L IEBEL- F LARSHEIM

Liebel-Flarsheim
Optistar LE
TM

Preventive Maintenance
Checklist

This preventive maintenance checklist is a guide for maintenance personnel. The service functions listed
in this document can be found in chapters of Service Manual 802701 and Installation Manual 802702.

WARNING!
Preventive Maintenance on Injector must be performed by a Qualified Technician who is completely
familiar with its use and operation; trained by the manufacturer in the area of performing preventive
maintenance on the Injector; and familiar with the content of the Operator’s and the Installation and
Service manual.

CUSTOMER INFORMATION OR SERVICE REPORT NUMBER_____________

CUSTOMER NAME:

ADDRESS:

CITY, STATE, COUNTRY:

CONTACT PERSON:

ROOM NUMBER:

FIELD SERVICE ENGINEER INFORMATION (REQUIRED)

PRINT NAME:

SIGNATURE:

DATE:

802870-D Jan. 2011 1

INJECTOR COMPONENT INFORMATION

CONSOLE SERIAL NUMBER:

CONSOLE SOFTWARE VERSION:

POWERHEAD SERIAL NUMBER:

POWERPACK SERIAL NUMBER:

POWERPACK SOFTWARE VERSION:

POWER SUPPLY SERIAL NUMBER:

NOTE: Software Versions are displayed during power-up and are on the Set-up Screen.

REQUIRED TEST EQUIPMENT

CCN# Calibration Due Date

Pressure Gauge

Digital Volt Meter

Gauss Meter

2 802870-D Jan. 2011

4.2.3 POWERHEAD OPERATIONS  9. Injection Pressure Verificationerification
Refer to Sections 4.2.3 - 4.2.9 using pressure fixture.
 1. Rams move freely and LED's flash on A INJ. SYR. RAM PROG. FLOW PRESS. PRESS.
& B sides. SIDE VAL. RATE VAL. VAL.
(mL) mL/sec (PSI) (PSI)
 2. Air check button and start button func- ACHIEVED

tion properly. 1 60 A 60 4 150

 3. Powerhead Stop button functions. 2 30 A 30 4 200
 4. Syringe detection functions. 3 20 A 20 4 200
 5. Limit switch check, A ram. 4 60 B 60 4 150
 6. Limit switch check, B ram. 5 30 B 30 4 200
 7. Ram face check. 6 125 B 60 4 100
Ram Face Check-Result-Screen Reading:
(0 - 20 PSI)
 10. Powerhead cable clamp and mounting
set screw is tight and seated to secure
A side
Powerhead to remote stand.
 11. Powerhead tilts properly with no cable
interference.

 8. Flow Rate/Volume Check procedure.  12. Visually check Powerhead covers, con-
(Refer to Section 4.2.8) nectors, support arm, and syringe adap-
tor for damage (Refer to Section 4.2.2).
Total Time: A + B
(1:06 - 1:14) _____:_____ min:sec
4.3.1 CONSOLE OPERATIONS
Front Wiper Location A
(4ml - 6ml)  1. Check system ON/OFF button.
___________ ml
 2. Verify correct date and time settings.
Front Wiper Location B
(4ml - 6ml)  3. Check touchscreen is functioning
___________ ml properly.
 4. Inspect Remote Start Switch button op-
eration. (Refer to Section 4.3.2)
❑ N/A (not available at customer site)
 5. Visually Check Console assembly for
damage.
 6. Console cable connection are secured
using ty-wrap.

802870-D Jan. 2011 3

4.4.1 GROUND CONTINUITY
Refer to Section 4.4.1
 Not Applicable because_______________
__________________________________
__________________________________
or
 1. Perform Ground Continuity check.
4.5.1 POWER CONTROL
 1. Cable connections secure.
 2. Check that the cover is secure & free of
damage.
 3. Status indicator light on when power is
applied.
 4. Record the highest gauss reading at
Power Control:___________________.
If reading is above 300 gauss, the Power
Control must be repositioned (refer to
Installation Manual 802702 and or Ser-
vice Manual 802701 section 4.5.2).
 NO ADDITIONAL SERVICE
REQUIRED
or
 CUSTOMER DECLINES SERVICE FOR
FOLLOWING ISSUE(S):
_______________________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________

_______________________________________
CABLE CONNECTIONS
_______________________________________
 1. Cable connections are secured at each
injector Component.
_______________________________________

REMOTE STAND _______________________________________

❑ N/A (not available at customer site)
or
 1. Remote stand rolls properly.
 2. Remote stand post is securely fastened
to base.
_______________________________________
Customer Name:
_______________________________________

4 802870-D Jan. 2011