SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.

NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA

TEL:86-755-33825678,FAX:86-755-33826338

Press machine Manual

- 1 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Content
Item 1.Technical specification

Item 2.Structurer

Item 3.Convey and install

Item 4.Electrical system

Item 5.Adjust and set

Item 6.Maintenance and obviate malfunction

Item 7.Accessory

- 2 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Item 1. Technical specification

I. Performance

1. Using high grade and intensity “cast iron” material, to make sure high precision.

2. Using “full close” and “forced lubrication” for lubrication system, special industrial design,

to get faster cooling.

3. High precision parts, mulriple filtration system, to make sure kinetic frictional

quotiety<0.03

4. Using 250kg f /cm2 for hydraulic lock system, high hydraulic automatic lock system.

5. Using dynamic balancing system, to get balanced working performance with high speed.

6. Micro-computer control system can indicate operating status of press machine and

malfunction problem, easy for die (mold) adjusting, system checking, and malfunction

handle.

7. Using SMC standard parts for air pressure system.

8. Safe operating for die (mold) adjusting system, good stability and high accuracy.

9. Using pressure indicator for air system, lubrication system and hydraulic lock system,

with safeguard for pressure switch.

10. Using 3 post guides for guiding equipment, with high accuracy and stability.

- 3 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

II、C-45 press specification

Capacity 45 T

Stroke of Slide 30mm

Work Speed 200-700 times/min

Die-Height 210-240mm

Slide Dimension 450 x 340mm

Working Table Dimension 700×430×95mm

Motor 7.5KW

Feeding Direction From left to right

Speed control Rotating electrical position device

Electrical parts microcomputer control

Pneumatic control SMC standard parts. pneumatic indicator

- 4 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Item 2.structure
1、Basic part：main body、crank connecting rod、drive、control、lubrication system and

dynamic balance device.

1.1 main body：A basic part to fix single components

1.2 crank connecting rod：crank、connecting rod、flywheel、brake clutch and so on

1.3 control system：electrical components、computer、inspection、pneumatic components

and so on.

1.4drive：electrical power、motor、strap wheel、strap、etc

1.5 lubrication system：oil pump、filtration、distribution、etc

1.6 guiding adjust：stroke adjusting、guiding、oil pressure lock、etc

1.7 dynamic balance device：Spring balance and dynamic balance

Crank connecting rod

NO. Name NO. Name

1 crank 10 Subulate pin

2 Level key 11 flywheel

3 cover 12 Bearing cover

4 axletree 13 clearance ring

5 retainer ring 14 deep groove bearing

6 Eccentric wheel 15 wearing ring

7 Connecting rod 16 Flywheel ring

8 roller bearing 17 clutch brake

- 5 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

9 subulate pin nut 18 clutch nut

sketch 5

Oil pressre 2 4 5 6
1
principle 3
1 slide guiding rod

A
N 2 guiding sheathing

3 adjusting screw

M
4 worm wheel nut

5 worm

pressure oil
6 handle axtrdd

7 7 steel pipe

air enter 8 slide

8
10
9
9 piston

10 high-pressure pump

pressure cylinder

1 2 3 4 5 6

1 eccenter

2 connecting rod

3 balance unit

4 support axletree

5 guiding sheathing

6 guiding axletree

7 balance spring

8 slide guiding rod

9 8 7
9
9 slide

- 6 -
SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

1 2 3

1 flywheel B

2 fixing holder

3 clutch brake

sketch 10

1 2 3 4 5 6
1 synchronizer wheel
2 spin axis
3 bearing seat
4 circuitous "axis coupling"
5 axis coupling
6 coder

sketch 11

- 7 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Item 3.convey and install

I、Transportation.

1、Moving：Before movement, need to prepare special moving sliding seat, or

Other equipment which can load press machine weight and move.

Before movement, press machine should be fixed well, can not swing.

2、Vertical suspending: When suspend press machine vertically, must use suitable strong

sling for press machine, must make the sling traverse “stationary rings”, operated by

professional people.

3、Transport：when need to transport press machine for long distance, need to put thick

wood board under press machine to fix it, use screw to fix, cover press machine with

plastic film lest water, bind press machine to transportation equipment with rope.

II、Please pay attention that, must avoid collide, should make barycenter balanced

III、Install

1、Pls make sure ground is strong for locating press machine.

2、Connect to electrical power and pneumatic power.

A、After locate press machine well, connect exterior line electrical power,AC380V,3 Phase 5

lines,50-60HZ,each connection terminal must be locked tightly, must not be slacken,

make sure connect to earth line for safety. Make” electrical control box” and “control

circuit diagram” of main body connected according to connection line number, make

sure connection is right.

- 8 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

B、External pneumatic power, use pipe to connect tie-in and pneumatic power. Pressure

shown by pneumatic indicator can be adjusted by handle. There should be a little

lubricating oil in “3-point set”

Item 4.electrical control and pneumatic control

1、Controller：use APC-EN900/B as controller，panel display，action indicating lamp display

working status。Using electrical power is AC110V/220V，50/60HZ，wasting power is

15VA。The function as below:

1.1 Top point (vertex) automatic locate

1.2 B.D.C. set

1.3 Cam/Blow set: 2 setting

1.4 Miscarriage unit 2 setting

1.5 High and low speed shift

1.6 Password lock

1.7 Angle unit forward/backward rotate setting

1.8 Counting, 6 digit, 3 set, controlling signature output.

1.9 Production counting, 6 digits, 1set, controlling signature output.

1.10 Speed limit, the high-test is 900SPM, can set the lowest.

1.11 Urgent brake and stop function is used to protect press machine and mold.

- 9 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

1.12 Running state indication, angle position, angel indication and KO, rotating indication,

mold adjusting, inch move, single move, continuous move.

1.13Unconventionality state indication, unconventionality information code indication.

（such as A system unconventionality，B unconventionality re-set，C speed limit，D

motor not start，Urgent stop，F pneumatic unconventional，G lubricating

unconventionality，H without material at end，I wrong feeding inspecting，J lock

unconventionality, etc）.Pls refer to Item 5.

2、Computer system connection

校模 紧急停止
BAR(adjust die) EMG.STOP(UNGENT STOP)
角度/行程数 寸动 气压异常
ANGLE/S.P.M INCH(motion) A.P.ERROR(PNEUMATIC)
单动 润滑异常
SINGLE(motion) LUB.FAULT(LUBRICATING)
连动 末端无料
CONTINUE(motion) NO MATERIAL
生产计数 COUNTER 异常重置 误送检知
ERR.RESET MIS-FEED DETECT
启动异常 锁定异常
START ERROR HYDRAULIC ERROR(LOCK)
ON OFF 速度限制 回路异常
SPEED LIMIT FEEDBACK ERROR(LOOP)
煞车异常 光电装置
BRAKE ERROR PHOTO DEVICE(photoelectricity)
马达未启动 编码器异常
MOTOR UNSTART ENCODER ERROR
电源异常 编缉资料中
计数 吹料 凸轮 计时 参数 上锁 系统异常
COUIT STEP(BLOW) CAM TIMER SETUP LOCK SYS.ERR. OK POWER FAIL EDITTNING

编缉 段落 储存 代码 清除 计数 误送 剪刀 末料
EDIT STEP +1 -1 SAVE ID-NO. CLR COUNT MIS.FEED CUT MAT.END

(CODE) (DELETE)
J-8

OV
CMD
-
+

+24V
J-10
Z1

-W IN22
electrical TAG IN21
power +W
J-9
L20

IN20

panel
L19
PR3

IN19
L18

IN18
L17

IN17
L16

J-7
J-4
J-2

IN16
L15

out put
IN15
L14

IN14
L13

IN13
L12

IN12
PR2

L10 L11

IN11
IN10
L9

IN 9
J-3
J-1

L8

IN 8
J-5
L7

IN 7
ENCODER SW1
L6

IN 6
L5

IN 5
L4
PR1

IN 4
GC-219B

L3

IN 3

J-3 J-4
L2

IN 2

input 2 input 1
L1

IN 1
J-1

-
GC-218A D2
R8 C1
+
J-4
D9

electrical power
R7 L8 L7 R6 L6 R5 L5 R4 L4 R3 L3 R2 L2 R1
D8 D7 D6 D5 D4 D3 D1 L1

input
board
DC24V
RLY8 RLY7 RLY6 RLY5 RLY4 RLY3 RLY2 RLY1
Z8 Z7 Z6 Z5 Z4 Z3 Z2 Z1

J-2 J-2

coder
8A

7A

6A

5A

4A

3A

2A

1A
8B
8C

7B
7C

6B
6C

5B
5C

4B
4C

3B
3C

2B
2C

1B
1C

connection set name line connection position

NO number
J-3 input connection set CBL1 input board SMCC-219A/J3
J-4 input connection set 1 CBL2 input board SMCC-219A/J4
J-5 coder connection set CBL3 coder(ENCODED)
panel connection set input board SMCC-217/J-1
J-9 CBL4
J-10 electrical connection set CBL5 DC24V

- 10 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

3、Input board：

2-6-input part:

IN-1.BAR(A)

J-1
IN 1
IN-2.INCH(A)

GC-219B
IN 2
IN-3.SINGLE(A) IN 3
IN-4.CONTINUE(A) IN 4

PR1
IN 5
IN-5.TOP(CONTINUE)STOP(B) J-3 main controller
IN 6
IN-6.URGENT STOP(B) J-3 (CBL1)
IN 7
IN-7.RESET(A) IN 8

J-1
J-3
IN 9 J-4 main controller
IN-8.SLIDE LOCK ERROR(B)
IN10 J-4 (CBL2)
IN-9.MISFEED DETECT-1(A/B) IN11
IN-10.A.P.ERROR(B) IN12

PR2
IN13
2-02RPM signal input type
IN-11.LUBRICATION ERROR(B) VS:VS motor,INV:transducer
IN14
IN-12.MAIN MOTOR RUN(A) TG:dynamotor,DC:DC voltage,Pulse
IN15
IN-13.END WITHOUT MAT.(B) 1 2 IN16

J-2
J-4
SWI position is main controller(p2-5)
IN17
IN-14.START SWITCH-1(A) 1.VS-TC SW1-4 OFF
IN18
IN-15.START SWITCH-2(B) TAC
IN19
PR3
M-
IN-16.COUNT SWITCH IN20
frequency:within 1Kc
+W

IN-17.BLOW MATERIAL SWITCH IN21 TAG

IN22
2.INV-Pulse SW1-4 OFF
IN-18.MISFEED SWITCH
-W
+5V TAC
Z1

+24V
C1
CMD
+
-

IN-19.ENG SWITCH OV OV M-
frequency:within 1Kc
J-8

IN-20.MISFEED DETECT-2(A/B)
2.INV-DC SW1-4 ON
+10V TAC
OV R1 M-
J-6 output
2-6-3 out DC electrical board J-3(CBL7)
supply DC34V±10%、0.6A electrical power CI:luf/100V(metal involucra)
DC24V RI:120KΩ-150KΩ1/4W
RI:connected to end of
input board,prevent signal
It is better to use electrical interferential
power independently,not
together with other equipment.

★when need to BAR(adjust mold)：1 turn off main motor（1N-12 is A connection point）。2.flywheel stop（SPM=0）
【1.2.,can BAR】,OK lamp turn on,press:start off(IN-14,IN-15) ->clutch ON(suction),let out->clutch OFF(not
suction)。

4、Output board：

Output part:
Z1

J-2

1A point lamp
name
RLY1
L1

NO
C1

1C
RL-1 clutch-brake A L1
1B
Z2

RL-2 cut 1 A L2
2A
R1
D1
D2

RL-3 cam/STEP 1 A L3
RLY2

J-3 input board J-6

2C
L2

(CBL7)
electrical DC24V
RL-4 CAM/STEP2 A L4
2B
Z3

RL-5 speed shift A L5

-
+

3A
R2
D3

RL-6 cut 2 A L6
RLY3

3C
L3

RL-7 cut 2 A L7
GC-218A

3B
Z4

PCB board RL-8 error output A L8

4A
D4
R3

RLY4

4C RL-5ON->high speed(continue mode)

L4

4B RL-5OFF->low speed(inch move,

Z5

5A single move mode)

R4
D5
J-4

RLY5

5C
L5

5B
Z6

J-4 main controller 6A

D6
R5

J-7 (CBL4)
6C
RLY6

when check,can refer to "monitor and

L6

6B control"function
Z7

7A
R6
D7

7C
RLY7
L7

7B
Z8

8A yes electrical power

check
R7
D8

8C DC24V problem
D9
R8

RLY8
L8

8B
J-2

no

yes Outside line is broken or

Relay motion circuit loading stoppage

NO

If use changable powr supply check

Yes
「110/220V」Switch site is ok or not ? LED work R.Y stoppage
(Relay run abnormal)

NO

Master controller

- 11 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

5, the angle sensor

■Wire specifications: XH/5P-750-3T

1. Black+ ground wire +Thermal shrinkage Bushing

2. Red
3. yellow
4. green
5. white
Red V+ (12V/100Ma)
Black OV
Green A Phase
White B Phase
Yellow Z phase (Origin)
Ground wire Line encoder

Announcements:
1. Isolation grounding wire network can not be conjunction with the
machine (housing) together
2.the ground lines of the encoder linked Cable’s ground line
3.separated line can not be cut ,if must:
a、 Pls use welding.
b、 Welding should be tighten, to avoid leakage, short circuit ,
open circuit。
- 12 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Controller with the use of angle sensor electrical specifications ( in the selection should pay attention to the same specifications )

■Output waveform of FIG . ■ Output circuit patterns:

T Open-Collector
A.phase signal

Phase A
H +12V( RED )
L
Signal Out Put
B.phase signal H
Phase B L
T/4
Z.phase signal
H OV
Phase C L
T±T/2

Angle sensor category:Incremental Encoder Model:OEW2-036-2MHC

6mm Axis decoder

φ20h7

Wiring instructions:
φ6h7
φ35
φ38

RED POWER+ Blue A

4-M3深5
OV- Grey B
PCD30

Green SIGNAL A Orange Z

white signalB

Yellow Z Point

6、Circuit elements table

Code Name Specification

M1 Main Motor 380V 5.5KW

Pump motor
M2 380V 250W

KA Auxiliary relay DC24V

AC contactor
KM1 S-P21 20A

KW2 AC contactor S-P11 10A

QC2-3 diverter switch 1A2 section

BK electric transformator BK-300

No fuse breaker
QF BM30-SB

FR over current relay TH-P12E 0.9A-1.5A

SA Pull switch 5A/2

QC1 A multi-stage selection switch 1A4 section

SD Pressure Switch

SB push-button switch TBFΦ30/1A-1B

EF exhaust fan 110V AC

- 13 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Item5 Use & Settings

1, Test & Running

Connecting: The press machine & related components are all under Strict debugging and

testing before export, except normal adjustment, other part are not allow changing.

The Three-phase five line should linked to L1,L2, L3,E as the picture below.

Outlet on the control box of the junction box should be fixed tightly. Main motor’s output

line should connect to the right side of U,V,W,E independently. Also need connect the air

supply, should check below things before running.

A、Check the oil tank oil is enough or not .

B、 Check the pump motor is work normal or not, pressure is suitable.

（2.5KGF/C ㎡-3KGF/C ㎡）

C、Check air pressure is normal。（>5KGF/C ㎡）

D、Check the trachea joints and pneumatic components if there are air leaks or not.

E、check Clutch brake is “Out of brakes” or not.(use a Filmed sticks to poke the flywheel to

check the principal axis is moving or not. If not, it is normal.)

Wire connecting terminal wiring No. as below:

1 2 3 O E R S T E U V W

- 14 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

2, running preparation
Power key on

Switch to Check the light on

Fan
different mode or not (green)

Select inching movement

1 , check the locking

Check air
on pressure
Check the pressure on Exception
（120-150kgf/c ㎡）
exception 4.5-5.5kgf/c light on
2、Check whether the
㎡
material
off

Revert
off

Main Motor on

Reset the The NO Check The flywheel NO

Stop
emergency lubrication lubrication running
motor
stop abnormal pressure direction
light (red) (arrow
Emergency stop Yes Power
lamp ( red commut
light ) ation
Revert
ON

OK light on

Preparation done

- 15 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

3, Running

3.1 The flywheel will stop running when tuning mould mode is selected. (See 8-1)

3.2 Operating mode: inching movement

Preparation, OK

Switch to inching movement

Select the mode of operation

（operation table） (Press machine)

Press the button with both hands Press button with right hand

Clutch action, slider action

Release the button

Clutch stop, slider stop

- 16 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Operating mode: single movement

Preparation, OK light on

Switch to Single

Select the mode of operation

（operation table） （press machine）

Press the button with both hands Press button with right hand

Clutch action, slider action

Release the button

Clutch action, slider action

Reach the high point,

clutch stop, slider stop

Notes: A, when slide block make a movement, you need release the button and press again

to make another movement.

(Every single movement, the slide block will stay high point)

- 17 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

B, The inching movement & single movement is set with fixed speed, if need to be

adjusted, pls refer to the frequency parameters or contact us

5、Operation mode：Continue movement

Preparation, OK light

Switch to continue movement

Select the mode of operation

（operation table） （press machine）

Press the button with both hands Press the button with right hand

Clutch action, slider action

Press urgent stop switch Press top die stop switch

Clutch stop, slider stop Slider reach the top die,

Clutch stop，slider stop

Remark ：

A、When operation table continue movement, Variable resistance of operation adjust

speed.

B、When operation way is press machine. Press the button with both hands. Slider can move.

- 18 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

II、Loading Die Adjustment

The mold height must be no greater than the total height of the press closed

height add the slide adjustment .Prohibit using the mold which can not match with

the machine's closed height, otherwise,it will damage the machine components , or

short parts life.

1、mold installing

Turn the power switch to "ON", starting the motor; turn the multi-stage selection

switch to the jog file. Jog indicator lights on, then change the operation mode to the punch

file, after pressing the reset button, the control panel "OK "lights on, then punch speed is

the slowest speed setted .Press down the start button, the slider moving slowly, when the

slider move to the height can install the mold, loose the start button, and put the mold in

the right place.

2、mold adjustment

Turn the multi-stage selection switch to the adjustment file, then the indicator lights on.

Keep the operation mode on the punch file, press down reset button, the control panel "OK

"lights on, pull out the adjust bar on the right of the control cabinet, after this, the main

motor automatic cut off power supply, stop running. Insert the adjust bar to the flywheel

surface hole. Turn on the start button, pull the flywheel following the flywheel running

direction .Then the slider will move, make the slider touch the upper die. If the height is not

enough, inset the crank into the mold adjusting shaft , clockwise rotation, the slider will go

up, increase the closed height, counterclockwise rotation ,slider go down, decrease the

closed height. Repeat this action, until up to the suitable height. After adjusted, put back the
- 19 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

adjustment bar into the right of the control cabinet, lock the mold, adjust the feeding

distance. Turn the multi-stage selection switch to the jog file, start the main motor, press

down the reset button, press down reset button, the control panel "OK "lights on. Start the

main motor, 3 minutes later press down the starting button, stamping products, after the

products ok; turn the multi-stage selection switch to the link file. Set the suitable working

speed, and keep normal running.

3、Lubricating pressure adjustment method

1
3
No. Name
2 1 Oil pump head
4 Pressure
2 regulator
valve body
3 Locknut
adjusting
4
screw
5
Pressure
5 regulating
valve nut

ATT：When the lubrication pressure needs to be adjusted, the lubricating oil pump should

work, and need adjust according to the following steps:

A、Loosen the pressure regulating valve nut 5.

B、Loosen the locknut 3.

C、With the "one" screwdriver turn adjusting screw （Rotate Clockwise, pressure increase,

conversely, pressure decrease. Set the pressure 2.5-3.0kgf/c ㎡）

D、locking the locknut 3.

- 20 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

E、Locking the pressure regulating valve nut 5.

4．Adjustment of the oil distributing valve oil flow

4 3 2

No N am e
1 v a lv e b o d y
2 fa s te n in g n u t
3 w ad
4 flo w a d ju s tin g s c re w
5 p lu g

6 o il p ip e jo in t
5 6 1

ATT：Adjust the oil mass according to the following steps:

（1） When adjusting, oil pump should be in working state.

（2） Relax fastening nut 2.

（3） With the "one" screwdriver turn adjusting screw （Rotate Clockwise, oil mass

increase, conversely, oil mass decrease.)

（4） After adjusted, you need observe if the oil mass has any change for a moment.

（5） Locking the fastening nut 2.

5．Structure and adjustment of the hydraulic locking system 3 25

6．The entire system of gas supply used after air conditioning unit

filtering ,system pressure supplied by the pressure regulating valve 2,and

inletconnection

not less than 5kgf / c ㎡ .Hydraulic locking pressure is obtained by

Pumps 7 on the regulator, the pressure depended on pressure level,

when the hydraulic lock below the set pressure, the pump will

automatically compensate. The compensation process achieved by

- 21 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

locking hydraulic pressure and the set reverse balance 1.3pointcombination2.Systemregulator3.Pressurerelay

4.oilbox 5.oil-levelgauge 6.oilfiller
7.regulator 8.pump 9.pressureswitch
principle. Locking pressure generally is 150kgf/c ㎡.30T press 10.reliefsolenoidvalve 11.exhaustport

10 9
machine is 125kgf/c ㎡ ,over 45T is 150kgf/c ㎡ 。 Locking
9
9
11
pressure relief by the solenoid valve to achieve, otherwise no
4 9
5
oil, if no air pressure then will not relief, so as long as it does

not adjust the mold, it will always keep working

Ⅲ、Display and setting

This machine controller parameters and

Angle/strokes
1.operatingmode angle/strokesdisplay
SPM≤ 10，showangle
showSPM
operating functions are set in our factory,
SPM＞ 10，
角 度 /行 程 数

2.settingmode displaythesettingitem
ANGLE/S.P.M

生
产计数COUNTER
windows
a.itemnameshowsinEnglish
ON OFF
b.editsettingsascycle-operation
c.theusingwayofbuttonsanditemareas
under normal circumstances no need setting. 计 数
COUIT
吹 料
STEP
凸 轮 计 时 参 数
CAM TIMER SETUP
followingdrawings

编 辑

If need increase new parameters project, EDIT

编 辑 编 辑 编 辑 编 辑 编 辑 编 辑 编 辑 编 辑
EDIT EDIT EDIT EDIT EDIT EDIT EDIT EDIT

please refer to the parameters of this section P.ro Ct.1 Ct.2 Ct.3
生 产 裁 剪1 裁 剪2 裁 剪3
Air CA.1 CA.2 Sy.1
吹料 凸 轮1 凸 轮2 误 送1

编 辑 编 辑 编 辑 编 辑 编 辑 编 辑 编 辑
EDIT EDIT EDIT EDIT EDIT EDIT EDIT

successor set descriptions and set methods b.ot d.ir L.ub※1 S.Lo S.LP k.Ef Sy.2
正死 点 正反 转 润 滑 速 限 刹 车 软 体 锁 误送 2

operation. Please read this section contents
※ 1:Theactualsettingitemsvarydependingonthemodel,please
refertothedisplay/settingofvariousmodelsOperationManual.
※ 2:Thesettingofcompositedcutter,Pleaserefertotheusing
methodofthecutter
Productioncountermonitor

carefully. 角 度 /行 程 数
ANGLE/S.P.M
1.runningmode
a.Productioncounterdisplay
b.Exceptioncodedisplay
生
产计数COUNTER

ON OFF c.Monitoringinformation

1、Display/Set——Monitor Introductions 计 数
COUIT
吹 料
STEP
凸 轮 计 时 参 数
CAM TIMER SETUP

2.settingmode showtheselectof"
settings"windows

- 22 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

2、Instruction of buttons

角度/行程数
段落 ANGLE/S.P.M

STEP A
buttonusingmethod
a.pressonetime,enterintonext
生产计数COUNTER

paragraph（Flashestoindicate B C
ON OFF

thecurrent position）
b.deit settingit asrecirculation
operationway
:A B C A
function button instruction

edit setting 编辑 1.pressthebutton,select the"settingitem"

EDIT 2.edit settingasrecirculationoperationway,plsreferto（Page-3-2）

1.Pressthisbutton,select "settingitem",andtheparagraphneedtobemodified,Flashes
edit setting 段落 indicatethecurrent position
STEP 2.edit settingasrecirculationoperationway,plsreferto（Page-3-2）

edit/ 1.Intheedit settingmode:pressthebutton,pressthebutton,median+1

display 2.General Mode: Pressthebutton,entertheshow: "MonitoringDataSelect"function

edit/ 1.Edit settingmode:pressthebutton,pressthebutton,median-1

display +1 2.General mode:pressthebutton,showthetotal runningtimes.

1.Edit settingmode:pressthebutton,median-1
edit/
display -1 2.select:"settingitem",pressthebutton,backtopreviouspage
3.General mode:SPMorangledisplayswitchbutton

edit setting 储存
Pressthebutton,storedthe"settingitem"intothe
SAVE memory

1.Edit settingmode:pressthebutton,all settingszeroing

removesetting 清除
2.General mode:pressthebutton,Productioncount turntozero
CLR Iftheproductioncount turnedtozero,thepre-count will beturntozero

displaycode 代码 pressthebutton,productioncount (orstrokecount)

ID NO displaymessagecode: 3seconds

4、parameter setting

Setting item :

1. production setting ;

2. cutting setting ;

3. cam/ material blow setting

4. examination for wrongly feeding;

5. lock software ;
- 23 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

6. max brake distance setting;

7. low speed setting ;

8. positive & negative running setting ;

9. lubrication setting ;

10. bottom dead center rectify

Matters need attention:

The system parameter setting will effect the machine operation for controller, the relevant

worker should know this setting !

Note : actual setting item, different by different model , please refer to << operation book>>,

There have description for display/setting for parameters.

一、Useage for combined type cutter:

1. please set CTL1 CTL2 CTL3 , relevant cutter open & close

angle, when machine stop status, press Edi button to CTL1 , through press

sect button, adjust below angle. ON position set open angle , OFF position set stop

& should corresponding separately with cutter 2 & cutter 3 .

CT2 CT3

2. please set CTA , CTB relevant using times , ON position is the start

CTA

Times for cutting, OFF position is the stop times for cutting . For example
- 24 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

ON position is 4 , OFF position is 5 , cutter 1 should open at relevant angel

When the press on the 4th cyclic , should close at relevant angle in the 4th

Cyclic , at the 5th cyclic should open again with relevant angle , same operation

When closed, and re-calculate the next cyclic the 4th cyclic open again.

CTB Relevant cutting times the composite of 2 .

二、How to set the percentage calculate :

When using composite cutter, can set the percentage on the OFF positionLUB

For example : set 5, when the press pass the 5th cyclic calculate add 1 .

三、When the inch moving , treatment for can’t stop correctly at top dead center.

When in stop status, click Edit button till display LUB , through sect

Interface ON position to set the angle, general set 300 °.If stop at 20 °during

The actual use , could set 300 ° to 280 ° ， others following this .

四、Set for lower dead center.

Choose the machine position to rectify mould status, through rectify mould stick to

Adjust the memory to lower dead position ( 180 degree ) , when stop status click

Edit Till display to BOT , meanwhile click the reset button on control box &
memory
Button, then finished the lower dead center setting. Because of the exist of machine

Deviation , suggest set every month , to guarantee the accuracy .

Chapter 6 – Press care &maintenance & trouble removal

I、the function of care & maintenance

- 25 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

1. Extend the machine lifetime, reduce the unnecessary wearing & troubles;

2. Keep the best status of press, enhance productivity.

II、Requirement:

1. Lubrication system

When lubrication system used two month , should clean the oil tank、pipeline、fitter

And change the oil. Then clean every half of one year, and timely change oil, clean

According to requiment.

2. Electric system

Terminal screw 、 switch buttons、micoswitch 、AC contactor、frequency changer

Should check every month.

3. Accuracy checking

A. accuracy checking should once a year, when check should compare with our accuracy

Checking records.

B. If the sliding surface is wearing, should maintenance or changes the guide pillar 、cooper

Bush then rectifies the each accuracy. (Attention: when checking, should keep the flatness

Of desk tray)

4. When get off work, operator should check each parts of press, and fill in the

<< Press prevent & maintenance card >>, regular checking should fill in the

<< Press regular checking card >> Note : << press prevent & maintenance card >>

<< Press regular checking card >> see details the maintenance & care instruction

Book for press.

III、Master need to pay attention

- 26 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

The electric system & accuracy checking of press care & maintenance should be conducted

by professional person, without professional should consult our company.

IV、Common faults elimination methods for reference

Fault
Item Fault reason Elimination methods
phenomenon
When open the  check power, remove default
without power、default
key switch phase
phase
without  change protective tube, remove
protective tube burnout
1 display on the burnout
power switch damaged
operation  change power switch or fixed
wire screw terminal
panel  tighten the screw of wire
loosing
terminal
 Insert the rectify mould stick.
rectify mould stick don’t
 clean or change the contactor
insert the hole of right
 Touch spot.
control box
 Change micro switch.
AC contactor bad contact
 overhaul the default phase
Motor can Micro switch damaged.
2  Readjustment the parameter.
move power default phase
 maintenance or change start
Frequency changer
button
parameter Unusual.
 maintenance or change stop
start button damaged
button
stop button damaged
 maintenance or change
potentiometer bad contact potentiometer
or damaged  locking tighten for encoder bolt
3 Speed unstable encoder fixed bolt loosing  check frequency change
frequency changer Parameter or update.
parameters Fluctuation

 change potentiometer , contact

potentiometer ( various  Signal line
Seed can’t
4 resistor ) damaged。  fix potentiometer
adjust
potentiometer fault

 check the signal line

5 Delivery errort Signal principal road

- 27 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

 adjust the phase。

power default phase or under  exchange any two three-phase
voltage supply sequence
motor reversal。  Add sufficient oil level
Lubrication Oil level anomaly  Pump maintenance。
6 anomaly Pump failure  Cleaning the oil way
Oil circuit jams  Adjust pressure, replace the
6oil pressure too low， pressure controller
Pressure controller damaged  Maintenance and repair, con
7、Signal wire broken or loose nect signal wire

 Check and adjust the air

Air pressure is insufficient,
pressure
below the set value
 Air tank drainage,
water or foreign body in the
maintenance line
air
Pressure  Replace the pressure
7 Pressure controller is
abnormally controller
damaged
 Replacement or repair three
Combination of three
combinations
damaged
 Maintenance and connect
5、Signal wire is loose or break
signal line
 get rid of the air in the system
air in the oil way
Locking pump  replace the tubing or clamping
Local joint leak
pressurized jaw。
8 The shortfall in oil tank
sound  Add oil level.
Steel pipe oil seal damage
 Replace the oil seal
5、Pump failure
 Pump maintenance
 Adjust the spring compression
Balance spring is loose or
distance or Change the
broken
Revolve with balance spring
Brake pedal clearance is too
9 abnormal  Adjust the brake pedal
large
noise clearance
3、The moving parts bearing
 3、inform the supplier to
damage
maintain.
fault
NO. Fault cause exclusion methods
phenomenon
Start switch contact is bad,  Replace the start switch。
The slider panel display abnormal reset  Scram button reset
10 doesn't move At a stop, button does not
 starting motor
reset
 Adjust the air pressure or
The motor does not start
- 28 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Air pressure is insufficient. restore

gear box solenoid valve is  Replace the solenoid valve
damaged
 reset or deenergization
Abnormal circuit
 Then Press the reset button,
and then switch on.
Locking pressure too low  Raise the locking pressure
Balance spring is loose or  Adjust the balance spring c
11 BDC unsteady broken ompression distance or repl
ace.
The gap for the Encoder fastening bolt is loose  relock fastening bolt
actua Bottom Encoder error  Repair or replace the encoder
12 dead center 3、something wrong with the  resent Bottom dead center
panel shows is Panel bottom dead center set parameters
too big parameters
Locking pressure does not  Check the pressure relie
release pressure to zero f. A. Without electricity；
Die height Adjust component is
B. Pressure relief valve
cannot be damaged
13 coil burn out；Calve cor
adjusted height adjusted has to the
limit e stuck.
 Reverse shake again
inform supplier to
maintain.
Clamping height change  eliminate jam mould sit
without press delivery error uation。ways：Loosen ta
line，Lead to fold the mate per lock nut，Loose bac
rial k taper pin，use collate
3 gear box solenoid valve
mould grade，let slide bl
Air pressure is too low clut
ock to top dead center，
ch slipping
14 Jam mould Locking taper pin again.
Mold edge is bad
 Readjust the mould cla
mping height.
 Adjust the feed length，
connect the delivery error
line
 repair Grinding die shear
blade。

- 29 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

V. the microcomputer fault line

If Shut down during operation ,Some unusual information is without light，If you want to

know the exception information, Method is as follows：

Method 1: Press “ID-NO” key SPM display shows the code

（show time：3 seconds per time）then compare information code table

Again, then can understand the cause of the anomalies and the elimination method

method 2：software way Monitor the host controller input or /output signal is

normal or not ？ enter into “Monitor the state of input/output signal model” Method

of use, see [Monitoring data suggestion]（P3-7）if the host controller signals is normal，

Please check connecting line rounding.

［The program version：low speed（EN/RES300）r02，high speed （EN600～EN1500）

r04afterwards Then has this function］

method 3：hardware way can use “Detection of smelting equipment ”to Check

whether the host controller and the surrounding components！

Remark ：After troubleshooting，Abnormal reset light still on，only press the reset

Switch then can start again.

- 30 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

1．Intermediate data

Edit Display 1.Set in the edit mode:

-1 press the key, number + 1
2。General pattern: press the key, show the total running times

Edit Display 1.Set in the edit mode:

-1 2.press the key,
In choosing number + press
"set project", 1 the key, return to the previous page
3The general pattern; SPM or Angle display switch button

Monitor USE
0～9 store Select the project please refer to the
material （SEE） SETUP monitoring data sheet
selection

Monitor 1～36 match up「Tablet instructions

In
input SETUP 」The item "contact" to watch the signal is normal
state

Monitor 1～10 match up「Tablet instructions

out
input SETUP 」The item "contact" to watch the signal is
state normal

input signal input signal

Monitoring data sheet:
ON NO
0.Production
In 1 Check mold In 33 -B accumulated count value
1.production proportion
In 2 In 34 - of count

2 .Cut 1 count
In 3 single action In 35 -

3.Cut 2 count
In 4 interlock In 36 The motor speed
feedback input
In 5 Auto Top Stop Stan 4.Cut 3count
dard
In 6
5.brake penetration
In 7 involution value

Lock exceptions
6.encoder feedback
In 8
7. -SPM
In 9 Send in the same
period by mistak e 8.
In 10 pressure abnormity output signal

In 11 1Lubrication NO 9.Vertex Angle of brake

anomaly detection
In 12 out 1 Clutch-brake

In 13 out 2 Clip1
In 14 1 out 3 cam 1
In 15 2 out 4 cam 2
In 16 out 5 gearing speed
switch code:
In 17 out 6 2

In 18 photoelectronics out 7 3 COUNTER

In 19 out 8 reserve
1 2 8 o n
In 20 Send in the same out 9 miscarriage1（Inside
the CAM
period by mistake ）
In 21 out 10 miscarriage2（Inside
2 the CAM
In 22 Abnormal ）
frequency converter Mode Channel Staus
Mode I: O:
In 29 SW1-DIP-1
Channel NO
In 30 SW1-DIP-2
Staus ON-OFF
In 31 SW1-DIP-3
In 32 SW1-DIP-4

2、Message code…1/2：

ID-
Name Causes of Exceptions Elimination methods
NO
01 Inch ,single ,connect Switch to IN_1,2,3,4 change when in 1
switch（in operation） operation
02 Hands started bad IN_14,15exceed the time limit at 1
the same time
03 motor has not stopped main motor does not power off Cut off the main motor
when check mould power supply
04 flywheel has not stopped flywheel has not stopped check Waiting for the flywhe
mould el stops

05 motor has not yet started Inch ,single ,connect Switch, starting motor
main motor has not yet started
06 Start switch did not recover Start open held live not restored Restore start switch
or malfunction standby mode,3
07 Vertex stop switch checkout IN_5 open circuit 3
08 Reset switch is checked out IN_7 open circuit 3
- 31 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

09 Inch, single, switch abnorma Switch open circuit，Or choos 1

l muscle e more than one
10 power is too low AC Instantaneous power or 1, Check the power
voltage is too low supply voltage
11 Encoder specifications by Abnormal encoder or Memory Check the encoder,1
mistake or A, B phase time value and mechanical position
degrees of abnormality don’t fit
12 encoder speed abnormality Without speed response when Check the encoder Check
Starts running running loop,1
13 encoder signal inversion Configuration error Change set operations,1

14 Z encoder is bad Abnormal encoder Check the encoder,1

15 encoder signal interference victim cable 2,1

16 Braking distance is too long Clutch is abnormal Check the clutch
,SLIP set value
17 Lock exceptions（slider to IN_8 open circuit 3,1
adjust）
18 Abnormal pressure IN_10 open circuit 3,1
19 Abnormal lubrication IN_11 open circuit 3,1
1A Check out by mistake 1 IN_9 short circuit（1A） 3,1

1B Check out by mistake 1 IN_9（1B） 3,1

20 rate limitation Speed is too low when flashing Reverse to tolerance r
ange
22 Emergency stop checked out IN_6 short circuit 3,1
23 End without detection IN_13 short circuit 3,1
24 Production count arrive Count reach set value Reture to zero, Press the
clear key
25 Edit Profile Panel in the edit state Leave the editor
status,press SAVE
26 Detector are not closed IN_19 short circuit 3
27 Misfeeder shut IN_18 short circuit 3
28 speed limit Speed is too high Reverse to tolerance
range
28 speed limit Speed is too low when flashing Reverse to tolerance
range
- 32 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Startup anomaly Start switch bad 3,(1)

SystemException host controller failure Replace the host
controller
Abnormal circuit ID_11～ID_15 Same way as ID_11～
ID_15
Abnormal reset Operation is abnormal 1
2A Check out by mistake 2 IN_20 short circuit(2A) 3,1

2B Check out by mistake 2 IN_20 open circuit (2B)

Message code…2/2：
31 IN_18 open circuit 3,1
electrooptical device
33 Check +24V
+24V badness external+24V not good
34 overload IN_21 open circuit Use Inching mode
To adjust to the vertice
s, involution
39 Abnormal frequency Frequency converter tripping or
Check the inverter or r
converter Abnormal signal
eturn circuit
40 Memory is abnormal host controller memory device Replace the host
failure controller
41 Set bottom dead cente Memory data Lose reset
r is Abnormal
42 Gegensetzen is Memory data Lose reset
abnormal
43 SLIP Abnormal setting Memory data Lose
reset
44 Low speed limit setting Memory data Lose
reset
anomalies
49 Data set in factory Lose Memory data Lose
reset

Elimination method choice：

1、revert then restart。

2、same reason often occur，The circuit has a problem Loose，bad contact

，ageing fault，to be distracted，pls check ！

- 33 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

3、move this point input line，Measuring whether there is DC24V？no DC power failure

or master controller or connector or PCB have problem With another wire ，one hand

contact 0V， I. another hand Pick up check points，this point LED。

or panel lamp is on or not？yes something wrong with External input circuit：

Terminal machine screw is looser or Line open circuit or switch fault

no master controller or connecting line or something wrong with PCB。

Ⅵ.Maintenance items and period

1、Oil change & maintenance after new machine operation（made by manufacturer）

Oil change need be done after three months operation in lubrication system，clean

lubrication box, PU pipeline and oil filter, change into 46# lubrication oil. Pls see

details in Press Machine Periodical Checking List.

2、Daily Maintenance work done by users.

A、Checking three types of pressure abnormal after main motor starts.

A1：Cylinder Pressure---Prescribed limit 5～6kg/c ㎡；

A2：fixed lock pressure-- Prescribed limit 4～5 kg/c ㎡；

A3：Lubrication pressure-- Prescribed limit 2～4 kg/c ㎡。

B、When starting main motor, Pls. Check flywheel status.

Pay attention on flywheel beginning and accelerating status, when vibration and sound

（when racing above 5s）when resistance increases, belt will shake.

- 34 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

C、Running operation checking：Checking separately when running in inch move, single

move, continue move, stop and emergency stop formats.

D、Checking if oil spilling when on work everyday. Listed below：

NO. Checking points

1 Bearing parts

2 Stroke adjustment steel tube part

3 Slider and guide rod part

4 Locking pump

5 Lubrication oil tank

E、Clean well on below points: Table tray, slider, mould, steel tube surface, feeder etc.

F、Filling water in air compressor and gasholder everyday, to avoid gas in locking pump

fixed with water , thus emulsify hydraulic oil AW-32#, better to add freezer dryer to

dry the gas stored in gasholder.

3、Monthly maintenance

A、For feeder: Add grease oil one time to keep it has good lubrication function.

B、For three points combination：

B1：There is a device for automatic water-repellent in water filter, if you found there is

water in the filter, pls. remove it and clean；

B2：If there is less oil left in lubricator, pls. add oil material to keep enough oil.

B3：Pressure regulating valve need adjusted between 5～6kg/c ㎡。After adjustment,

press button and lock tightly to avoid pressure change caused by loosing.

- 35 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

B4: Rotate “Oil adjustment rotation”, set lubrication oil quantity a drop when clutch

and brake move 20 times.

C、For Gas foot pad, inspecting its elasticity, if it is not good, you need gassing in pad

but the quantity can not be excessive.

D、Top dead point stop position confirmation

D1：Normally, the stop position corresponding 0°angle.

D2：If it doesn’t match with 0°, you need readjust position of micromove switch.

4、Half a year maintenance

A、Need pay attention to PU pipeline, if ageing occurs, it needs change in time.

B、Clean and change into 46# oil in Lubrication oil tank, PU pipeline and oil filter, quantity

need reach at upper limit before starting, after lubrication system moving, it need

higher than lower limit.

C、Oil pressure locking maintenance：

C1：If Oil pressure locking system exists air, pls loosing screw of air discharge hole,

discharging air.

C2：Clean it and change into AW-32# oil about 3 liters.

D、Maintenance for Triangle belt in main motor：

D1：Inspection for attrition and crack on its surface

D2：Inspection for belt tension, when adjust it or changing, pls adjust “screw for belt

tension adjustment”

D3：Adjust belt tension as listed 12.5mm.

- 36 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

12.5

Belt tension Adjustment

bolt

D4：Inspection wear loss ratio and tightness degree of belt（belt of gripper feeder）, press

15mm with finger as standard according to actual needs.

5、Yearly Maintenance

A、Inspection for clutch and brake

A1：Clutch Interval （A）above 3mm , pls change.

A2：brake lining thickness （B）less than 19mm, pls change.（original thickness is

20mm）

- 37 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

B、Precision inspection

Standard precision listed below：

Depth of Comprehensive
Punch tonnage Verticality
parallelism gap

NM-25T 0.01mm 0.02mm 0.15mm

NM-40T 0.01mm 0.023mm 0.16mm

NM-60T 0.01mm 0.037mm 0.18mm

HHD-30T 0.01mm 0.029mm 0.15mm

When precision can not meet demands, it will affect product performance and need

adjustment on it.

C、Electromagnetic valve inspection

If valve operated normally, loops burned or not, spring normal or not, when defects

occur, pls change electromagnetic valve

Oil used in this press machine：

1、Lubrication oil box uses AV-46# lubrication oil.

2、Locking oil box uses AW-32# hydraulic oil.

3、Flywheel uses 0# grease oil，slipping oil box uses anti-corrosive oil.

- 38 -
 SHENZHEN LIHAO MACHINE EQUIPMENT CO., LTD.
NO.25,SHAJI SHAPO ROAD,BILING VILLAGE,PINGSHAN TOWN,SHENZHEN,CHINA
TEL:86-755-33825678,FAX:86-755-33826338

Chapter 7 Attached Accessories

（Tool box）
NO Name Specification QTY UNIT Remark
1 Rocking handle 1 pcs

2 Mold adjustment rod Φ20×390 1 pcs

3 Air gun 1 pcs

4 Air tube 1 pcs

5 Grease gun 1 pcs

6 Monkey wrench 10 inches 1 pcs

7 Socket head wrench 1.5mm~10mm 1 set

8 T style wrench 1 pcs

9 feeder instruction 1 pcs

10 Frequency converter 1 pcs Optical disk

instruction

11 Press Operation 1 pcs

Instruction

12 Charging connector 1 pcs

13 Iron made tool box 1 pcs

- 39 -