TONISCO® PRODUCT CATALOG

HOT TAPPING VALVES FOR WELDABLE PIPELINES

Content
1. TONISCO® Hot tapping Valves .................... page 1- 4

2. Hot tapping Ball Valves JIP ...................... page 5 - 6

3. Hot tapping Ball Valves NAVAL ....................... page 7

TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
 TONISCO® Hot tapping Valves
DN20 - DN100, PN25

Because of the unique and After the new line is completed

compact design of the TONISCO® Hot
Tapping Valves it is also the most Cost
effective way to carry out a hot tapping
Process to a Weldable pipeline System.
All the fully welded bodies
of all TONISCO® Hot Tapping Valves
are manufactured from Approved High
quality materials. All TONISCO® Valves are
suitable for underground installations.
TONISCO® Hot tapping valves
1220.0200-1220.1000
by hot tapping the sluice plate will be
removed and the controlling opening
welded shut. As a result there will be a
new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.

Description Features Applications

TONISCO® Hot tap valves are
used to connect new cutomers to the
existing district heating or cooling systems
without cutting off the heat/cold supply to
other customers
TONISCO® Hot tapping
System consists of two main elements;
The TONISCO® Hot Tapping Valves &
TONISCO® Hot Tapping Machine. The
System is Safe and Easy to use.
TONISCO’s line of hot tapping Operation applications:
valves are desingned for weldable pipeline
systems. The range covers all the nominal District Heating and Cooling, different Pipe
dimensions from DN20 to DN600. All Networks in Process Plants
the valves are full bore, permitting the Hot
tapping to be carried out with the largest Applicable fluids:
possible Hole size.
TONISCO® Hot tapping valves Non-flammable or non-explosive fluids
are designed to be used only once.

TONISCO® Hot tapping valve Specifications

1220.0200-1220.1000
TONISCO® Hot tapping valve
1220.0200-1220.1000
Typical setup up
2 1. The Valve
Steel EN S355J2G3 (or AISI 316)
Dimension D x L x t (mm)
1 EN 10025, EN 10060
Spesification Normalized Hot Rolled
Sealings EPDM (VITON)
Max. operating temperature 160 °C (200 °C with Viton)
Max. operating pressure PN25 (bar) (Installation pressure PN16)

2. The Welding ring 1223.0200-1223.1000

Steel EN S355J2G3 (or AISI 316)
Dimension Du x L (mm)
EN 10025, EN 10060
Spesification
1
Normalized Hot Rolled
1

DN D1 x t 1 Df d I L Dxt
20 30,2 x 4,3 68 21,60 47 132 26,90 x2,6 3. The Sluice Plate
25
32
35,9 x 4,3
45,0 x 4,5
68
76
27,30
36,00
47
47
130
135
33,70 x 2,6
42,40 x 2,6
Steel Sandvik 15LM (AISI 1074, W.-Nr. 1.1248)
40 50,9 x 4,5 78 39,00 47 130 48,30 x 2,6
EN 10051, EN 10163-2, EN 10204-2,2
50 63,9 x 5,0 88 46,00 52 135 60,30 x 2,9
Spesification
65 78,9 x 5,0 105 60,00 55 145 76,10 x 2,9 Hot Rolled
80 92,90 x 6,0 117 71,00 63 155 88,90 x 3,2
100 120,30 x 7,5 148 100,00 73 175 114,30 x 3,6

TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
Page 1.
 TONISCO® Hot tapping Valves
DN125 - DN250, PN25

Because of the unique and After the new line is completed

compact design of the TONISCO® Hot
Tapping Valves it is also the most Cost
effective way to carry out a hot tapping
Process to a Weldable pipeline System.
All the fully welded bodies
of all TONISCO® Hot Tapping Valves
are manufactured from Approved High
quality materials. All TONISCO® Valves are
suitable for underground installations.
TONISCO® Hot tapping valves
1624.1250-1624.2500
by hot tapping the sluice plate will be
removed and the controlling opening
welded shut. As a result there will be a
new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.

Description Features Applications

TONISCO® Hot tap valves are TONISCO’s line of hot tapping Operation applications:
used to connect new cutomers to the valves are desingned for weldable pipeline
existing district heating or cooling systems systems. The range covers all the nominal District Heating and Cooling, different Pipe
without cutting off the heat/cold supply to dimensions from DN20 to DN600. All Networks in Process Plants
other customers the valves are full bore, permitting the Hot
TONISCO® Hot tapping tapping to be carried out with the largest Applicable fluids:
System consists of two main elements; possible Hole size.
The TONISCO® Hot Tapping Valves & TONISCO® Hot tapping valves Non-flammable or non-explosive fluids
TONISCO® Hot Tapping Machine. The are designed to be used only once.
System is Safe and Easy to use.

TONISCO® Hot tapping valve Specifications

1624.1250-1624.2500
TONISCO® Hot tapping valve
1624.1250-1624.2500
Typical setup up
1. & 1.1 The Cylinder + Welding ring


 Steel Steel St 35.8/1 l /P235GHTC1 high-grade seamless pipe


Dimension D x a x t (1) Ds x Hh x t (1,1) (mm)
Spesification DIN 2448/81 EN 10220/02 EN 10216-2/02+A2/07
TC1 Ad-200 Merkblatt W4/08, PED 92/23/ES
DIN 17175/79 – PED 92/23/EC


1 Normalized hot finished



Sealings EPDM (VITON)

2

Max. operating temperature 160 °C (200 °C with Viton)


3 Max. operating pressure PN25 (bar) (Installation pressure PN16)

2. The Flange
 Steel Steel S355K2 + N




1,1 Dimension c x b (mm)

Spesification S 355 K2 + N / EN 10025-1,2:2004

Heavy Plates Hot Rolled
DN
125
D
139,7
DS
131,7
Do
125,0
a
90,0
B
33,0
C
180,0
T
215,0 3. The Sluice Plate
150
200
168,3
219,1
155,7
206,5
148,0
200,00
105
120
34,0
44,0
200
268
244
284 Steel Sandvik 15LM (AISI 1074, W.-Nr. 1.1248)
250 273,0 260,4 242,00 120 44,0 332 284
DN A L S H dh Dh t EN 10051, EN 10163-2, EN 10204-2,2
Spesification
125
150
195,0
220
225,0
255
160,0
175
85,0
100
131,7
155,7
150,0
168,3
4,0
6,3
Hot Rolled
200 285 315 241 120 206,5 219,1 6,3
250 350 375 295 160 260,4 273,0 6,3

TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
Page 2.
 TONISCO® Hot tapping Valves
DN300 - DN400, PN 25

Because of the unique and After the new line is completed

compact design of the TONISCO® Hot
Tapping Valves it is also the most Cost
effective way to carry out a hot tapping
Process to a Weldable pipeline System.
All the fully welded bodies
of all TONISCO® Hot Tapping Valves
are manufactured from Approved High
quality materials. All TONISCO® Valves are
suitable for underground installations.
by hot tapping the sluice plate will be
removed and the controlling opening
welded shut. As a result there will be a
new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.

TONISCO® Hot tapping valves

1624.3000-1624.4000

Description Features Applications

TONISCO® Hot tap valves are TONISCO’s line of hot tapping Operation applications:
used to connect new cutomers to the valves are desingned for weldable pipeline
existing district heating or cooling systems systems. The range covers all the nominal District Heating and Cooling, different Pipe
without cutting off the heat/cold supply to dimensions from DN20 to DN600. All Networks in Process Plants.
other customers the valves are full bore, permitting the Hot
TONISCO® Hot tapping tapping to be carried out with the largest Applicable fluids:
System consists of two main elements; possible Hole size.
The TONISCO® Hot Tapping Valves & TONISCO® Hot tapping valves Non-flammable or non-explosive fluids
TONISCO® Hot Tapping Machine. The are designed to be used only once.
System is Safe and Easy to use.

TONISCO® Hot tapping valve Specifications

1624.3000-1624.4000
TONISCO® Hot tapping valve
1624.3000-1624.4000
Typical setup up
1. & 1.1 The Cylinder + Welding ring


 Steel Steel St 35.8/1 l /P235GHTC1 high-grade seamless pipe

Dimension D x a x t (1) Ds x Hh x t (1,1) (mm)


Spesification DIN 2448/81 EN 10220/02 EN 10216-2/02+A2/07

TC1 Ad-200 Merkblatt W4/08, PED 92/23/ES
DIN 17175/79 – PED 92/23/EC



1 Normalized hot finished


2 Sealings EPDM (VITON)

Max. operating temperature 160 °C (200 °C with Viton)
Max. operating pressure PN25 (bar) (Installation pressure PN10)


3 

2. The Flange


1,1 Steel Steel S355K2 + N



 Dimension c x b (mm)

Spesification S 355 K2 + N / EN 10025-1,2:2004

Heavy Plates Hot Rolled

DN D DS Do a B C W 3. The Sluice Plate

300 323,9 303,9 275,0 141,0 48,0 382,0 425,0
350 355,6 343,0 330,0 180,0 56,0 430,0 495,0 Steel Sandvik 15LM (AISI 1074, W.-Nr. 1.1248)
400 406,4 393,8 366,0 164,0 51,0 456,0 510,0
DN T L S H dh Dh t
EN 10051, EN 10163-2, EN 10204-2,2
300 350,0 470,0 350,0 180,0 323,9 303,9 10,0 Spesification
350 416,0 525,0 395,0 200,0 343,0 355,6 8,0 Hot Rolled
400 400,0 530,0 424,0 200,0 393,8 406,4 8,8

TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
Page 3.
 TONISCO® Hot tapping Valves
DN500 - DN600 PN 25

Because of the unique and After the new line is completed

compact design of the TONISCO® Hot
Tapping Valves it is also the most Cost
effective way to carry out a hot tapping
Process to a Weldable pipeline System.
All the fully welded bodies
of all TONISCO® Hot Tapping Valves
are manufactured from Approved High
quality materials. All TONISCO® Valves are
suitable for underground installations.
by hot tapping the sluice plate will be
removed and the controlling opening
welded shut. As a result there will be a
new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.

TONISCO® Hot tapping valves

1624.5000-1624.6000

Description Features Applications

TONISCO® Hot tap valves are TONISCO’s line of hot tapping Operation applications:
used to connect new cutomers to the valves are desingned for weldable pipeline
existing district heating or cooling systems systems. The range covers all the nominal District Heating and Cooling, different Pipe
without cutting off the heat/cold supply to dimensions from DN15 to DN600. All Networks in Process Plants.
other customers the valves are full bore, permitting the Hot
TONISCO® Hot tapping tapping to be carried out with the largest Applicable fluids:
System consists of two main elements; possible Hole size.
The TONISCO® Hot Tapping Valves & TONISCO® Hot tapping valves Non-flammable or non-explosive fluids
TONISCO® Hot Tapping Machine. The are designed to be used only once.
System is Safe and Easy to use.

TONISCO® Hot tapping valve Specifications

1624.5000-1624.6000
TONISCO® Hot tapping valve
1624.5000-1624.6000
Typical setup up
1. & 1.1 The Cylinder + Welding ring
Steel Steel St 35.8/1 l /P235GHTC1 high-grade seamless pipe
Dimension D x B x t (1) Ds x Hh x t (1,1) (mm)
Spesification DIN 2448/81 EN 10220/02 EN 10216-2/02+A2/07
TC1 Ad-200 Merkblatt W4/08, PED 92/23/ES
1 DIN 17175/79 – PED 92/23/EC
2 Normalized hot finished
3 Sealings EPDM (VITON)
Max. operating temperature 160 °C (200 °C with Viton)
Max. operating pressure PN25 (bar) (Installation pressure PN10)
1,1
2. The Flange
Steel Steel S355K2 + N
Dimension A x R (mm)
DN D Ds Do a B A S Weight (Kg)
DN500 508,0 488,0 464,0 210,0 92,0 638,0 550,0 304,0 Spesification S 355 K2 + N / EN 10025-1,2:2004
DN600 610,0 590,0 570,0 210,0 92,0 724,0 650,0 332,0 Heavy Plates Hot Rolled
DN P R T H Dh dh L
DN500 140,0 618,0 580,0 210,0 508,0 483,0 805,0
DN600 140,0 724,0 580,0 260,0 610,0 585,0 855,0 3. The Sluice Plate
Steel Steel S355K2 + N
Dimension S x L (mm)
Spesification S 355 K2 + N / EN 10025-1,2:2004
Heavy Plates Hot Rolled

TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
Page 4.
 Hot tapping Ball Valves
DN20 - DN100, PN 40/25 DANFOSS JIP

Because of the unique and After the new line is completed

compact design of the Hot Tapping Ball
Valves it is also the most Cost effective
way to carry out a hot tapping Process to
a Weldable pipeline System.
All the fully welded bodies of all
Hot Tapping Ball Valves are manufactured
from Approved High quality materials.
The Ball valve structure is designed
and manufactured by Danfoss and the
modifications for hot tapping purposes is
Danfoss JIP™ Hot tapping Ball valves
done by TONISCO.
1242.0200-1242.1000
by hot tapping the Stem of the Valve will
be welded shut. As a result there will be
a new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.
All Hot tapping Ball Valves are suitable for
underground installations.

Description Features Applications

The Hot tap Ball valves are
used to connect new cutomers to the
existing district heating or cooling systems
without cutting off the heat/cold supply to
other customers
The Hot tapping System
consists of two main elements; The Hot
Tapping Ball Valves & TONISCO® Hot
Tapping Machine. The System is Safe and
Easy to use.
TONISCO’s line of hot tapping Operation applications:
valves are desingned for weldable pipeline
systems. The range covers all the nominal District Heating and Cooling, different Pipe
dimensions from DN20 to DN100. The Networks in Process Plants.
DN25 & DN40 are Full bore and the other
sizes are reduced bore. Applicable fluids:
The Hot tapping Ball valves are
designed to be used only once. Due to the Non-flammable or non-explosive fluids
design of the Stem the valves are suitable
for underground installations.

Hot tapping Ball valve Specifications

all valves 1242.0200-1242.1000
Hot tapping Ball valve
Hot tap JIP™ ball valves 1242.0200-1242.1000
Dimensions
Connecting thread to the Features: JIP WW BR PN25
Allen key plug TONISCO® Hot Tapping Machine Steel P235GH / W.nr. 1.0345 (~ St. 37.0)
JIP-WW Type 1 Allen key plug
Dimension DN20/25/32/40/50/65/80/100
Spesification 100 % final inspection. Leak and shell test as well
T
T
as dimension and functionality test is performed
on each and every valve according to applicable
øD

øD

standard (EN 12266 part 1 P10- P11-P12 &

ø

ø
ø

part 2 F20)
ø

Sealings PTFE
Max. operating temperature 180 °C
Max. operating pressure PN25 (bar)

DN ØA ØB ØD* T L H Hole saw Weight

B ØD* T L H Plug operation Hole
Valve Weight
sawoperation
mm
Plug operation Valve operation diameter (kg)
mm diameter (kg)
20 42.4 24.0 15 2.6 128 34 Allan key 5mm flat screw driver Ø15 0.6
4.0 15 2.6
25 128
60.3 34
33.7 25Allan2.9
key 5mm
145 flat screw
46 driver
Allan key 7mm Ø15
Allan key 10mm0.6 Ø24 1.3
3.7 25 2.9
32 145
60.3 46
42.4 25Allan2.9
key 7mm
145 Allan key
46 10mm
Allan key 7mm Ø24
Allan key 10mm1.3 Ø24 1.3
2.4 25 2.9
40 145
88.9 46
48.3 40Allan2.9
key 7mm
200 Allan key
57 10mm
Allan key 7mm Ø24
Allan key 10mm1.3 Ø40 3.5
8.3 40 50
2.9 88.9
200 60.3
57 40Allan3.2 200
key 7mm 57 Allan
Allan key key 7mm
10mm Allan key 10mm3.5
Ø40 Ø40 3.5
0.3 40 65
3.2 114.3
200 76.1
57 50Allan3.2 260
key 7mm 70 Allan
Allan key key 10mm
10mm Allan key 14mm3.5
Ø40 Ø48 5.1
6.1 50 80
3.2 133.0
260 88.9
70 65Allan 3.2 265
key 10mm 80 Allan
Allan key key 10mm
14mm Allan key 14mm5.1
Ø48 Ø65 6.7

8.9 65 100
3.2 159.0
265 114.3
80 80Allan 3.6 275
key 10mm 90 Allan
Allan key key 10mm
14mm Allan key 14mm6.7
Ø65 Ø79 11.3
ØD* - Internal nominal diameter
4.3 80 3.6 275 90 Allan key 10mm Allan key 14mm Ø79 11.3
nal diameter
TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
JIP-WW Type 2 Page 5.
 Hot tapping Ball Valves
DN125 - DN200 PN 25 DANFOSS JIP

Because of the unique and After the new line is completed

compact design of the Hot Tapping Ball
Valves it is also the most Cost effective
way to carry out a hot tapping Process to
a Weldable pipeline System.
All the fully welded bodies of all
Hot Tapping Ball Valves are manufactured
from Approved High quality materials.
The Ball valve structure is designed
and manufactured by Danfoss and the
modifications for hot tapping purposes is
Hot tapping Ball valves
done by TONISCO.
1242.1250-1242.2000
by hot tapping the Stem of the Valve will
be welded shut. As a result there will be
a new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.
All Hot tapping Ball Valves are suitable for
underground installations.

Description Features Applications

The Hot tap Ball valves are TONISCO’s line of hot tapping Operation applications:
used to connect new cutomers to the valves are desingned for weldable pipeline
existing district heating or cooling systems systems. The range covers all the nominal District Heating and Cooling, different Pipe
without cutting off the heat/cold supply to dimensions from DN125 to DN200. All Networks in Process Plants.
other customers the valves are reduced bore.
The Hot tapping System The Hot tapping Ball valves are Applicable fluids:
consists of two main elements; The Hot designed to be used only once. Due to the
Tapping Ball Valves & TONISCO® Hot design of the Stem the valves are suitable Non-flammable or non-explosive fluids
Tapping Machine. The System is Safe and for underground installations.
Easy to use.

Hot tapping Ball valve Specifications

1242.12500-1242.2000
Hot tapping Ball valve
1242.12500-1242.2000
Dimensions
Ball valves Features: JIP WW BR PN25
Connecting thread to the TONISCO® Hot Tapping Machine
Steel P235GH / W.nr. 1.0345 (~ St. 37.0)
Ball valves
T
Dimension DN125, DN150, DN200
Allen key plug Hex 27
/ welding Allen key plug Spesification
T Hex 60
100 % final inspection. Leak and shell test as well
as dimension and functionality test is performed
H

T
ØD

on each and every valve according to applicable

Ø
Ø
Ø

Ø
Ø

Hex 27
Ø

/ welding Allen key plug

Allen key plug
T
L
Hex 60
standard (EN 12266 part 1 P10- P11-P12 &
part 2 F20)
H

T
Ball %/
 %/

ØD

valves
Ø
Ø
Ø

Ø
Ø

ØD

ØB

ØA

Sealings PTFE
DN [mm] ØA ØB ØD* T L WW L IW H
L kg
PN 40 Max. operating temperature 180 °C
%/
 %/

      - 
Hex 27
 Max. operating pressure PN25 (bar)
/ welding DNAllen
20
[mm] key plug 
ØA 
ØB  key plug 
ØD*
Allen T L 
WW L -IW 
H Hex 60

kg
T
   20 PN 40     
H

T

 
 
 
  
 
- 
 

ØD

Ø
Ø
Ø

Ø
Ø


20 
 
 
  
 
- 
 


 
 
 
20 L 
 
 
 

L 

    PN 25   %/

 
%/


 
 
 
 
  
- 
 


DN 80
[mm] 

ØA 

ØB 

ØD* 

T 
L 
WW L
-IW 
H
80 

kg
100   80 25 
PN 40  -  


 

 

 

100 

 

 - 

 



20
80 

 

 

 

 

 - 

80 



200
100 

 

 
20
80 

 

 
- 

 




ØD* - internal 
nominal
diameter 
 
100 
 
 
- 
 


 
 
 
 
 
 
- 
 


200 
 
 
 
 
 
- 
 

ØD* - internal nominal diameter PN 25
      -  
per
/ copper
TONISCO
80 System
 Oy  Kalkun
 kehätie
 19  - 33330 80Tampere
 FINLAND Tel. +358 3 2611 724 www.tonisco.com
100   80   -   Page 6.
   100   -  
ø

per
      -  
/ copper
      
ø

200 -
 Hot tapping Ball Valves
DN20 - DN100, PN 40/25 VEXVE/NAVAL

Because of the unique and After the new line is completed

compact design of the Hot Tapping Ball
Valves it is also the most Cost effective
way to carry out a hot tapping Process to
a Weldable pipeline System.
All the fully welded bodies of all
Hot Tapping Ball Valves are manufactured
from Approved High quality materials. All
Hot tapping Ball Valves are suitable for
underground installations.
by hot tapping the Stem of the Valve will
be welded shut. As a result there will be
a new completely welded outlet which is
easy to insulate.
The compact size reduces the
travel required for the drilling machine’s
boring bar to make taps. The light weight
ensures the easy mounting and handling
of the valves during the installation work.

NAVAL Hot tapping Ball valves

1243.0200-1242.1000

Description Features Applications

The Hot tap Ball valves are
used to connect new cutomers to the
existing district heating or cooling systems
without cutting off the heat/cold supply to
other customers
The Hot tapping System
consists of two main elements; The Hot
Tapping Ball Valves & TONISCO® Hot
Tapping Machine. The System is Safe and
Easy to use.
TONISCO’s line of hot tapping Operation applications:
valves are desingned for weldable pipeline
systems. The range covers all the nominal District Heating and Cooling, different Pipe
dimensions from DN20 to DN100. The Networks in Process Plants.
Naval Hot tapping valves are all Full bore. Oil, pressurized air etc.
The Hot tapping Ball valves are
designed to be used only once. Due to the Applicable fluids:
design of the Stem the valves are suitable
for underground installations. Non-flammable or non-explosive fluids

Hot tapping Ball valve Specifications

1243.0200-1242.1000
Hot tapping Ball valve
1243.0200-1242.1000
Dimensions
Features: Naval 281 492
Body Steel, P235GH (1.0345)
Ball Stainless steel, X5CrNi18-10 (1.4301)
Stem Stainless steel, X8CrNiS18-9 (1.4305)
Sizes DN20/25/32/40/50/65/80/100
Leak and shell test as well as dimension and
functionality test is performed on each and
Spesification
every valve according to applicable standard EN
12266-1 rate A in both directions (as applicable)
Sealings PTFE+C, FPM
Max. operating temperature 200 °C
Max. operating pressure PN25 (bar)
Connecting thread to the TONISCO® Hot Tapping Machine

TONISCO System Oy Kalkun kehätie 19 33330 Tampere FINLAND Tel. +358 3 2611 724 www.tonisco.com
Page 7.