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PT.

KRAKATAU POSCO

PT. MATRA ENGINEERING CONSTRUCTION


DOC NO. REVISION STATUS
ID-KP-MEC-ENG-001-00 0 A

STANDAR OPERATIONAL PROCEDURE


( CIVIL )

PT. KRAKATAU POSCO


Jl. Afrika No.2, Cilegon Banten 42443

FOR APPROVAL

0 17-01-2022 Issued for Approvals M.T A.A ALH


PREPARED CHECK. APPR.
REV DATE DESCRIPTION
PT. MATRA ENGINEERING CONSTRUCTION
STATUS CODE : A = Issue for Reviewed – B = Issued for Approval – C = As Build

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF THE OWNER
EXTENSION BELT CONVEYOR A-121 AND B-
131 IN RMH OPEN YARD
STANDAR OPERATIONAL PROCEDURE
( CIVIL )
ID-KP-MEC-ENG-001-00

REVISION SHEET DESCRIPTION

NO PAGE SECTION DESCRIPTION REV.


1 ALL - FIRST ISSUED 0
EXTENSION BELT CONVEYOR A-121 AND B-
131 IN RMH OPEN YARD
STANDAR OPERATIONAL PROCEDURE
( CIVIL )
ID-KP-MEC-ENG-001-00

Contents
1. GENERAL ........................................................................................................................................................ 2
1.1. Introduction ................................................................................................................................................ 2
1.2. Definition ................................................................................................................................................... 2
2. SCOPE .............................................................................................................................................................. 2
3. EQUIPMENT & TOOLS .................................................................................................................................. 2
4. WORK EXECUTION ....................................................................................................................................... 3
4.1. Excavation Soil .......................................................................................................................................... 3
4.2. Pilling Jack-in Pile With Hydraulic Static Pile Driver (HSPD) ................................................................ 3
4.3. Lean concreate ........................................................................................................................................... 4
4.4. Installation Rebar ....................................................................................................................................... 4
4.5. Formwork ................................................................................................................................................... 4
4.6. Pouring Concreate ...................................................................................................................................... 4
5. SAFETY PRECAUTION ................................................................................................................................. 4

[PT. KRAKATAU POSCO] Page 1


EXTENSION BELT CONVEYOR A-121 AND B-
131 IN RMH OPEN YARD
STANDAR OPERATIONAL PROCEDURE
( CIVIL )
ID-KP-MEC-ENG-001-00

1. GENERAL

1.1. Introduction
The purpose of this Working Method Statement as guide for Extension Belt
Conveyor A-121 and B-131 in RMH Open Yard the details of General Civil Work.

1.2. Definition
Project No. PO 64418
Site Location Jl. Afrika No.2, Cilegon Banten 42443
CLIENT PT. KRAKATAU POSCO
CONTRACTOR PT. MATRA ENGINEERING & CONSTRUCTION
HIRA Hazard Identification Risk Assessment
PTW Permite to Work

Approval Action of officially agreeing to EPC Deliverables or accepting them


as satisfactory

Review Formal assessment or examination of EPC Deliverables with the


possibility or intention of instituting change if necessary

2. SCOPE
This Construction Method Statement Covers for all the activities related to Civil
works in PT. Krakatau Posco area RMH Open Yard.

3. EQUIPMENT & TOOLS

1. Barricade Material;
2. Signage;
3. Ready Mix (Graded Concrete);
4. Thermometer;
5. Concrete Needle type vibrator;
6. Truck mixer;
7. Concrete Bucket;
8. Permanent Marker;
[PT. KRAKATAU POSCO] Page 2
EXTENSION BELT CONVEYOR A-121 AND B-
131 IN RMH OPEN YARD
STANDAR OPERATIONAL PROCEDURE
( CIVIL )
ID-KP-MEC-ENG-001-00

9. Generator set and lamp for overtime work;


10. Trolley.
11. Theodolit

4. WORK EXECUTION

4.1. Excavation Soil


Excavation is the activity of excavating soil for use or disposal.The excavation work
process consists of 3 conditions, namely:
1. If the soil is normal (normal) it can be stockpiled immediately or directly loaded
(loading).
2. If the soil is hard, ripping must be done first, then stock pilling and loading.
3. If the soil is too hard where the ripping is not economical (unable) even though
blasting is carried out to break up the material first.
Transportation of material (soil) by means of transportation is carried out using a drum
truck, scraper motor or wheel loader (load and carry) or it can be done by bulldozer if the
hauling distance is less than 100 m.
In hauling using dump trucks, motor graders, bulldozers, and compactors are usually
carried out and assisted by water sprayer trucks.

4.2. Pilling Jack-in Pile With Hydraulic Static Pile Driver (HSPD)
The pile is lifted and slowly inserted into the pile hole called a grip, then the jack-in
system will rise and tie or hold the pile. When the pole is held tightly by the grip, the pole
begins to be pressed.
This tool has a control room/cabin equipped with oil or hydraulic pressure which
shows the pile pressure which will then be converted to pressure force using an existing
table.
If the grip is only able to press the pile up to the base of the machine hole, then the
pressure is stopped and the grip moves up to take the connection pile that has been prepared.
The connection pile is then lifted and inserted into the grip. After that the jack-in system will
go up and tie or hold the pole. When the pile is held tightly by the grip, the pile begins to be
pressed closer to the pile below. The emphasis is stopped for a moment when the two poles
have touched. This is done to prepare the connection to the two piles by welding.
To connect the first and second piles, a welding system is used. In order for the
welding process to take place properly and perfectly, the two ends of the piles must be
plated completely without cavities. Welding must be done carefully because carelessness
can be fatal, namely the load is not distributed perfectly. When the pile is stressed, it can be
continued, and soon

[PT. KRAKATAU POSCO] Page 3


EXTENSION BELT CONVEYOR A-121 AND B-
131 IN RMH OPEN YARD
STANDAR OPERATIONAL PROCEDURE
( CIVIL )
ID-KP-MEC-ENG-001-00

4.3. Lean concreate


lean concrete is a layer of concrete that is built into the earth excavation. Its function is
as a foundation for cast concrete, mold (formwork) cast concrete on the bottom side,
retaining moisture, and stabilizing the flatness of the concrete surface.

4.4. Installation Rebar


Rebar is an abbreviation of the term Reinforced Bar known as concrete reinforcing
steel. Rebar is a steel that has a long shape with a circular cross section which is commonly
used for concrete reinforcement. This steel is produced from the use of billet raw materials
by using hot rolling.

4.5. Formwork
Formwork or formwork is an auxiliary construction for concrete molds a building
structure with the desired shape design. And after through a certain time, hardens and is able
to bear its own weight. So will be removed and reassembled elsewhere.

4.6. Pouring Concreate


The implementation of pouring fresh concrete into the mold / reference, generally this
work is called casting by the workforce on the project. compacting: compaction of fresh
concrete mix, with the help of a concrete vibrator or iron rod and a rubber hammer, etc.

5. SAFETY PRECAUTION
Safety will be the first consideration and the highest priority. The Concrete work process will
follow safety viewpoints, following :
5.1 Make sure the necessary document prior to work is being approved by autorized
personnel;

5.2 Ensure the risk of work to be performed, prior to start have been assessed and the
countermeasures have been determined. Make sure HITRA are cascaded to the workers
and clearly understood before working starts;
5.3 Make sure “Tool Box Meeting” in working place is conducted before starting work;
5.4 Ensure all workers are wearing proper PPE during taking responsibility;

5.5 Make sure all tools and equipment are checked prior to use and regular checking shall be
done;
5.6 Safety sign and hard barricade should be placed surrounding the location and as per
directed by Contractor. Clear and safety for access go to pouring concrete area;
5.7 The casting concrete which using crane and bucket shall be submitted the lifting plan and

[PT. KRAKATAU POSCO] Page 4


EXTENSION BELT CONVEYOR A-121 AND B-
131 IN RMH OPEN YARD
STANDAR OPERATIONAL PROCEDURE
( CIVIL )
ID-KP-MEC-ENG-001-00

work at height certificate before start the activity (if needed);


5.8 The concrete work which is more than 1.2 meter high below ground level, should be
summit the confined space permit;
5.9 The site survey process should not be done inside barricade area;

5.10 Proper lighting must be prepared for work at night;

5.11 All vehicles and equipment that will exit the work area or project must be cleaned first.

[PT. KRAKATAU POSCO] Page 5

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