    PROCEDURE
    Weld Layer(s) All
    Weld Pass(es) All
    Process FCAW
    Type (Semi-Auto./Machine/Auto.) semi-auto.
    Position OH
    Vertical Progression -
    Filler Metal AWS Spec. A5.20
    AWS Classification E71T-1
    Diameter 0.045”
    Manufacture/Trade Name -
    Shielding Gas (Composition) 100 % CO2
    Flow Rate 45-55 cfh
    Nozzle Size #4
    Preheat Temperature 60° min.
    Interpass Temperature 60°-350°
    Electrical Characteristics ---
    Current Type & Polarity DCEP
    Transfer Mode -
    Power Source Type -
    Amps 180 - 220
    Volts 25 - 26
    Wire Feed Speed (Amps)
    Travel Speed 8-12 ipm
    Maximum Heat Input* -
    Technique ---
    Stringer or Weave stringer
    Multi or Single Pass (per side) multipass
    Oscillation (Machine/Automatic) -
    Number of Electrodes 1
    Contact Tube to Work Dist. ½-1"
    Peening None
    Interpass Cleaning wire brush
    Other -

    ( see aws.org/forms for more examples )


    Sample Form (GMAW & FCAW)
    WELDING PROCEDURE SPECIFICATION (WPS)

    RED Inc. ______ ____________ 2010 pg 357 _____ __2__ 12/01/1987


    Company Name WPS No. Rev. No. Date
    J. Jones____ _____ 01/18/1988 231 __________________________ _
    Authorized by Date Supporting PQR(s)

    Type or AWS BASE METAL With


    BASE METALS Specification Grade Group No. THICKNESS As-Welded PWHT
    Base Material ASTM A131 A I CJP Groove Welds 3/4 -1 ½ “ -
    Welded To ASTM A131 A I CJP Groove w/CVN - -
    Backing Material ASTM A131 A I PJP Groove Welds - -
    Other - Fillet Welds - -
    DIAMETER - -
    JOINT DETAILS JOINT DETAILS (Sketch)
    Groove Type single V groove butt weld
    Groove Angle 35° included
    Root Opening 1/4”
    Root Face -
    Back Gouging none
    Method -
    POSTWELD HEAT TREATMENT
    Temperature None
    Time at Temperature -
    Other -

    PROCEDURE
    Weld Layer(s) All
    Weld Pass(es) All
    Process FCAW
    Type (Semi-Auto./Machine/Auto.) semi-auto.
    Position OH
    Vertical Progression -
    Filler Metal AWS Spec. A5.20
    AWS Classification E71T-1
    Diameter 0.045”
    Manufacture/Trade Name -
    Shielding Gas (Composition) 100 % CO2
    Flow Rate 45-55 cfh
    Nozzle Size #4
    Preheat Temperature 60° min.
    Interpass Temperature 60°-350°
    Electrical Characteristics ---
    Current Type & Polarity DCEP
    Transfer Mode -
    Power Source Type -
    Amps 180 - 220
    Volts 25 - 26
    Wire Feed Speed (Amps)
    Travel Speed 8-12 ipm
    Maximum Heat Input* -
    Technique ---
    Stringer or Weave stringer
    Multi or Single Pass (per side) multipass
    Oscillation (Machine/Automatic) -
    Number of Electrodes 1
    Contact Tube to Work Dist. ½-1"
    Peening None
    Interpass Cleaning wire brush
    Other -

    ( see aws.org/forms for more examples )

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