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11 - Chapter 5 Amul
11 - Chapter 5 Amul
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5.1 INTRODUCTION...........................................................................75
5.1.1 History and Development..................................................76
5.2 FOUNDERS OF THE DAIRY.........................................................78
5.2.1 Board of Directors............................................................78
5.3 OBJECTIVES OF THE DAIRY......................................................81
5.4 WORK AREA PROFILE.................................................................83
5.4.1 Milk Procurement.............................................................84
5.4.2 Bulk Milk Coolers.............................................................85
5.4.3 Automatic Milk Collection System...................................87
5.4.4 Milk Flow Pattern.............................................................87
5.4.5 Milk Processing.................................................................88
5.5 PRODUCTS OF THE DAIRY.........................................................89
5.5.1 Amul Ghee........................................................................90
5.5.2 Amul Buttermilk...............................................................92
5.5.3 Amul Taaza...................................................................... .95
5.5.4 Amul Gold.........................................................................99
5.5.5 Amul Chai Maza...............................................................99
5.5.6 Amul T – Special.............................................................102
5.5.7 Amul Slim ‘N’ Trim........................................................104
5.5.8 Amul Lite........................................................................106
5.5.9 Amul Masti Dahi.............................................................109
5.6 QUALITY ASSURANCE...............................................................113
5.7 SUPERVISION AND AUDIT........................................................114
5.7.1 Supervision......................................................................114
5.7.2 Audit...............................................................................115
5.8 ANNUAL REPORT – AN OVERVIEW..........................................115
5.9 CUSTOMERS................................................................................11 7
5.10 VETERINARY SERVICES AND BREEDING.............................117
5.10.1 Emergency Animal Health Care Services.....................117
5.10.2 Vaccination Services.....................................................119
5.11 CATTLE FEED AND ITS DISTRIBUTION................................119
5.11.1 Benefits of Amar Dan....................................................121
5.11.2 Ingredients of Amar Dan..............................................122
5.11.3 Nutritive Value of Amar Dan........................................123
5.11.4 Distribution of Amar Dan.............................................123
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CHAPTER 5
5.1 INTRODUCTION
population of animal. Especially Gir cow and Jafrabadi buffalo are most
popular cattle of Amreli district famous in all over the world. These cattle
are rich in their milk quality as well as in its quantity. Cows and buffaloes
are the major milch animals besides goat and sheep in this area.
The milk producers in this area was not organised and they has to
sell their milk to the local traders at very low price. The milk producing
farmers were not getting lucrative price for their milk. Traditional and
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Honourable Shree Parshotambhai Rupala - Minister of States for
district and registered a milk union under the name of Amreli District
Amar dairy and the reaction of the farmers was very much favourable.
Initially, the dairy was procuring only 2635 Kgs of milk per day from 26
village DCS, covering 2 talukas during the financial year 2007-08. In the
By the end of March 2018, total more than 1200 DCS and more
than 50 thousand milk pouring members affiliated with the Amar dairy.
Highest milk procurement was nearer to 2.5 lakh litres per day, during
flush season.
Amar dairy was begun with a single cooling unit at Amreli, a little
known and much popular leader’s clean vision, clear mission and correct
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commitment. For the improvement of rural farmers, the board of Amar
dairy has been decided to start a milk processing plant with a capacity of 2
lakh litres per day and a cattle feed plant with capacity of producing 300
metric tonnes per day. For the construction of new milk processing plant,
When both the plants were set prepared for the functioning, they
were attacked by a heavy flood in June 2015. It was really very shocking.
This incident did not rise up back to them but they rise from it
immediately with new strength and spirit. They raced against the time and
within short period of 9 months both the plants have become set up again
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New milk processing plant has been started its production with a
about 50 per cent of milk quantity has been sent to Mother dairy
Gandhinagar and remaining 50 per cent of milk and its by-products being
Anand and a managing director. The details of all these dignitary persons
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Table 5.1: Details of all the members of board of directors
Sr.
Name of the Person Photo Identity Designation
No.
Founder
1 Mr. Dileepbhai N. Sanghani
Chairman
Vice
3 Mr. Mukeshbhai N. Sanghani
Chairman
Founder
4 Mr. Parshotambhai K. Rupala
Director
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8 Mr. Vinubhai B. Kakadiya Director
80
15 Ms. Bhavanaben M. Gondaliya Director
GCMMF
18 Mr. H. P. Rathod
Anand
Managing
19 Dr. R. S. Patel
Director
81
To buy, processing, manufacturing, distributing and selling
animal feed, dairy machinery, tools, instruments and materials
of food packaging.
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To carry on some other activities as to impel the above
objectives and to do all such things that are productive to the
To organise supervision of the DCS and for that union may fix
the charges to be collect with the authority of the registrar.
region was very bad. Their earning was almost comes from the seasonal
crops. Some of the poor farmers passed through shortages of food during
off-season. Their income from the crop was totally undependable. Also the
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spoilable product, the milk producers were enforced to sell their milk for
whatever they were given. They had to sell cream and ghee at throw-away
price regularly.
The local milk traders was monopolising the milk market and made
the exploitation of milk producing farmers and the consumers both. The
extremely low and also fluctuates frequently at their choice. All this
financial gain from the milk was very low, the milk producing farmers
resented the system of milk trading but they were proved weak in front of
way, Gujarat is also on top in milk producing state in the country. Gujarat
milk. Amul Pattern has become a model in all over the India and also in
The dairy is a district level milk processing plant started in the year
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the milk producing farmers, their elective deputies manage the village
DCS and also the district union. Amar dairy is come up with aim to give
profitable prices to their farmers and also serve the interest of customers
by supplying good quality milk and its by-product via GCMMF. The main
target of the dairy is to procure milk from the DCS in which milk
Amul, quality milk should required to be collected from the village level
DCS. Therefore the union has established BMC’s to ease cooling at the
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installed number of BMC at various locations of Amreli district and
the observation of Amar dairy – Amreli inside and outside the district.
Table 5.2 shows the name of the units with its cooling capacity per day.
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5.4.3 Automatic Milk Collection System
Amar dairy has installed total 592 AMCS at village level DCS to
his milk. AMCS also helpful for the DCS to keep record of all the milk
producers etc.
crossbred cow.
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5.4.5 Milk Processing
1)
Farmer
2)
3)
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4)
Milk Distribution
5)
Consumers
At the end of March 2018, the Amar dairy – Amreli preparing total
9 various products under the brand name of Amul, namely Amul Ghee,
Amul T - Special, Amul Slim ‘N’ Trim, Amul Lite and Amul Masti Dahi.
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5.5.1 Amul Ghee
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Sugar 0g
Protein 0g
Vitamin A 700 mcg
Not a significant source of Dietary Fibre,
Sugars, Vitamin C, Calcium and Iron.
(* Approximate Values)
human body.
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5.5.1.4 Product Application
world like Australia, Bahrain, Hong Kong, Japan, Oman, Qatar, Saudi
Arab, Singapore, Sri Lanka, UAE, USA etc. It is available in the segment
like kirana stores, modern format stores, Amul parlour, hotels and
restaurants.
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5.5.2.2 Product Specifications
Energy 26 kcal
Energy from Fat 9 kcal
Total Fat 1g
Saturated Fat 0.5 g
Cholesterol 3 mg
Total Carbohydrate 2.3 g
Added Sugar 0g
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It is usually packed in pouches and readily available at Amul
dietary advantage.
digestive function.
other countries like Australia, Bahrain, Hong Kong, Japan, Oman, Qatar,
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segment like kirana stores, modern format stores, Amul parlour, hotels and
restaurants.
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Cholesterol 8 mg
Total Carbohydrate 4.7 g
Protein 3.1 g
Calcium 150 mg
Phosphorus 130 mg
Sodium 50 mg
Thiamine 42.5 mcg
Riboflavin 120 mcg
Niacin 100 mcg
Folic Acid 7.5 mcg
Vitamin A (Retinol) 32 mcg
Amul Taaza milk is ideal for direct consumption and also used for
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5.5.3.5 Available in (Markets/Segments)
Amul Taaza milk is available in all over the Gujarat, and other
cities like Mumbai, Nagpur, Nasik, Pune, Bhopal, Indore, Raipur, Aligarh,
segment like kirana stores, modern format stores, Amul parlour, hotels and
restaurants.
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5.5.4.2 Product Specifications
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5.5.4.4 Product Application
Amul Gold milk is ideal for direct consumption and also used for
Amul Gold milk is available in all over the Gujarat, and other cities
segment like kirana stores, modern format stores, Amul parlour, hotels and
restaurants.
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5.5.5.1 Product Details
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5.5.5.3 Product Features
Amul Chai Maza milk is ideal for direct consumption and also used
Amul Chai Maza milk is available in all over the Gujarat, and other
cities like Mumbai, Nagpur, Nasik, Pune, Bhopal, Indore, Raipur, Aligarh,
segment like kirana stores, modern format stores, Amul parlour, hotels and
restaurants.
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5.5.6 Amul T - Special
102
Vitamin A 700 mcg
Amul T - Special dairy whitener is ideal for making coffee and tea.
103
5.5.7 Amul Slim ‘N’ Trim
104
48 hours from the date of packing if kept
Shelf Life
under refrigeration below 8°C
Storage Condition Under Refrigeration (Below 8°C)
Amul Slim ‘N’ Trim milk is ideal for direct consumption and also
used for making coffee, tea, buttermilk, curd, ghee, sweets, etc.
Amul Slim ‘N’ Trim milk is available in all over the Gujarat, and
other cities like Mumbai, Nagpur, Nasik, Pune, Bhopal, Indore, Raipur,
Jodhpur, Pali, Pushkar, Udaipur, Delhi & NCR, Kolkata, Asansol etc. It is
105
5.5.8 Amul Lite
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Cholesterol 2.5 mg
Trans Fat 0g
Total Carbohydrate 1g
Added Sugar 0g
Sodium 650 mg
Added Vitamin A 900 mcg
Added Vitamin D 5 mcg
Not a significant source of Dietary
Fibre and Iron.
(* Approximate Values)
One can maintain the shape of the body without sacrificing the
suited for aged persons and those who have any health
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complications and the consumption of high cholesterol and
Amul Lite is ideal for spread on bread, sandwich, and toast. It may
108
5.5.9 Amul Masti Dahi
Energy 62 kcal
Energy from Fat 28 kcal
Total Fat 3.1 g
Saturated Fat 1.9 g
Nutritional Information*
Cholesterol 8 mg
(Amount per 100 ml)
Total Carbohydrate 4.4 g
Added Sugar 0g
Protein 4.1 g
Calcium 183 mg
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Phosphorus 158 mg
Sodium 61 mg
Thiamine 51.5 mcg
Riboflavin 146 mcg
Niacin 122 mcg
Folic Acid 9.2 mcg
Vitamin A (Retinol) 65 mcg
*Approximate Values
of delightful dishes like dahi batata puri, dahi idli, dahi rice,
vegetarian dishes.
A fresh, creamy and best quality Amul Masti Dahi is used for
110
Making of dahi at home or by any local vendors always been
research.
milk.
added sugar.
contamination.
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It is on top in terms of taste and nutritional value.
The live micro flora present in Amul Masti Dahi supports the
Amul Masti Dahi is ideal for the direct consumption, for making
dahi batata puri, dahi idli, dahi rice, dahi raita, dahi wada, lassi, and
vegetarian dishes.
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5.5.9.5 Available in (Markets/Segments)
Amul Masti Dahi is widely available in all over the Gujarat and
other cities like Mumbai, Nagpur, Pune, Bhopal, Indore, Jaipur, Jodhpur,
Amar dairy has assisted the village level primary DCS for obtaining
the License or Registration under Food Safety and Standards Act 2006,
Rules and Regulations 2011 in the year 2012. Almost all the DCS have
been applied for registration. This has been proved to be the first milk
union to apply for registration for its dairy co-operative societies in such a
large number.
exempted from the registration under above Rules and Regulations. Amar
of quality control and quality assurance have taken actions to expand the
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Amar dairy spreads the awareness in to the farmers for safe milk
misconduct in the Food and Safety Act, Rules and Regulations have been
properly clarify and also a translated copy of the Rules and Regulations in
5.7.1 Supervision
Supervision of each and every DCS has being carried out by the
expert and professional staffs of the milk union. The supervision staffs are
classified into three to four various cadres on the basis of their experience
and qualification. They help the DCS to perform as per the rules and
administrative activities.
village level primary DCS. The staffs who committed in various activities
114
generally cooperates and complement with the audit staff of the milk
union.
5.7.2 Audit
as per section 95 and rule 39A of Gujarat State Co-operative Societies Act
1961 in July 1981. As per the agreement between the Gujarat government
and the Indian Dairy Corporation for the execution of OF programme, the
Board is authorized to perform the audit activities of each DCS and the
milk unions. The Committee has hired more than 550 employees of
different cadres to fulfil the job. They work through a districts level milk
audit office, members of the audit committee meets every year and review
the process of the audit. The audit of milk union is done either tri-monthly
After reviewing the annual reports of the dairy for the last 5 years
the table 5.3. It includes the number of DCS, total milk procurement
during the year with the bifurcation of cow’s and buffalo’s milk, average
milk procurement per day, the average price paid to milk producers in
Rs. per Kg. fat and Rs. per litre. Table 5.3 also gives the information on
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total milk purchase, total milk sale, by-product sale and the net profit gain
116
5.9 CUSTOMERS
The Amul model has supported our country to arise as the highest
milk producing country across the world. By the end of March 2018, total
lakh DCS spreads in all over the India. Their milk is processed in 218
of the Amreli districts, a weekly animal health care mobile routes and
emergency visit routes were started early in the year of 1982 and it is
Then in the year of 1989, the animal health care services were more
of animal health care micro centres initiated for supplying fast emergency
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The doctors received the visit calls from their limited area and
Co-operative Milk Producers Union was first to apply the animal health
The doctors are handed over with the cell phones for assuring their
mobile routes, the infrastructure for first aid services of animal at village
level was empowered and numbers of first aid workers were trained well
at village level to supply the first aid services for treating the ill animals
at farmer’s door.
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5.10.2 Vaccination Services
For the control and prevention of the diseases like Foot and Mouth
Mass vaccination campaign against the Foot and Mouth diseases are
vaccine is used. The animals are vaccinated by the village level well
dose is given on attaining the age of 6 months and then after every year.
the help of field staff and dairy co-operative societies affiliated to the milk
union. The crossbred cows are vaccinated against the disease like
It was founded that the milch animals do not get some of the
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whatever is available to them, and then the animals are not gaining
potentiality and also the milch animals do not come in heat at a regular
because they are not aware of feed formulation technique. Besides this
many different types of cattle feeds are available in the markets which are
their own cattle feed plant in the district to produce stable cattle feed.
new cattle feed plant with daily production capacity of 300 metric tonnes
(expandable to 500 metric tonnes) along with the by-pass protein facility
to produce proper cattle feed popularly known as Amar Dan with all
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Cattle Feed Farm of Amar Dairy
heat regularly.
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Prevention from the metabolic diseases and deficiency
syndrome.
Table 5.4: List of ingredients used to prepare a cattle feed - Amar Dan
Sr. No. Ingredients
1 By-pass Fat
2 De Oil Rice Bran (DORB)
3 Grains
4 Grounded Salt
5 Mineral Mixtures
6 Molasses
7 Oil Seed Extracts
8 Rice Polish Fine
9 Toxin Binders
10 Various types of broken grains and cereals
11 Vitamins
Source: https://amrdairy.com
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5.11.3 Nutritive Value of Amar Dan
doorstep via dairy co-operative societies and the charges for Amar Dan is
farmers.
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