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PURIMARTM

Ballast Water Management System


MODEL : SP-600(IMO/USCG)
CAPACITY : 6000 ㎥/h

for FINAL

PROJECT INFORMATION
Type of Vessel : 145K LNGC
Ship Yard : -
Ship Owner : GASLOG
Class : ABS
Flag : Bermuda

Hull NO. IMO NO.


HN1554 9307190
HN1555 9307205
HN1586 9321756
HN1585 9321744
HN1587 9321768
HN1553 9307188
HN1588 9321770

SAMSUNG HEAVY INDUSTRIES CO., LTD


Machinery System (Engineering)
System Solution Group
Machinery & Electric System Team
13floor, 10 Gwangjangro, Sasang-gu,
Busan, Korea (46971)
TEL : +82 (0)51 976 2015
FAX : +82 (0)51 976 2025

Machinery & &Electric


Machinery Electric System Team
System Team
CONFIDENTIAL Unauthorized use or disclosure of this material results in civil or criminal liabilities.
REVISION HISTORY
CODE: A-ADDED, R-REVISED, D-DELETED
REV. DWG NO. CODE DESCRIPTION DATE
NO.

SS001-0000N A Added description for expansion joint

SS002-0000N A Added power consumption for blower

PD000-6000N R Revised position of LL connection

VL000-6000N R Revised size of valves as per P&ID


2019.08.01
LA100-3000N R Revised lifting device for filter unit

LA3A0-6000N A Added drawing for rectifier and blower


1
LA800-0030N A Added drawing for specification and section view

LA901-0000N R Revised material specification as per owner comment

D Deleted em’cy stop push button as owner’s request


ED00A-0000N
A Added IBS gas alarm & DGPS signal in IAS
2019.07.31
ED00A-0001N A Added cable block diagram

ELECTRIC DWG A Added cable connection drawing

PD000-6000N R Revised pipe specification as owner’s request

MA000-6000N R Revised position equipment as owner’s confirmation


Revised piping arrangement due to moving equipment
PA000-6000N R
as owner’s request
HA000-6000N R Revised hazardous area in detail as class comment
Revised wrong size for valves and deleted valves which
VL000-6000N R
are not necessary
2 LA100-3000N R Revised typing error for filter unit 2019.08.29

LA904-0000N R Revised flange rating for Neu injection pipe to JIS 10K

LA905-0000N R Revised flange rating for IMO sampling to JIS 10K

ED00A-0000N R Revised cable

ED302-0000N D Deleted SPRY(6) and OUTLET PORT 2

ED302-0000N A Added drawing for main control panel

PD000-6000N A Added control air line for NEU unit


3 2019.09.17
VL000-6000N A Added valve to supply control air for NEU unit

Machinery & Electric System Team


DRAWING INDEX
CHAPTER TITLE PAGE
1 GENERAL
1.1 SYSTEM DESCRIPTION 7
1.2 SYSTEM CONFIGURATION 10
1.3 CERTIFICATE 12
2 SCOPE OF SUPPLY
2.1 SCOPE OF SUPPLY 25
2.2 DATA SHEET 26
3 PIPING DIAGRAM
3.1 PIPING DIAGRAM 29
3.2 MACHINERY ARRANGEMENT 43
3.3 PIPING ARRANGEMENT IN E/R 47
3.4 HAZARDOUS AREA PLAN 50
3.5 VALVE LIST 51
4 INSTALLATION
4.1 INSTALLATION AND DESIGN CRITERIA 55
5 EQUIPMENT
5.1 FILTER UNIT 65
5.2 BACK FLUSHING PUMP 68
5.3 ELECTROLYSIS UNIT 71
5.4 NEUTRALIZATION UNIT 84
TRO SENSOR UNIT 89
5.5 TRO INTAKE MODULE 90
TRO DRAIN PUMP 95
5.6 FLOW METER 98
5.7 HEAT EXCHANGER 100
5.8 BOOSTER PUMP 102
5.9 PIPE PIECE FOR BWMS 109
5.10 EXPANSION JOINT 114
5.11 ISOLATION TR 116
5.12 REMOTE VALVES 125
6 SPARE PARTS

Machinery & Electric System Team


6.1 SPARE PART 127
6.2 CONSUMABLE PART 128
6.3 PERSONAL PROTECTION DEVICE 129
7 ELECTRIC DRAWINGS
7.1 ELECTRIC CABLE DIAGRAM 131
7.2 CABLE CONNECTION 150
7.3 ALARM & SHUT DOWN LIST 220

Machinery & Electric System Team


1. GENERAL

S/N SECTION NAME DWG NO.


1.1 SYSTEM DESCRIPTION GE001-0000N
1.2 SYSTEM CONFIGURATION GE002-0000N
1.3 CERTIFICATE GE003-0000N

Machinery & Electric System Team


1.1 SYSTEM DESCRIPTION
1.1.1 System Introduction

The PurimarTM System has been designed and manufactured to meet IMO's requirements for Ballast
Water Management Systems. At ballasting, the ballast water treatment process performed by the
PurimarTM System comprises two main unit operations: mechanical separation (filtering) and
disinfection (electrolysis based chlorination). In the first step, the filter (50 μm filter fineness) unit
removes particles, sediments and organisms of the larger size class. This allows the following
disinfection step to minimize the use of NaOCl, a chlorine compound. In the second step, the sodium
hypochlorite solution generated from the electrolysis unit is injected into the filtered influent ballast
water to effectively disinfect organisms of the smaller size class and bacteria remaining in the filtrate.
At deballasting, a neutralization unit decreases the total residual oxidants (TRO) concentration if
required before the ballast water discharge.

Under 0.1ppm

<Fig.1.1.1. PURIMAR BWMS OPERATION CONCEPT>

Machinery & Electric System Team


1.1.2 Operating Procedure
Ballasting Operation
DWG.NO.:GE001-0000N
1. Pre-checking BWMS equipment & Valve Line-up

2. Running Ballast Pump(s)

3. Filtering in Backflushing Filter

4. Checking ballast water flowrate

5. Suction of a ballast water to Electrolysis Unit

6. Checking ballast water properties [temperature, salinity]

7. Energizing Electrolysis Unit and generating biocide

8. Injecting biocide to Main ballast pipe

9. Sensing TRO concentration of treated ballast water

10. Filling ballast tank with treated ballast water

Deballast Operation
1. Pre-checking BWMS equipment & valve line-up

2. Running Ballast pump(s)

3. Checking de-ballast water flowrate

4. Injecting Neutralizing agent to de-ballast water

5. Sensing TRO concentration of neutralized de-ballast

6. Discharging de-ballast water overboard

NOTES;
1. Detailed Operation procedure is described in Operating Manual.
2. Operating Manual will be issued at commissioning stage.

DWG.NO.:GE001-0000N
Machinery & Electric System Team
1.1.3 Control System

The PurimarTM System can be basically controlled by MCU(Main Control Unit) and also remote
controlled by Workstation in the Cargo control room or Engine control room (optional). “BWMS Main”
menu shows an overview of BWMS and an user can control and monitor main functions and status.

<Fig.1.1.3. System UI and MCU>

1.1.4 Standard Alarm System

The PurimarTM System has alarm and system shutdown functions based on the setup concentration
detected by hydrogen gas, chlorine gas and differential pressure sensor installed on a vent pipe. The
setup concentration is summarized in the table shown below.
Mode Ballasting Deballasting
Sensor TRO H2 gas TRO
Condition [㎎/ℓ] [%] [㎎/ℓ]
Normal 2.5 ~ 3.0 < 0.8 < 0.1

Alarm 0.8 ~ 2.0


> 3.0 or < 2.5 > 0.1
Shut down > 2

Alarm Display
When alarm is detected, the alarm message is displayed on workstation with sound. The alarm
message contains tag name, tag description, function code, current value, unit, alarm state, alarm
limit, date and time. The alarm messages do not stop flickering until the alarm is acknowledged.

◈ Alarm Header : Display maximum three alarms once on the top of the Gitos-Pro windows
◈ Alarm Summary : Display maximum thirty alarms once on alarm summary windows
◈ Alarm History : Display alarm messages, acknowledged messages and normal state messages
◈ Mimic : Display flickering color corresponding tags on mimic

DWG.NO.:GE001-0000N
Machinery & Electric System Team
1.2 SYSTEM CONFIGURATION
1.2.1 Major components

The PurimarTM System is composed of four (4) integrated modules as specified below,
- Filter Unit with backflushing pump
- Electrolysis Unit
- Neutralization Unit
- Monitoring and Control System
and loose parts as follows;
- Booster Pump
- Pipe piece for BWMS
- TRO sensor (to be installed around sampling point in pipe)
- Flow meter (to be installed in the pipe line)
- Heat Exchanger
- SMCU

Filter Unit can remove the particles and organism having a size of more than 50㎛ from the ballast
water, and includes an automatic back-flushing system. In the automatic back-flushing system, the
self-cleaning system operates to remove foreign materials attached on the surface of the filter and
always maintain uniform treatment efficiency.

Electrolysis Unit produces and injects a germicide sodium hypochlorite (NaOCl), through electrolysis
of ballast water at the time of ballasting. In the ballasting mode, a part of seawater from main ballast
line is sucked into the Electrolysis unit and electrolyzed. Then electrolyzed seawater(disinfactants) is
injected to the main ballast pipe line.

Neutralization Unit is installed to achieve the object of reducing the residual TRO included in the
ballast water to a level that is not harmful to humans and natural environment at deballasting. If this
level is far below than the safety level, ballast water is discharged outside without neutralizing
process.

Monitoring and Control System of the PurimarTM System is designed to improve reliability in
application and adaptation to a real ship by integrated the IAS(Integrated Automation System). The
PurimarTM System is designed to monitor and control all elements of the system by utilizing the GUI
(Graphic User Interface). Also, it is designed to enable monitoring and controlling at any places of
the ship from a W/H (Wheel House) to an ECR (Engine Control Room) because the network function
is possible.

DWG.NO.:GE002-0000N
Machinery & Electric System Team
1.2.2 Control with VRCS

BWMS(Ballast Water Management System) is control and monitoring of ballast operation. It is stated
in the BWM Convention Guidelines G8 4.5.4 that "any by-pass of the BWTS should activate an
alarm and the bypass event should be recorded by the Control Equipment". Bypass means the flow
of untreated ballast water through into ballast tank without passing the BWMS. Any bypass of the
BWMS should be alarmed and recorded. For this reason, all valves in the by-pass line should be
remote-controllable or be equipped with an open/close indicator for automatic detection of the bypass
event by the control equipment.
The operation of Remote Control Valve is different by the vessel. It should be discussed with
shipyard in early stage. The basic concept of BWMS control described in below diagram.

Ballast System
No.1 Control Unit - Ballast Pump* (Start/Stop)
(Master) - Remote Control Valve* (Open/Shut/Opening rate)
In Electrolysis Unit Skid
DGPS Signal
- To record the location of ballasting/de-ballasting

No.2 Control Unit Ventilation Signal


(Slave) - Signal of Ventilation fan in Electrolysis Unit installing
In BCR*, CCR* or other area is required for the system safety
BWMS control room
Power Management System
- To check the operating power availability

< Fig.1.2.2. Basic concept of BWMS control in PURIMAR >

【 NOTE 】
- Ballast Pump : BWMS is monitoring the ballast pump status.
Only in case of EMCY' cases, BWMS can give the EMCY shutdown signal.
- Remote Control Valve : BWMS is monitoring the Remote Control valve status.
Interface method between BWMS and VRCS should be discussed
with shipyard. (RS485 communication or hardwiring)
- BCR : Ballast Control Room
- CCR : Cargo Control Room

DWG.NO.:GE002-0000N
Machinery & Electric System Team
1.3 CERTIFICATE
1.3.1 IMO Certificate

DWG.NO.:GE003-0000N
Machinery & Electric System Team
ANNEX 2

DWG.NO.:GE003-0000N
Machinery & Electric System Team
1.3.2 IMO Type approval Certificate

DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
1.3.3 ABS TYPE APPROVAL

DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
1.3.4 USCG Certificate

DWG.NO.:GE003-0000N
Machinery & Electric System Team
DWG.NO.:GE003-0000N
Machinery & Electric System Team
2. SCOPE OF SUPPLY

S/N SECTION NAME DWG NO.

2.1 SCOPE OF SUPPLY SS001-0000N

2.2 DATA SHEET SS002-0000N

Machinery & Electric System Team


2.1 SCOPE OF SUPPLY
SCOPE OF SUPPLY
NO. EQUIPMENT TAG Q'TY
MAKER SHIPYARD

1 Filter unit SF-100/101 2 O

2 Back flushing pump FPU-100/101 2 O

3 Electrolysis unit ELE-100 1 O

4 Neutralization unit NEU-100 1 O

5 Neutralizer filling Work - - O

6 TRO sensor unit TRO-100/101 2 O

7 TRO intake module TIM-100/101 2 O

8 TRO Drain Pump TDP-100/101 2 O

9 Flow meter FM-100/101 2 O

10 Heat exchanger HX-100 1 O

11 Booster pump BPU-100A/100B 2 O

12 Isolation TR - 1 O

13 NaOCl Injection Pipe *1) EJT-300/301 2 O

14 NEU Injection Pipe *1) EJT-400/401/402 3 O

15 TRO suction Pipe *2) EJT-100/101/111 3 O

16 Sampling Pipe *2) EJT-500/501 2 O

17 Expansion Joint EXJ-100/101/102 3 O

18 REMOTE VALVES *3) - 10 O

19 Spare Parts - - O

20 All Installation Works - - O

NOTES;
1) Item supplied as loose part
2) The drawing will be provided by maker, but it shall be supplied by shipyard.
3) Supply scope of the rest valves is ship owner or ship yard

DWG.NO.:SS001-0000N
Machinery & Electric System Team
2.2 DATA SHEET
2.2.1 General
DRY
LOCATION NO. EQUIPMENT TAG CAPACITY Q'TY WEIGHT [kg]
UNIT TOTAL
1 Filter unit SF-100/101 3000㎥/hr 2 3,700 7,400
2 Back flushing pump FPU-100/101 260㎥/hr 2 431 862
3 Electrolysis unit ELE-100 6000㎥/hr 1 4,920 4,920
4 Neutralization unit NEU-100 2.0㎥ 1 534.2 534.2
TRO sensor unit TRO-100/101 0-10ppm 2 11.8 23.6
Engine
5 TRO intake module TIM-100/101 - 2 43.4 85.3
Room
TRO drain pump TDP-100/101 - 2 10.7 21.4
6 Flow meter FM-100/101 3000㎥/hr 2 165 330
7 Heat exchanger HX-100 30㎥/hr, 0~5℃ 1 128 128
8 Booster pump BPU-100A/100B 30㎥/hr 2 192 384
9 Isolation TR - 320kVA 1 1,380 1,380
Total 16,069

2.2.2 Control Air / Steam / Power Consumption


A. Control Air
EQUIPMENT TAG Q'TY COMPONENT CONSUMPTION
Filter unit SF-100/101 2 Back flushing valve 6.6 L/stroke
Inlet valve 7 L/stroke
Blower open valve 9 L/stroke
Electrolysis unit ELE-100 1
Gas sensor ejector 15 L/min
Outlet flow control valve 2 L/stroke
TRO sensor unit TRO-100/101 2 Sampling pump 0.06 m3/min
TRO intake module TIM-100/101 2 Air pump Max 0.2 m3/min
TRO drain pump TDP-100/101 2 Air pump Max 0.2 m3/min

DWG.NO.:SS002-0000N
Machinery & Electric System Team
B. Power consumption (Ballast)
440VAC 3PH 220VAC 1PH
LOCATION EQUIPMENT TYPE TAG POWER RATING POWER RATING REMARK
[kW] CURRENT [kW] CURRENT
[A] [A]
SF-100 0.75 1.4 - -
Filter Unit Cont.
SF-101 0.75 1.4 - -

Back Flushing FPU-100 36 60.1


Int.
Pump FPU-101 36 60.1
Electrolysis unit Cont. ELE-100 283.66 442.40 - -
P.D.P.
M.C.P. Cont. MCP-100 - - 1.5 4.92

Engine TRO-100 - - 0.25 1.42


TRO sensor Cont.
Room TRO-101 - - 0.25 1.42
FM-100 - - 0.02 0.11
Flow meter Cont.
FM-101 - - 0.02 0.11
Heat exchanger Cont. HX-100 - - - - YARD
Booster pump Cont. BPU-100A/B 13.2 22.1 - - P.D.P.
EHS Valves Int PVxxxF - - 3.0 13.0 P.D.P.
Electrolysis unit Cont. FAN-100A/B 3.70 7.10 - - EM’CY
(Blower) POWER
TOTAL 370.36 587.5 5.04 20.98

C. Power consumption (Deballast)


440VAC 3PH 220VAC 1PH
LOCATION EQUIPMENT TYPE TAG POWER RATING POWER RATING REMARK
[kW] CURRENT [kW] CURRENT
[A] [A]
M.C.P. Cont. MCP-100 - - 1.5 4.92
Neutralization
Unit
Cont. NEU-100 - - 0.74 2.43
TRO-100 - - 0.25 1.42
TRO sensor Cont.
Engine TRO-110 - - 0.25 1.42 P.D.P.
Room
FM-100 - - 0.02 0.11
Flow meter Cont.
FM-101 - - 0.02 0.11

EHS Valves Int PVxxxF - - 3.0 13.0


TOTAL - - 5.78 23.41
* Cont. : Equipment is operated continuously.
Int. : Equipment is operated intermittently.

DWG.NO.:SS002-0000N
Machinery & Electric System Team
3. GENERAL DRAWING

S/N SECTION NAME DWG NO.

3.1 PIPING DIAGRAM PD000-6000N

3.2 MACHINERY ARRANGEMENT MA000-6000N

3.3 PIPING ARRANGEMENT IN ER PA000-6000N

3.4 HAZARDOUS AREA PLAN HA000-6000N

3.5 VALVE LIST VL000-6000N

Machinery & Electric System Team


ttilt'H116' HULL NO. 1553/54/55
1585/86/87 88 24131
(4) PIPE TABLE
1) STEEL PIPE

NOM. OUT.
DIA. DIA.
(A} (mm) 12.7mm

FOR SCH.80
10 17.3 2.35 3.2 PIPING SYS.
15 21.7 2.65 3.7
(20) 272 2.65 3.9
25 34.0 3.25 4.5
(32) 42.7 3.25 4.9
40 48.6 3.25 5.1
so 60.5 3.65 5.5
65 76.3 3.65 7.0
80 89.1 4.05 7.6
100 114.3 4.5 8.6
125 139.8 4.85 9.5
150 165.2 4.85 11.0
200 216.3 5.85 12.7
250 267.4 6.4 12.7
300 318.5 7.0 9.5 12.7
350 355.6 7.6 9.5 12.7
400 406.4 7.9 9.5 12.7
450 457.2 7.9 9.5 12.7
500 508.0 7.9 9.5 12.7
550 S58.8 7.9 9.5 12.7
600
650
700
609.6
660.4
711.2
7.9
7.9
7.9
I 9.5
9.5
9.5
12.7
12.7
12.7
750
800
850
762.0
812.8
863.6
7.9
7.9
7.9
I 9.5
9.5
9.5
12.7
12.7
12.7
900
1000
914.4
1016.0
7.9
7.9
!--·----····--··-----·---+---·-+--·-+---r·--
l 9.5
9.5
12.7
12.7

PIPE WALL TIIICKNESS

* 70K * 140K

lHK.(mm) WT(KGIM)

2.0 0.447 3.0

2.3 0.816 4.0 1.203

3.0 1.425 5.0 2.096

3.5 2103 6.0 3.186

4.0 2.906

NOTES : G) N.D.12 &. BELOW : C 1220T-0 (EXCEPT 70K, 140K:C i220T-!/2H)


N.D.15 &. ABOVE : C 1220T-1/2H
® * MEANS WORKING PRESSURE (K:Kglaa")
HULL NO. 1553/54/55
.-111Hl1111' 1585/86/87/88 25/31
3) STAINLESS STEEL PIPE

NOM. DIA. OUT. DIA. PIPE WALL THICKNESS (MM)


(MM)
!OS 20S SCH.40

6 I 0. 5 1.2 1.5 I. 7 2.4

8 13. 8 1.65 2.0 2.2 3.0


10 17 .3 1.65 2.0 2.3 3.2

15 21. 7 2.1 2.5 2.8 3.7

20 27.2 2.1 2.5 2.9 3.9


25 34.0 2.8 3.0 3.4 4.5
32 42. 7 2.8 3.0 3.6 4.9
40 48.6 2.8 3.0 3.7 5.1
50 76.3 2.8 3.5 3.9 5.5
65 76.3 3.0 3.5 5.2 7.0
80 89.1 3.0 4.0 5.5 7.6
100 114.3 3.0 4.0 6.0 8.6
125 139.8 3.4 5.0 6.6 9.5
150 165.2 3.4 5.0 7.1 11.0
200 216.3 4.0 6.5 8.2 12.7
250 267.4 4.0 6.5 9.3 12.7
300 318.5 4.5 6.5 9.5 12.7
'"

N01ES : © sus 304 : ns G 3459 STAINLESS STEEL PIPE


® sus 316 : ns G 3459 STAINLESS STEEL PIPE
@ SUS 304L : JIS G 3459 STAINLESS STEEL PlPE
@ SUS 316L : JIS G 3459 STAINLESS STEEL PIPE

4) AL-BRASS PIPE 5) Cu-Ni(90/10) PIPE


NOM. DIA OUT. DIA. WALL THICK. NOM. DIA OUT. DIA. WALL TIDCK.
(N.D) (MM) (MM) (N.D) (MM) (MM)

15 20 1.0 15 20 1.0

20 25 1.2 20 25 1.2

25 30 1.5 25 30 1.5

32 38 1.5 32 38 1.5

40 44.5 2.0 40 44.5 2.0

50 57 2.0 50 57 2.0

65 76.1 2.0 65 76.1 2.0

80 88.9 2.5 80 88.9 2.5

100 108 2.5 100 108 2.5

125 133 2.5 125 133 2.5

150 159 2.5 150 159 2.5

NOTES ; <D JIS H3300 C6870T, C687iT, C6872T NOTES : (j) JIS H3300 C7060T(90/10)
ttMH1111* HULL NO. 1553/54/55
1585/86/87/88 26131

5 ) · SYMBOL AND IDENTFICAT10N


(I) PIPING SYMBOL {1/2)

DIV SYMBOL DESCRIPTION OIV SYMBOL DESCRIPTION


PIPE LINE IZI ROSE BOX
MUD BOX
ELECTRIC CABLE OR OTHER SIMPL~X STRAINER
SPECIFIC PIPE LINE
SCOPE OF UNIT OR DUPLEX STRAINER WITH
MAKER'S SCOPE OF SUPPLY CHANGE OVER COCK
w
z
H )( )( )( CAPILLARY TUBE Y-TYPE STRAINER
~ 1--~~-+~~~~~~~~~~~~~~·
STEAM TRAP-WITH STRAINER
1 H H CONTROL AIR PIPE AND DRAIN VALVE
--9 PIPE DOWNWARD AIR TRAP

OFF CONNECTOR AUTO OEAERATING VALVE

CD OFF PAGE CONNECTOR AIR VENT PIPE


GRATING AIR VENT PIPE
WITH FLAME SCREEN
FLOAT TYPE AIR VENT PIPE HEAD
WITHOUT FLAME SCREEN
FLOAT TYPE AIR VENT PIPE HEAD
WITH FLAME SCREEN

t-
z
H
0
J

B
H
RUBBER COMPENSATOR I HR I FIRE HOSE REEL
~
< ..JI_ EXPANSION BEND PIPE ---ll HOSE COUPLING
~ 1--~~-+~~~~~~~~~~~~~~1
w
~ GLYCERINE POT
--+ft-- PENETRATION {WATER TIGHT) S3 VACUUM BREAKER
---II BLIND !BLANK) FLANGE
_JiH~I- SPECTACLE FLANGE ~~ STOP VALVE {GLOBE/ANGLE)
-JI Ill ! o : OPEN • : SHUTJ
-m- ORIFICE l::+::J GA TE VAL VE
A u
:::i:: -T- BUTTERFLY VALVE
Li SUCTION BELLMOUTH 0 ~
r-~~-+~~~~~~~~~~~~~~IU

~ /I\ DISCHARGE I DRAIN ~ er.. ~ SCREW DOWN NON RETURN VALVE


{GLOBE/ANGLE)
E T
~
SCUPPER FOR COAMING
t----:-'-:--t-~~~~~~~~~~~~~~I
~ [>1111 !!f. LIFT CHECK NON RETURN VALVE
(GLOBE/ANGLEl
Y HOPPER WITHOUT COVER
t---y:'::-+-~~~~~~~~I
-.;;J> ...!! ...
""""' SWING CHECK VALVE

HOPPER WITH HINGED COVER .::J


~ .:r....L L
l?"J HOSE VALVE!GLOBE/ANGLEl
i--~~-t-::-:-:-::-:-::-:~~~~~--~~~~~lw
r.:y=1 SOUNDING HEAD WITH CAP/ z N;., 3-WAY VALVE
i--~~-+F~I=L~L~IN~G;.....::.C~AP;..._~~~~~~~~~I~ 1--~~~~+-~~~~~~~~~~~~-1
SOUNDING HEAD WITH SELF-CLOSING " FOOT V'LVE
DEVICE t SELF-CLOSING SAMPLING COCK ~ ~
t1ilfifillH• HULL NO. 1553/54/55
1585/86/87/88 27131

I I PIPING SYMBOL (2/2)

DIV SYMBOL DESCRIPTION DIV SYMBOL DESCRIPTION

y ~ STORM VALVE WITH HANDLE 1" HAND OPERATED


u
0 STORM VALVE WITHOUT HANDLE REMOTE CONTROL
u
0
z
<
COl 2-WAY COCK CS-TYPE! SPRING
w
> a;j1l ~ 3-WAY COCK (L-TYPE/T-TYPEl FLOAT
...J
<
> ~ 2-WAY BALL VALVE
l--~~-J...~~~~~~~~~~~~-11
w
u
~
HYDRAULIC OPERATED
I-,,-.---,~-+-~~-~~~~~~~~~~~
...J

~~
< 3-WAY BALL VALVE W INTERMEDIATE POSITION CONTROL
0:
w (L-TYPE/T-TYPEJ
~~-=--+=-_:_:.-=:......;__--'-;;;;.:_~~~~~___,-110 l--L-._:_-1-~~~~~___,___,___,~--....,~~;
z
~ SOIL VALVE ~ PNEUMATIC DIAPHRAGM ACTUATOR
w
(.!) (3-WAY,ROTARY DISC)
s 1--~~-+-P-N-EU_M_A--T-IC~P-IS_T_O_N_A_C_T_U-AT_O_R~~--1
l---J-~~___,+--~~~~~~~~~~~--11ffi I--~~-+-~~-~___,~___,~~~___,___,~;
r:*J PRESSURE REGULATING VALVE
(SPRING LOADED)
e, ELECTRIC MOTOR DRIVEN
FLOW RATE REGULATING VALVE AIR MOTOR DRIVEN
SOLENOID ACTUATOR
DECK STAND CREACH RODJ

w HYDR.OPERATED BUTTERFLY VALVE HAND PUMP


> a..
-' ~
< AIR MOTOR VALVE :::J
a.. RECIPROCATING TYPE PUMP
>
-'
< ELECTRIC MOTOR VALVE a EDUCTOR (EJECTOR)

rn
H
u THERMOSTATIC TEMP.
w DIAPHRAM PUMP
a..
(/)
REGULATING VALVE
PNEUMATIC CYLINDER ROTARY DISC
TYPE 3-WAY TEMP. CONTROL VALVE
SOLENOID VALVE GLASS LEVEL GAUGE ( O : OPEN ,
•:STOP V/V,9w:SELF CLOSING V/V)
PNEUMATIC PISTON VALVE LOAT TYPE LEVEL GAUGE
PNEUMATIC OIAPHARAGM FLOW METER
CONTROL VALVE
PNEUMATIC OIAPHARAGM CONTROL C) OBSERVATION GLASS
VALVE WITH HAND WHEEL w
(.!)
IR FILTER REGULATOR :::J
<
(.!)
(9 SIGHT GLASS
...IL BOSS
...a_ BOSS WITH PLUG I DRAIN PLUG

~ MANOMETER
11 HULL NO. 1553/54/55
t1HH "' 1585/86/87/88 28131

2) Instrumentation symbol

A. lst letter
D DENSITY ( OIL )
DP PRESSURE DIFFERENTIAL
DT DEVIATION TEMPERATURE
F FLOW
L LEVEL
p PRESSURE
s SALINITY
T TEMPERATURE
v VISCOSITY
x GENERAL FAIL URE
z LIMIT (OR POSITION )

B. 2nd letter
A ALARM
c CONTROL
I INDICATION
s SWITCH
T TRANSMITTER
R RECORDING
SH

L LOW

D. Example

3rd letter

2nd letter

lst letter

8 REMOTE
e REMOTE LEVEL ALARM HIGH

f::'\
0 LOCAL ~
f.::\
LOCAL PRESSURE GAUGE
WITH ROOT VALVE
LOCAL THERMOMETER WITH
\:J TERMOWELL
t11HH''' HULL NO. 1553/54/55
1585/86/87/88 29131

, __ 3) PIPE
,,,,,,_,,,
TREATMENT SYMBOL
NO MARK DESCRIPTION REMARK
•....
1 AA ACID PICKLING + ANTI RUST OIL
2 ACID PICKLING+ GALVANIZING !
3 ACID PICKLING + PAINTING j
4 BP BLASTING +PAINTING
5 A ACID PICKLING
TREATMENT
PICKLING+ PHOSPHATE
,,.,,. .•..-·-····
EPOXY COATING
·-··-··
LINING
10 PE POLYETilYLENE LINING
•·······
II AL i ALUMA COATING
12 GF GLASS FLAKE COATING
'
NOTE : l) REFER TO " PAINTING SPEC (DWG NO SD901.10 ) " FOR FUR1HER DETAILS OF PAINTING SYSTEM.

4) MATERIAL SYMBOL
MATERIAL REFERENCE NO.
USE DESCRIPTION
SYMBOL OF JIS OR KS
SPP D 3507 CARBON STEEL PIPES FOR
(G3452) ORDINARY SERVICE
CARBON STEEL PIPES FOR PRESSURE SERVICE

GRP(RTR) FIBRE GLASS RE-INFORCED PIPE


(RE-INFORCED THERMOSETTING RESIN)
C 1201 T
C 1220 T 3300 COPPER AND COPPPER ALLOY-SEAMLESS
C 1221 T PIPES AND TIJBES (COPPER PIPE)

C 6871 T 3300 PIPES AND TIJBES (AL-BRASS PIPE)


Cu - Ni COPPER - NICKEL PIPE
5111 BRONZE CASTil'G

H 3250 COPPER AND COPPER ALLOY-RODS


AND BARS (NAVAL BRASS)
FC G 5501 GREY IRON CASTING
FCD G 5502 SPHEROIDAL GRAPHITE IRON CASTING
SC G
SF440 G
PIPING
COMPONENTS SS400 G
(FLANGE,
FITIING) S 2SC
S 35C G 4501 CARBON STEEL FOR MACHINE
S 45C STRUCTURE USE

SNB 7 G 4107 ALLOY STEEL BOLTING MATERIAL


FOR HIGH TEMPERATURE SERVICE
scs G 5121 STAINLESS STEEL CASTING
G 4303
sus G 4304 STAINLESS STEEL BAR/
G 4305 SHEET AND PLATE
t11HH11111P HULL NO. 1553/54/55
1585/86/87/88 30131
S) IDENTIFICATION OF PIPING

SYSTEM :~-- SYSTEM MARK SYSTEM

AC CONTROL AIR PIPING GE EXHAUST GAS PIPING ST STEAM SERVICE PIPING

AH ACETYLENE PIPING HG HYDRAULIC OIL PIPING VA VENT PIPING


..
AR GENERAL SERV. AIR PIPING DIESEL OIL PIPING vs SOUNDING PIPING

AS STARTING AIR PIPING OF FUEL OIL PIPING we WATER PIPING

BA BLLLAST WATER PIPING OL LUB. OIL PIPING WF COOL. FRESH WATER PIPING

BC SCUPPER PIPING ox OXYGEN PIPING WG GEN. SERV. WATER PIPING

BS SANITARY DISCHARGE PIPING RF AIR CON. & REFRIG. PIPING F.W. SERVICE PIPING

BG BILGE WATER PIPING SB BOILER FEED WATER PIPING WP POTABLE WATER PIPING
~-

FC CO i PIPING SD CONDENSATE WATER PIPING ws COOLING SEA WATER PIPING

FD FIRE, DECK WASH PIPING SE EXHAUST STEAM PIPING FA FORCED DRAFT AIR PIPING
·-~-

DS DESUPERHEATED STM PIPING SS SUPERHEATED STEAM PIPING

co !JP~h119C-~D~INRM' l>Tl>M' T nJP


CN NITROGEN SERVICE PIPING BV BOILER MAKER'S SUPPLY

AS
t . . ____
Wll
PIPE NO.
' - - - - - - - - SYSTEM MARK
NOM. DIA
@

OF

6) ABBREVIATION & DEFINITION


DEFrNITION I ABBREV-
IATION DEFINlTION ABB RE
V' N DEFINITION
ABBREV-
IATION DEPINmON

ABOVE BASE LINE DK. DECK


ACCOM. ACCOMMODATION D.O. MARINE DIESEL OIL G/S GENERAL SERICE OBS. OBSERVATION
AJE AUXILIARY ENGINE DRN DRAIN H.P.O HEAVY PUEL OIL POR p PORT
A.P.T AFT PEAK TANK DMCR DERATED MAXIMUM MARINE USE PIP PUMP
CON1INUOUS RATING Hff HIGH TEMPERATURE
AUTO AUTOMATIC PURIP. PURIPl.ER
B.W.L BALLAST WATER DWG DRAWING HTR HEATER RM ROOM
LINE ESCR ENGINE SUB CON'IROL HYD. HYDROPHORE OR Q'1Y QUANTITY
ROOM HYDRAULIC R.W ROCK WOOL
CID COPPERDAM EL. ELECTRIC
CENT. CENTRIFUGAL EM'CY EMERGENCY INCIN. INCINERATOR SEPTR. SEPARATOR
K KG/lllf.G SERV. SERVICE
CH-VR CHANGE-OVER ENG. ENGINE (!KG/CM *= 0.981 SETT. SETILING
CIRC. CIRCULATING EIR ENGINE ROOM BAR) Str STERN TUBE
CLR COOLER E.R.W. ELECTRlC
COMP. COMPRESSOR RESISTANCE L.O MARINE LUBRICATION s STARBOARD
WELDING PIPE OIL ST-BY STANO-BY
CONN. CONNECTION EXH. EXHAUST LIT LOW TEMPERATURE STR 'G STEERING
COOL. COOLING L.W.L LOAD WATER LINE sue. SUCTION
C.P.P CON'IROLLABLE EXP'N EXPANSION M/E MAIN PROPULSION
PITCH PM FROM ENGINE SYS. SYSTEM
PROPELLER F.O . FUEL OIL TIC TURBO CHARGER
CST CENTISTOKES F.P.T ' FORE PEAK TANK MCR MAXIMUM TEMP. TEMPERATURE
CONTINUOUS THK. THICKNESS
D.B.T. DOUBLE BOTTOM F.W FRESH WATER MIN. RATING
TANK FWD FORWARD NCR MINIMUM TK TANK
DET. DETAIL GALV. GALVANIZING NORMAL CONTINUOUS T.S.W.T TOP SIDE WING
DIAM. DIAMETER G.C GLASS CLOTH NO. RATING TANK
DISCH. OiSCHARGE GIE GENERATOR ENGINE NUMBER TYP. 1YPICAL
SMLS SEAMLESS
PIPING DESIGN SPECIFICATION PROJECT DWG NO. PAGE
(DESIGN CONDITION, APPLICATION OF PIPE, PIPE JOINT & VALVES) GASLOG GROUP2 PA000-6000N
PIPE JOINT
DESIGN DESIGN PIPE SPECIFICATION VALVE SPECIFIACTION REVISION HISTORY
SPECIFICATION
PRESS. PRESS.
Rev. Rev.
[kg/cm2] [kg/cm2] TREAT. ★2 MATERIAL REVISED BY REVISED BY

INSULATION ★3
Work. Temp. [℃]
No. No.

CLASS(ABS)
PIPE, VALVE -AUTHORITY REQUEST
F -DETAIL CALCULATION
SYSTEM & A -OWNER REQUEST
N.D TYPE RATE MATE N.D RATE BY YARD

BOARD
FITTING NO. -CLASSFICATION REQUEST

DISC &
MATERIAL THICK B

BODY

STEM
SHOP

SEAT
[A] ★1 (JIS) -RIAL [A] (JIS) G -OTHER DESIGN SECTION

ON-
Work MAX IN. OUT. C -DETAIL ARRANGEMENT AT
AT YARD
D YARD
M -DESIGN MISTAKE
E -EQUIPMENT MAKER'S
V -DESIGN IMPROVEMENT
RECOMMEND.
ALT. Rev. SYS'
SYSTEM DWG. PAGE : S01 ~ S03 SANITARY AND F.W SYSTEM (F.W SERVICE, SANITARY DISCHARGE) DESCRIPTION
NO. NO. PAGE

BALLAST PUMP SUCTION AND ≥550 STPY400 9.5T PE BP F 5K SS400


DISCH. INCL. BALLAST STRIPPING BA100-149
PIPE
EDUCTOR SUCTION(1) Work. ≥125 SGP PE BP F 5K SS400
32 3.0 5.0 Ⅲ - TABLE
Cond.
BALLAST PUMP SUCTION AND
Cu/Ni PIPE ≥50 5K FC/BC BS BC
DISCH. INCL. BALLAST STRIPPING BA050~099 ≤100 NO NO F 5K Cu/Ni
(SEAMLESS) TABLE ≤40 5K BC BS BC
EDUCTOR SUCTION(2)

≥125 STPG370E SCH.40 PE BP F 16K SF440


BALLASTING STRIPPING EDUCTOR Work.
BA100-149 - - - Ⅲ -
DISCHARGE Cond.
≤100 STPG370S SCH.40 PE BP F 16K SF440

9.5T PE BP ≥50 10K FC★4 SUS316L Disc :


≥550 STPG370E F 10K SS400
SCH.80 AG AG (B/F) Al-BC
Work. Seat :
BWMS MAIN LINE BP001~049 32 3.0 5.0 Ⅲ - ≥125 STPG370E SCH.80 AG AG F 10K SS400 -
Cond. NBR

≤100 STPG370E SCH.80 AG AG F 10K SS400 ≤40 10K FCD BS BC


Work.
BACK FLUSHING WATER BP050~055 - 3.0 3.5 Ⅲ - ≥125 STPG370E SCH.80 AG AG F 10K SS400 - ≥50 10K FC BS BC
Cond.
TREATMENT WATER BOOSTER V-1 BP060~065 - 3.0 4.5 Ⅲ -
Work.
80 STPG370E SCH.80 AG AG F 10K SS400 - ≥50 10K FC BS BC
PUMP SUCTION Cond.
TREATMENT WATER BOOSTER Work.
BP066~069 - 7.0 9.0 Ⅲ - 80~50 STPG370E SCH.80 AG AG F 10K SS400 - ≥50 10K FC BS BC
PUMP DISCHARGE Cond.
Disc:Teflo
FC or
n coated
Work. SUS BS or
NaOCL SUPPLY BP070~079 - 4.0 4.5 Ⅲ - ≥50 STPG370E SCH.40 PE BP F 10K SS400 ≥50 10K Seat:Teflo
Cond. (Teflon SUS
n or
Lining)
Rubber
TRO DRAIN & SAMPLING & F/U
- - - - Ⅲ - - ≥Φ6 SUS316L 1.5T - - - - - ≥Φ6 - SUS316L SUS316L SUS316L
BYPASS ★5

BP090 SCH.40
Work.
H2 GAS VENT - - - Ⅲ - 200 STPG370E AG AG S - SS400 - - - - - -
Cond.
BP091~092 SCH.80

PIPE
≥125 SGP APH AP F 5K SS400
Work. TABLE ≥50 5K FC BS BC
COOL FRESH WATER BP093~094 36 4.5 5.0 Ⅲ - -
Cond. ≤40 5K BC BS BC
≤100 STPG370S SCH.40 APH AP F 5K SS400

≥15 STPG370E SCH.40 A AP F 10K SS400


Work. ≥50 10K SC SUS SCS
CONTROL AIR SERVICE AC200 - 9 9.9 Ⅲ - PIPE F/U -
Cond. ≤Φ15 COPPER - - 10K BRASS ≤40 16K BC BS BC
TABLE ★5
☞ REMARKS :
1. ★1 : TYPE OF PIPE JOINTS
① F: FLANGE ② S: SLEEVE ③B: BUTT WELDING ④ U: BITE UNION ⑤ SWF: SOCKET WELD FLANGE ⑥ SJW: SOCKET JOINT WELD ⑦ NF: NECK WELD FLANGE ⑧ LF: L-TYPE SLIP ON FLANGE ⑨ SF: SQUARE FLANGE
2. ★2 : REFER TO "PIPE TREATMENT SYMBOL"
3. ★3 : INSULATION ① R.W : ROCK WOOL ② G.C : GLASS CLOTH ③ C.S : PRE-FORMED CALCIUM SILICATE ④ G.C.F : GLASS CLOTH COVERED WITH ALUMINIUM FOIL(0.3t) ⑤ E-GLASS : E-GALSS FIBER WITH GLASS CLOTH
+
ALUMINIUM FOIL (0.3t)
4. ★4 : IF THE VALVE BODY MATERIAL IS CAST IRON OR CAST STEEL, THE VALVE INTERNAL OF BODY SHALL BE OF RUBBER LINING OR NBR SEAT.
5. ★5 : THE PIPE JOINT FOR EACH SYSTEM WILL BE DECIDED/SELECTED ACCORDING TO ACTUAL PIPING ARRANGEMENT FROM ONE OF THE TYPES MENTIONED IN PIPE JOINT TYPE COLUMN
AGAINST THE RESPECTIVE SYSTEM.
LIST OF EQUIPMENTS
NO. TAG NO. DESCRIPTION Q'TY
1 SF-100/101 FILTER UNIT 2 sets
2 FPU-100/101 BACKFLUSHING PUMP 2 sets
3 ELE-100 ELECTROLISYS UNIT 1 set
4 NEU-100 NEUTRALIZATION UNIT 1 set
TRO-100/101 TRO SENSOR 2 sets
5
TIM-100/101 TRO INTAKE MODULE 2 sets
6 FM-100/101 FLOWMETER 2 sets
7 HX-100 HEAT EXCHANGER 1 set
8 BPU-100A/100B BOOSTER PUMP 2 sets
EJT-100/101/111 TRO SUCTION PART 3 sets
9 EJT-300/301 NaOCl INJECTION PART 2 sets
JJ EJT-400/401/402 NEU INJECTION PART 3 sets
PV106F
EJT-500/501 SAMPLING PIPE 2 sets
10 EXJ-100/101 EXPANSION JOINT FOR ELE-100 3 sets
600A
DD
10K 50A BP015 SYMBOL

PV130F
DN150 DN150

Press : 10 psi
PN10 FPU-101 PN10
SPRING LOADED CHECK V/V S.D.N.R. VALVE

PV131F
Cracking
SUS316L SACRIFICE
TO EJT-402 PV135F TRO-101 FLANGE
150A
CONT. AIR 150X125

PV104F

SUS316L
BP053 SINGLE PLATE CHECK V/V S.D.N.R. ANGLE VALVE

PV105F
PV134F 25A
PV133F 5K PV124F
SUS316L FRESHWATER
N-3 N-1
(Not Connect) 125A DUAL PLATE CHECK V/V GLOBE V/V
DRUM PUMP TDP-101
PV132F BP054
REFILLING N-2 N-4 N-3 600A
CONT. AIR
SUS316L 5K
N-5 TIM-101

BP018
600A BALL V/V SCUPPER

600A
SUS316L
N-6 SF-
N-6 N-3 N-1 N-2 101 BP017
CONT. AIR
SUS316L A
N-2 PV123F 150A
DRAIN FF DIAPHRAGM V/V PNEUMATIC BUTT. V/V

PV101F
NEU-100 BP055
TO BILGE PV108F PV107F
TO EJT-301

FROM EJT-111
WELL

32A
5K
FRESH N-7 CONT. AIR

PV120F
15A N-4
WATER 10K POSITION CONTROLLED REMOTE BUTT. V/V

PV102F
N-5 N-1
LINSING DRAIN
(NOT

PV119F
TO BILGE
32A
10K

CONNECTED) MIN 2D MIN 2D WELL REMOVABLE SPOOL PIECE MANUAL BUTT. V/V
EJT-101 EJT-301 EJT-401

DRAIN 10K 80A 600A 10K 80A 10K 80A FM 600A 600A
TO BILGE BP012 101 BP011
BB SLEEVE JOINT FLANGE WITH BOSS
PV103F
WELL 3M + 1ELBOW
PENETRATION WATERTIGHT
WATER SPEED X 2SEC. BULKHEAD & TO BILGE WELL
(3m/s x 2sec = 6meter) DECK CROSSING
Flame screen
POSITION INDICATION
BP092

POSITION SWITCH
200A

for PURIMAR
BP091
Upper deck PRESSURE DROP
0.2 bar

BP061
80A
50A 50A
BALLAST PIPE FILTER UNIT 0.2~0.5 bar
BP090

BP093 BP094 TO
200A

FROM
DRAIN COOLING F.W COOLING F.W 0.5 bar
TO BILGE SYSTEM SYSTEM
WELL
PV093F PV094F 80A
80A
NC NOTES
LL MM BP068
HH

PV111F
BPU-100B BP065 PV110F THE DETAILED INSTALLATION REQUIREMENTS ARE SPECIFIED AT DWG NO.
N-6 N-5 FRESH WATER 50A F1 F2 50A 80A DN65 DN65
(IF LONG TERM 10K 10K PN40 PN40 IC000-0000N
HX-100 BP066 PG PG
STORAGE 80X65 65X80
IS REQUIRED) F4 F3 PV014F TRO SENSOR
N-4
PV015F

50X80
A) TUBING LENGTH FROM TRO SENSOR UNIT TO SAMPLING POINT SHALL BE
80X50
SUS316L

N-7 ELE-100 PV113F PV112F


80A 80A 80A
LESS THAN 15m.
N-1 DN65 DN65 B) HEIGHT BETWEEN TRO SENSOR UNIT AND SAMPLING POINT SHALL BE
BP069 PV016F BP063 BP062
PN40 PN40
LESS THAN 2.5m.
EXJ
N-3 N-2 -100 C) THE TRO SUCTION PIPE SHALL NOT BE INSTALLED AT THE VACUUM
PV013F PV012F
80A PRESSURE AREA SUCH AS VERTIAL DOWN STREAM PIPE LINE.

PV011F
80X65 65X80
CONT. AIR

BP067 PG PG
NC
-102

-101

FLOW METER
EXJ

EXJ

80A
BPU-100A
SACRIFICE
FLANGE BP064
GG A) STRAIGHT LENGTH OF 5D(MIN.2D) X 2D FROM THE CENTER OF
PV010F
FLOW METER SHALL BE KEPT TO ENSURE MEASURING ACCURACY.

BP060
10K 50A

10K 50A

B) FLOW METER SHALL BE INSTALLED ON HORIZONTAL LINE.

80A
INSTALLATION ON DOWNSTREAM LINE IS NOT ALLOWED.

BOOSTER PUMP
BP071

PE COATED
A) BOOSTER PUMPS SHALL BE INSTALLED ON TANK TOP LEVEL OR
50A

EQUIVALENT.
600A 600A
B) NPSHa SHALL BE CALCULATED BY SHIPYARD.
CC
TO EJT-301

10K 50A BP003 BP004


DN150 DN150 NEUTRALIZATION UNIT
PV030F

PN10 FPU-100 PN10 A) THE MATERIAL OF DISCHARGE LINE FROM NEUTRALIZATION TANK SHALL

(Not Connect)
FRESHWATER
Press : 10 psi

SACRIFICE BE SUS316L. Cu(COPPER) MATERIAL SHALL NOT BE USED.


PV031F

TRO-100
Cracking

FLANGE
CONT. AIR 150A
150X125
B) SUS MATERIAL SHALL BE APPLIED FOR NEUTRALIZATION UNIT DRAIN LINE.
PV033F BP050
II
PV004F

ELECTROLYSIS UNIT

PV005F
25A
PV024F PV006F
SUS316L 5K A) VENT PIPE'S HEAD LOSS SHALL BE LESS THAN 200mmAq AT
SUS316L

PV032F N-3 N-1


125A 2400m3/h..
TDP-100
N-2 BP051 B) A SPHERICAL DISTANCE WITHIN 3m WITH THE VENT OUTLET AS THE
N-3 N-2 600A
SUS316L
CONT. AIR CENTER IS TO BE CONSIDERED AS HAZARDOUS.
N-4 TIM-100 5K
600A C) THE PROTECTION SCREEN LESS THAN 13mm TO BE INSTALLED AT THE
SF-

BP008
600A
N-5
PE COATED
SUS316L
N-1 100 BP007 END OF VENT. THE END OF VENT PIPE SHALL FACE DOWN.
CONT. AIR D) SLEEVE WEDLING JOINT SHALL BE APPLIED FOR H2 VENTILATION PIPE
50A
150A
DRAIN BP052 EE FOR SAFETY OF GAS LEAKAGE.

PV001F
SUS316L BP070 TO BILGE PV008F PV007F E) BWTS SHOULD NOT BE OPERATED E/R BALLASTING, P/R BALLASTING AT
WELL PV023F

32A
THE SAME TIME.

5K
PV020F

PV002F
DRAIN
SAMPLING PIPE AND VALVE SHALL BE INSTALLED AT THE AREA OF EASY
TO BILGE ACCESS AND VALVE CONTROL.
PV019F

MIN 2D MIN 2D WELL


EJT-100 EJT-300 EJT-400 THE REMOVABLE SPOOL TO BE PROVIDED FOR MAINTENANCE OF THE NaOCl
10K 80A 600A 10K 80A 10K 80A FM 600A INJECTION PIPE(EJT-300/301).
BP002 100 BP001
AA
PV003F GASKET & PIPE
3M + 1ELBOW
A) THE GASKETS ON NaOCl INJECTION LINE SHALL HAVE CORROSION
WATER SPEED X 2SEC. RESISTANCE FOR NaOCl. THE RECOMMENDED MATERIAL IS
(3m/s x 2sec = 6meter) EPDM,VITON, NBR OR PTFE.
B) P.E.COATED PIPE SHALL BE USED FOR NaOCl INJECTION AND MODULE
CONNECTION LINES.
C) STPG370 SCH.160 25A SHALL BE APPLIED FOR ELECTROLYSIS UNIT
DRAIN LINE.

3 16.SEP.2019 FOR REVISION TYPE OF PIPE SUPPLY SCOPE TAG NO. TITLE SH. NO

2 29.AUG.2019 FOR REVISION EXIST PIPE LINE ADDED PIPE LINE


(SUS316L SCH.10)
: EXISTING VALVE
- PIPING DIAGRAM for BWMS 1
: ADDED REMOTE VALVE 1
1 06.AUG.2019 N/A ADDED PIPE LINE SHIP
(HOT DIP GAL'V) CONTROL AIR LINE
OWNER MODIFIED VALVE MODEL NO. DRAWING NO. PROJECTION
(COPPER)
0 24.MAY.2019 FIRST ISSUED : BWMS MAKER SUPPLY SUPPLY : FOR BWMS
SP-600
ADDED PIPE LINE (SIGNAL REQUIRED V/V)
(INSIDE P.E. COATING) TUBE LINE
: ADDED VALVE CAPACITY : 6000 m3/h PD000-6000N 3
DRAWING REVISION HISTORY (SUS316L / 1t)
FOR BWMS
PD000-6000N REV03
PD000-6000N REV03
PD000-6000N REV03
PD000-6000N REV03
PD000-6000N REV03
MA000-6000N REV02
MA000-6000N REV02
MA000-6000N REV02
MA000-6000N REV02
PA000-6000N REV02
PA000-6000N REV02
PA000-6000N REV02
HA000-6000N REV02
VALVE LIST PAGE

STANDARD NO. RATE BODY WT. WORDS ON


ITEM NO. NAME DN(mm) STEM 'MATERIAL DISC& SEAT 'MATERIAL QTY. DELIVERY FLANGE REMARKS
OR DRAWING NO. (JIS) 'MATERIAL (kg) NAME PLATE
REMOTE CONTROL SF-100 SEAWATER SUPPLIED BY JIS
PV001F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1 LUG TYPE
BUTTERFLY VALVE INLET SHI B2220
REMOTE CONTROL SF-100 SEAWATER SUPPLIED BY JIS
PV002F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1 LUG TYPE
BUTTERFLY VALVE OUTLET SHI B2220
REMOTE CONTROL SF-100 SEAWATER SUPPLIED BY JIS
PV003F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1 LUG TYPE
BUTTERFLY VALVE BYPASS SHI B2220
REMOTE CONTROL BALLASTING MAIN SUPPLIED BY JIS
PV004F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1 LUG TYPE
BUTTERFLY VALVE THROTTLING SHI B2220
BACK FLUSH OF SF- SUPPLIED BY JIS
PV005F JIS-F7375 STOP CHECK VALVE 125 10K FC BS BC 1
100 FILTER SHIPYARD B2220
REMOTE CONTROL DE-BALLASTING SUPPLIED BY JIS
PV006F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1
BUTTERFLY VALVE MAIN THROTTLING SHI B2220
SLUDGE SUPPLIED BY JIS
PV007F VF-733 BUTTERFLY VALVE 150 10K FC BS BC 1 LUG TYPE
DISCHARGE SHIPYARD B2220
refer to 10125 CB/T SINGLE PLATE SLUDGE SUPPLIED BY JIS
PV008F 150 10K FC BS BC 1
3819 CHECK VALVE DISCHARGE SHIPYARD B2220
S.W. FR. WBT TO SUPPLIED BY JIS
PV010F JIS-F7375 STOP CHECK VALVE 80 10K FC BS BC 1
BOOSTER PUMP SHIPYARD B2220
S.W. FR. FILTER TO SUPPLIED BY JIS
PV011F JIS-F7375 STOP CHECK VALVE 80 10K FC BS BC 1
BOOSTER PUMP SHIPYARD B2220
NO.1 BOOSTER SUPPLIED BY JIS
PV012F VF-733 BUTTERFLY VALVE 80 10K FC BS BC 1 LUG TYPE
PUMP INLET SHIPYARD B2220
NO.1 BOOSTER SUPPLIED BY JIS
PV013F JIS-F7375 LIFT CHECK VALVE 80 10K BC BS BC 1
PUMP OUTLET SHIPYARD B2220
SUPPLIED BY JIS
PV014F VF-733 BUTTERFLY VALVE 80 10K FC BS BC 1 PHE INLET LUG TYPE
SHIPYARD B2220
SUPPLIED BY JIS
PV015F VF-733 BUTTERFLY VALVE 80 10K FC BS BC 1 PHE OUTLET LUG TYPE
SHIPYARD B2220
SUPPLIED BY JIS
PV016F VF-733 BUTTERFLY VALVE 80 10K FC BS BC 1 PHE BYPASS LUG TYPE
SHIPYARD B2220
SUPPLIED BY JIS
PV019F BALL VALVE 15 10K SUS316L SUS316L SUS316L&TEFLON 1 TRO SUCTION
SHIPYARD B2220
FC(TEFRON SUPPLIED BY JIS
PV020F BALL VALVE 50 10K SUS316L SUS316L&TEFLON 1 ELE INJECTION L=180mm
LINING) SHIPYARD B2220
SUPPLIED BY JIS
PV021F DIAPHRAGM VALVE 50 10K FC BS BC 1 SAMPLING (P)
SHIPYARD B2220
S.W. FR. FILTER TO SUPPLIED BY JIS
PV023F VF-733 BUTTERFLY VALVE 80 10K FC BS BC 1 LUG TYPE
BOOSTER PUMP SHIPYARD B2220
NO.1 BACK FLUSH SUPPLIED BY JIS
PV024F VF-733 BUTTERFLY VALVE 150 10K FC BS BC 1 LUG TYPE
PUMP INLET SHIPYARD B2220
SUPPLIED BY JIS
PV030F BALL VALVE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN
SHIPYARD B2220
SPRING LOADED SUPPLIED BY JIS
PV031F DISK TYPE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN Pressure:10 psi
CHECK VALVE SHIPYARD B2220
VALVE LIST PAGE

STANDARD NO. RATE BODY WT. WORDS ON


ITEM NO. NAME DN(mm) STEM 'MATERIAL DISC& SEAT 'MATERIAL QTY. DELIVERY FLANGE REMARKS
OR DRAWING NO. (JIS) 'MATERIAL (kg) NAME PLATE
SPRING LOADED SUPPLIED BY JIS
PV032F DISK TYPE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN Pressure:10 psi
CHECK VALVE SHIPYARD B2220
SUPPLIED BY JIS
PV033F BALL VALVE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN
SHIPYARD B2220
REMOTE CONTROL SF-101 SEAWATER SUPPLIED BY JIS
PV101F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1
BUTTERFLY VALVE INLET SHI B2220
REMOTE CONTROL SF-101 SEAWATER SUPPLIED BY JIS
PV102F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1
BUTTERFLY VALVE OUTLET SHI B2220
REMOTE CONTROL SF-101 SEAWATER SUPPLIED BY JIS
PV103F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1
BUTTERFLY VALVE BYPASS SHI B2220
REMOTE CONTROL BALLASTING MAIN SUPPLIED BY JIS
PV104F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1
BUTTERFLY VALVE THROTTLING SHI B2220
BACK FLUSH OF SF- SUPPLIED BY JIS
PV105F JIS-F7375 STOP CHECK VALVE 125 10K FC BS BC 1
101 FILTER SHIPYARD B2220
REMOTE CONTROL DE-BALLASTING SUPPLIED BY JIS
PV106F 600 10K FC SUS316L DISC:AL-BC;SEAT:NBR 1
BUTTERFLY VALVE MAIN THROTTLING SHI B2220
SLUDGE SUPPLIED BY JIS
PV107F VF-733 BUTTERFLY VALVE 150 10K FC BS BC 1 LUG TYPE
DISCHARGE SHIPYARD B2220
refer to 10125 CB/T SINGLE PLATE SLUDGE SUPPLIED BY JIS
PV108F 150 10K FC BS BC 1
3819 CHECK VALVE DISCHARGE SHIPYARD B2220
S.W. FR. WBT TO SUPPLIED BY JIS
PV110F JIS-F7375 STOP CHECK VALVE 80 10K FC BS BC 1
BOOSTER PUMP SHIPYARD B2220
S.W. FR. FILTER TO SUPPLIED BY JIS
PV111F JIS-F7375 STOP CHECK VALVE 80 10K FC BS BC 1
BOOSTER PUMP SHIPYARD B2220
NO.2 BOOSTER SUPPLIED BY JIS
PV112F VF-733 BUTTERFLY VALVE 80 10K FC BS BC 1 LUG TYPE
PUMP INLET SHIPYARD B2220
NO.2 BOOSTER SUPPLIED BY JIS
PV113F JIS-F7375 LIFT CHECK VALVE 80 10K BC BS BC 1
PUMP OUTLET SHIPYARD B2220
SUPPLIED BY JIS
PV119F BALL VALVE 15 10K SUS316L SUS316L SUS316L&TEFLON 1 TRO SUCTION
SHIPYARD B2220
FC(TEFRON SUPPLIED BY JIS
PV120F BALL VALVE 50 10K
LINING)
SUS316L SUS316L&TEFLON 1 ELE INJECTION
SHIPYARD B2220
L=180mm
SUPPLIED BY JIS
PV121F DIAPHRAGM VALVE 50 10K FC BS BC 1 SAMPLING (P)
SHIPYARD B2220
BS (BALL AND SUPPLIED BY JIS
PV122F BALL VALVE 15 16K BC ORING:NBR 1 TRO SUCTION
STERN ) SHIPYARD B2220
VALVE LIST PAGE

STANDARD NO. RATE BODY WT. WORDS ON


ITEM NO. NAME DN(mm) STEM 'MATERIAL DISC& SEAT 'MATERIAL QTY. DELIVERY FLANGE REMARKS
OR DRAWING NO. (JIS) 'MATERIAL (kg) NAME PLATE
S.W. FR. FILTER TO SUPPLIED BY JIS
PV123F BUTTERFLY VALVE 80 10K FC BS BC 1 LUG TYPE
BOOSTER PUMP SHIPYARD B2220
NO.2 BACK FLUSH SUPPLIED BY JIS
PV124F BUTTERFLY VALVE 150 10K FC BS BC 1 LUG TYPE
PUMP INLET SHIPYARD B2220
SUPPLIED BY JIS
PV130F BALL VALVE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN
SHIPYARD B2220
SPRING LOADED SUPPLIED BY JIS
PV131F DISK TYPE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN Pressure:10 psi
CHECK VALVE SHIPYARD B2220
SPRING LOADED SUPPLIED BY JIS
PV132F DISK TYPE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN Pressure:10 psi
CHECK VALVE SHIPYARD B2220
SUPPLIED BY JIS
PV133F BALL VALVE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN
SHIPYARD B2220
SPRING LOADED SUPPLIED BY JIS
PV134F DISK TYPE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN Pressure:10 psi
CHECK VALVE SHIPYARD B2220
SUPPLIED BY JIS
PV135F BALL VALVE Φ12 10K SUS316L SUS316L SUS316L&TEFLON 1 TDP DRAIN
SHIPYARD B2220
SUPPLIED BY JIS
PV093F JIS-F7305 GLOBE VALVE 50 5K FC BS BC 1 PHE C.F.W.INLET
SHIPYARD B2220
SUPPLIED BY JIS
PV094F JIS-F7305 GLOBE VALVE 50 5K FC BS BC 1 PHE C.F.W.OUTLET
SHIPYARD B2220
BS (BALL AND CONTROL AIR AT SUPPLIED BY JIS
AC401F BALL VALVE 25 16K BC ORING:NBR 1
STERN ) FLOOR SHIPYARD B2220
SUPPLIED BY JIS
AC402F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO SF-100
SHIPYARD B2220
SUPPLIED BY JIS
AC403F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO TIM-100
SHIPYARD B2220
SUPPLIED BY JIS
AC404F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO TDP-100
SHIPYARD B2220
SUPPLIED BY JIS
AC405F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO SF-101
SHIPYARD B2220
SUPPLIED BY JIS
AC406F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO TIM-101
SHIPYARD B2220
SUPPLIED BY JIS
AC407F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO TDP-101
SHIPYARD B2220
SUPPLIED BY JIS
AC408F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 DRAIN
SHIPYARD B2220
SUPPLIED BY JIS
AC409F JBT 7747-2010 NEEDLE VALVE Φ8 16K BC BS BC 1 TO NEU
SHIPYARD B2220
4. INSTALLATION

S/N SECTION NAME DWG NO.

4.1 INSTALLATION AND DESIGN CRITERIA IC000-0000N

Machinery & Electric System Team


4.1 INSTALLATION AND DESIGN CRITERIA

NO. ITEM REQUIREMENT

1) The filter internal coating on flange or body shall be kept


as originally provided. Do not allow grinding or welding.

2) Type of butterfly valve


a) When wafer type is applied, butterfly valve shall not be
1 Filter Unit directly installed on filter inlet and filter outlet. a)
b) When Lug type is applied, butterfly valve can be directly
installed on filter inlet and outlet alinely.

3) The flow rate of ballast water shall be controlled by existing flow control valve (Position controlled valve of
ballast pump discharge) in order to make sure BWTS’s performance and according to Class and IMO
requirement not to exceed BWTS rated capacity.(Main Ballast System)

1) It shall be located where the priming water is ensured. It shall be located lower than the filter
outlet line.
2) The pump shall be located to satisfy NPSHav(1.3 times of NPSHre) for avoiding pump damage.
Back Flushing
2 3) Suction flow to the pump shall not be restricted by orifices, wafer check valves, etc. that have an
Pump
inside small hole.
4) If lift type check valve is installed before or after the back-flushing pump, it shall be installed
horizontally.

1) Electrolysis unit shall be located in a well-ventilated area.


2) The piping(including valve) material from electrolysis
unit outlet (NaOCl injection) to main ballast pipe shall
be steel with inside P.E. lining or equivalent.
3) The gasket material from electrolysis unit outlet
(NaOCl injection) to main ballast pipe shall be EPDM,
VITON, NBR or PTFE.
But, non-asbestos gasket is not allowed.
4) The removal spool for the injection pipe which shall be
Electrolysis unit provided for maintenance.
3 (General)
5) Minimum 5bar.g pressure of the control air shall be
supplied to the electrolysis unit.
6) The length of pipe and the number of connections are
to be minimized in NaOCl injection piping containing
corrosive liquids in high concentration.

7) Sch.160 steel pipe shall be applied for electrolysis unit


drain line. Separate independent pipe line should be
arranged. When connecting to other pipe line, the other
pipe material should be used same as electrolysis unit
drain line (Sch. 160).

1) Vent piping shall be arranged in ascending design to


avoid gas trap.
2) Vent pipe shall be separated with other ventilation
system.
Electrolysis unit 3) Sleeve welded joint shall be applied for vent pipe for
4
(Vent Piping) the safety.
4) The protection screen of more than 5mm and less than
13mm square mesh shall be installed at the end of the
vent pipe. The end of vent pipe shall face down to avoid
inflow of rain or other unexpected substance.

Machinery & Electric System Team DWG.NO. : IC000-0000N


NO. ITEM REQUIREMENT

1) In case of Electrolysis Unit is applied as several


modules, Electrolyzer module and Cyclone module should
be installed on the same level and connected by one piece
Electrolysis Unit of pipe as close as possible.
5 (Module)
2) Air pocket or Drain pocket for pipe line between
Electrolyzer module and Cyclone module should not be
allowed.

1)Straight length of 5D(min.2D)x2D from the center of flow


meter shall be kept to ensure measuring accuracy
(D : Pipe inside diameter).

If the straight length is inevitably 2DX2D, the full water


condition inside of flow-meter shall be satisfying when
ballasting and de-ballasting.

For example, when straight length is 2DX2D, pipe fitting


(valve, reducer, tee or etc) shall not be installed at the
inlet of flow meter, and the upside curved bend shall be
made at the outlet of flow-meter to fill full water inside of
the flow-meter.

2) If the flow-meter is not installed on the horizontal line,


the down flow shall not be allowed.

3) The flow meter shall be installed at positive pressure


area. If not, the upside curved bend shall be made at
6 Flow Meter the outlet of flow meter to fill full water inside of the
flow meter.

4) The upside curved bend shall be made to protect the


vacuum where a vacuum may occur in the ballast line
due to the height difference.

5) NaOCl injection and Neutralization reagent injection


shall be arranged at outlet of flow meter to protect
the fluctuation between seawater (or brackish water)
and sodium hypochlorite(NaOCl) or sodium thiosulfate
(Neutralization agent).

6) Tilting of indicator of flow meter is not allowed for


measuring accuracy.

(O) (X)

1) The provided grounding shall be installed on the


next flange.
If the main ballast piping is not properly put earth,
additional earth for flow-meter shall be provided by
shipyard.
Flow Meter
7
(Installation)
3) The gasket shall be installed the connection point
between flow-meter and piping.
To avoid damage of flow-meter, do not use metallic or
spiral wound gasket.

Machinery & Electric System Team DWG.NO. : IC000-0000N


NO. ITEM REQUIREMENT
1) The booster pumps shall be installed on tank top or It shall be located where the priming water is ensured.
2) The branch pipe from main ballast pipe to booster pumps shall not be installed at the vacuum pressure
area such as vertical Down-stream pipe line.
Booster
8 3) The pump shall be located to satisfy NPSHav(1.3 times of NPSHre) for avoiding pump damage.
Pump
4) Suction flow to the booster pumps shall not be restricted by orifices, wafer check valves, etc. that have an
inside small hole. If lift type check valves are installed before or after the booster pump, these shall be
installed horizontally.

1) Ballast System
Required The main pipe between NaOCl injection point and TRO
Distance suction point shall have at least minimum 3m with 1(one)
Between elbow or tee.
9 NaOCl
Injection and 2) AP System(E/R)
TRO suction The ballast pipe between NaOCl injection point and
Point TRO suction point shall have at least minimum 5m
with 1(one) elbow or tee.

1) The tubing length from TRO sensor unit to sampling


point shall be less than 15M.
2) The height between TRO sensor unit and sampling
point shall be less than 2.5M.
TRO Sensor
10 Unit 3) The TRO suction pipe shall not be installed at the
(Unit Type) vacuum pressure area such as vertical downstream
pipe line.

4) The drain flow rate is 200~400ml/min per one TRO


sensor uring ballasting and de-ballasting continuously.

1)The tubing length from TRO intake module unit to


sampling point shall be less than 15M.
2) The tubing length from intake module of TRO sensor unit
TRO Sensor
to TRO sensor shall be less than 3.0M.
Unit
(Modulization 3) The height between TRO sensor unit and sampling point
11
Type - TRO shall be less than 2.5M.
sensor, Intake
4) The TRO suction pipe shall not be installed at the vacuum
Module)
pressure area such as vertical downstream pipe line.
5) The drain flow rate is 200~400ml/min per one TRO
sensor during ballasting and de-ballasting continuously.

Required
Distance
The distance between neutralization reagent injection
Between NEU.
12 point to TRO suction point shall be minimum 2 sec.
Injection and
For this project, the recommend length is over than 6 m.
TRO suction
Point

If filter unit is installed on the high position like upper deck,


Ballast Pump the head capacity of ballast pump shall be calculated and
13 Capacity and vacuum breaker or proper measure shall be taken to protect
Vacuum Breaker the excessive vacuum inside of ballast pipe when the ballast
water moves from high to low position.

Machinery & Electric System Team DWG.NO. : IC000-0000N


NO. ITEM REQUIREMENT

1) If the by-pass valve for filter unit could be operated only for manually, the limit switch shall be installed to
By-pass Valve activate an alarm and record by-pass operation.
14
for Filter Unit
2) In case of LR class vessel, by-pass valve for filter unit to be provided with remote means of operation.

IMO Sampling IMO sampling pipes shall be installed at the area of easy
15
Pipe access and valve control.

1) Piping(NEU injection, Drain) material from


neutralization unit shall be SUS316L.
Piping Material
16 For
Neutralization Unit
2) In case of drain line, Steel pipe can be used but after drain
operation, cleaning by fresh-water is recommended.

The interconnection of ballast piping between hazardous


Requirements
areas and non-hazardous areas may be accepted
17 For TANKERS
if two screw down check valves in series with a spool
(IACS UR M74)
piece are arranged.

1) During the BWMS operating under the condition of ballasting, back flushing water of filter is discharged
through overboard.
Overboard
Line Design of Therefore, If necessary, redundancy back flushing line to both overboard side (PORT, STBD) should be
18 considered to prevent back flushing water from being splashed to the port side by owner or engineering
Filter Back
Flushing Water company.

2) Alternative solution shall be also taken instead of redundancy back flushing line.

(O)

TR sampling pipes shall be installed at 0°, 90°, 270° position.


19 TRO Suction Pipe
Bottom position at 180° shall not be allowed.
(O) (O)

(X)

For satisfy the requirement 1-2) 6-3) 8-2) 10-4), PURIMAR


Remoted Position
20 design team recommend the installation of remoted position
Control valve
control valve for smooth operation.

Machinery & Electric System Team DWG.NO. : IC000-0000N


.

4.1.2 ELECTRIC PART


NO. ITEM REQUIREMENT

1 GENERAL All equipment shall be grounded accordingly.

1) To avoid the electromagnetic noise between MCP/PDP


and the heavy consuming equipment, ground points
shall be installed separately and be kept distance more
than 1000mm each other.

2
2) Power cable which produces strong electromagnetic
field, such as generator main supply cable or any
heavy consumers are connected from MSBD, is
MCP & PDP prohibited to be passed through the bottom(or above)
of MCP/PDP.
※ Heavy consumer : Generator, Power pack, Heavy
-MCP: Main Control Panel
-PDP: Power Distribution Panel
-MSBD: Main Switch Board
consuming motors, Electrical winch, etc.

1) MCP&PDP has been designed to operate in ambient temperatures


of up to 45℃.
2) The MCP&PDP shall not close to heat sources such as boilers,
generators or etc. If installed in that area, it shall be provided an
3 uninterrupted cooling air to the MCP, PDP & other electric panels.
3) Enough free space shall be allowed around the MCP&PDP to ensure
sufficient air circulation.
4) Additional support is required where MCP&PDP is separately installed
to avoid vibration

Before the incoming cable is connected to PDP, its voltage shall be checked by multi-meter.
4 PDP
(AC440V,AC220V)

1) Analog signal is
recommended to be
connected directly, without
junction box.

5 MCP

2) If junction box must be


used, the shield screen
should be grounded as
figures.

Machinery & Electric System Team DWG.NO. : IC000-0000N


4.1.3 MAINTENANCE SPACE (DETAILED SPACE IS REFERED TO EACH EQUIPMENT DRAWING)
NO. ITEM REQUIREMENT

1200
■ 1200mm shall be required for element maintenance.

1 Filter Unit

■ Maintenance platform shall be supplied by shipyard,


if required.
ELEVATION VIEW

800
800
■ 800 mm ( Min.600) shall be
Electrolysis required for maintenance and 600 600
2 access.(Incase of module
Unit
type, please refer to
equipment drawing)

600
PLAN VIEW SECTION VIEW
500

1000
■ 600mm shall be required
for pump maintenance
and neutralizer filling.
Neutralization
3
Unit 600

■ 1000 mm shall be required


500

for level sensor


maintenance. PLAN VIEW SECTION VIEW

■ 500 and 1200mm shall be 650


required for tube maintenance, 650
chemical cleaning and anode
replacement.
Heat
4 <Shell & Tube Type>
Exchanger
■ 650mm shall be required for <Plate Type>
<Shell & Tube Type>
plate maintenance.
<Plate Type>

4.1.4 GENERAL
NO. ITEM REQUIREMENT

After installation of BWTS filter units, all piping inside from sea chests to BWTS filter units must be cleaned
and flushed until there are no solid particles like welding slags, plastic and etc. inside of pipes and also sea to
sea method shall be carried out, that is to say, flushed sea water including solid particles should be thrown
overboard without passing through ballast tanks.
OPERATION
1 [PRE-FLUSHING] It is very important to remove solid particles inside of pipes in order not to embed solid particles into the
elements of filter units prior to the initial operation of BWTS filter units. Once solid particles were embedded in
the elements of BWTS filter units, back-flushing efficiency could be rapidly reduced and eventually ballasting
operation with BWTS filter units might be impossible.

Hence, shipyards applied our BWTS are strongly recommended to do the above mentioned flushing work. If
not, our BWTS equipment could not be tested at the shipyard and guaranteed by BWTS supplier.

Machinery & Electric System Team DWG.NO. : IC000-0000N


4.1.5 REQUIREMENT of ABS CLASS
NO. REQUIREMENT

1) Local fire-fighting arrangement for electrolysis unit shall be provided.

① There shall not be any source of ignition nearby electrolysis unit.

② Smoke detector nearby electrolysis unit shall be provided.

③ Fire hydrant and portable fire extinguisher shall be provided nearby electrolysis unit.
1 Electrolysis unit
2) A spherical distance within 3m measured spherically with the vent outlet as the center is to
be considered as hazardous.

3) The compartments used for housing BWMS are considered to be entered frequently during
operation of the BWMS and are required to be installed with two escape routes.
However, if the maximum travel distance to the door of the compartment is 5m or less,
the compartments may be provided with a single escape route as per 4/3.1.4 ii) of the
ABS BWT Guide.

1) Remote control valves, where fitted, are to be arranged so that they will close and remain
closed in the event of a loss of control power or emergency shutdown.
Remote control
2
valve
2) Remote control valves are to be provided with position indicators in the BWMS instrumentation
display at the ballast control station.

1) BWMS installed in non-hazardous areas

① Where the BWMS is installed in a machinery space such as an engine room, the equipment
is to be located in a well-ventilated area.

② Where the BWMS is installed in a separate compartment that is not considered to be a


hazardous area and does not serve any ballast tanks considered to be hazardous,
the space is to be fitted with an independent mechanical extraction ventilation system
providing at least six (6) air changes.

3 Ventilation 2) BWMS installed in hazardous areas


② Where the BWMS is installed in a separate compartment that is considered to be
a hazardous area.
∙ At least twenty (20) air changes an hour if there are no sources of release (i.e., cargo
piping with flanged connections, strainers, etc.) within the space with or without
ballast piping.
∙ At least thirty (30) air changes per hour if there are sources of release within the space.
∙ At least forty five (45) air changes per hour for hazardous space containing sources of
release of specific chemicals being categorized such that compliance with regulation
15.17 in the “Special Requirements” of the IBC Code.

Machinery & Electric System Team DWG.NO. : IC000-0000N


NO. REQUIREMENT

1) All bulkhead penetrations of


the dosing piping between
safe and hazardous areas
are to be of an approved
type and have the same
fire integrity as the division
penetrated .

2) Non-hazardous area
① The dosing piping is to pass
through the bulkhead
separating the safe and non-
safe areas at as high an
elevation in the machinery
space as possible,
preferably, just below the
Additional
main deck.
requirements
for tanker
(The ② A stop/check valve or a combination of a stop (i.e., positive closing) valve and a check
interconnection (i.e., non-return) valve is to be installed just aft of the bulkhead separating hazardous and
4 of ballast piping non-hazardous areas to prevent back flow into the dosing unit.
between
hazardous areas
and non- ③ The valves mentioned above are to be suitable for both liquids and gases with “zero” leakage
hazardous areas) (e.g., bubble-tight soft-seated valves governed by API 598 or MSS SP-61).

3) Hazardous area
① A passive in-line device capable of preventing the passage of vapors back through the dosing
piping when the system is not operating is to be provided. This may be a loop seal, a water
(liquid) seal, a block and vent arrangement, etc. provided it is established that it is:
∙ Capable of prevent the back flow of vapors against at least a 60 inch(1.52m) H2O head of
pressure,
∙ Operates passively. The in-line device is to be located just forward of the bulkhead
separating hazardous and non-hazardous areas and is to be installed as high as possible in
the pump room

② A stop/check valve or a combination of a stop valve and a check valve is to be installed at the
connection of the dosing line to the ballast piping.

③ The valve mentioned above are to be suitable for both liquids and gases with “zero” leakage
(e.g., bubble-tight soft- seated valves governed by API 598 or MSS SP-61).

Machinery & Electric System Team DWG.NO. : IC000-0000N


5. EQUIPMENT

S/N SECTION NAME DWG NO.

5.1 FILTER UNIT LA100-3000N

5.2 BACK FLUSHING PUMP LA200-0260N

5.3 ELECTROLYSIS UNIT LA3A0-6000N

5.4 NEUTRLIZATION UNIT LA400-2003N

TRO SENSOR UNIT LA500-2022N

5.5 TRO INTAKE MODULE LA501-1011/2N

TRO DRAIN PUMP LA502-2002N

5.6 FLOW METER LA600-0600N

5.7 HEAT EXCHANGER LA700-0030N

5.8 BOOSTER PUMP LA800-0030N

5.9 PIPE PIECE FOR BWMS LA900-0000N

5.10 EXPANSION JOINT LAE00-0000N

5.11 ISOLATION TR -

5.12 REMOTE VALVES LAF00-0000N

Machinery & Electric System Team


5.1 FILTER UNIT

Machinery & Electric System Team


NOZZLE CONNECTION
No. DESCRIPTION SPECIFICATION MATERIAL

N-1 FILTER INLET JIS-5K-600A FF SS400+INTERNAL COATING


1330
590 590
N-2 FILTER OUTLET JIS-5K-600A FF SS400+INTERNAL COATING
75 75 N-3 B/F WATER INLET JIS-10K-125A FF SUS316L
N-4 B/F WATER OUTLET VALVE JIS-10K-150A FF SCS16
N-5 B/F PUMP SUCTION JIS-10K-150A FF SS400+INTERNAL COATING

580
N-6 DRAIN VALVE JIS-5K-32A FF BC6
N-7 FRESH VALVE+BLIND FLANGE JIS-5K-25A FF BC6 + SUS316L
N-8 AIR TUBE INLET SUS316L
360
1060
910

ELECTRIC CONNECTION

520
Ap

580
pr
80

ox
0 No. DESCRIPTION SPECIFICATION REMARK
360

. 92
0
E-1 POWER JIS 20
E-2 SIGNAL JIS 25

170
180
170 NAME SPECIFICATIONS
WORKING PRESSURE 0~5 bar
R2
495 495 3 0 DESIGN PRESSURE 5 bar
900 1180
ALLOWABLE OPERRATING TEMP.
Q'TY 50
870

R1
ELEMENT MATERIAL SUS316L
80
0
WEIGHT 5.1kg
TOTAL DRY WEIGHT About 3700 Kg
WEIGHT TOTAL WET WEIGHT About 6000 Kg
COVER WEIGHT About 960 Kg
VOLUME About 2300 L
MODEL SF 609C 3B 80-04F
GEAR
VOLTAGE

630
MOTOR
Approx. 880 RATIO 1 : 341
WEIGHT 50 Kg
IP GRADE IP 44
Approx. 730

Approx. 3010

PAINT CODE MUNSELL NO. 7.5 BG 7/2

520
NOTE

2440
180 1. THE FILTER INTERAL COATING ON FLANGE SURFACE SHALL BE KEPT AS IT WAS
2242

ORIGINALLY PROVIDED TO SHIPYARD. (NO WELDING & GRINDING IS ALLOWED)


2. MIN. 1000mm SHALL BE REQUIRED FOR FILTER ELEMENT MAINTENANCE.
Approx. 750

1810
3. MAINTENANCE PLATFORM SHALL BE CONSIDERED BY SHIPYARD.
4. THIS SYMBOL MEANS CENTER OF GRAVITY.
Approx. 1500

REDUCER NO.2 PRESSURE


TRANSMITTER
Approx. 550

590

SPARE-1 NO.1 PRESSURE


500

TRANSMITTER

370
SPARE-2
20 SOLENOID VALVE
185

950
E-1 E-2
20 25
860 Approx. 890
JUNCTION BOX
152
80

144
15.AUG.2019 FOR REVISION SF-100(NO.1) FILTER 1
32 1
28.JUN.2019 FOR REVISION

03.MAY.2019 FIRST ISSUED


SFA3000N
LA100-3000N
NOZZLE CONNECTION
No. DESCRIPTION SPECIFICATION MATERIAL

11
80
N-1 FILTER INLET JIS-5K-600A FF SS400+INTERNAL COATING
1330
590 590
N-2 FILTER OUTLET JIS-5K-600A FF SS400+INTERNAL COATING
0
75 75 52 N-3 B/F WATER INLET JIS-10K-125A FF SUS316L
N-4 B/F WATER OUTLET VALVE JIS-10K-150A FF SCS16
N-5 B/F PUMP SUCTION JIS-10K-150A FF SS400+INTERNAL COATING
N-6 DRAIN VALVE JIS-5K-32A FF BC6

580
18
0
N-7 FRESH VALVE+BLIND FLANGE JIS-5K-25A FF BC6 + SUS316L
N-8 AIR TUBE INLET SUS316L
360
1060
910

ELECTRIC CONNECTION

20
.9
ox
No. DESCRIPTION SPECIFICATION REMARK

pr
360

Ap
80
0
E-1 POWER JIS 20

580
E-2 SIGNAL JIS 25

170 170 NAME SPECIFICATIONS


WORKING PRESSURE 0~5 bar
495 495 900
R2
DESIGN PRESSURE 5 bar
30

0
ALLOWABLE OPERRATING TEMP.

80
R1
Q'TY 50
870
ELEMENT MATERIAL SUS316L
WEIGHT 5.1kg
TOTAL DRY WEIGHT About 3700 Kg
WEIGHT TOTAL WET WEIGHT About 6000 Kg
Approx. 880 COVER WEIGHT About 960 Kg
VOLUME About 2300 L
MODEL SF 609C 3B 80-04F
GEAR
VOLTAGE
630

MOTOR
RATIO 1 : 341
WEIGHT 50 Kg
Approx. 730

IP GRADE IP 44

Approx. 3010
PAINT CODE MUNSELL NO. 7.5 BG 7/2
520

NOTE
2440

1. THE FILTER INTERAL COATING ON FLANGE SURFACE SHALL BE KEPT AS IT WAS

2242
180
ORIGINALLY PROVIDED TO SHIPYARD. (NO WELDING & GRINDING IS ALLOWED)
Approx. 750

2. MIN. 1000mm SHALL BE REQUIRED FOR FILTER ELEMENT MAINTENANCE.


1810

3. MAINTENANCE PLATFORM SHALL BE CONSIDERED BY SHIPYARD.


Approx. 1500

4. THIS SYMBOL MEANS CENTER OF GRAVITY.

REDUCER NO.2 PRESSURE


Approx. 550

TRANSMITTER
590

SPARE-1 NO.1 PRESSURE


500

TRANSMITTER

370
SPARE-2
20 SOLENOID VALVE
185

950
860 Approx. 890 E-1 E-2
20 25

JUNCTION BOX
152
80

144
15.AUG.2019 FOR REVISION SF-101(NO.2) FILTER 1
32 1
28.JUN.2019 FOR REVISION

03.MAY.2019 FIRST ISSUED


SFA3000N
LA100-3000N
5.2 BACK FLUSHING PUMP

Machinery & Electric System Team


NOZZLE CONNECTION

No. DESCRIPTION SPECIFICATION MATERIAL


POSITION AND DIRECTION
TOP VIEW N-1 PUMP SUCTION DN150 PN10 STANDARD EN1092
N-2 PUMP DISCHARGE DN150 PN10 STANDARD EN1092
BOTTOM VIEW 350
SUCTION & DELIVERY LEFT TERMINAL BOX
GAUGE BOARD RIGHT

MAINTENANCE
25 175 175 25 ELECTRIC CONNECTION

LEFT TERMINAL BOX RIGHT


25

650

LEFT TERMINAL
8x 22
PCD240
A CONNECTION DIAGRAM FOR BEVI 3-PHASE IEC-NORM MOTORS
TYPE 4A/3D

GAUGE BOARD

GAUGE BOARD
D
175

C
SUC B C DIS
Y
350

BOX RIGHT
W2 U2 V2 W2 U2 V2
175

A D

335
U1 V1 W1 U1 V1 W1
GAUGE BOARD
25

4x 22 LEFT TERMINAL BOX RIGHT

365 365
Cable gland NOTES:FLANGES ACC. TO EN1092 PN10 L1 L2 L3 L1 L2 L3
730
: D(DELTA) CONNECTION
Y : Y(STAR) CONNECTION
Main cable gland size: 1xM40x1.5
Spacer heater cable gland size(if request): 1xM20x1.5 FOR MOTORS < 4 KW FOR MOTORS >= 4 KW

220-240V 50Hz D Conn 380-420V 50Hz D Conn


220-240V 60Hz D Conn 440-480V 60Hz D Conn
Min Distance 200 mm For

200
380-420V 50Hz Y Conn 660-690V 50Hz Y Conn
Dismantling Motor
440-480V 60Hz Y Conn

FRONT VIEW
SIDE VIEW 303
SPECIFICATIONS POSITION AND DIRECTION

NO.1 Back flushing pump/FPU-100


PUMP
-J/B Position : A
1.TYPE : VERTICAL INLINE CENTRIFUGAL PUMP
735

-Cable direction : LEFT


2.OPERATING CONDITION : 260 m /h x 28.17mLC -Gauge Board Position : D
3.QUANTITY : TOTAL 2 SETS
NO.2 Back flushing pump/FPU-101
4.PAINT COLOR : MUNSELL NO. 7.5 BG 7/2
-J/B Position : A
5. SPEED : 1764 RPM -Cable direction : LEFT
6. MODEL : NSL150-265/D02 -Gauge Board Position : D
7. NPSHr : 4.37 m
For Example)
MOTOR
-J/B Position : C
1.POWER : 36.0 KW -Cable direction : LEFT
2.STARTING METHOD : DOL -Gauge Board Position : B
3.IEC SIZE : 160M2-2
Weight (Kg)
4.INSULATION CLASS : F
640

PUMP 197
5.MOTOR PROTECTION CLASS : IP55
N-1
MOTOR 234
6.CURRENT : 60.1 A
N-2 OTHERS -
7.SPACE HEATER : INCLUDE
200

40

TOTAL 431

3
TAG NO. TITLE SH. NO

2 FPU-100/101 BACK FLUSHING PUMP 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
493717 LA200-0260N
DRAWING REVISION HISTORY
SEARCH CRITERIA

Medium to be pumped

Flow 260 m3/h

Total Man. Head 28.17 mLC

3 TAG NO. TITLE SH. NO

2 FPU-100/101 BACK FLUSHING PUMP 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
493717 LA200-0260N
DRAWING REVISION HISTORY
5.3 ELECTROLYSIS UNIT

Machinery & Electric System Team


3
TAG NO. TITLE SH. NO
ELECTROLYSIS UNIT
2 ELE-100 P&ID LEGEND 1
2
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N PD3A0-5000N
DRAWING REVISION HISTORY
3
TAG NO. TITLE SH. NO

2
ELE-100 ELECTROLYSIS UNIT 2
P&ID DRAWING
2
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
PD3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT IPGRADE REMARK

E-1 ELECTROLYSIS UNIT 4100Wx2400Dx2410H 4920kg _ _

A SKID 4100Wx2400Dx2410H 1SET 1930kg _ _


E-1 ELECTROLYSIS UNIT _ _
B CONTROL & POWER DIST.PANEL 1600Wx634Dx1950H 1SET 450kg

C RECTIFIER(REC-100A~100F) 489Wx763Dx404H 6SET 80kg/SET IP44 _


MAINTENANCE AREA D ELECTROLYZER(ELC-100A~100F) 1,520Wx100Dx1,005H 6SET 250kg/SET _ _

E HYDRO CYCLONE(CY-100) 1SET 160kg _ _


B F BLOWER(FAN-100A/B) _ 2SET 130kg/SET IP54 _
C
G PNEUMATIC VALVE(INLET, EAV-100) JIS_10K_80A 1SET _ _ _

H PNEUMATIC VALVE(BLOWER, EAV-101/102) JIS_10K_200A 2SET 30kg/SET _ _

I FLOW CONTROL VALVE(OUTLET, EFV-103/104) JIS_10K_50A 2SET 40kg/SET _ _

J PRESSURE SENSOR(EPT-100) _ 1SET _ IP65 _

D K CONDUCTIVITY SENSOR(CON-100) _ 1SET _ IP67 _

L H2 SENSOR(H2-100) _ 1SET _ IP67 VIEW"A"

M H2 SENSOR(H2-101) _ 1SET _ IP67 _

FLOW METER(EFM-100) JIS_10K_80A 1SET _ IP65 _


N
_ _
O FLOW METER(EFM-101) JIS_10K_50A 1SET IP65

P DIFFERENTIAL PRESSURE SWITCH(EPS-100) _ 1SET _ IP54 _

Q LEVEL SWITCH(ELS-100) _ 1SET _ IP66 _

R TEMPERATURE SENSOR(ETT-100) _ 1SET _ IP65 _

DUST FILTER _ 1SET _ _ VIEW"A"


S
I _
T H2 SAMPLING PIPE _ 1SET _ _

G S L

DETAIL VIEW "A"


SCALE 2:1
MAINTENANCE AREA MAINTENANCE AREA MAINTENANCE AREA

Q T R F H M E

A J K G I

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 ASSEMBLY DWG 1
5
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
PIPE CONNECTION

NO SERVICE DIRECTION SIZE RTG & FCG REMARK

N-1 BWMS SEAWATER INLET FROM B.P STEEL VALVE,80A JIS_10K_WAFER


N-2 BWMS NaOCl WATER OUTLET TO EJT-300 STEEL VALVE,50A JIS_10K_FF
E-2 PIPE CONNECTION & LEG POSITION
N-3 BWMS NaOCl WATER OUTLET TO EJT-301 STEEL VALVE,50A JIS_10K_FF

N-4 FRESH WATER INLET C-PVC,25A JIS_10K_FF

N-5 DRAIN TO BILGE WELL STEEL PIPE,25A JIS_10K_FF


N-7 N-6 DILUTED H2 GAS VENT TO YARD SGP,200A SLEEVE WELDING

N-7 AIR NOR.8BAR(MIN 5BAR) TUBING CONN.

N-1 BWMS SEAWATER INLET CONN. N-2


80A 50A
MAKER SHIPYARD
N-3 MAKER SHIPYARD
50A

N-3
50A

DETAIL VIEW "B"


SCALE 2:1
N-2
50A
N-4 N-5 DRAIN MAKER SHIPYARD
FRESH WATER INLET CONN.
25A 25A
N-4
25A
MAKER SHIPYARD
N-6
N-1 200A
80A

N-7

MAKER SHIPYARD
DETAIL VIEW "C" DETAIL VIEW "A"
SCALE 2:1 SCALE 2:1

SHIPYARD MAKER

N-6
200A

N-7

N-4 N-3 N-2 N-1


25A 50A 50A 80A

N-1
80A
N-4
25A
N-2
N-5 N-3 50A
25A 50A

3
TAG NO. TITLE SH. NO

2
ELE-100 ELECTROLYSIS UNIT
2
PIPE CONNECTION & LEG POSITION DWG
5
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT REMARK

E-3 EQUIPTMENT POSITION 4100Wx2400Dx2410H 4920kg


A SKID 4100Wx2400Dx2410H 1SET 1930kg
E-3 LOCATION OF LIFTING LUG (GREATER THAN 40KG)
B CONTROL & POWER DIST.PANEL 1600Wx634Dx1950H 1SET 450kg

C RECTIFIER 489Wx763Dx404H 6SET 80kg/SET


D ELECTROLYZER 1,520Wx100Dx1,005H 6SET 250kg/SET
E HYDRO CYCLONE 1SET 160kg

F BLOWER _ 2SET 130kg/SET

C
C

C F E B
D
B

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 3
LOCATION OF LIFTING LUG 5
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT REMARK

E-4 LOCATION OF CABLE COAMING HOLE - -

E-4 LOCATION OF CABLE COAMING

DETAIL "A".P.D.P CABLE COMMING


SCALE 4:1

DETAIL "B".M.C.P CABLE COMMING


SCALE 4:1

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 4
LOCATION OF CABLE COAMING 5
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT REMARK

E-5 ELECTROLYSIS UNIT 4100Wx2400Dx2410H 4920kg


A SKID 4100Wx2400Dx2410H 1SET 1930kg
E-5 ELECTROLYSIS UNIT LIFTING METHOD
B CONTROL & POWER DIST.PANEL 1600Wx634Dx1950H 1SET 450kg

C RECTIFIER 489Wx763Dx404H 6SET 80kg/SET


D ELECTROLYZER 1,520Wx100Dx1,005H 6SET 250kg/SET
E HYDRO CYCLONE 1SET 160kg

F BLOWER _ 2SET 130kg/SET


C B

DETAIL VIEW "A"


SCALE 4:1

E A

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 LIFTING METHOD 5
5
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT REMARK

E-5 MANIFOLD COVER


H-1 MANIFOLD COVER-1 360x650x4.5t 1EA
E-5 MANIFOLD COVER
H-2 MANIFOLD COVER-2 325x650x4.5t 1EA

H-3 MANIFOLD COVER-3 338x650x4.5t 1EA

H-3

H-2

H-1

MANIFOLD COVER METHOD MANIFOLD COVER ASSEBLY

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 MANIFOLD COVER DWG 5
8
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT IPGRADE REMARK

D ELECTROLYZER 1,520Wx100Dx1,005H 1SET 250KG _ _

D-1 BODY(EPOXY) 1,450Wx100Dx1,005H


D ELECTROLYZER
D-2 IN,OUT NOZZLE

D-3 MOUNTING PLATE 155x90x15

D-4 LIFTING LUG 92x85x5T

D-4

D-3
D-2 D-1

3
TAG NO. TITLE SH. NO

2
ELE-100 ELECTROLYSIS UNIT
7
ELECTROLYZER
8
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT IPGRADE REMARK

E HYDRO CYCLONE 1SET 160KG _ _

E HYDRO CYCLONE

N-2 N-3 N-1


80A 25A 80A

N-4
125A
DETAIL "D-1"LUG
SCALE 2:1

N-1
80A

DETAIL NAME PLATE


N-3
25A SCALE 1:1

N-2
80A

3
TAG NO. TITLE SH. NO

2
ELE-100 ELECTROLYSIS UNIT
7
HYDRO CYCLONE
8
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
SPECIFICATION

NO DESCRIPTION DIMENSION Q'TY WEIGHT IPGRADE REMARK

- RECTIFIER 490Wx819Dx428H 1SET 134KG IP44 _

RECTIFIER

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 7
RECTIFIER 10
1
MODEL NO. DRAWING NO. PROJECTION
0 20.JUN.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
NO. NAME OF PARTS TOTAL MATERIAL SIZE MAKER
Q'TY
1 CASING 1 SS400 #2 -

2 IMPELLER 1 SS400 330 -

3 BOSS 1 SS400 -

4 MOTOR 1 - 3.7KW X 2P X 440V


5 MOTOR BED 1 SS400 - -

6 DRAIN VALVE 1

7 INLET FILTER BOX 1 SS400 410X410X132.5 -

8 FILTER 1 STS304 400X400X20T(DEMISTER)


9 EARTHING 1 STS304

3
TAG NO. TITLE SH. NO

ELE-100 ELECTROLYSIS UNIT


2 8
BLOWER 10
1
MODEL NO. DRAWING NO. PROJECTION
0 20.JUN.2019 FIRST ISSUED
ELB6000N
LA3A0-6000N
DRAWING REVISION HISTORY
5.4 NEUTRALIZATION UNIT

Machinery & Electric System Team


NOZZLE SCHEDULE

MARK SERVICE SIZE RATING & TYPE REMARKS

N-1 DISCHARGE TUBE CONNECTOR YARD CONN.

N-2 DISCHARGE TUBE CONNECTOR YARD CONN.

N-3 DISCHARGE TUBE CONNECTOR YARD CONN.

N-4 FRESH WATER 15A JIS 10K FF YARD CONN.


NAV N-5 DRAIN 32A JIS 10K FF YARD CONN.
100
N-1 TO EJT-400
N-6 REFILLING CAMLOK YARD CONN.
SUS316L
N-7 AIR INLET TUBE CONNECTOR YARD CONN.

VV100
NAV
102 PUMP SPECIFICATIONS
N-3 TO EJT-402

MAX.CAPACITY (L/hr) MAX.PRESSURE STROKE PER MINUTE


MODEL
( bar )

VV101
60 Hz 60 Hz
NAV NPU-100/101
101 208.8 L/hr 5 58
N-2 TO EJT-401
KDV-A-33L-PTC-FWS
SUS316L NPG NPG
101 100
PI
NOTE
N-7 CONTROL AIR
AIR DISTRIBUTOR 1. THE METHOD OF NEUTRALIZER FILLING TO BE VERIFIED BY SHIPYARD.
AD-100 2. DIMENSIONS ARE IN MILLIMETER.
VV107 VV106
3. THE UNIT OF PRESSURE IS bar/Mpa
NPS NPS 4. PAINT SPECIFICATION : MUNSELL 7.5BG 7/2, BLUE GREEN
AIR REGULATOR 101 100 5. CHEMICAL LIQUID SPECIFICATION
AR-100
: SODIUM THIOSULFATE PENTAHYDRATE(Na2S2O3 5H2O) 50% SOLUTION)

VV109 VV108

DRUM PUMP

VV111

VV110
REFILLING
N-6

VV114

VV113
NPU-101 NPU-100
NLS
100
CAMLOCK(1")
1.MAKER SUPPLY

FRESH WATER RINSING INSTRUMENT SYMBOLS


N-4 15A H
LG
15A JIS 10K-15A VV102 SUS316L
BALL VALVE(BITE TYPE) METERING PUMP

R.TEE SPRING CHECK VALVE 3-WAY VALVE FOR PS


VV105

32X15 L
N.O N.O
DRAIN
N-5 32A L.L
STRAINER FOOT VALVE NLS LEVEL SWITCH
32A JIS 10K-32A VV103
SUS316L
VV104 VV112
TANK VOLUME : 1.0m3 TANK VOLUME : 1.0m3
32A CONTINUITY ARROW NPS PRESSURE SWITCH
SUS316L
LOCKED CLOSED
NAV PNEUMATIC VALVE NPG PRESSURE GAUGE

RELIEF VALVE NEU-100 1.0 m3 PE CHEMICAL TANK

3
TAG NO. TITLE SH. NO

2
NEU-100 NEU UNIT PIPING DIAGRAM 1
1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
NU-5000~NU-9000
PD400-2003N
DRAWING REVISION HISTORY
NOZZLE SCHEDULE
MARK SERVICE SIZE REMARKS
N-1 DISCHARGE TUBE CONNECTOR SUS316
500 2210 500
N-2 DISCHARGE TUBE CONNECTOR SUS316
- DISCHARGE POINT
1060 90 1060 N-3 DISCHARGE TUBE CONNECTOR SUS316
- SUS316L TUBE CONN.
YARD MAKER N-4 FRESH WATER 15A JIS 10K SOFF SUS316
N-5 DRAIN 32A JIS 10K SOFF SUS316
N-6 REFILLING CAMLOCK-1" PP
VENT L/S VENT
N-1 N-7 AIR INLET TUBE CONNECTOR BRASS
TO EJT-400

LIST OF MATERIAL
N-3 L/G WEIGHT
15
N-6 NO. TAG DESCRIPTION SPECIFICATION MATERIAL Q'TY (KG) REMARK
TO EJT-402

910
MANHOLE MANHOLE SQUARE TANK W1050xL900xH1300 PE 1.0m3
(35) 1 NEU-100 2 120.0kg
N-7 NPU-100
2 DOSING PUMP 208L/hr x 5bar PVC 2 38.0kg -
N-2 NPU-101
TO EJT-401 3 - JUNCTION BOX W300x380Lx150H SS400 1 10.0kg -

1510
4 - MANUAL V/V SUS316 2 1.0kg -

N-1

35
DETAIL OF "A" 5 - CHECK VALVE SUS316 2 1.0kg -

6 NPG-100 PRESSURE GAUGE SUS316 2 2.0kg -


NPG-101
N-2
- -

65
7 3-WAY VALVE SUS316 4 2.0kg
N-4
8 - LEVEL SWITCH 3POINT, 65A SUS316 1 5.0kg -
N-3 15A
MAINTENANCE AREA 9 - FRAME - SS400 1 341.2kg -
N-5
32A - 15A 1 2.0kg -
MAINTENANCE AREA 10 LEVEL GAUGE PVC
NPS-100 PRESSURE SWITCH PF3/8" SUS316 2 2.0kg -
11
NPS-101
2710
NAV-100/ PNEUMATIC VALVE SUS316, PT1/2" SUS316 3 6.0kg -
12
101/102
(745)

N-6
13 AR-100 AIR REGULATOR - 1 1.0kg -
REFILLING

14 MB-100 AIR DISTRIBUTOR PT1/4" - 1 1.0kg -


NPU-100 NPU-101 - -
15 RELIEF VALVE SUS316 2 2.0kg

TOTAL WEIGHT : 534.2kg


2

8
CAMLOCK
C-100
"B"

84

84
11

45
6
CAMLOCK
380

E-100 78x10t
JUNCTION BOX JUNCTION BOX
"C" 4-LIFTING LUG
12 PURIMAR BWMS
10
"A"
OPEN VOLUME
L/G 10
MAX HEIGHT(1940)

N-1 7 DETAIL OF "B" DETAIL OF "C"


EJT-400
1800

4
225

13
N-7 9
N-3 N-4 N-5
EJT-402

CABLE TRAY
15A 32A
225

14 1
- FRESH WATER POINT - DRAIN
1150

N-2 - 15A 10K FF - 32A 10K FF


EJT-401
150
(790)

N-4
15A
60
200

N-5 SQUARE BAR-100X50


32A YARD MAKER YARD MAKER
180

100 60

150 610 150 150 875 150 875 150 NOTE


910
2200 1. THE METHOD OF NEUTRALIZER FILLING TO BE VERIFIED BY SHIPYARD.

15t
2. DIMENSIONS ARE IN MILLIMETER.
3. THE UNIT OF PRESSURE IS bar/Mpa
4. PAINT SPECIFICATION : MUNSELL 7.5BG 7/2, BLUE GREEN
5. CHEMICAL LIQUID SPECIFICATION
: SODIUM THIOSULFATE PENTAHYDRATE(Na2S2O3 5H2O) 50% SOLUTION)

3
TAG NO. TITLE SH. NO

2
NEU-100 NEU UNIT ARRNAGEMENT DRAWING 1
1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
NU-5000~NU-9000
LA400-2003N
DRAWING REVISION HISTORY
2200
150 875 150 875 150

150
610

910
150
PLAN VIEW

100

15t
SQUARE BAR-100X50

150 610 150 150 875 150 875 150

910 2200

SIDE VIEW FRONT VIEW

3
TAG NO. TITLE SH. NO

2
NEU-100 NEU UNIT FOOT PRINT DRAWING 1
1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
NU-5000~NU-9000
FP400-2003N
DRAWING REVISION HISTORY
DETAIL "A' NOZZLE CONNECTION
FLEXIBLE HOSE
132 POWER PLUG NO. DESCRIPTION SPECIFICATION REMARK
CAPACITY : AC250V, 16A
(LENGTH 15m)
N-1 HOSE CONNECTION -
100 IP GRADE : 56 N-2 DRUM IMMERSION -

PUMP SPECIFICATION
MEDIUM SODIUM THIOSULFATE
MAX FLOW RATE 80L/min
MAX HEAD 21m
294

CONNECT WEIGHT 4.3 kg


TO "N-1" PIPE PP
DRUM PUMP
MATERIAL IMPELLER ETFE
PVC FLEXIBLE
BEARING CARBON STEEL
CABLE DRIVE SHAFT STS316
CONNECT
LENGTH TO NEU.
N-1 RATED POWER 420~430W
G1/1 4

5m. TANK
VOLTAGE 1PH 220~230VAC
MOTOR FREQUENCY 50/60Hz

60 ACCESSORIES RATED CURRENT 2.8A


NO. DESCRIPTION REMARK RATED SPEED 10,000 RPM
1 PVC FLEXIBLE HOSE 7.6 kg INSLUATION CLASS B
2 STRAINER IP GRADE 44

"A"
NEU FILLING PROCEDURE 1. Check the valve position of drain and fresh water valve is closed.
2. Arrange neutralizer drum and filling pump near the BWMS
1000

neutralization unit.
3. Connect filling pump outlet nozzle and PVC flexible hose.
955

FLEXIBLE HOSE
HOSE 4. Connect camlock(female) of PVC flexible hose and camlock(male)
CONNECTION of neutralization tank.
NEU.FILLING PUMP 5. Open the neutralizer drum cover and immerse filling pump outlet
nozzle in a drum.
STRAINER
6. Plug in the filling pump, then filling pump is ready to use.
7. Push "ON" button of filling pump

DRUM 200L CAMLOCK HOSE CONNECTION


ON-OFF
BUTTON
4

DRAIN VALVE
N-2 FRE. WAT. VALVE

3
TAG NO. TITLE SH. NO

2 NFP-100 NEU. FILLING PUMP (DRUM PUMP) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
DR-PHS-10-U4S-S
DRAWING REVISION HISTORY LA400-2003N
5.5 TRO SENSOR UNIT

Machinery & Electric System Team


NOZZLE SCHEDULE
NO DESCRIPTION CONNECTION MATERIAL STANDARD REMARK
N-1 SEA WATER INLET 6mm SUS316L
N-2 DRAIN 12mm SUS316L

NOTE

WEIGHT 11.8KG(26lbs.)
WATER PRESSURE 0.34bar(5.0PSI) ~ 10.3bar(150PSI)
OPERATING TEMPERATURE
TECHNICAL METHOD DPD COLORIMETRIC METHOD
TYPE OF EQUIPMENT CHLORINE PROCESS ANALYZER
POWER REQUIREMENTS 100~240VAC, 47/63 Hz, 250VA
FLOW RATE TO WASTE 200 ~ 400ml/min
TYPE OF EQUIPMENT CHLORINE PROCESS ANALYZER
POWER REQUIREMENTS 100~240VAC, 47/63 Hz, 250VA
404
ENCLOSURE RATING IP54 / NEMA 4X
OPTICAL BLOCK VENT 344
REAGENT VENT-INDICATOR REGENT (BUFFER AND INDICATOR) EXPIRE DATE
214 305 305
REAGENT VENT-BUFFER BUFFER SOLUTION 1 YEAR (wet Condition)
90 DAYS (wet condition)
INDICATOR SOLUTION ( One mixed the indicator has an expected life of

POWER IN INSTRUMENT 90days if kept in the powered cooling chamber)


100~240VAC, 47-63Hz
COOLING CHAMBER
SIGNAL OUT 4-20MA

414

462

436
466
RS-485/Modbus

SIGNAL OUT
ALARMS

EXHAUST AIR
CHILLER
POWER IN INTAKE AIR
COOLING CHAMBER CHILLER
100~240VAC, 47-63Hz

ENCLOSURE VENT
56
36

POWER IN
52 103 63 COOLING CHAMBER

363

3
TAG NO. TITLE SH. NO

2 TRO-100/101 TRO SENSOR 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
-
DRAWING REVISION HISTORY LA500-2022N
NOZZLE SCHEDULE

NO. DESCRIPTION SIZE RATING & MATERIAL REMARKS

N-1 SEA WATER INLET(FROM EJT-100) SUS316 YARD CONN.


N-2 CONTROL AIR INLET SUS316 YARD CONN.
N-3 TRO SENSOR LINE SUS316 YARD CONN.
N-4 BYPASS LINE SUS316 YARD CONN.
N-5 DRAIN 1/2" SUS316 PLUG CAP

AR-101 ELECTRIC CONNECTION


N-2
AIR INLET NO. CONNECTION SPEC SERVICE REMARKS

E-1 2 CORE, 0.75 SQUARE TSV-100 SOL V/V CONTROL SIGNAL I N -


8x6 TSV-101 SOL V/V CONTROL SIGNAL I N
E-2 2 CORE, 0.75 SQUARE -

TSV-101
AR-100
PIPING DIAGRAM SYMBOLS

BALL VALVE AIR PUMP


N-1
EJT-100 NEEDLE V/V SOLENOID VALVE (TSV)
TSV-100
NO.1 AIR PUMP CONTINUITY ARROW SPRING CHECK V/V
(APU-100) 8x6
PROCESS LINE
AIR UNIT

V102

V101
-REGULATOR AIR LINE

SIGNAL LINE

V100
MAKER SUPPLY
12x8
SOLENOID VALVE

BYPASS LINE
TRO-SENSOR
DRAIN

E-1
~
N-5 E-2 N-3 N-4

1/2" 3/4"

3
TAG NO. TITLE SH. NO

2 TIM-100 TRO INTAKE MODULE(1SUCTION) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
TIM-NP001
DRAWING REVISION HISTORY PD501-1011N
NOZZLE SCHEDULE
REMARKS
DOOR OPENING NO. DESCRIPTION SIZE RATING & MATERIAL

N-1 SEA WATER INLET(FROM EJT-100) SUS316 YARD CONN.


N-2 CONTROL AIR INLET SUS316 YARD CONN.
100 N-3 TRO SENSOR LINE SUS316 YARD CONN.

N-4 BYPASS LINE SUS316 YARD CONN.

50
N-5 DRAIN 1/2" SUS316 PLUG CAP

BOTTOM

APPROX. 630
VIEW

ELECTRIC CONNECTION

NO. CONNECTION SPEC SERVICE REMARKS

E-1 2 CORE, 0.75 SQUARE TSV-100 SOL V/V CONTROL SIGNAL I N -

E-2 2 CORE, 0.75 SQUARE TSV-101 SOL V/V CONTROL SIGNAL I N -

FRONT VIEW SIDE VIEW

830 300

25 780 25 280 20

3 5 2

25
MOUNTING-HOLES

N-2 PURIMA
EQUIPMENT NAME
TM
BWMS
TRO INTAKE MODULE
N-2
HULL NUMBER
TAG NUMBER
MODEL NUMBER
TREATMENT CAPACITY
TANK SIZE

CHEMICAL SODIUM THIOSULFATE 50%


(LIQUID TYPE NEUTRALIZER)

EQUIPMENT NAME DONGIL ENGINEERING CO.,LTD.


158

158
SAMSUNG HEAVY INDUSTRIES., LTD
TEL +82-(0)31-229-1478/1292
E-MAIL csas@samsung.com

0
N-1 N-1
1
530

580

BILL OF MATERIAL

NO. TAG DESCRIPTION SPECIFICATION MATERIAL Q'TY WEIGHT(kg)


7
0 TIM-100 TRO BOX W830xL580xH300 CS 1 25.0kg
8 MAX 11.5 LPM/0.7Mpa
1 APU-100 AIR PUMP PP/PTFE 1 3.0kg
MAX 250 NL/Min
9
6 2 - SAMPLING PANEL W650xL500xH20 CS 1 5.0kg

3 AR-100
REGULATOR 1/4"NPT - 2 1.0kg
AR-101
Cable Entry Hole 4 TSV-100 SOL V/V FOR PNE.V/V 1/4', 24VDC 0.36A SUS316 1 1.5kg
(WxH) : 50x100
115 69 5 TSV-101 SOL V/V FOR ON/OFF 1/4', 24VDC 0.36A - 1 0.5kg
25

Cable Entry Hole


50
(WxH) : 50x100 6 V-100 SPRING CHECK V/V SUS316 0.3KG
(SPRING DISK TYPE) 1
N-5 E-1 N-3 N-4 7 V-101 NEEDLE V/V FOR BYPASS SUS316 1 0.3kg
4 ~
1/2" E-2
8 V-102 BALL V/V FOR TRO SUS316 1 0.3kg
E-1 N-5 N-4 N-3
~ 9 - JUNCTION BOX W200xL150xH105 CS 1 5.0kg
E-2 1/2"
TOTAL 41.9kg

3
TAG NO. TITLE SH. NO

2 TIM-100 TRO INTAKE MODULE(1SUCTION) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
TIM-NP001
DRAWING REVISION HISTORY LA501-1011N
NOZZLE SCHEDULE

NO. DESCRIPTION SIZE RATING & MATERIAL REMARKS

N-1 SEA WATER INLET(FROM EJT-101) SUS316 YARD CONN.


N-2 SEA WATER INLET(FROM EJT-111) SUS316 YARD CONN.
N-3 CONTROL AIR INLET SUS316 YARD CONN.

N-4 TRO SENSOR LINE SUS316 YARD CONN.


N-5 BYPASS LINE SUS316 YARD CONN.

N-6 DRAIN 1/2" SUS316 PLUG CAP

AR-201
N-3
AIR INLET
ELECTRIC CONNECTION
8x6 CONNECTION SPEC SERVICE REMARKS
NO.

TSV-202
E-1 2 CORE, 0.75 SQUARE TSV-200 SOL V/V CONTROL SIGNAL I N -

AR-200
E-2 2 CORE, 0.75 SQUARE TSV-201 SOL V/V CONTROL SIGNAL I N -

E-3 2 CORE, 0.75 SQUARE TSV-202 SOL V/V CONTROL SIGNAL I N -

N-2
EJT-111
PIPING DIAGRAM SYMBOLS
TSV-201

BALL VALVE AIR PUMP

NEEDLE V/V SOLENOID VALVE (TSV)


N-1 NO.1 AIR PUMP
EJT-101 (APU-200) 8x6
CONTINUITY ARROW SPRING CHECK V/V
TSV-200

PROCESS LINE

V202

V201
AIR UNIT
-REGULATOR AIR LINE

V200
SIGNAL LINE

12x8
MAKER SUPPLY
SOLENOID VALVE

BYPASS LINE
TRO-SENSOR
DRAIN

E-1
~
N-6 E-3 N-4 N-5

1/2" 3/4"

3
TAG NO. TITLE SH. NO

2 TIM-101 TRO INTAKE MODULE(2SUCTION) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
TIM-NP002
DRAWING REVISION HISTORY PD501-1012N
NOZZLE SCHEDULE
REMARKS
DOOR OPENING NO. DESCRIPTION SIZE RATING & MATERIAL

N-1 SEA WATER INLET(FROM EJT-101) SUS316 YARD CONN.


N-2 SEA WATER INLET(FROM EJT-111) SUS316 YARD CONN.

100 N-3 CONTROL AIR INLET SUS316 YARD CONN.

N-4 TRO SENSOR LINE SUS316 YARD CONN.

50
N-5 BYPASS LINE SUS316 YARD CONN.

N-6 DRAIN 1/2" SUS316 PLUG CAP

APPROX. 630
BOTTOM
VIEW

ELECTRIC CONNECTION

NO. CONNECTION SPEC SERVICE REMARKS

E-1 2 CORE, 0.75 SQUARE TSV-200 SOL V/V CONTROL SIGNAL I N -

E-2 2 CORE, 0.75 SQUARE TSV-201 SOL V/V CONTROL SIGNAL I N -

E-3 2 CORE, 0.75 SQUARE TSV-202 SOL V/V CONTROL SIGNAL I N -

FRONT VIEW SIDE VIEW

830
300
25 780 25
280 20
3 5 2

25
MOUNTING-HOLES

N-3 PURIMA
EQUIPMENT NAME
TM
BWMS
TRO INTAKE MODULE
N-3
HULL NUMBER
TAG NUMBER
MODEL NUMBER
TREATMENT CAPACITY
TANK SIZE
CHEMICAL SODIUM THIOSULFATE 50%
(LIQUID TYPE NEUTRALIZER)

EQUIPMENT NAME DONGIL ENGINEERING CO.,LTD.


158

158
SAMSUNG HEAVY INDUSTRIES., LTD
TEL +82-(0)31-229-1478/1292
E-MAIL csas@samsung.com

0
N-2 N-2
1
530

580

150
150

BILL OF MATERIAL
N-1 7 N-1
NO. TAG DESCRIPTION SPECIFICATION MATERIAL Q'TY WEIGHT(kg)
8 0 TIM-101 TRO BOX W830xL580xH300 CS 1 25.0kg
9 MAX 11.5 LPM/0.7Mpa
1 APU-200 AIR PUMP PP/PTFE 1 3.0kg
6 MAX 250 NL/Min
2 - SAMPLING PANEL W650xL500xH20 CS 1 5.0kg
AR-200
3 REGULATOR 2 1.0kg
25

AR-201 1/4"NPT -
Cable Entry Hole
(WxH) : 50x100 TSV-200~
4 SOL V/V FOR PNE.V/V 1/4', 24VDC 0.36A SUS316 3 3.0kg
TSV-201
115 50
Cable Entry Hole SOL V/V FOR ON/OFF - 1 0.5kg
5 TSV-202 1/4', 24VDC 0.36A
(WxH) : 50x100
6 V-200 SPRING CHECK V/V SUS316 0.3KG
(SPRING DISK TYPE) 1
N-6 E-1 N-4 N-5
4 ~ 7 V-201 NEEDLE V/V FOR BYPASS SUS316 1 0.3kg
1/2" E-3
E-1 N-6 N-5 N-4 8 V-202 BALL V/V FOR TRO SUS316 1 0.3kg
~
E-3 1/2"
9 - JUNCTION BOX W200xL150xH105 CS 1 5.0kg

TOTAL 43.4kg

3
TAG NO. TITLE SH. NO

2 TIM-101 TRO INTAKE MODULE(2SUCTION) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
TIM-NP002
DRAWING REVISION HISTORY LA501-1012N
Machinery & Electric System Team
NOZZLE SCHEDULE

N-1 NO. DESCRIPTION SIZE MATERIAL REMARKS

N-1 SUCTION SUS316 YARD CONN.


640
N-2 DISCHARGE SUS316 YARD CONN.
100
N-3 AIR INLET SUS316 YARD CONN.

EXPLOSION PROTECTION

50
NO. MODEL EX CODE REMARKS
N-2
121VVG2JV00-
1 Ex d llC T4_IP66/67 SOLENOID VALVE
BOTTOM 495905C2
VIEW

320
N-3

TOP VIEW Cable Entry Hole

APPROX. 563
(WxD) : 50x100

N-2
4 5 1 0
590 25

25
DOOR OPENING(SCALE 1:4)

250
185

112

75

75
BILL OF MATERIAL

NO. DESCRIPTION SPECIFICATION MATERIAL Q'TY WEIGHT(KG)


MOUNTING 0 TRO DRAIN PUMP BOX W640xL320xH250 CS 1 6.0KG
1 AIR PUMP MAX 11.5 LPM/0.7Mpa
MAX 250 NL/Min PP/PTFE 1 3.0KG
95 120
2 AIR UNIT 1/4"NPT PP 1 0.3KG
N-3 N-1
2 6 3 3 SOLENOID VALVE 1/4", 24VDC 0.36A - 1 0.5KG
Cable Entry Hole SUS316
4 SPRING CHECK V/V 1 0.3KG
(WxD) : 50x100
SIDE VIEW 5 NEED V/V SUS316 1 0.3KG
FRONT VIEW
6 DARIN 1/2' PLUG CAP 1 0.3KG

TOTAL 10.7KG
3
TAG NO. TITLE SH. NO

2 TDP-100/101 TRO DRAIN PUMP 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
TDP-NB001
DRAWING REVISION HISTORY LA502-1000N
Machinery & Electric System Team
5.6 FLOW METER

Machinery & Electric System Team


NAME SPECIFICATIONS

FLUID SEA WATER


3
MAX 10163 m /h
FLOW 3
MIN 0(305) m /h
OPER.
TEMPERATURE
DETAIL " A" MAX
OPER. ATM
PRESSURE
MAX 5 bar g
The controller could be adjusted within 45 degree of angle
3
ranges from center to right/left direction by unscrewing DENSITY 1025 kg/m

the bolt on site. VISCOSITY 1.0 cp


CONNECTION JIS 5K 600A RF

It is essential to install the Gasket between the flange WEIGHT 165 kg

When it is connected with the counter flange.

CONTROLLER (NON EX-PROOF)

DESCRIPTION SPECIFICATION

POWER SUPPLY AC110/220V


OUT PUT 4~20 mA DC/PULSE (OPEN COLLECTOR)
PROTECTION CLASS IP66

NOTE

1. PAINTING COLOR : MUNSELL NO : 7.5 BG 7/2 BLUE GREEN

CABLE GLAND
M20xP1.5 (female)
2
Supply Power Cable:
(Out Dia : 10.1mm(Min)~15.0mm(Max))
x1m 3/h

4~20 mA Signal Output Cable: D000000000m

Eye Bolt M10 WIRING


(Out Dia : 10.1mm(Min)~15.0mm(Max)) Ground
M6*DP10

'A' +
AC POWER
-
"The provided groundings shall be installed
to the bolt of opposite flange on site"
+
7 4~20mA OUT
(DC24V ACTIVE) -
FLOW

8
1

8 GROUND ELECTRODE TITANIUM 1


7 TOOTH WASHER 316ss 2
3 20- 27 6 COVER C.S 1
JIS 5K 600A RF 5 BODY PIPE 304ss + Hard Rubber 1
4 FLANGE C.S + HARD RUBBER 2
4 6 5 3 LINING HARD RUBBER 1
2 CONTROLLER AL DIE CAST 1
1 ELECTROD (INNER) HASTELLOY "C" 2

No. DESCRIPTION METERIAL Q'TY REMARK

3
TAG NO. TITLE SH. NO

2
FM-100/101 FLOW METER 1
1
1
MODEL NO. DRAWING NO. PROJECTION
0 2019.05.03 FIRST ISSUED
FMA0600N
LA600-0600N
DRAWING REVISION HISTORY
5.7 HEAT EXCHANGER

Machinery & Electric System Team


NOZZLE CONNECTION
25 278 25
530

17.5
FOR SWAY SUPP.
15 No. DESCRIPTION SPECIFICATION MATERIAL
146
25 25 N-1 FRESH WATER INLET JIS-5K-50A RF SS400
LIFTING EYE
A N-2 FRESH WATER OUTLET JIS-5K-50A RF SS400
A 15
C FOR SWAY SUPP. N-3 SEA WATER INLET JIS-10K-50A RF BC6 + TITANIUM LINED
E N-4 SEA WATER OUTLET JIS-10K-50A RF BC6 + TITANIUM LINED

69.5
4 NAME SPECIFICATIONS

7 No. DESCRIPTION MATERIAL Q'ty SIZE REMARK

H 1 FIXED COVER SS400 1 25t


G G 1
2 2 MOVABLE COVER SS400 1 25t
3 3 HEAT PLATE/GASKET Titanium/NBR 21 0.5t
PRESSURE GAUGE PRESSURE GAUGE
4 GUIDE BAR 304SS 2
D F
kgf/cm kgf/cm

5 TIE BOLT S45C 6 M20 With protection cover


591.5

6 SUPPORT COLUMN SS400 1 75x40


881.5

881.5
7 FRONT MOUNT. FEET SS400 2 9t
821

PRESSURE GAUGE PRESSURE GAUGE

D F 300 8 REAR MOUNT. FEET SS400 1 9t


kgf/cm kgf/cm

9 INSTRUMENT FLANGE SS400 2 60t


14 STUD B/N/W S45C M16
G G 10 8
6 11 INSTRUMENT FLANGE BC6 2 60t
12 STUD B/N/W S45C 8 M16
13 SEAT GASKET NON-ASB 4 3t
C E
5 14 SHROUD GAL'V 1 -
15 SWAY SUPPORT PLATE SS400 2 8t
A AIR VENT VALVE C3771B 2 -
B DRAIN VALVE C3771B 2 -
160

B B C THERMOMETER/WELL 304SS 2 -

9
D PRESSURE GAUGE 304SS 2 - 0~6bar
8 9 E THERMOMETER/WELL 316SS/TI 2 -
OVERHAUL 328 OVERHAUL F PRESSURE GAUGE 316SS/TI 2 - 0~10bar
DISTANCE(500mm) DISTANCE(500mm) CONN. NAME PLATE 304SS - 60x40
G 4
615
H NAME PLATE 304SS 1 -

PROCESS DATA FLUID PROPERTIES


100 ITEM UNIT HOT COLD ITEM UNIT HOT COLD
109 SIDE SIDE SIDE SIDE
Yard Supply 60 3

30
Yard Supply 60 6
320
260
200

30

60
Fluid name - Fresh W. Sea W. Fluid name - Fresh W. Sea W.
30 < FOUNDATION LEG >
Heat exchanged (kcal/h) 202,335.0 Density (kg/m3) 1,000.0 1,025.0
45
Mass flow (kgh) 30,000.0 30,750.0 Heat capacity 1.0000 0.9400
19x29 75
SLOT HOLE Volume flow (m3/h) 30.0 30.0 Thermal Conduct. 0.5338 0.4920
115
60

Inlet temperature 36.0 -2.0 Inlet viscosity (cP) 0.7071 2.0000


Outlet tempurature 29.3 5.0 Outlet viscosity (cP) 0.8138 1.6514
65
Pressure drop allow / cal. (bar) 0.7 / 0.5422 0.7 / 0.6259
100

10 9 13 UNIT HOT COLD


12 11 13 PLATE HEAT EXCHANGER SPECIFICATION ITEM
SIDE SIDE

HOT COLD HOT COLD Cover material / Painting


ITEM UNIT ITEM UNIT
N-1 / N-2 NOZZLE DETAIL VIEW N-3 / N-4 NOZZLE DETAIL VIEW SIDE SIDE SIDE SIDE Connection design - STUDDED STUDDED
Heat transfer area (m2) 2.3 O.H.T.C. Clean 4239.2 Connecton material - Unlined Ti Lined
Number of plate (ea) 21 O.H.T.C. Serv. 2851.0 Connection rating / size - 5K / 50A 10K / 50A
Effective plate (ea) 19 Fouling margin allow / cal. (%) 25 / 48.695 Design temperature 60 60
Number of channel x Pass - 10 x 1 10 x 1 Plate material / Thickness Titanium / 0.5 (mm) Design / Test pressure (bar) 3.5 / 5.25 7 / 10.5
LMTD 31.13 Gasket material (Clip) NBR NBR Empty / Full weight (kg) 128/135

3
TAG NO. TITLE SH. NO

2 HX-100 HEAT EXCHANGER 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
HT-062L-1P-21
DRAWING REVISION HISTORY LA700-0030N
5.8 BOOSTER PUMP

Machinery & Electric System Team


NOZZLE CONNECTION

BOTTOM VIEW POSITION AND DIRECTION No. DESCRIPTION SPECIFICATION MATERIAL


SUCTION & DELIVERY
TOP VIEW
Detail A (2:1) N-1 PUMP SUCTION DN65 PN40 STANDARD EN1092
Cable gland N-2 PUMP DISCHARGE DN65 PN40 STANDARD EN1092

LEFT TERMINAL BOX


GAUGE BOARD RIGHT
ELECTRIC CONNECTION

TERMINAL BOX RIGHT

LEFT TERMINAL
D PCD145
A CONNECTION DIAGRAM FOR BEVI 3-PHASE IEC-NORM MOTORS
TYPE 4A/3D

GAUGE BOARD

GAUGE BOARD
240

B C
280

SUC B C DIS
Y
A

BOX RIGHT
W2 U2 V2 W2 U2 V2

LEFT
170
D
U1 V1 W1 U1 V1 W1
GAUGE BOARD
210 LEFT TERMINAL BOX RIGHT

L1 L2 L3 L1 L2 L3
FRONT VIEW
: D(DELTA) CONNECTION
SIDE VIEW
Y : Y(STAR) CONNECTION
Min Distance 200
200

For Dismantling Motor FOR MOTORS < 4 KW FOR MOTORS >= 4 KW


FLANGE STANDARD: 220-240V 50Hz D Conn 380-420V 50Hz D Conn
NORM: EN 1092
SIZE:DN65 220-240V 60Hz D Conn 440-480V 60Hz D Conn
PRESSURE CLASS :PN40 600 380-420V 50Hz Y Conn 660-690V 50Hz Y Conn
440-480V 60Hz Y Conn

SPECIFICATIONS POSITION AND DIRECTION


560

PUMP NO.1 Booster pump/FPU-100


-J/B Position : A
1.TYPE : VERTICAL INLINE CENTRIFUGAL PUMP
-Cable direction : RIGHT
3
2.OPERATING CONDITION : 30 m /h x 70mLC -Gauge Board Position : D

MAINTENANCE FOR 600mm


3.QUANTITY : TOTAL 2 SETS
4.PAINT COLOR : MUNSELL NO. 7.5 BG 7/2 NO.2 Booster pump/FPU-101
-J/B Position : A
5. SPEED : 3516 RPM
-Cable direction : RIGHT
6. MODEL : DPVSF25/3B
-Gauge Board Position : D
3/8"BSPP 7. NPSHr : 4.5 m
For Example)
MOTOR -J/B Position : C
1.POWER : 13.2 KW -Cable direction : LEFT
664

2.STARTING METHOD : DOL -Gauge Board Position : B


3.IEC SIZE : 160m1-2 Weight (Kg)
A
1/4 "BSPP 4.INSULATION CLASS : F
PUMP -
5.MOTOR PROTECTION CLASS : IP55
MOTOR -
DN65 DN65
6.CURRENT : 22.1 A
OTHERS -
7.SPACE HEATER : INCLUDE
105

TOTAL 192

320
25

3
TAG NO. TITLE SH. NO

2 BPU-100A/B BOOSTER PUMP 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
493713 LA800-0030N
DRAWING REVISION HISTORY
SEARCH CRITERIA ACTUAL DUTY POINT

Medium to be pumped

Flow 30 m3/h Flow 30.25 m3/h

Pressure 70 mLC Pressure 71.9 mwc

Efficiency 73.4 %

Power 8.07 kw

Frequency 60.0 Hz

3 TAG NO. TITLE SH. NO

2 BPU-100A/B BOOSTER PUMP 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
493713 LA800-0030N
DRAWING REVISION HISTORY
Technical Specification
Booster pump, 2sets
General Information
Quotation No. BKBWMS-STD-06 Pos. No. 01
Pump DPVSF 25/3B
Pump Type Vertical Inline Centrifugal Pump Pump series DPV Density 1.025 kg/l
Pump Media Sea water Pump Model DPVSF25

Pump data Motor Data


Capacity 30.00 m³/h Brand Manufacturers standard
Total Man. Head 70.00 mLC Motor 160M1-2
Speed 3516 rpm Power Supply El-motor 3 x 440V - 60Hz
Power Consumption 8.07 kW Construction T.E.F.C
NPSHr 4.50 mLC Insulation Cl. F-IP55
Non-Overl. Power 8.50 kW Motor Speed 3516 rpm
Eta 73.40 % Performance 13.20 kW
Delivered by DESMI A/S

Max. working pressure; being the pressure at the suction branch and the maximum generated head at zero flow. For this particular pump
in standard material: 16.0 bar ( =159.2 mLC with a density of 1.025 kg/l )
If higher working pressure is required other materials are available upon request.
Test pressure; pump approved by classification societies have been pressure tested according to the requirements of these societies, i. a
test pressure of 1,5 x working pressure.
The test pressure is stated in the test certificate and stamped on the discharge flange of the pump.

Specification:
Pump Casing AISI316
Suction/Pressure Flange DN65 / PN40
Impeller AISI316
Impeller Diameter Full diameter
Shaft Stainless Steel
Shaft Seal Mechanical Seal (Ø22)
Bearings Shaft sleeve
Coupling Long coupled
Rotation Clockwise
Manometer Suction -1/5bar & Discharge 0/10bar. Gauge board lose supplied.
Class Society Maker’s test

* Actual capacity is 30.25m3/h.


* Actual total head is 71.9m.
* Gauge lines shall be connected to yard pipes both on suction & discharge.
* Suction & Discharge flanges are accroding to EN1092 (Compatiable with ISO7005-1).
* DIN type counter flanges are supplied.
* Space heater : According to POS.
* Painting color : According to POS.
* Gauge unit : According to POS.

(C) DESMI - WinPSP 2013 Pump Selection Program - Version 3.67 (04.06.2013) - DB: 258 (04.06.2013)
B - Series DPV(S)F 25 Pump casing

Drawing-no. SP2025304

Spare parts | 87
B - Series DPV(C,S) 25 Hydraulics

Drawing-no. SP2025100

Spare parts | 89
B - Series DPV(C,S) 25 Motor Stool EA

Drawing-no. SP2025220

92 | Spare parts
5.9 PIPE PIECE for BWMS

Machinery & Electric System Team


TRO SUCTION ASSEMBLY
TRO SUCTION PIPE
(SHIPYARD SUPPLY)
(SHIPYARD SUPPLY)
MALE ADAPTOR
SUS316L
ARROW MARKING
FLOW DIRECTION
SUS316L
SPECIAL FLANGE
JIS 10K-15A X PT1/2"
JIS 16K (EJT-111) PT1/2"
Sealing by Teflon Tape

BALL VALVE

100
JIS 10K-15A
JIS 16K (EJT-111)

JIS 10K-15A FLANGE SUS316L


JIS 16K (EJT-111)

15A SCH.10
SUS316L

100
BOLT,NUT,WASHER JIS 10K-15A FLANGE
YARD SUPPLY SUS316L
JIS 16K (EJT-111)

17
GASKET 15A SCH.10

100
YARD SUPPLY SUS316L

15A/80A JIS 10K SUS316L

100
JIS 10K-80A SPECIAL FLANGE
PIPE&FLANGE JIS 16K (EJT-111)
YARD SUPPLY
JIS 16K (EJT-111)

25A/80A JIS 10K SUS316L


SPECIAL FLANGE
JIS 16K (EJT-111)
1/2 O.D.

BALLAST LINE

ARROW MARKING
FLOW DIRECTION

FLOW
DIRECTION

+ 1/2 O.D.
LENGTH "L"
25A SCH. 40
SUS316L

1
57

UNIT : mm

40
FLANGE JIS 10K
PIPE SIZE "A" PIPE OD LENGTH "L" TAG NO.

300A 318.5mm 259mm EJT-111 JIS 16K FLANGE


405mm 40
600A 609.6mm EJT-100/101 JIS 10K FLANGE
NOTE

1. WHEN INSERT PIPE IN BRANCH PIPE OF MAIN LINE,


PLEASE BEWARE THAT COATING OF BRANCH PIPE IS DAMAGED.
2. SHARP EDGE TO BE GROUND SMOOTHLY.

3
TAG NO. TITLE SH. NO

2 EJT-100/101/111 TRO SUCTION PIPE 1


(SHIPYARD SUPPLY) 1
1 20.JUN.2019 FOR REVISION
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
-
DRAWING REVISION HISTORY LA901-0000N
NaOCl INJECTION NaOCl INJECTION PIPE
PIPE ASSEMBLY (MAKER SUPPLY)

L1
L
10 x 10 holes

L2
10 x 10 holes

L3
30
BALLAST LINE
SIZE " A"
FLOW
DIRECTION

A L L1 L2 L3 TAG NO A L L1 L2 L3 TAG NO

300A 550A

350A 600A EJT-300, EJT-301 NOTE


400A 650A

450A 700A

500A

3
TAG NO. TITLE SH. NO

2
EJT-300/301 NaOCL INJECTION PIPE 2
2
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
-
LA903-0000N
DRAWING REVISION HISTORY
NEU. INJECTION ASSEMBLY

CONNECTION NEU INJECTION PARTS


(MAKER SUPPLY)

SUPPLY
MAKER
BOLT,NUT
SPR. CHECK VALVE
YARD SUPPLY
TUBE FITTING
BALL VALVE CRA. PRE : 25 PSI
GASKET SUS316L SUS316L
YARD SUPPLY

JIS 10K-80A MALE ADAPTOR

SUPPLY
100
SUS316L

YARD
PT1/2"
SUS316L
SPECIAL FLANGE
JIS 10K-80Ax PT1/2" SEALING BY TEFLON TAPE
1/2 O.D.

PT1/2"
BALLAST LINE
PIPE SIZE "A"
INJECTION PIECE JIS 10K-80A X 25A
FLOW
DIRECTION

LENGTH "L"

+ 1/2O.D.
FLANGE JIS 10K
25A SCH.40
PIPE SIZE "A" PIPE OD LENGTH "L" WEIGHT (KG) TAG NO. SUS316L
250A 267.4 234 5.1 EJT-402
300A 318.5 260 5.2
350A 355.6 278 5.2
400A 406.4 305 5.3
450A 457.2 330 5.3
500A 508.0 355 5.4
550A 558.5 380 5.5
600A 609.6 405 5.5 EJT-400/401
NOTE
650A 660.4 430 5.6
1. WHEN INSERT PIPE IN BRANCH PIPE OF MAIN LINE, PLEASE BEWARE
700A 711.2 456 5.7
THAT COATING OF BRANCH PIPE IS DAMAGED.
750A 762.0 481 5.7
2. SHARP EDGE TO BE GROUND SMOOTHLY.

3
TAG NO. TITLE SH. NO

2 29.AUG.2019 FOR REVISION EJT-400/401/402 NEU. INJECTION PIPE 1


1
1 06.AUG.2019 N/A
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
-
DRAWING REVISION HISTORY LA904-0000N
IMO SAMPLING PIPE ASSEMBLY IMO SAMPLING PIPE
(SHIPYARD SUPPLY) (SHIPYARD SUPPLY)

150

150
50

100

30
1/2 OD

B
PIPE OD
PIP
ES

A
IZE
"A
"
20
FLOW
DIRECTION

FLANGE JIS 10K


PIPE SIZE "A" PIPE OD A B WEIGHT (KG) TAG NO.
60 76
200A 216.3 210 85 12.0
250A 267.4 235 85 12.2
DIMENSION "A", "B" IS REFER TO TABLE
300A 318.5 260 135 12.3
350A 355.6 280 135 12.5
400A 406.4 305 170 12.7
450A 457.2 330 170 12.9 NOTE
500A 508.0 355 230 13.0 1. INLET SHAPE OF SAMPLING PIPE SHALL BE MADE
550A 558.5 380 230 13.2 WITH ANGLE FOR SMOOTH SEA WATER FLOW.
600A 609.6 405 250 13.4 EJT-500, EJT-501 2. MATERIAL : STPG 370E SCH.80
650A 660.4 430 250 13.6 (ACID PICKLING + HOT DIP GALVANIZING)
700A 711.2 455 300 13.8 3. SAMPLING PIPE TO BE SUPPLIED BY YARD.
750A 762.0 480 300 14.0

3
TAG NO. TITLE SH. NO
IMO SAMPLING PIPE
2 29.AUG.2019 FOR REVISION EJT - 500/501 (SHIPYARD SUPPLY) 1
1
1 06.AUG.2019 N/A
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
-
DRAWING REVISION HISTORY LA905-0000N
5.10 EXPANSION JOINT

Machinery & Electric System Team


Type : DYV-R
MOVEMENT ABSORTION
BELLOWS FLANGE (JIS 10K)
AXIAL LATERAL ANGLE WEIGHT
TAG No.
( kg )
NOR. BL h b COMP. EXTE. (mm) ( )
DIA. (mm) (mm)

25A 130 65.0 76.8 125.0 90.0 19.0 4 14.0 30.0 15.0 10.0 35.0 2.2

32A 130 65.0 76.8 135.0 100.0 19.0 4 16.0 30.0 15.0 10.0 35.0 3.0

40A 130 73.0 83.0 140.0 105.0 19.0 4 16.0 30.0 15.0 10.0 35.0 3.1
EXJ-101
50A 130 90.0 94.0 155.0 120.0 19.0 4 16.0 35.0 15.0 10.0 35.0 3.9
EXJ-102
65A 130 105.0 110.0 175.0 140.0 19.0 4 18.0 30.0 15.0 10.0 30.0 5.3

b
80A 130 118.0 126.0 185.0 150.0 19.0 8 18.0 15.0 15.0 10.0 30.0 5.1 EXJ-100

100A 130 137.0 143.0 210.0 175.0 19.0 8 18.0 15.0 15.0 10.0 25.0 6.6
2

BL
Working Data
1
Bellows Bellows Constraction
Operating
Type color Inner Reinforcing Outer Pressure Temperature
Medium
band Rubber Material Rubber (bar)

Sea water system


DYV-R Red EPDM Nylon EPDM 10 90 Hot water,Fresh water
NaOCl Water

** Applicabillity of a steel gasket

Class LR Class Except LR Class

Size All Size 0~50A 65~100A


Sea Water Suction X X Be Applied(only b'fly valve)
NaOCl Injection X X X
No. Description Material Q'ty Spec Remark

1 Bellows EPDM/Nylon 1 -

2 Flange SS400 with Hot Dip Galvanized 2 JIS 10K


3
TAG NO. TITLE SH. NO

2 EXJ-100/101/102 EXPANSION JOINT 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 03.MAY.2019 FIRST ISSUED
-
DRAWING REVISION HISTORY LAE00-0000N
5.11 ISOLATION TR

Machinery & Electric System Team


고객과의 신뢰를 최우선으로 삼겠으며, 아울러
품질보증을 끝까지 책임지는 기업이 되겠습니다.
CUSTOMER : 삼성중공업(주)-칠서사업장
PROJECT : 자작정류기용 Isolation Transformer
CLASS : ABS
SPEC No. : KD219140

SPECIFICATION
FOR
ISOLATION TRANSFORMER
No. TYPE DESCRIPTION Q'TY
TR1 Dry 3 Φ 60Hz 320kVA 440/440V 1 SET

FOR APPROVAL
2019. 05. 17

ELECTRIC CO., LTD.

0 2019. 05. 17 DRAWING FOR APPROVAL 김민준 전일남 조성진


Rev. DATE DESCRIPTION DESIGN CHECK APPROVE

KOC ELECTRIC CO., LTD.


HEAD OFFICE : #1495-4, SONGJUNG-DONG,GANGSEO-GU,BUSAN,KOREA
TEL. 82.51.832.0550 / FAX. 82.51.832.0660 / E-MAIL : koc@kocelec.com
CONTENTS

1.GENERAL ........................................................... 3 page

2. CONSTRUCTION ........................................... 3 page

3. ROUTINE TESTS............................................ 4 page

4. TYPE TEST ..................................................... 4 page

5. PAINT COLOR ............................................... 4 page

6. NAME PLATE ................................................. 4 page

7. RATING & TECHNICAL DATA ................. 5 page

KOC ELECTRIC CO., LTD. Sheet No 2 of 8


1. GENERAL
1) This specification is for the Dry-type marine transformer, designed and manufactured to
comply with buyer's requirements, classification and maker's standard specification in order
to endure worst sea condition during long voyage and vibration shock, salinity and
ambient temperature changes etc.
2) APPLICATION STANDARD
Electric equipment is covered by this specification will be designed, manufactured and
tested in accordance with IEC60076-11, manufacturer's standard unless otherwise
mentioned in this specification
Standards
- IEC60076-11 : Dry type transformer
- IEC60076-1 : Power transformer

2. CONSTRUCTION
2.1 TRANSFORMER ENCLOSURE
Transformer enclosure constructed of mild steel will be so designed as to allow the
complete transformer in the enclosure to be lifted by crane and transported by ship
or vehicle without overstraining and joints.
Transformer enclosure will be provided to sufficiently cool down the heat generated
by transformer losses.

2.2 CORE
The core is made exclusively of cold-rolled grain-oriented sheet coated with
magnesium-silicate-phosphate insulation on both sides.
To fully utilize the grain orientation of the laminations, the ends of the limbs and yokes
mitered and stacked together by overlapping the laminations in pairs, which will reduce
the no-load losses and thus the power required for magnetizing the core.
The core will be rigidly clamped with positive locking devices to ensure adequate
mechanical strength to support the winding and also to prevent shifting of laminations
during transport and further to reduce vibration to a minimum during operation.

2.3 WINDING
The windings will be made of electric copper sheet (or rectangular wire)
covered with several layer of high quality insulation paper or enamel coating of high
dielectric strength, resist moisture, sea atmosphere and oil vapors.
This considerable reduces the axial short circuit forces. The conductor
and insulating material are bonded together by heat treatment and form a compact unit
which sealed mixed and can also safely withstand radial forces.

KOC ELECTRIC CO., LTD. Sheet No 3 of 8


3. ROUTINE TESTS
The following tests will be carried out at maker's shop according to class rule and the
records of such testing will be submitted to the customer.
1) Structure check
2) Measurement of winding resistance
3) Measurement of insulation resistance
4) Measurement of voltage ratio(±1/100) and check of phase displacement
5) Measurement of no-load loss & No load current
6) Separate source AC withstand voltage test and Induced AC withstand voltage test
7) Measurement of short-circuit impedance and load loss

4. TYPE TEST(only one transformer in each group)


1) Temperature rise test
The test will be carried out by KOC before buyer's / owner's inspection in order to save
the inspection time. And the result to be reviewed only by buyer's / owner's inspector.

5. PAINT COLOR
All surface will be thoroughly cleaned before painting and painted in accordance with
powder coats of a high quality oil and water resisting paint.
1) The final color will be MUSELL NO. 7.5BG 7/2

6. NAME PLATE
The transformer will be provided with a stainless steel name plate showing the following
informations
1) Serial number 10) Percent impedance
2) Number of phase 11) Standard applied
3) Frequency 12) Connection diagram
4) Rated capacity 13) Name of manufacturer
5) Rated voltage 14) Approximate weight in ㎏
6) Rated currents 15) Kind of transformer
7) Tap voltage 16) Year of manufacture
8) Insulation class 17) Protection grade
9) Vector group symbol

KOC ELECTRIC CO., LTD. Sheet No 4 of 8


7. RATING & TECHNICAL DATA
7.1 Isolation Transformer
1) GENERAL
Rating condition Continuous rating
Max. ambient temperature 55℃
Supply quantity 1set
2) RATING
Phase 3PH
Frequency 60Hz
Rated capacity 320kVA
Primary voltage 440V
Secondary voltage 440V
Vector group Dy5
Secondary tap voltage R440V
Tap changing method No voltage tap changing method

3) TECHNICAL(at rated capacity, voltage, frequency, p.f=1.0, ref. temp. 105 )
Protection grade IP 44 (Splash proof)
Cooling method AN(Air Natural)
Insulation Class F
Temperature rise 85 K
Power frequency Primary 3.0 kVrms
withstand voltage Secondary 3.0 kVrms
Efficiency 98.0%
No-load current 5.0%
Voltage regulation 2.5%
Impedance 4.0%
Reactance(ref. value) 3.69%
Resistance(ref. value) 1.54%
Heat dissipation 5,643kcal/h
4) CABLE ENTRANCE
Primary Bottom coaming
Secondary Bottom coaming
5) PHASE COLOR CODE
R, U Red
S, V White
T, W Blue

KOC ELECTRIC CO., LTD. Sheet No 5 of 8


5.12 REMOTE VALVE

Machinery & Electric System Team


Pleiger-Maschinenbau GmbH & Co.KG

3
TAG NO. TITLE SH. NO

2 - REMOTE VALVE 1
1
1
MODEL NO. DRAWING NO. PROJECTION
0 20.MAY.2019 FIRST ISSUED
-
DRAWING REVISION HISTORY LAF00-0000N
6. SPARE PART

S/N SECTION NAME DWG NO.

6.1 SPARE PART SP001-0000N

6.2 CONSUMABLE PART SP002-0000N

6.3 PERSONAL PROTECTION DEVICE SP003-0000N

Machinery & Electric System Team


6.1 SPARE PART
NO EQUIPMENT SPARE PART Q'TY

Screen perforation for strainer 6

1 Electrolysis unit

Fuse for rectifier 9

Mechanical seal 4
Back flushing
2
pump
MONOBLOC COUPLING 200/225
Coupling GG20-
2

Tubing / Cuvette kit 3

TRO sensor
3 Check valve set 3
unit

Check valve flushing kit 3

4 Booster pump Mechanical shaft seal kit 2

PLATE
3
(HT062)

GASKET
5 Heat exchanger 3
(HT062)

SPANER 1

Pressure Transmitter MBS3100 1

6 Filter unit

Solenoid valve - 1

7 - Spare part box 2

8 Valves Portable Hand Pump 1

DWG.NO.:SP001-0000N
Machinery & Electric System Team
Control Module(CM) - 1

Communication Module(BI) - 1

- 4
Fuse for CM

Valve seat for JIS 10K 600A Wafer - 1

6.2 CONSUMABLE PART


NO EQUIPMENT COMSUMABLE PART Q'TY

Calibration Tool for sensor 2

1 Electrolysis unit

Calibration Tool for sensor


1
(for commissioning)

Cover Sealing Set


- Gasket(Element Sealing Part)
2
- O-ring(Element Sealing Part) 4
2 Filter unit
- Oil-Seal
2
(REDUCER SHAFT SEALING PART)
- Gasket(Cover Sealing Part) 2

Reagent Kit
TRO sensor
3 (1 set : buffer475mL 1bottle 4
unit
Indicator125mL 4 bottle)

Sodium Thiosulfate with 200L drum 2400L


4 Neutralizer
Sodium Thiosulfate with 200L drum (for commissioning) 720L

DWG.NO.:SP001-0000N
Machinery & Electric System Team
6.3 PERSONAL PROTECTION DEVICE
NO. ITEM MODEL FIGURE Q'TY

1 Mask 3M 8822 2

Protection
2 3M 334 Economy 2
eye wear

3M Tekk
3 Glove Protection 2
Products glove

3M Micro guard
4 Protection clothing 2
2000 plus

Protection
5 General 2
Foot wear

DWG.NO.:SP003-0000N
Machinery & Electric System Team
7. ELECTRIC DRAWING

S/N SECTION NAME DWG NO.

7.1 ELECTRIC CABLE DIAGRAM ED00A-0000N

7.1.1 CABLE BLOCK DIAGRAM ED00A-0001N

7.2 CABLE CONNECTION

7.2.1 FILTER UNIT ED100-3000N

7.2.2 NEUTRALIZATION UNIT ED400-2003N

7.2.3 TRO SENSOR UNIT ED501-1011N

7.2.4 FLOWMETER LA600-0600N

7.2.5 EHS VAVLE EDCA0-000N

7.2.6 POWER DISTRIBUTION PANEL ED301-0000N

7.2.7 ISOLATION TR PANEL ED301-0001N

7.2.8 MAIN CONTROL PANEL ED302-0000N

7.2.9 SMCU INTERFACE DIAGRAM ED303-0000N

7.2.10 I/O CONNECTION LIST

7.3 ALARM & SHUT DOWN LIST

Machinery & Electric System Team


7.1 ELECTRIC CABLE
DIAGRAM

Machinery & Electric System Team


ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
TAG NO. DRAWN CH'D REV'D APP'D TITLE SH.NO
ELECTRIC CABLE
DIAGRAM
S.U KIM M.S KIM H.K PARK SAMSUNG HEAVY INDUSTRIES Co.,Ltd.
WORK NAME SCALE DRAWING NO.
PURIMAR BWMS
PROJECT ED00A-0000N
DRAWING REVISION HISTORY
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
ELECTRIC CABLE
SAMSUNG HEAVY INDUSTRIES DIAGRAM

ED00A-0000N
7.1.1 CABLE BLOCK DIAGRAM

Machinery & Electric System Team


JUNCTION BOX

SAMSUNG HEAVY INDUSTRIES Co.,Ltd.

PURIMAR BWMS
JUNCTION BOX

SAMSUNG HEAVY INDUSTRIES Co.,Ltd.

PURIMAR BWMS
7.2 CABLE CONNECTION

Machinery & Electric System Team


7.2.1 FILTER UNIT

Machinery & Electric System Team


7.2.2 NEUTRALIZATION UNIT

Machinery & Electric System Team


3 TAG NO. TITLE SH. NO

1
MODEL NO. DRAWING NO. PROJECTION
0

DRAWING REVISION HISTORY


7.2.3 TRO SENSOR UNIT

Machinery & Electric System Team


SIDE VIEW
(RIGHT->LEFT) FRONT VIEW INNER VIEW

NOTE
TYPE SELF STANDING

QUANTITY 1 SET

COLOR BODY -

(MUNSELL NO.) INNER -

BODY -
MATERIAL
INNER -

3 TAG NO. TITLE SH. NO

2 TIM-100 TRO INTAKE MODULE(1SUCTION) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 - FIRST ISSUED
TIM-NP001
DRAWING REVISION HISTORY ED501-1011N
SIDE VIEW
(RIGHT->LEFT) FRONT VIEW INNER VIEW

NOTE
TYPE SELF STANDING

QUANTITY 1 SET

COLOR BODY -

(MUNSELL NO.) INNER -

BODY -
MATERIAL
INNER -

3 TAG NO. TITLE SH. NO

2 TIM-101 TRO INTAKE MODULE(2SUCTION) 1


1
1
MODEL NO. DRAWING NO. PROJECTION
0 - FIRST ISSUED
TIM-NP002
DRAWING REVISION HISTORY ED501-1012N
7.2.4 FLOWMETER

Machinery & Electric System Team


NAME SPECIFICATIONS

FLUID SEA WATER


3
MAX 10163 m /h
FLOW 3
MIN 0(305) m /h
OPER.
TEMPERATURE
DETAIL " A" MAX
OPER. ATM
PRESSURE
MAX 5 bar g
The controller could be adjusted within 45 degree of angle
3
ranges from center to right/left direction by unscrewing DENSITY 1025 kg/m

the bolt on site. VISCOSITY 1.0 cp


CONNECTION JIS 5K 600A RF

It is essential to install the Gasket between the flange WEIGHT 165 kg

When it is connected with the counter flange.

CONTROLLER (NON EX-PROOF)

DESCRIPTION SPECIFICATION

POWER SUPPLY AC110/220V


OUT PUT 4~20 mA DC/PULSE (OPEN COLLECTOR)
PROTECTION CLASS IP66

NOTE

1. PAINTING COLOR : MUNSELL NO : 7.5 BG 7/2 BLUE GREEN

CABLE GLAND
M20xP1.5 (female)
2
Supply Power Cable:
(Out Dia : 10.1mm(Min)~15.0mm(Max))
x1m 3/h

4~20 mA Signal Output Cable: D000000000m

Eye Bolt M10 WIRING


(Out Dia : 10.1mm(Min)~15.0mm(Max)) Ground
M6*DP10

'A' +
AC POWER
-
"The provided groundings shall be installed
to the bolt of opposite flange on site"
+
7 4~20mA OUT
(DC24V ACTIVE) -
FLOW

8
1

8 GROUND ELECTRODE TITANIUM 1


7 TOOTH WASHER 316ss 2
3 20- 27 6 COVER C.S 1
JIS 5K 600A RF 5 BODY PIPE 304ss + Hard Rubber 1
4 FLANGE C.S + HARD RUBBER 2
4 6 5 3 LINING HARD RUBBER 1
2 CONTROLLER AL DIE CAST 1
1 ELECTROD (INNER) HASTELLOY "C" 2

No. DESCRIPTION METERIAL Q'TY REMARK

3
TAG NO. TITLE SH. NO

2
FM-100/101 FLOW METER 1
1
1
MODEL NO. DRAWING NO. PROJECTION
0 2019.05.03 FIRST ISSUED
FMA0600N
LA600-0600N
DRAWING REVISION HISTORY
7.2.5 EHS VALVE

Machinery & Electric System Team


7.2.6 POWER DISTRIBUTION
PANEL

Machinery & Electric System Team


7.2.7 ISOLATION TR PANEL

Machinery & Electric System Team


7.2.8 MAIN CONTROL PANEL

Machinery & Electric System Team


MCP PDP

FAN FAN

2019.08.29 DESIGN CHANGED MAIN CONTROL PANEL


J.H.SONG S.U.KIM M.S KIM H.K PARK SAMSUNG HEAVY INDUSTRIES
2019.07.16 DESIGN CHANGED

2019.06.28 APPROVAL GASLOG SN1554S


2
1

10

8
11

7
1

6
2

MAIN CONTROL PANEL


2019.08.29 DESIGN CHANGED
SAMSUNG HEAVY INDUSTRIES
INSIDE ARRANGEMENT
2019.07.16 DESIGN CHANGED J.H.SONG S.U.KIM M.S KIM H.K PARK
2019.06.28 APPROVAL GASLOG SN1554S
MAIN CONTROL PANEL
2019.08.29 DESIGN CHANGED
SAMSUNG HEAVY INDUSTRIES
INTER WIRING
2019.07.16 DESIGN CHANGED J.H.SONG S.U.KIM M.S KIM H.K PARK
2019.06.28 APPROVAL GASLOG SN1554S
2019.08.29 DESIGN CHANGED
MAIN CONTROL PANEL
SAMSUNG HEAVY INDUSTRIES POWER CONNECTION
2019.07.16 DESIGN CHANGED
J.H.SONG S.U.KIM M.S KIM H.K PARK

GASLOG SN1554S
2019.06.28 APPROVAL
2019.08.29 DESIGN CHANGED
MAIN CONTROL PANEL
SAMSUNG HEAVY INDUSTRIES POWER CONNECTION
2019.07.16 DESIGN CHANGED
J.H.SONG S.U.KIM M.S KIM H.K PARK

GASLOG SN1554S
2019.06.28 APPROVAL
2019.08.29 DESIGN CHANGED
MAIN CONTROL PANEL
SAMSUNG HEAVY INDUSTRIES POWER CONNECTION
2019.07.16 DESIGN CHANGED
J.H.SONG S.U.KIM M.S KIM H.K PARK

GASLOG SN1554S
2019.06.28 APPROVAL
2019.08.29 DESIGN CHANGED
MAIN CONTROL PANEL
SAMSUNG HEAVY INDUSTRIES INTERNALCONNECTION
2019.07.16 DESIGN CHANGED
J.H.SONG S.U.KIM M.S KIM H.K PARK

GASLOG SN1554S
2019.06.28 APPROVAL
2019.08.29 DESIGN CHANGED
MAIN CONTROL PANEL
SAMSUNG HEAVY INDUSTRIES INTERNALCONNECTION
2019.07.16 DESIGN CHANGED
J.H.SONG S.U.KIM M.S KIM H.K PARK

GASLOG SN1554S
2019.06.28 APPROVAL
0.5SQX2P

MAIN CONTROL PANEL


2019.08.29 DESIGN CHANGED
SAMSUNG HEAVY INDUSTRIES
NETWORK CONNECTION
2019.07.16 DESIGN CHANGED J.H.SONG S.U.KIM M.S KIM H.K PARK
2019.06.28 APPROVAL GASLOG SN1554S
0.5SQX2P

MAIN CONTROL PANEL


2019.08.29 DESIGN CHANGED
SAMSUNG HEAVY INDUSTRIES
NETWORK CONNECTION
2019.07.16 DESIGN CHANGED J.H.SONG S.U.KIM M.S KIM H.K PARK
2019.06.28 APPROVAL GASLOG SN1554S
0.5SQX2P

MAIN CONTROL PANEL


2019.08.29 DESIGN CHANGED
SAMSUNG HEAVY INDUSTRIES
NETWORK CONNECTION
2019.07.16 DESIGN CHANGED J.H.SONG S.U.KIM M.S KIM H.K PARK
2019.06.28 APPROVAL GASLOG SN1554S
7.2.9 SMCU INTERFACE
DIAGRAM

Machinery & Electric System Team


1

1
2

2
S.H.SEO S.H.SEO M.S.KIM H.K.PARK SAMSUNG HEAVY INDUSTRIES

2018.01.01 FOR WORKING


7.2.10 I/O CONNECTION LIST

Machinery & Electric System Team


I/O List
CABinet No. TAg DesCription CARD / RELAY T/B No.1 T/B No.2 Remark

ELE-100 EPT100 ELE INJECTION PRESSURE SPAI-16(1) 0A 0B Source

ELE-100 CON100C NACl ANALYZER CONCENTATION SPAI-16(1) 1B 1C

ELE-100 CON100T NACl ANALYZER TEMPERATURE SPAI-16(1) 2B 2C

ELE-100 EFM100 EFM-100 INJECTION FLOW METER SPAI-16(1) 3B 3C

ELE-100 EFM101 EFM-101 INJECTION FLOW METER SPAI-16(1) 4B 4C

ELE-100 H2100 H2 SENSOR SPAI-16(1) 5B 5C

ELE-100 H2101 OUTSIDE H2 SENSOR SPAI-16(1) 6B 6C

ELE-100 ETT100 ELE TEMPERATURE SENSOR SPAI-16(1) 7B 7C IS BARRIER2

SF-100 SF100PI1 SF-100 FILTER INLET PRESSURE SPAI-16(1) 8A 8B Source

SF-100 SF100PI2 SF-100 FILTER OUTLET PRESSURE SPAI-16(1) 9A 9B Source

SF-101 SF101PI1 SF-101 FILTER INLET PRESSURE SPAI-16(1) 10A 10B Source

SF-101 SF101PI2 SF-101 FILTER OUTLET PRESSURE SPAI-16(1) 11A 11B Source

SPAI-16(1) 10A 10B Source

SPAI-16(1) 11A 11B Source

ELE-100 EFV103FP (EFV-103) POSITION(%) IND. SPAI-16(1) 14A 14B Source

ELE-100 EFV104FP (EFV-104) POSITION(%) IND. SPAI-16(1) 15A 15B Source

FM100 FM100 FM-100 FLOWMETER SPAI-16(2) 0B 0C

FM101 FM101 FM-101 FLOWMETER SPAI-16(2) 1B 1C

SPAI-16(2) 2B 2C

SPAI-16(2) 3B 3C

SPAI-16(2) 4B 4C

SPAI-16(2) 5B 5C

SPAI-16(2) 6B 6C

SPAI-16(2) 7B 7C

SPAI-16(2) 8B 8C

SPAI-16(2) 9B 9C

SPAI-16(2) 10B 10C

SPAI-16(2) 11B 11C

SPAI-16(2) 12B 12C

SPAI-16(2) 13B 13C

SPAI-16(2) 14B 14C

SPAI-16(2) 15B 15C

NEU-100 NPU100SC NPU-100 PUMP SPEED(%) CMD SPAO-8(1) 0B 0C

NEU-100 NPU101SC NPU-101 PUMP SPEED(%) CMD SPAO-8(1) 1B 1C

SPAO-8(1) 2B 2C

SPAO-8(1) 3B 3C

ELE-100 EFV103ZC EFV-103 POSITION(%) CMD SPAO-8(1) 4B 4C

ELE-100 EFV104ZC EFV-104 POSITION(%) CMD SPAO-8(1) 5B 5C

SPARE SPAO-8(1) 6B 6C

SPARE SPAO-8(1) 7B 7C

ED310-1000
I/O List
CABinet No. TAg DesCription CARD / RELAY T/B No.1 T/B No.2 Remark

M.C.P EMCYSTOP EM'CY BUTTON ON IND. SPDI-24(1) 0A 0B

P.D.P PWRIND1 AC440 POWER IND SPDI-24(1) 1A 1B

P.D.P PWRIND2 AC220 POWER IND SPDI-24(1) 2A 2B

P.D.P PWRIND3 EM'CY AC440 POWER IND SPDI-24(1) 3A 3B

M.C.P PWRIND4 DC24V POWER IND SPDI-24(1) 4A 4B

SPDI-24(1) 5A 5B

SPDI-24(1) 6A 6B

ELE-100 FAN100ARN FAN-10A H2 REMOVAL FAN RUN SPDI-24(1) 7A 7B

ELE-100 FAN100AXA FAN-100A H2 REMOVAL FAN ABNORMAL SPDI-24(1) 8A 8B

ELE-100 FAN100BRN FAN-100B H2 REMOVAL FAN RUN SPDI-24(1) 9A 9B

ELE-100 FAN100BXA FAN-100B H2 REMOVAL FAN ABNORMAL SPDI-24(1) 10A 0B

ELE-100 EAV100OI EAV-100 INLET VALVE OPEN IND. SPDI-24(1) 11A 11B

ELE-100 EAV100CI EAV-100 INLET VALVE CLOSE IND. SPDI-24(1) 12A 12B

ELE-100 EAV101OI EAV-101 H2 REMOVAL VALVE OPEN IND. SPDI-24(1) 13A 13B

ELE-100 EAV101CI EAV-101 H2 REMOVAL VALVE CLOSE IND. SPDI-24(1) 14A 14B

ELE-100 EAV102OI EAV-102 H2 REMOVAL VALVE OPEN IND. SPDI-24(1) 15A 15B

ELE-100 EAV102CI EAV-102 H2 REMOVAL VALVE CLOSE IND. SPDI-24(1) 16A 16B

SPDI-24(1) 17A 17B

SPDI-24(1) 18A 18B

SPDI-24(1) 19A 19B

SPDI-24(1) 20A 20B

ELE-100 ELS100HH HYDROGEN SEPERATER LEVEL OVERFLOW SPDI-24(1) 21A 21B N.C

IS BARRIER1
ELE-100 EPS100L BLOWER PRESSURE LOW SPDI-24(1) 22A 22B
(N/C)

SPDI-24(1) 23A 23B

SPDI-24(2) 0A 0B

SPDI-24(2) 1A 1B N.C

SPDI-24(2) 2A 2B

SPDI-24(2) 3A 3B

SPDI-24(2) 4A 4B

SPDI-24(2) 5A 5B

SPDI-24(2) 6A 6B

SPDI-24(2) 7A 7B

SF-100 FRM100RN SF-100 FILTER REDUCER RUN SPDI-24(2) 8A 8B

SF-100 FPU100RN SF-100 FILTER B/F PUMP RUN SPDI-24(2) 9A 9B

SF-100 FRM100XA SF-100 FILTER REDUCER OCR SPDI-24(2) 10A 10B

SF-100 FPU100XA SF-100 FILTER B/F PUMP OCR SPDI-24(2) 11A 11B

SF-101 FRM101RN SF-101 FILTER REDUCER RUN SPDI-24(2) 12A 12B

SF-101 FPU101RN SF-101 FILTER B/F PUMP RUN SPDI-24(2) 13A 13B

SF-101 FRM101XA SF-101 FILTER REDUCER OCR SPDI-24(2) 14A 14B

SF-101 FPU101XA SF-101 FILTER B/F PUMP OCR SPDI-24(2) 15A 15B

ED310-1000
I/O List
CABinet No. TAg DesCription CARD / RELAY T/B No.1 T/B No.2 Remark

SPDI-24(2) 16A 16B

SPDI-24(2) 17A 17B

SPDI-24(2) 18A 18B

SPDI-24(2) 19A 19B

NEU-100 NPS100H NPS-100 PRESSURE HIGH SPDI-24(2) 20A 20B N.C

NEU-100 NPS101H NPS-101 PRESSURE HIGH SPDI-24(2) 21A 21B N.C

SPDI-24(2) 22A 22B N.C

SPDI-24(2) 23A 23B N.C

NEU-100 NPU100LR NPU-100 PUMP LOCAL/REMOTE SPDI-24(3) 0A 0B

NEU-100 NPU100RN NPU-100 PUMP RUN IND SPDI-24(3) 1A 1B

NEU-100 NPU100XA NPU-100 PUMP ABNORMAL SPDI-24(3) 2A 2B

NEU-100 NPU101LR NPU-101 PUMP LOCAL/REMOTE SPDI-24(3) 3A 3B

NEU-100 NPU101RN NPU-101 PUMP RUN IND SPDI-24(3) 4A 4B

NEU-100 NPU101XA NPU-101 PUMP ABNORMAL SPDI-24(3) 5A 5B

SPDI-24(3) 6A 6B

SPDI-24(3) 7A 7B

SPDI-24(3) 8A 8B

SPDI-24(3) 9A 9B

SPDI-24(3) 10A 10B

SPDI-24(3) 11A 11B

NEU-100 NLS100H NEU-100 LEVEL HIGH (OVER 90%) SPDI-24(3) 12A 12B N.C

NEU-100 NLS100L NEU-100 LEVEL LOW (UNDER 20%) SPDI-24(3) 13A 13B N.C

NEU-100 NLS100LL NEU-100 LEVEL LOW LOW (EMPTY) SPDI-24(3) 14A 14B N.C

NEU-100 NAV100OI NAV-100 VAVLE OPEN IND. SPDI-24(3) 15A 15B

NEU-100 NAV100CI NAV-100 VAVLE CLOSE IND. SPDI-24(3) 16A 16B

NEU-100 SPDI-24(3) 17A 17B

NEU-100 SPDI-24(3) 18A 18B

NEU-100 SPDI-24(3) 19A 19B

NEU-100 SPDI-24(3) 20A 20B

SPDI-24(3) 21A 21B

SPDI-24(3) 22A 22B

SPDI-24(3) 23A 23B

P.D.P SHIND SPACE HEATER ON IND. SPDI-24(4) 0A 0B

SPDI-24(4) 1A 1B

SPDI-24(4) 2A 2B

SPDI-24(4) 3A 3B

SPDI-24(4) 4A 4B

SPDI-24(4) 5A 5B

SPDI-24(4) 6A 6B

SPDI-24(4) 7A 7B

ED310-1000
I/O List
CABinet No. TAg DesCription CARD / RELAY T/B No.1 T/B No.2 Remark

SPDI-24(4) 8A 8B

SPDI-24(4) 9A 9B

SPDI-24(4) 10A 10B

SPDI-24(4) 11A 11B

SPDI-24(4) 12A 12B

SPDI-24(4) 13A 13B

SPDI-24(4) 14A 14B

SPDI-24(4) 15A 15B

SPDI-24(4) 16A 16B

SPDI-24(4) 17A 17B

SPDI-24(4) 18A 18B

SPDI-24(4) 19A 19B

SPDI-24(4) 20A 20B

SPDI-24(4) 21A 21B

SPDI-24(4) 22A 22B

SPDI-24(4) 23A 23B

SPDI-24(5) 0A 0B

SPDI-24(5) 1A 1B

SPDI-24(5) 2A 2B

SPDI-24(5) 3A 3B

SPDI-24(5) 4A 4B

SPDI-24(5) 5A 5B

SPDI-24(5) 6A 6B

SPDI-24(5) 7A 7B

SPDI-24(5) 8A 8B

SPDI-24(5) 9A 9B

SPDI-24(5) 10A 10B

SPDI-24(5) 11A 11B

SPDI-24(5) 12A 12B

SPDI-24(5) 13A 13B

SPDI-24(5) 14A 14B

SPDI-24(5) 15A 15B

SPDI-24(5) 16A 16B

SPDI-24(5) 17A 17B

SPDI-24(5) 18A 18B

SPDI-24(5) 19A 19B

SPDI-24(5) 20A 20B

SPDI-24(5) 21A 21B

SPDI-24(5) 22A 22B

SPDI-24(5) 23A 23B

ED310-1000
I/O List
CABinet No. TAg DesCription CARD / RELAY T/B No.1 T/B No.2 Remark

M.C.P EMCYCMD EM'CY BUTTON ON CMD. SPRY(1) R0,11 R0,12 N.C

P.D.P SHCMD SPACE HEATER CMD. (FOR MAINTENANCE) SPRY(1) R1,11 R1,12 N.C

P.D.P MCCBTRIP SHUNT CMD. SPRY(1) R2,11 R2,14 SHUNT

ELE-100 FAN100AST FAN-100A H2 REMOVAL FAN START CMD. SPRY(1) R3,11 R3,14

ELE-100 FAN100ASP FAN-100A H2 REMOVAL FAN STOP CMD. SPRY(1) R4,11 R4,14

ELE-100 FAN100BST FAN-100B H2 REMOVAL FAN START CMD. SPRY(1) R5,11 R5,14

ELE-100 FAN100BSP FAN-100B H2 REMOVAL FAN STOP CMD. SPRY(1) R6,11 R6,14

ELE-100 EAV100OC EAV-100 INLET VALVE OPEN CMD. SPRY(1) R7,11 R7,14 Source

ELE-100 EAV101OC EAV-101 H2 BLOWER VALVE OPEN CMD. SPRY(1) R8,11 R8,14 Source

ELE-100 EAV102OC EAV-102 H2 BLOWER VALVE OPEN CMD. SPRY(1) R9,11 R9,14 Source

ELE-100 EAV105OC EAV-105 H2 SOL. OPEN CMD. SPRY(1) R10,11 R10,14 Source

SPRY(1) R11,11 R11,14 Source

SPRY(1) R12,11 R12,14 Source

SF-100 FAV100OC SF-100 SOL. OUTLET VALVE OPEN CMD. SPRY(1) R13,11 R13,14 Source

SF-101 FAV101OC SF-101 SOL. OUTLET VALVE OPEN CMD. SPRY(1) R14,11 R14,14 Source

SPRY(1) R15,11 R15,14 Source

SF-100 FPU100ST SF-100 FILTER B/F PUMP START CMD. SPRY(2) R0,11 R0,14

SF-101 FPU101ST SF-101 FILTER B/F PUMP START CMD. SPRY(2) R1,11 R1,14

SPRY(2) R2,11 R2,14

SF-100 FRM100ST SF-100 REDUCER CMD. SPRY(2) R3,11 R3,14

SF-101 FRM101ST SF-101 REDUCER CMD. SPRY(2) R4,11 R4,14

SPRY(2) R5,11 R5,14

SPRY(2) R6,11 R6,14

SPRY(2) R7,11 R7,14

SPRY(2) R8,11 R8,14

SPRY(2) R9,11 R9,14

SPRY(2) R10,11 R10,14

SPRY(2) R11,11 R11,14

SPRY(2) R12,11 R12,14

SPRY(2) R13,11 R13,14

SPRY(2) R14,11 R14,12 N.C

SPRY(2) R15,11 R15,12 N.C

TRO-100 TRO100OC TRO-100 PUMP SOL. VALVE OPEN CMD. SPRY(3) R0,11 R0,14 Source

TRO-100 TAV100AOC TRO-100 NO.1 SOL. VALVE OPNE CMD. SPRY(3) R1,11 R1,14 Source

SPRY(3) R2,11 R2,14 Source

SPRY(3) R3,11 R3,14 Source

TRO-101 TRO101OC TRO-101 PUMP SOL. VALVE OPEN CMD. SPRY(3) R4,11 R4,14 Source

TRO-101 TAV101AOC TRO-101 NO.1 SOL. VALVE OPNE CMD. SPRY(3) R5,11 R5,14 Source

TRO-101 TAV101BOC TRO-101 NO.2 SOL. VALVE OPNE CMD. SPRY(3) R6,11 R6,14 Source

SPRY(3) R7,11 R7,14 Source

ED310-1000
I/O List
CABinet No. TAg DesCription CARD / RELAY T/B No.1 T/B No.2 Remark

SPRY(3) R8,11 R8,14 Source

SPRY(3) R9,11 R9,14 Source

SPRY(3) R10,11 R10,14 Source

SPRY(3) R11,11 R11,14 Source

SPRY(3) R12,11 R12,14 Source

SPRY(3) R13,11 R13,14 Source

SPRY(3) R14,11 R14,14 Source

SPRY(3) R15,11 R15,14 Source

NEU-100 NPU100ST NPU-100 PUMP RUN CMD SPRY(4) R0,11 R0,14 Common

NEU-100 NPU101ST NPU-101 PUMP RUN CMD SPRY(4) R1,11 R1,14 Common

SPRY(4) R2,11 R2,14 Common

SPRY(4) R3,11 R3,14 Common

NEU-100 NAV100OC NAV-100 VAVLE OPEN CMD. SPRY(4) R4,11 R4,14 Source

NEU-100 NAV101OC NAV-101 VAVLE OPEN CMD. SPRY(4) R5,11 R5,14 Source

NEU-100 NAV102OC NAV-102 VAVLE OPEN CMD. SPRY(4) R6,11 R6,14 Source

SPRY(4) R7,11 R7,14 Source

SPRY(4) R8,11 R8,14

SPRY(4) R9,11 R9,14

TDP-100 TDP100OC TDP-100 DRAIN PUMP SOL. VALVE OPEN CMD. SPRY(4) R10,11 R10,14 Common

TDP-101 TDP101OC TDP-101 DRAIN PUMP SOL. VALVE OPEN CMD. SPRY(4) R11,11 R11,14 Common

SPRY(4) R12,11 R12,14 Common

SPRY(4) R13,11 R13,14 Common

SPRY(4) R14,11 R14,14 Common

SPRY(4) R15,11 R15,14 Common

SPRY(5) R0,11 R0,14 Common

SPRY(5) R1,11 R1,14 Common

SPRY(5) R2,11 R2,14 Common

SPRY(5) R3,11 R3,14 Common

SPRY(5) R4,11 R4,14 Common

SPRY(5) R5,11 R5,14 Common

SPRY(5) R6,11 R6,14 Common

SPRY(5) R7,11 R7,14 Common

SPRY(5) R8,11 R8,14 Common

SPRY(5) R9,11 R9,14 Common

SPRY(5) R10,11 R10,14 Common

SPRY(5) R11,11 R11,14 Common

SPRY(5) R12,11 R12,14 Common

SPRY(5) R13,11 R13,14 Common

SPRY(5) R14,11 R14,14 Common

SPRY(5) R15,11 R15,14 Common

ED310-1000
7.3 ALARM & SHUT DOWN LIST

Machinery & Electric System Team


7.3 Alarm & shut down List
Emergency shutdown operates automatically under the situations during PurimarTM operation.
ALARM BY MODE

ITEM DESCRIPTION ALARM TYPE DEBALLASTING REMARK


BALLSATING
(or STRIPPING)

SALT DENSITY < 1.2% (After continuous 4 sec) ALARM O

SALT DENSITY < 1.0% (After continuous 10 sec) SHUTDOWN O

SEA WATER TEMPERATURE < 5 DEG.C (After


CONDUCTIVITY ALARM O
continuous 4 sec)
SENSOR
SEA WATER TEMPERATURE < 5 DEG.C (After
SHUTDOWN O
continuous 10 sec)

SENSOR FAULT (After continuous 60 sec) SHUTDOWN O

BALLAST WATER FLOW < 30% (After continuous


ALARM
180 sec) O O It applies only

BALLAST WATER FLOW < 30% (After continuous O O ballast mode


SHUTDOWN
FLOWMETER 300 sec)

FOR MAIN B.P BALLAST WATER FLOW > 110% (After continuous
ALARM O
180 sec)

BALLAST WATER FLOW > 110% (After continuous


SHUTDOWN O
300 sec)

H2 GASCONCENTRATION > 0.8% (After


ALARM O
H2 SENSOR continuous 20 sec)

H2 GAS CONCENTRATION > 2% (After continuous SHUTDOWN O


ALARM BY MODE

ITEM DESCRIPTION ALARM TYPE DEBALLASTING REMARK


BALLSATING
(or STRIPPING)

10 sec)

H2 GAS CONCENTRATION > 3% SHUTDOWN O

SENSOR FAULT SHUTDOWN O

H2 REMOVAL BLOWER FAILURE (PRESSURE


ALARM O
LOW)
BLOWER FOR
H2 REMOVAL BLOWER ABNORMAL ALARM O
ELE
H2 REMOVAL BLOWER ALL STOP (After
SHUTDOWN O
continuous 40 sec)

FILTER ABNORMAL ALARM O

FILTER DIFFERENTIAL PRESSURE > 0.6 BAR


ALARM
FILTER (After continuous 3 sec) Pressure could be changed
O
FILTER DIFFERENTIAL PRESSURE > 1.5 BAR according to installation site.
SHUTDOWN
(After continuous 10 sec)

TRO CONCENTRATION > 3.0ppm (After


ALARM
continuous 240 sec,Ballast mode)

TRO CONCENTRATION > 3.0ppm (After Alarm&SHD in this row are


SHUTDOWN
continuous 360 sec,Ballast mode) disregarded during 120
TRO SENSOR O
TRO CONCENTRATION < 2.5ppm (After seconds after the operation
ALARM
continuous 240 sec,Ballast mode) is initiated.

TRO CONCENTRATION < 2.5ppm (After


SHUTDOWN
continuous 360 sec,Ballast mode)
ALARM BY MODE

ITEM DESCRIPTION ALARM TYPE DEBALLASTING REMARK


BALLSATING
(or STRIPPING)

TRO CONCENTRATION > 0.1ppm (After


ALARM
continuous 240 sec,Deballast mode)
O
TRO CONCENTRATION > 0.1ppm (After
SHUTDOWN
continuous 360 sec,Deballast mode)

TRO ABNORMAL (After continuous 10 sec) ALARM O O

SENSOR FAULT (After continuous 60 sec) SHUTDOWN O O

ELECTROLYSIS PRESSURE > 10 bar ALARM


Pressure can be changed
ELECTROLYSIS PRESSURE > 10 bar ( After O
PT FOR ELE SHUTDOWN according to installation site
continuous 3 sec)

SENSOR FAULT (After continuous 60 sec) SHUTDOWN O

TEMPERATURE >40℃ (After continuous 5 sec) ALARM O

TT FOR ELE TEMPERATURE >45℃ (After continuous 60 sec) SHUTDOWN O

SENSOR FAULT (After continuous 60 sec) SHUTDOWN O

RECTIFIER FAILURE ALARM O

RECTIFIER ALL RECTIFIER FAILURE SHUTDOWN O

RECTIFIER OVERLOAD (After continuous 10 sec) SHUTDOWN O

BOOSTER PUMP ABNORMAL ALARM O

BOOSTER P/P ALL BOOSTER PUMP STOP (After continuous 20


SHUTDOWN O
sec)

FLOWMETER FLOWRATE < 50% IN THE ELECTROLYSIS ( After


ALARM O
FOR ELE continuous 20 sec)
ALARM BY MODE

ITEM DESCRIPTION ALARM TYPE DEBALLASTING REMARK


BALLSATING
(or STRIPPING)

FLOWRATE < 50% IN THE ELECTROLYSIS ( After


SHUTDOWN O
continuous 60 sec)

SENSOR FAULT (After continuous 60 sec) SHUTDOWN O

ROOM FAN COMMON STOP STATUS OF ELE AREA


SHUTDOWN O O
VENTILATION (After continuous 10 sec)

TANK LEVEL LOW (After continuous 10 sec) ALARM O

LS FOR NEU TANK LEVEL EMPTY (After continuous operation,


SHUTDOWN O
Deballast mode)

PS FOR NEU PRESSURE HIGH ALARM O

PUMP FOR NEU SUPPLY PUMP ABNORMAL ALARM O

EM'CY STOP EMERGENCY STOP PUSH BUTTON PRESSED SHUTDOWN O O

RELATED VALVE ABNORMAL (After continuous 10


ALARM O O
VALVE sec)

ABNORMAL
BYPASS OCCURRENCE (After continuous 10 sec) SHUTDOWN O O

BALLAST PUMP BALLAST PUMP STOP SHUTDOWN O O


SAMSUNG HEAVY INDUSTRIES CO., LTD
Machinery System (Engineering)
System Solution Group
Machinery & Electric System Team
13floor, 10 Gwangjangro, Sasang-gu,
Busan, Korea (46971)
TEL : +82 (0)51 976 2015
FAX : +82 (0)51 976 2025

Machinery & Electric System Team

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