JS Series Plunger Pump User Manual
━ JSX/JSZ/JSR/JSD
Zhejiang Ligao Pump Technology Co.,Ltd
Add: No.227 Huishu Road,
Linhai, Zhejiang, China
Tel: +86 576 85289780
Fax: +86 576 85668297
Web: www.ligaopumps.com
Mail: sales@ligaopumps.com
 ATTENTION

1. Electrical wiring must be wired in accordance with the requirements of the

motor data plate.
2. Make sure the metering pump has been filled with oil before use.The
recommend lubricating oil is 220 # worm gear oil or 50# gear oil.
3. Make sure the metering pump outlet piping is non-blocking( all valves are
open), otherwise it will cause metering pumps and associated piping damage.
4. Outlet pipe diameter must be greater than or equal to the corresponding standard
caliber of metering pump outlet, otherwise it will cause metering pump flow
shortage.
5. Ensure that the metering pump outlet pressure is higher than inlet pipeline. If the
outlet pressure is lower than the inlet, back pressure valve must be installed to
reduce the siphon and gravity caused by overcurrent delivery, to ensure
measurement accuracy not being affected.
6. When stop dosing, must shut off the pump first, then close the outlet valve.
7. When welding stainless steel pipe joints, must not fall slags or debris into the
piping and valve body. Objects have fallen into the metering pump may cause a
series of problems, even damage the metering pumps.
 Quick Guide for Installation
JS Series Plunger Metering Pumps Installation
1. Suction pipe diameter must be bigger than the metering pump inlet valve size. Determine the
diameter size must consider the peak flow of metering pumps, pipe length and medium viscosity
and other parameters.
2. Make sure no welding slag,sundry or clogging in the pipe before connecting the pipes.
3. Recommend the installation strainer on suction line for inspection and cleaning. At the same
time you must install the appropriate cut-off valve and piping joints access for future
maintenance.
4. Recommend suction line with self irrigation installation, that is the pump inlet is lower than the
minimum level of the tank. If adopt lift installation, a foot valve installation is suggested .
5. Pulsation damper, safety valve must be installed at the outlet line of the metering pump. When
pressure is lower than 3Bar, we recommend the installation of back pressure valve at the outlet to
avoid pipeline siphoning phenomenon.
6.Electrical wiring must refer to the motor nameplate and the operating instructions, and done by
qualified electrician .
7. Check the oil level before starting the pump.
8. Before use the pump, trial operation is needed;
→ check the pipe line;
→ all valves are open;
→ power supply matching the data plate;
→ adjusted to 0% stroke;
→ start metering pumps;
→ adjust the stroke to 100% slowly;
→ check if there is abnormal noise;
→ check if the fluid is out from the outlet;
 → check if the flow is varied by adjusting the hand wheel;
→ start and stop the pump for 3-5 times, each time running 3-5 minutes;
→ If no abnormality occurs, can put the pump in use.
9. If any abnormal or malfuntion occurs, refer to this manual or contact us.
10. Pump maintenance refer to the manual.
 Table of Contents
1. Overview........................................................................................................................................ １
2. Safety Instruction.........................................................................................................................２
2.1 Qualifications and Training................................................................................................ ２
2.2 Safety Operation................................................................................................................. ２
2.3 Potentially Dangerous if Not Reading the Instructions...................................................... ２
3. Pump Structures and Principles......................................................................................................３
3.1 Driving End Structure and Principle(see Fig. 1)................................................................ ３
3.1.1 Driving end structure................................................................................................ ３
3.1.2 Working Principle.....................................................................................................３
3.1.3 Features of Adjustment Mechanism......................................................................... ３
3.2 Liquid end structure and principle (see Fig. 2)...................................................................５
3.2.1 Liquid end structure..................................................................................................５
3.2.2 Working Principle.....................................................................................................５
4. Technical Characteristics................................................................................................................ ６
5 .Installation...................................................................................................................................... ６
5.1 Pipe Installation.................................................................................................................. ６
5.1.1 General Installation.................................................................................................. ６
5.1.2 Outdoor Installation.....................................................................................................７
5.1.3 Suction Piping.......................................................................................................... ７
5.1.4 Discharging Piping................................................................................................... ７
5.1.5 Typical Configuration of Piping System.................................................................. ７
5.2 Electrical Connections........................................................................................................８
6. Start-up procedures and Checks..................................................................................................... ９
6.1 Fastening Piece Check...........................................................................................................９
6.2 Oil Adding.......................................................................................................................... ９
6.3 Flow Adjustment (see Fig. 4)......................................................................................... １０
6.4 Packing Seals Adjustment.............................................................................................. １１
6.5 Pump Priming.................................................................................................................１１
6.6 Calibration (FIG. 5, FIG. 6)............................................................................................１２
7.Failure Analysis and Troubleshooting......................................................................................... １３
8 Maintenance and Repairing...................................................................................................... １５
8.1 Lubrication (Picture 7)................................................................................................... １５
8.2 Liquid End Disassembly, Inspection and Installation.................................................... １６
8.2.1 Packing Seals Disassembly and Installation.........................................................１６
8.3 Check Valves（refer to Picture12、14、16、18）...................................................... １７
8.3.1 Summary...............................................................................................................１７
8.3.2 Check Valve Disassembly and Reassembly......................................................... １７
8.4 Sparts Disassembly and Reassembly（see pictures12-19）......................................... １８
8.4.1 Pump Head Assembly...........................................................................................１８
 8.4.2 Driving End Parts................................................................................................. １８
8.4.3 Transmission Mechanism Parts............................................................................ １９
9. Storage........................................................................................................................................２０
9.1 Short-term Storage.............................................................................................................２０
9.2 Long-term Storage..........................................................................................................２０
10. Open Package Inspection......................................................................................................... ２０
11. Installation Drawing（refference only）................................................................................. ２１
11.1 JSX Installation Drawing（Picture 8）....................................................................... ２１
11.2 JSZ Installation Drawing（Picture 9）........................................................................２２
11.3 JSR Installation Drawing（Picture 10）......................................................................２３
11.4 JSD Installation Drawing（Picture 11）..................................................................... ２４
12. Assembly Drawing and Parts List......................................................................................... ２５
12.1 JSX Assembly Drawing and Parts List.........................................................................２５
12.2 JSZ Assembly Drawing and Parts List......................................................................... ２８
12.3 JSR Drawing and Parts List..........................................................................................３１
12.4 JSD Drawing and Parts List......................................................................................... ３３
Warranty......................................................................................................................................... ３７
 1. Overview
Zhejiang Ligao Pump Technology Co., Ltd. is a professional manufacturers of
manufacturing and marketing high-quality metering pumps. With more than one
decade development, our quality has achieved internantional advanced level.
Our main products are: mechanical diaphragm metering pumps, solenoid
diaphragm metering pumps, pneumatic diaphragm pumps, plunger metering pumps,
hydraulic diaphragm metering pumps, rotor pumps, automatic dosing device,
complete sets of equipment.
Our pumps produced according to national standards GB7782-2008 or American
Petroleum Institute API standards.
Metering pumps are widely used in petroleum, chemical, textile, food, paper,
nuclear technology, power plants, plastics, pharmaceuticals, water, environmental
protection and other industrial and technology sectors in the process responsible for
strong corrosive, toxic, high viscosity and high pressure dosing fileds.
 Metering pump consists of three main devices: (1)driving device, (2) adjusting
device, (3) liquid delivery device. Pump flow is determined by the driving speed,
plunger diameter and stroke length. Flow rate by adjusting mechanism
(handwheel) to adjust the stroke length to achieve the required flow.
 JS series plunger metering pumps include JSX, JSZ, JSR, JSD four products, if
more than one series of pump is connected, add the number before the pump
model (for example: two JSD connected change to 2JSD).
 JS series plunger metering pumps achieve fluid transmission through the inlet and
outlet pressure difference. It can be dosed with steady accurancy with the range
30% to 100% . Pump can be adjusted from zero to the max, with repeatability
accuracy ± 1%.
 JS series plunger pump can deliver -15 ℃ ~ 120 ℃ liquid. The viscosity of liquid
can be 0.3 ~ 1000cps without solid particles.
 Different types of metering pumps can be fitted with inverter motor or
explosion-proof motor according to the requirements. Model specifications and
parameters of the pump, refer to the company's catalog.

１
 2. Safety Instruction
This instruction includes the basic safety instruction of installation, operation and maintenance,
engineering and technical staff and operators must read carefully before installation and operation.
The instructions shall be placed near the equipment for easy refference.

2.1 Qualifications and Training

Maintenance, inspection and installation personnel must have the appropriate qualifications.
Personnel without the required knowledge must be trained. The operator must fully understand
the manual before operation.

2.2 Safety Operation

1. Connecting grounding wire before use.
2. User may need appropriate tools, wear overalls, wearing protective glasses to ensure safety in
operation and installation of equipment.
3. More than 20KG products or components must use appropriate lift equipment.
4. Definitely not touch the coupling device or high temperatures place with hand, when the pump is
working.
5. Comply with the instructions and attentions in this manual.
6. Comply with the national industrial safety laws and regulations.

2.3 Potentially Dangerous if Not Reading the Instructions

If not read this manual before operation, it may cause harms to people, the environment and
machine.

It may results in：

★ Damage to important parts or function of the machine；
★ The machine can not be repaired or maintained any more;
★ People injuried by machine, medium or electricity；
★ Plant or environment pollution caused by the leakage；

２
 3. Pump Structures and Principles
JS series metering pump consists of two ends: driving end and liquid end. The driving end
makes reciprocating movement driven by the eccentric mechanism. The flow is adjusted by the
changing the stroke length though the adjustment mechanism. The fluid is sucked and discharged
by the valves on the liquid end.

3.1 Driving End Structure and Principle(see Fig. 1)

3.1.1 Driving end structure
Driving end comprises a driving device and the eccentric adjustment device. Driving device
comprises a motor, the worm gear(20), the worm (13), a rolling bearing (21) and other components;
eccentric adjusting device comprises main spindle (12), adjusting spindle(6), adjusting screw (2),
the eccentric (9) the drive pin (10), the slider (11) and other components.

3.1.2 Working Principle

By a set of motor-driven worm, the rotational of worm gear produce torque to the eccentric
wheel assembly . The worm gear rotary motion cause reciprocating motion.
Eccentric adjustment device is adjusted by the main spindle (12)which is be inserted into the
adjusting spindle(6) that has a helical chute . By rotating the adjusting screw (2), the adjusting
spindle(6) makes axial displacement. The slider(11) on the adjusting spindle(6) with the pin(10)
drive the eccentric wheel(9) to make axial movement to the desired stroke length. The adjusting
range is 0-100%.

3.1.3 Features of Adjustment Mechanism

1. Main spindle (12) bear the radial impact from the connecting rod (8) and the torque from the
worm gear(13). Due to the solid independent suport of bearings(5) on both sides of the main
spindle(12), it nearly bear no axial force from the adjusting spindle(6). So the worm gear (13) can
keep a good center fitting, and avoid worm and worm gear wearing, and power loosing.; avoid the
past worm wheel (13)in the axial force N of the crankshaft is not well fixed, causing the partial wear,
loss of power source defects.
2. The adjustment spindle(6) is inserted into the main spindel(12). It mainly bear axial force and
effect less impact from the radial force, thus has a good precion of positioning.

３
3. This design has advantage of compact structure, good lubrication, smooth adjustment operation,
accurate positioning, no displacement.

JS Series Driving End Diagram (Picture 1)

1.Adjusting hand wheel 2.Adjusting screw 3.Adjusting seat 4.Round nut 5.Deep groove ball bearing
6.Adjusting spindle 7.Eccentric seat 8. Connecting rod 9.Eccentric wheel 10.Driving pin 11.Slider
12.Main spindle 13.Worm gear 14.Bearing cover 15.Angular contact ball bearing 16. Pump case
17.Connecting rod pin 18.Connecting rod link 19.Pump head base 20.Worm 21.Tapered Roller
Bearing

４
3.2 Liquid end structure and principle (see Fig. 2)

3.2.1 Liquid end structure

Liquid end is one of the important components of metering pump, the main structural
components are pump head, plunger, suction and discharge valves,packing seals and other
components.
Pump head suction and discharge valve are mainly ball valve structure (large flow using angle
valve). With the opening and closing movement, the ball makes constant rotation itself, which will
make the valve contact surface self-cleaning and gurantee precision dosing and service life.
Suction and discharge valve are dismountable. Each component of the valves is easy
disassembly, cleaning and replacement.

3.2.2 Working Principle

Plunger reciprocates in the pump chamber, under the action of the check valves, the liquid is
sucked and discharged alternately. When undertaking suction action,the plunger is pulled back,
which makes the pressure immediately drops inside the liquid end. The discharge valve is closed
due to the low pressure in the chamber, and the suction valve ball is open with the liquid being
sucked into the pump head chamber. When the suction stroke ends, the plunger movement
momentarily stops and the pressure in the liquid chamber equalizes with the pressure in the suction
line causing the suction valve ball to reseat. When the plunger pushes forward, the pressure
immediately rises inside the liquid chamber. When the liquid chamber pressure rises above the
discharging line pressure, the discharge valve ball is pushed upward and the liquid is
discharged into the discharge line. The discharge valve is closed when suction. The suction valve is
colsed when discharging.This can prevent from backflow. To obtain accuracy dosing, the discharge
line pressure should higher than the suction line.

( Fig. 2)

５
4. Technical Characteristics
JS Series Plunger Pumps Have Distinct Characteristics
1. Simple structure, easy maintenance, economical optimum.

2. Pump discharge pressure range is wide, max pressure up to 50MPa.

3. The seal is packing seal sets; Little leakage; Packing seals and plunger are wearing parts.
4. With the adjusting range 30% to 100%, measurement accuracy up to ± 1%.

5. A safety valve is needed on the discharge piping.

6. The flow adjusting can be achieved by adjusting the stroke length; When equipped with
variable frequency motor, the flow adjusting can be achieved by changing the motor frequency,
which enables remote control.
7. All kinds of heat jackets are available for the pump head (steam, hot water, electric heating).
8. Multiple heads connected together is available for different flow and pressure liquids.

5 .Installation
5.1 Pipe Installation
5.1.1 General Installation

1. Take care avoiding the seal corrossion at the liquid end connection when selecting pipe

materials.

2. Use piping thick enough to withstand maximum pressures.

3. Size of piping should be able to accommodate peak instantaneousness flow. The peak

coinstantaneous flow is approximately equal to 3.14 times the average flow.

4. To minimize flow losses when handling viscous liquid, it may be necessary to use larger suction

than the size of the suction connection on the pump.

5. Remove burrs, sharp edges, and debris from inside piping. Clean all pipelines before making

final connections to pump.

6. Do not twist the tube or forcibly twist the flange.

7. A separated holder may be needed, avoiding the piping weight on the pump head.

６
8. When pumping suspended solids, avoid 90 degree bends installation in case the deposits

bloking the pipes. Four-way cock is suggested for line cleaning without dismantling piping.

5.1.2 Outdoor Installation

1. When the ambient temperature exceeds 32 degrees, the oil in the pump will beoverheat under the
sunshine, which will cause lubrication problem. Thus a poof may be needed above the pump to
ensure a good air circulation around the pump.
2. When the pump is idle at ambient below -5 degree, frequent starting is not allowed.
The oil should be heated above 0 degree before use.

5.1.3 Suction Piping

1. It is preferable to have the suction of the pump flooded by locating the liquid end below the
lowest level of the liquid in the supply tank, especially for viscous liquid.
2. A strainer should be used in the suction line to prevent foreign particles from entering the liquid
end. This and any other measures which prevent debris from entering the liquid end and check
valves will increase maintenance-free service. Check strainer frequently to prevent blockage
which could lead to cavitation.
4. Keep the suction piping as short and straight as possible. Aoid “Ω” shape installation which may
cause air at the top and influence the flow rate.
5. Suction piping must be absolutely airtight to ensure accurate pumping. After installation, test
suction piping for leaks with air and soap solution.

5.1.4 Discharging Piping

1. Install pipe large enough to prevent excessive pressure losses on the discharge stroke of the
pump. Maximum pressure at the discharge piping must not exceed the rated pressure (shown
on the pump nameplate).
2. The pump will not deliver a controlled flow unless the discharge line pressure is greater than
the suction line pressure. Installation of a back pressure valve can create an artificial pressure.

5.1.5 Typical Configuration of Piping System

To ensure normal delivery, accuracy dosing, the piping safety, and ease of maintenance, the
following valves and meters are suggested for installation(see Figure 3)
７
 Accessories may be needed：

※ Pulsation Damper
Instantaneous pulse absorption, thereby obtaining a smooth flow and 90-95% pressure pulses
can be reduced. Pulsation damper used simultaneously with the back-pressure valve, back pressure
valve can be improved rapidly, and reduce wear and tear of the valve.
※ Back Pressure Valve

The back pressure can improve the dischage line pressure. When the discharge line pressure is
lower than the suction line, a back pressure valve should be installed on the discharge pipe, which
will reduce siphoning and back flow to obtain accurate dosing.

※ Safety Valve
To prevent a blocked discharge line from causing damage to the pump, piping, or process
equipment, install a safety valve pump and the shut-off valve. The setting pressure for the safety
valve is 1.25-1.3times greater than working pressure.

※ Non-return Valve
When the process pressure is higher than the discharge piping, a non-return valve should be
installed to prevent the backflow.

※ Shut-off Valve

Install shut-off valve both at suction and discharge piping next to pump.

※ Strainer
A strainer should be used on suction line to prevent foreign particles from entering the liquid
end when pumping liquid with particles. The strainer size should be bigger than the suction
piping.Commonly use Y type filter and filter basket.

※ Pressure Gauge

The pressure gauge is used for monitoring the working pressure. A shut-off valve should be
installed at the inlet of the gauge to adjust the flow into the gauge, in case the gauge is damaged due
to instant pulse.

5.2 Electrical Connections

1. Check if the electrical supply matches the pump motor nameplate parameter before start-up.
Connect the motor in accordance with instructions and connection diagrams on the motor.
８
2. Make sure the motor is ground wire.
3. Before operating the pump, check the direction of the rotation of the motor to be sure it matches
the direction of the arrow on the motor fan cover( rotation should be counter clock-wise when
viewed from the top of the motor.
WARNING: Motor reverse run will cause the pump damaged or not working properly.

Typical piping system diagram (Fig. 3)

6. Start-up procedures and Checks

6.1 Fastening Piece Check
Check all the fastening pieces before start-up, including the pump head bolts, motor bolts,
connecting pieces on the mount.

6.2 Oil Adding

The lubricating oil is emptied before leave the factory in order to facilitate transportation.

９
Add lubricating oil before first start-up. The suggested oil for the pump body is worm gear
oil 220# or gear oil50#. (For details, refer section 8.1)

6.3 Flow Adjustment (see Fig. 4)

The metering pump is equipped with a stroke adjustment hand wheel for manual adjustment of
the flow. The adjustment range is from 0% to 100%.The scale indicates the percentage of the rated
flow. Please take the actual measured flow as the criterion.
1. Loosen the stroke lock knob by the anticlockwise rotation.
Noted: The mechanism may be damaged if rotating the stroke adjustment knob without
loosening the stroke lock knob.
2. Rotate the stroke adjustment knob to the value needed. For example: When the needed flow is
60% , rotate the stroke adjustment hand wheel clockwise rotation, until the scale value pointing to
60%.
Noted: Mark from 0-9 on the hand wheel is for one turn, corresponding to 10% of the
rated flow.
3. Tight the stroke knob lock by clockwise rotation after the value is set. This adjustment could
be done either when the pump is on running or at stop.
☆☆ The flow adjustment can be carried out when the pump is running or stop.

(Picture 4)

１０
6.4 Packing Seals Adjustment
Adjusting the packing seals as follow procedures：
1. This combined packing seal has good sealing performance, and does not need much external
compression. In order to avoid over compression during the transportation, the packing seal
pressing cap has been loosen. Tighten the packing seal pressing cap with inner hex wrench
before the operation.( about 0.5-1kg force is enough).
2. Start the pump and adjust the flow rate needed, increase the pressure to 30%-50% of the rated
pressure. Run the pump for about 15-30 minutes to make the packing seal adjust its sealing
surface under this pressure. If there is large leakage, tighten the packing seal pressing cap
again (not exceeds 1/6 round), until the leakage reduced. Over tight will reduce the life span of
the packing seal, or even damage it.
3. If the temperature of the packing seal rises, loosen the packing seal pressing cap immediately.
Otherwise the packing seal may be damaged due over tight.
4. Note: It is allowed for 3-5 drops leakage per minute at the packing seal pressing cap. It will
help cool and lubricate the packing seal and the plunger, which will increase service life span.

NOTE: It is very important for the first 24 hours running of the packing seal. If the pakcing
seal is too tight, it will be damaged or get decomposition due to high heat.

6.5 Pump Priming

If the pump installation is high and can not make self suction, it needs pump priming.
→ Check if all the systems and pipes are installed correctly;
→Strainer is installed at the bottom of inlet.
→Open inlet and outlet pipeline shut-off valves.
→ Install bypass pipe near the pump suction valve for easy priming.
→ Priming liquid should be compatible with the dosed liquid.

１１
6.6 Calibration (FIG. 5, FIG. 6)

Examples for Calibration Curve

Metering pump must calibrate before use. The calibration can be actual calibration and simulation
calibration. Simulation calibration means only caribrated under the same pressure with same or similar
fluid. To create a calibration table, need three or more stroke settings (ie, 25, 50, 75 and 100)
repeatedly measure the flow rate, these values are plotted on the linear drawing, and even out of the
points in between a nearest line. Under the same conditions, this line can be predicted to obtain the
desired flow rate is set itinerary. (Suggest actual calibration)

１２
 7.Failure Analysis and Troubleshooting

Problem Possible Reason Solution

Power Failure Check power

Fuse, circuit interruption Eliminate overload - Replacement

Pump fails line disconnected Find disconnection position and processing
to start
Incorrect wiring Check the wiring diagram

Pipe blockage Open the valve, clean the blockage

Check the power, check the wiring is

Motor does not run
correct
Supply tank is empty Filling material

Pipe blockage Clean and rinse

Pipeline valve closed Open the valve

Ball check valve is

No Flow Clean inspection, with a clean liquid flush
clogged particles

Steaming Increase suction pressure, reduce suction

Priming problem Refilled, check leak

Disassemble and clean, replace the filter (if
Filter blockage
necessary)
Stroke adjustment is set to
Increase the stroke length setting
zero
Check voltage, frequency, wiring and
The motor speed is too low terminal virtual connection
Check the nameplate and specifications
Check valve wear or
Low flow Clean, need to be replaced if damaged
serious dirt
Wrong Calibration system Assessment and correction
Increase suction pressure, reduce the suction
Media cavitation
height of the installation of a foot valve
Valve leak Clean, need to be replaced if damaged
Suction pipeline leak Find the location of the leak and processed
Flow
Filter clogging Clean and replace filters
gradually
decline Media change Check viscosity and other changes
Supply tank vent was
Open vent
plugged

１３
 Problem Condition Solution

Suction pipeline leak Find the location of the leak and handle

Media cavitation Increase inlet pressure

Flow Medium entrained air Ask the manufacturers about exhaust
instability Or gas method
The motor speed is unstable Check the voltage and frequency

Valve blockage Clean it,if damaged,it need to be replaced

Inlet pressure is higher than Install back pressure valve or consult

The flow is Outlet pressure factory About Pipe laying method
higher than
Back-pressure valve set too
the rated Increase the set pressure
low
flow
Back pressure valve leaks Repair, cleaning or replacement

Outlet pressure is too high Reduce outlet pressure

Gear Water hammer Install pulse dampers
running
Stroke length set in Some operating noise is the characteristics
noise and
The intermediate position of lost motion type Metering pump
vibration
Lower oil Add or replace the lubricant

Increasing the pipe size, install a pulse

Pipe size is too small
damper
Install pulse dampers in the pipe, the fixed
Pipeline is too long
pipeline
Pipeline
Pulse damper does’t act Re-punch the air, check and replace the
noise
Or overflowing diaphragm and refillable

Unused regulating chamber

Install pulse dampers
Or dampers

The pump is designed to check the

Pump overload
operating conditions
Motor Voltage is too high or too
Check power
overheating low

Loose wiring Identify the location and repair loose

１４
 8 Maintenance and Repairing
Before removing the head or valve (liquid end), make sure that the piping system has
been depressurized.Wear protective clothing and use protective equipment if necessary, when
dealing with corrosive,flammable and explosive dangerous liquid.
Accurate records will show the early operation of the pump type and extent of maintenance
required basis. Based on this record of maintenance programs can reduce the incidence of
operational failure. Liquid end (such as strainer and check valve) is difficult to estimate the life.
Because the corrosion rate and operating conditions affect functional material life, each metering
pump must be considered according to their specific operating conditions.
Spare parts including spare parts needed for routine maintenance, the recommended wear spare
parts are oil seals, packing seals, check valve components.

8.1 Lubrication (Picture 7)

The pump has been lubricated at factory. Change the lube oil after the pump operates 300-500
hours for the first time. And change lube oil every 1500 hours operation after then. （#220 synergy
worm gear oil and #50gear oil are suggested ） Shorten the time interval for changing oil at
extreme high or low temperature or in dusty environment. Check the oil position from time to time,
and replenish oil with the same brand and type oil when needed.

Adding or changing lubrication procedures：

1. Disconnect the drive power to the motor, and depressurize piping system.
2. Unscrew the oil drain plug, drain off the oil, and clean the inner pump body thoroughly. Put the
oil drain plug back (check the seals, changed for a new one if it is damaged).
3. Unscrew the oil plug, and add the clean oil until it reach the center of the oil level sight glass.
4. Put back and tighten the oil plug.

(Picture 7)

１５
8.2 Liquid End Disassembly, Inspection and Installation
If the packing seals fail, pumping medium may have caused contamination of the pump
housing (although under normal circumstances, packing faulty media is discharged through the
bottom). Take care when undertake the maintenance.
The accumulation of impurities and debris near the packing seals in the chamber can cause
deformation of the packing seals, eventually causing system failure. System overprssured or
chemical attack can also cause failure. Recommended checking and cleaning the packing seals
and pump periodically. Change the packing seals in time if necessory.

8.2.1 Packing Seals Disassembly and Installation

1. Disconnect the motor power；
2. Release pressure from the piping system；
3. Close inlet and outlet shut-off valves；
4. Put a container under the pump head for holding the leakage medium;
5. Disconnect the pipe from the pump, and discharge the medium in compliance with the
material safety measures;
6. Removing lock screws and on the plunger and connecting rod link;
7. Unscrew all the bolts except the one on the top. When the bolts loose, the medium will leak
from the pump head;
8. Disassemble the last screw out only when the pump head is hung or held；
9. Pull out the plunger, remove the packing seals cap,packing seals,supporting rings from the
head side and clean the pump head;
10. Check the plunger and packing seals carefully, change them if necessory；
11. Restall the plunger and the packing seals, in reverse procedures of disassembly；
12. Screw back all the bolts back and tight them up alternatively.
13.Connect the pipe lines if assemble correctly and start the pump；
14. Check the pump running condition, if the packing seals needs to tighten, refer to “6.4” in
this manual.

１６
8.3 Check Valves（refer to Picture12、14、16、18）
8.3.1 Summary
Metering pump accuracy is mainly related with the check valve. Problems usually come
from articles accumulate, the seat surface corrosion, wear and tear or damage caused by foreign
substances, between the valve seat and cover.

JS series check valves have single ball valve, double-ball valve and angle valve(see 11)

Ball valve：Single ball valve or doulbe-ball valve, mainly consists of ball,valve seat,valve
cover and vavle body. During suction action, the negative pressure in the liquid chamber casue the
suction valve ball jacking, and the liquid is sucked in the valve body. The pressure rises inside the
valve body, the liquid make the valve ball reseat. The sealing is by the edge of the ball and the valve
seat. In order to prvent flowback, the ball in the valve cover works vertically, and will make self-
rotation, which will smooth the ball surface and increase the life span of the check valves. As
the ball seat mainly by its gravit, the check valves must be intalled vertically. In the check vavles,
usually use PTFE gasket seal.
Angle Valve：consists of valve core,valve body, spring and valve seat. The negative pressure
in the liquid chamber casue the vavle core jacking from the valve seat, and the liquid is sucked into
the valve body. In the discharge action, the liquid and the spring push the valve core reseat. The
sealing is by the edge of the valve core and vavle seat . The valve core return is worked by the
spring and the pressure in the valve body, so it is not required vertical installation very strictly.

8.3.2 Check Valve Disassembly and Reassembly

Check vavle is assembly design. It is suggested to replace whole assembly.

1. Disconnect the motor power.
2. Release all the pressure in the piping system.
3. Take the necessary precautions to prevent hazardous substances on the environment and
human damage.
4. Close the inlet and outlet shut-off valve.
5. Disconnect the the connecting joint on the suction pipe.
6. Loose and remove the suction cheack vavle assembly, drain the liquid in the head chamber
and clean it. Place the parts in order to prevent inevitable dislocation.

１７
 7. Disconnect the the connecting joint on the discharge pipe.
8. Loose and remove the discharge cheack vavle assembly, drain the liquid in the head
chamber and clean it. Place the parts in order to prevent inevitable dislocation.
9. Carefully clean and remove deposits in the valve , check the wear of the valve ball, valve
core, valve seat and the gasket; Change the wear parts if necessory.
10. Reassembly the check valve assemblies( in the reverse order of the disassembly)
11. Connect back the pipe systems.

8.4 Sparts Disassembly and Reassembly（see pictures12-19）

8.4.1 Pump Head Assembly
1. Disconnect the power of the motor, close the shut-off valve on the inlet and oulet
pipes.(Take the necessary precautions to prevent hazardous substances on the environment
and human damage.)
2. Disconnect the the connecting joint on the suction pipe. Remove the check valves
assemblies ( Take care of the check valve direction)；
3. Loose the connection rod link cap to sperate the plunger from the connecting rod link.
4. Remove the screws on the pump head press plate; take out the head assemblies from the
pump head base.
5. Take out the pump head base, oil seal press plate, oil seal and other parts in order.
6. Carefully remove scaling, check all the parts, repaire or replace them if necessary.
7. Reassembly in the revrse orders of the disassembly.

8.4.2 Driving End Parts

1. The boom pictures of JS series driving parts refer to pictures13,15,17,19.
2. Removing some ancillary small parts, such as locking knob, scale panels, drain the oil in the
pump case.
3. Unscrew the locking screws on the adjusting seat.
4. Take out the hand wheel.
5. Loose the adjust seat, sperate it from the pump case.
6. Loose the locking screw on the eccentric wheel, push the eccentric seat by two inner
hexagon screws parallelly.

１８
 7. Take out adjusting and driving parts( including connecting rod assembly).
8. Disassemble the connecting rod assembly, check the wear condtion of all the parts.
9. Take the round pin on the eccentric wheel, seperate the eccentric wheel.
10. Take out adjusting assemly, loose the locking cap, pull the adjusting screw out, disassemble
parts on the adjusting screw.
11. Disassemble the bearing,worm gear and main spindle.
12. Check and clean the slider, eccentric wheel, worm gear, connecting rod, change if
necessary.
13. Reassembly in the reverse orders of the disassembly.

8.4.3 Transmission Mechanism Parts

1. Disconnect the power, disasseble the motor and motor base.
2. Take out the coupling ( if with coupling), check the soft pad, change it if broken.
3. Disassemble the bearing base and bearing cover.
4. Clean the worm and bearing, replace if wear.
5. Reassembly in the reverse orders of the disassembly.

１９
 9. Storage
9.1 Short-term Storage
Storage within 6 months is considered as short-term storage. The following storage
instructions are to be observed:
1. Storage environment: Dry, indoor and normal temperature.
2. Avoid exposing to humid environment. A protective film may be needed outside the original
package according to the actual operation environment.

9.2 Long-term Storage

Besides instructions mentioned above，let the pump run at least 1 hour every 12months. It is
not necessary to pump liquid, but the inlet and outlet should be open. Accessories like seals, pads
and packing seals are not on the warranty. If the storage exceeds 12 months, it is suggested to check
or replace the accessories mentioned above. Cost for accessories and labor charge should be borne
by the buyer.

10. Open Package Inspection

Check the equipment when receive it:

※ Check the appearance of the packing box, contact the shipping carrier at once if broken.
※ After open the packing box, check if there is any rusting or broken parts. Contact us or the
deal at onece if have this problem.
※ Check the spare parts and maunal according to the packing list.
※ Safe keeping the spare parts if not put in use.
※ Contact the dealer if there is any missing of the spare parts.

２０
11. Installation Drawing（reference only）
11.1 JSX Installation Drawing（Picture 8）

２１
11.2 JSZ Installation Drawing（Picture 9）

２２
11.3 JSR Installation Drawing（Picture 10）

２３
11.4 JSD Installation Drawing（Picture 11）

２４
NO Name Specification QTY
1 Plunger cap LXS204-04-009 1
2 Locking plate LXS204-04-050 1
3 Plunger LXS204-04-008 1
4 Packing seals cap -10
LXS204-04-007 1
5 Packing seals -7
￠35 1
6 Head press plate LXS204-04-012 1
7 Screw nut LZD204-05-00 2
8 Union 5LZD204-05-00 2
9 PTFE gasket 4
￠14 4
10 Vavle body LZD204-06-00 2
11 PTFE gasket 1￠13 4
12 Vavle cover LJZY208-001- 4
13 Ball 002
￠10.4 4
14 Vavle seat LZD204-06-00 4
15 washer 4￠8 4
16 Inner hexgon screw M8X25 4
17 Pump head LXS204-04-007 1
-10

２５
JSX Parts List（Picture 13）

２６
 JSX Parts List

NO Name Specification QTY NO Name Specification QTY

1 Pump head See picture 12 1 29 Composite bearing SF-1B1212 1

assembly
2 Cross head screw M4X12 4 30 Connecting rod pin Φ12X25 1

3 Oil seal press plate LXS204-04-022 1 31 Hole snap ring Φ12X0.8 2

4 YA Seal 22XΦ30X10 1 32 Eccentric wheel LSX1327-008 1

5 Pump head base LSX1327-022 1 33 Driving pin LSX1327-009 1

6 Inner hexgan screw M6X25 4 34 slider LSX1327-010 1

7 Glass oil cover LSX1327-023 1 35 Adjusting spindle LSX1327-006 1

8 O ring Φ55X3.1 1 36 Eccentric seat LSX1327-007 1

9 Inner hexgan screw M6X15 9 37 Hole snap ring Φ68X2.5 1

10 Down bearing plate LSX1327-014 1 38 Bearing washer LSX1327-013 1

11 O ring Φ36.5X1.8 1 39 Angular contact bearing 7000C 2

12 Pump case LSX1327-001 1 40 Round nut LSX1327-016 1

13 Tapered Roller Bearings 30203 1 41 O ring Φ80X3 1

14 Worm LSX1327-003 1 42 Adjusting knob lock M6 1

15 Tapered Roller Bearings 32005 1 43 Inner hexgan screw M8X20 4

16 O ring Φ45X1.5 1 44 Adjusting seat LSX1327-011 1

17 Hexgon screw M6X20 4 45 Adjusting screw LSX1327-012 1

18 Motor base LSX1327-002 1 46 key 4X12 1

19 Inner hexgon screw M5X15 5 47 Seal bush LSX1327-020 1

20 motor Φ14 1 48 O ring Φ12.8X1.8 2

21 Left bearing plate LSX1327-015 1 49 O ring Φ34.5X2.65 2

22 O ring Φ67X1.8 1 50 Positioning wheel LSX1327-021 1

23 Deep groove bearing 6008 2 51 Hand wheel LSX1327-020 1

24 Worm gear LSX1327-004 1 52 Hand wheel cover - 1

25 key 10X6X22 1 53 Oil sight glass M16X1.5 1

26 Mian spindle LSX1327-005 1 54 Oil drain plug M12X1.25 1

27 Connecting rod joint LSX1327-017 1 55 Oil plug M16 1

28 Connecting rod LSX1327-018 1

２７
JSZ Pump Head Drawing and Parts List（Picture 14）

NO Name Specification QTY

1 Plunger cap LSZ1532-026 1
2 Locking plate Φ11 1
3 Plunger LXZ207-16-023-12 1
4 Packing seals cap LXS204-04-007-7 1
5 Packing seals Φ45 1
6 Head press plate LSZ1532-024 1
7 Screw nut LZD204-05-005 2
8 Union LZD204-05-004 2
9 PTFE gasket Φ14 4
10 Vavle body LZD204-06-001 2
11 PTFE gasket Φ13 4
12 Vavle cover LJZY208-001-002 4
13 Ball Φ10.4 4
14 Vavle seat LZD204-06-004 4
15 washer Φ10 4
16 Inner hexgon M10X25 4
17 screw
Pump head LXZ207-16-024-12 1

２８
JSZ Parts List（Picture 15）

２９
 JSZ Parts List

Specificati
NO Name QTY NO Name Specification QTY
on
1 Pump head See Picture 1 32 Connecting rob pin LSZ1532-009 1
2 assembly
Cross head screw 14
M4X15 4 33 Hole snap ring Φ15X1 2
3 Oil seal press plate LSZ1532-02 1 34 Copper bush LSZ1532-012 1
4 YA Seal 8
Φ35XΦ50X 1 35 Eccentric wheel LSZ1532-006 1
5 Pump head base 10
LSZ1532-02 1 36 Driving pin LSZ1532-007 1
6 Inner hexgan 2
M10X35 4 37 slider LSZ1532-013 1

7 screw
Glass oil cover PMMA 1 38 Adjusting spindle LSZ1532-005 1
8 Composite bearing SF-1B3525 2 39 Eccentric seat LSZ1532-011 1
9 O ring Φ63X3 1 40 Cross head screw M5X15 4
10 Inner hexgan screw M6X15 15 41 Holw snap ring Φ80X2.5 1
11 Down bearing plate LSZ1532-02 1 42 Deep groove bearing 6010 1
12 O ring 1
Φ43.7X1.8 1 43 Nut M12X1.25 1
13 Pump case LSZ1532-00 1 44 Lock washer M12X1.25 1
14 Tapered roller bearing 1
30303 1 45 Angular contact bearing 7002AC 2
15 Worm LSZ1532-00 1 46 Round nut LSZ1532-018 1
16 Tapered roller bearing 2
6206-Z 1 47 O ring Φ114X3 1
17 O ring Φ56X2.65 1 48 Adjusting knob lock M8 1
18 Motor base LSZ1532-02 1 49 Adjusting seat LSZ1532-014 1
19 Inner hexgon screw 9M8X30 4 50 Scale label label 1
20 motor Φ19 1 51 Adjusting screw LSZ1532-015 1
21 Inner hexgon screw M8X25 4 52 O ring Φ17X1.9 2
22 Left bearing plate LSZ1532-02 1 53 key C4X12 1
23 O ring 0Φ90X2.65 1 54 Seal bush LSZ1532-017 1
24 Deep groove bearing 6011 1 55 Flat gasket LSZ1532-016 1
25 Space ring LSZ1532-01 1 56 Oil seal Φ30XΦ40X8 1
26 Worm gear 9
LSZ1532-00 1 57 Hand wheel Φ71 1
27 key 314X25 1 58 Cross head screw M6X15 2
28 Mian spindle LSZ1532-00 1 59 Hand wheel cover - 1
4LSZ1532-01
29 Connecting rod joint 1 60 Oil side glass M16X1.5 1
0
30 Connecting rod LSZ1532-00 1 61 Oil drain plug M12X1.25 1
31 Composite bearing 8SF-1B1515 1 62 Oil plug M16 1

３０
12.3 JSR Drawing and Parts List
JSR Pump Head Drawing and Parts List（Picture 16）

NO Name Specification QTY

1 Plunger cap LSR1531-010 1

2 plunger LZRS206-14-024-14 1
3 Packing seals cap LXS204-04-007-7 1
4 Packing seals Φ60 1
5 Head press plate LZCS206-14-009 1
6 Flange connection LYZ209-04-007 2
7 PTFE gasket Φ22 4
8 Valve cover LYZ209-04-004 2
9 PTFE gasket Φ27 4
10 Valve cover LYZ209-04-002 2
11 Ball Φ20 2
12 Valve seat LYZ209-04-003 2
13 Flat washer Φ14 4
14 Inner hexgon screw M14X35 4
15 Hexgon nut M8 8
16 washer Φ8 8
17 Bolt M8X80 8
18 Pump head LZRS206-14-030-14 1

３１
JSR Parts List（ Picture 17）

JSR Parts List

３２
 QT QT
NO Name Specification NO Name Specification
Y Y
1 Pump head See picture 16 1 30 Connecting rod LSR1531-017 1

2 Cross head screw M4X15 4 31 Composite bearing SF-1B2025 1

3 Oil seal plate LSR1531-029 1 32 Connecting rod pin LSR1531-027 1

4 YA seal Φ50XΦ60X6 1 33 Hole snap ring Φ20X1 2

5 Pump head base LSR1531-021 1 34 Cooper bush LSR1531-017-1 1

6 Inner hexgon screw M12X40 4 35 Eccentric wheel LSR1531-005 1

7 Glass oil cover PMMA 1 36 Driving pin LSR1531-007 1

8 Composite bearing SF-1B5040 1 37 slider LSR1531-006 1

9 O ring Φ90X2.5 1 38 Adjusting spindle LSR1531-002 1

10 Inner hexgon screw M8X20 16 39 Eccentric seat LSR1531-003 1

11 Down bearing plate LSR1531-011 1 40 Cross head screw M6X20 6

12 O ring Φ52X2.5 1 41 Hole snap ring Φ115X3 1

13 Pump case LSR1531-001 1 42 Lock nut M18X1.5 1

14 Tapered roller bearing 30205 1 43 Lock washer M18X1.5 1

15 worm LSR1531-015 1 44 Angular contact bearing 7004AC 2

16 Deep groove bearing 6007 1 45 Bearing press nut LSR1531-012 1

17 O ring Φ62X2.5 1 46 Lock nut M5X8 2

18 Motor base LSR1531-028 1 47 O ring Φ162X3 1

19 Inner hexgon screw M8X30 4 48 Adjusting knob lock LSR1531-024 1

20 motor Φ24 1 49 Scale label LSR1531-023 1

21 Inner hexgon screw M10X25 4 50 Adjusting seat LSR1531-014 1

22 Main bearing plate LSR1531-019 1 51 Adjusting screw LSR1531-009 1

23 O ring Φ145X3 1 52 Oil seal Φ42XΦ55X7 1

24 Deep groove bearing 6015 2 53 Hand wheel Φ71 1

25 Bearing washer LSR1531-008 1 54 Inner hexgon screw M5X15 4

26 Worm gear LSR1531-016 1 55 Hand wheel cover - 1

27 key 14X35 1 56 Oil sight glass M27X1.5 1

28 Main spindle LSR1531-004 1 57 Oil drain plug M12X1.25 1

29 Connecting rod joint LSR1531-013 1 58 Oil plug M16 1

12.4 JSD Drawing and Parts List

３３
 JSD Pump Head Drawing and Parts List（ Picture 18）

NO Name Specification QTY

1 Plunger cap LSD1530-031 1

2 Locking plate LSD1530-037 1
3 Plunger LDS205-11-023-22 1
4 Packing seals cap LDS205-11-030 1
5 Packing seals Φ105 1
6 Head press plate LDS250-11-033-3 1
7 Pump head LDS205-11-028-22 1
8 PTFE gasket Φ40 1
9 Valve cover LDYZ209-07-004 2
10 Valve cover LDYZ209-07-002 2
11 spring Φ28 2
12 Valve core LDYZ209-07-003 2
13 Valve seat LDYZ209-07-005 2
14 Check valves LDYZ209-07-001 1
15 Flat washer Φ12 8
16 Inner hexgon screw M12X40 8
17 washer Φ14 4
18 Inner hexgon screw M14X80 4

JSD Parts List（Picture 19）

３４
JSD Parts List

３５
 QT QT
NO Name specification NO Name specification
Y Y
1 Punp head See picture 19 1 34 Hole snap ring Φ20X1 2
2 Cross head screw M5X15 4 35 Copper bush LSD1530-017-1 1
3 Oil seal plate LSD1530-034 1 36 Eccentric wheel LSD1530-005 1
4 YA seal Φ65XΦ85X10 1 37 Driving pin LSD1530-007 1
5 Pump head base LSD1530-021 1 38 slider LSD1530-006 1
6 Inner hexgon screw M16X50 4 39 Adjusting spindle LSD1530-002 1
7 Galass oil cover PMMA 1 40 Eccentric seat LSD1530-003 1
8 Composite bearing SF-1B6560 1 41 Inner hexgon screw M6X20 6
9 O ring Φ100X2.5 1 42 Hole snap ring Φ145X3 1
10 Inner hexgon screw M8X20 9 43 Lock nut M24X1.5 1
11 Down bearing plate LSD1530-011 1 44 Lock washer M24X1.5 1
12 O ring Φ62X2.5 1 45 Angular contact bearing 7205AC 2
13 Pump case LSD1530-001 1 46 Bearing press cap LSD1530-012 1
14 Tapered roller bearing 32206 2 47 Lock nut M6X10 2
15 worm LSD1530-015 1 48 Adjusting screw LSD1530-009 1
16 key 8X30 1 49 key 4X10 1
17 Up bearing plate LSD1530-0105 1 50 O ring Φ205X3 1
18 Motor base LSD1530-028 1 51 Adjusting seat LSD1530-014 1
19 Inner hexgon screw M12X35 4 52 Scale cover LSD1530-018 1
20 coupling LSD1530-024 1 53 Oil seal Φ28XΦ40X6 1
21 motor Φ28 1 54 Position pointer LSD1530-020 1
22 Inner hexgon screw M12X25 4 55 Wave spring Φ21 1
23 Inner hexgon screw M8X25 12 56 Position pointer LSD1530-025 1
24 Main spindle LSD1530-019 1 57 washer
Shaft retaining ring Φ19X1 1
25 bearing
O ring Φ179X3 1 58 O ring 内Φ75X2.5 1
26 Deep groove 6019 2 59 Adjusting seat cover LSD1530-008 1
27 bearinggear
Worm LSD1530-016 1 60 Inner hexgon screw M6X15 6
28 key 16X50 1 61 Lock nut LSD1530-013 1
29 Main spindle LSD1530-004 1 62 Adjusting knob lock LSD1530-027 1
30 Connecting rod joint LSD1530-032 1 63 Hand wheel Φ12 1
31 Connecting rod LSD1530-017 1 64 Oil level sight glass M27X1.5 1
32 Composite bearing SF-1B2030 1 65 Oil drain plug M16X1.5 1
33 Connecting rod pin LSD1530-033 1 66 Oil plug M27X1.5 1

３６