Bench Test Procedure For Hydraulic Piston Pumps

5/9/22, 8:37 SIS 2.
2012/10/17 Bench Test Procedure for Hydraulic Piston Pumps{5070} (REHS1377-13)
SMCS - 5070 i05149972

Backhoe Loader:
416B (S/N: 8SG1-UP; 8ZK1-UP)
416C (S/N: 4ZN5635-UP; 5YN1-UP; 1WR2947-UP; 1XR1-UP)
416D (S/N: B2D1-UP; BKG1-UP; BGJ1-UP; CKN1-UP; BFP1-UP; CXP1-UP; CHW1-UP)
420D (S/N: BKC1-UP; BMC1-UP; MBH1-UP; C2L1-UP; BLN1-UP; FDP1-UP)
420D IT (S/N: C4Y1-UP)

420E (S/N: PRA1-UP; PHC1-UP; HLS1-UP; KMW1-UP)
424D (S/N: RXA1-UP; S3G1-UP; BGP1-UP; BKR1-UP; CJZ1-UP)

424D NF (S/N: S5A1-UP)
426B (S/N: 5YJ1-UP; 6KL1200-UP)
426C (S/N: 6XN3616-UP; 7WN1-UP; 1CR864-UP; 1ER1-UP; 1MR956-UP; 1NR1-UP; 1ZR1-UP)
428C (S/N: 8RN1-UP; 2CR1-UP)
428D (S/N: BNB1-UP; BXC1-UP; S7C1-UP; BLL1-UP; MBM1-UP; BMT1-UP; DSX1-UP)
428D NF,PARAL (S/N: S3N1-UP)
428D NF,ST (S/N: S1K1-UP)
428D PARA LIFT (S/N: S9D1-UP)

430D (S/N: BNK1-UP; BML1-UP)
430E (S/N: SCD1-UP; RLN1-UP; DDT1-UP; EAT1-UP)
432D (S/N: BLD1594-UP; WEP1-UP; TDR1-UP)
432E (S/N: JBA1-UP; BXE1-UP; RXS1-UP)
434E (S/N: SXB1-UP; FSH1-UP; SJL1-UP)
436B (S/N: 6MJ1-UP; 7FL1-UP)
436C (S/N: 8TN925-UP; 9JN1-UP; 1FR1416-UP; 1PR1599-UP; 1RR1-UP; 2AR1604-UP; 2BR1-UP)
438B (S/N: 3KK1-UP)
438C (S/N: 9KN1-UP; 1JR1-UP; 1TR1-UP; 2DR1-UP)
438D (S/N: BPE1-UP; BPN1-UP)
442D (S/N: TBD1-UP; BRG1-827,907-UP; SMJ1-393,394-UP; BRY1-746,785-UP)
442E (S/N: EME1-UP; PCR1-UP; GKZ1-UP)

444E (S/N: NBA1-UP; HXB1-UP; LBE1-UP)
450E (S/N: EBL1-UP; LYR1-UP)
450F (S/N: HJR1-UP)
Introduction
Revision Summary of Changes in REHS1377
13 Updated Effectivity.
Updated Contact Information in introduction.
12 Added ""Canceled Part Numbers and Replaced Part Numbers"
" section to document.
Added REHS1761 "Required Tooling for Bench Testing Hydraulic Components" to References section of document
Table 1
© 2012 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary
processes therein without permission may be violation of intellectual property law.
This special instruction includes test procedures for piston pumps. This Special Instruction also provides specifications. The technician should have
a good understanding of hydraulic piston pumps. The technician should be educated in the operation of the hydraulic test bench. The test benches
in this document are available through the Caterpillar Dealer Service Tools. Gather all necessary tooling before you need to hook up the pump.
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5/9/22, 8:37 SIS 2.0
Some of the required tooling appears in a table at the end of this document. There are many possible variations of tooling that could be used. Not
every possible variation can be listed.
For questions or additional information concerning this guideline, submit a feedback for in the Service Information System website. In Order to
address an urgent need, use the following to relay your request to Caterpillar Repair Process Engineering.
Cat Dealer Technical Communicator
Dealer Solution Network
Cat Technical Representative
Knowledge Network (on-line)
Canceled Part Numbers and Replaced Part Numbers

This document may not include all Canceled part numbers and replaced part numbers. Use NPR on SIS for information about Canceled part
numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Safety
Personal injury or death can result from improperly checking for

a leak.
Always use a board or cardboard when checking for a leak.

Escaping air or fluid under pressure, even a pin-hole size leak,
can penetrate body tissue causing serious injury, and possible
death.
If fluid is injected into your skin, it must be treated immediately

by a doctor familiar with this type of injury.
Hot oil and hot components can cause personal injury. Do not
allow hot oil or hot components to contact skin.
Pump test pressures in this guideline may exceed the normal

operating range of the hydraulic test hoses utilized when
connecting the tested pump to the test bench. However, the
order of magnitude of these pressures is significantly below the
burst strength of the Caterpillar "XT6" product.
High pressure oil can escape through improperly assembled

hoses and fittings. High pressure oil can also escape through
poorly maintained hoses and fittings. High pressure oil may also
leak through hose that has become damaged over the life of the
hose due to the pressure levels that occur during test bench
operation.
Personal injury or death can result from improper hose & fitting
inspection or improper hose replacement procedures. Escaping
fluid under pressure can penetrate body tissue causing serious
injury, and possible death.
Thoroughly inspect all testing hoses, fittings, and quick

disconnects prior to any testing operation. Check the assembly
date tag or hose assembly log date for a hose life indicator.
Replace all Test Bench hoses at a minimum of every 2 years or
earlier if the hose or fittings appear to be damaged.
Summary
This procedure is specific to the type of pump and control. Refer to the test specification and the tooling at the end of this document.
Note: A paper copy of this document may not be the latest version. Go to the Service Information System (SIS) in order to view the latest version.
5/9/22, 8:37 SIS 2.0
References
References
Media Number Title
REHS1761 Required Tooling for Bench Testing Hydraulic Components
SEBF8810 Hydraulic Pump, Motor, and the Reference Manual for Cylinder Bench Test Procedure
SEHS8892 Operating Instructions for Caterpillar 1U-9400 Series Hydraulic Test Center
NEHS0563 Tool Operating Manual for 9U-5000 Series Hydraulic Test Bench
Table 2
Connections for the Caterpillar Hydraulic Test Center
Illustration 1 g01063311
Connections for the Test Center
(1) Flow control for discharge
(2) "F3" flow meter inlet
(3) "F4" flow meter inlet
(4) Oil supply from the auxiliary pump
(5) "F3" inlet for the flow meter with flow limiter
(6) "F3"outlet for the flow meter with pressure control
(7) Load sensing pressure
(8) Signal pressure
(9) "F4" outlet for the flow meter
(10) Return to tank
(11) Connections for case drain
(12) Oil supply
5/9/22, 8:37 SIS 2.0
Control and Gauges for the Test Center
(13) Meter for speed and torque
(14) Gauge for signal pressure
(15) Control for signal pressure
(16) Pressure gauge for auxiliary pump
(17) Auxiliary pump flow
(18) "F3" discharge pressure gauge
(19) "F3" discharge flow
(20) "F4" discharge pressure gauge
(21) "F4" discharge flow
(22) Auxiliary pump flow control
(23) "F3" margin pressure
(24) "F3" Load control for discharge pressure
(25) "F4" Load control for discharge pressure
Connections for the Caterpillar Hydraulic Test Bench
Connections for the Test Bench
(26) "Flow meter 1" loop and "Flow meter 2" loop
(27) Oil Supply
5/9/22, 8:37 SIS 2.0
Connections for the Test Bench
(28) "Flow meter 2" loop
(29) "Flow meter 1" loop
(30) "Flow meter 2" outlet
(31) Signal pressure line
(32) "Flow meter 2" inlet
(33a) "Flow meter 1" outlet
(33b) Auxiliary oil supply outlet
(34) Auxiliary oil supply inlet
(35) "Flow meter 1" inlet
Control and Gauges for the Test Bench
(36) Auxiliary oil supply pressure
(37) Signal pressure
(38) Control for signal pressure
(39) "Flow meter 1" discharge pressure
(40) Control for auxiliary oil supply pressure
(41) "Flow meter 2" discharge pressure
(42) Auxiliary oil supply control
(43) "Flow meter 2" discharge flow
(44) Discharge flow for auxiliary pump
(45) "Flow meter 1" discharge flow
(46) "Flow meter 1" load control
(47) Speed and direction control
(48) "Flow meter 2" load control
Port Locations
This piston pump is produced with multiple types of housings. Port locations will vary. Match the correct illustration with the pump that is being
worked on.
5/9/22, 8:37 SIS 2.0
The typical port and the compensator locations for the type 1 pump.
(49) Case drain port
(50) Adjustment screw for constant power
(51) Discharge port
(52) Pressure port for load sensing
(53) Adjustment screw for high-pressure cut
(54) Adjustment screw for margin pressure
(56) Suction port
The typical port and the compensator locations for the type 2 pump.
(51) Discharge port
(56) Suction port
5/9/22, 8:37 SIS 2.0
The typical port and compensator locations for type 3 pumps.
(51) Discharge port
(56) Suction port
(57) Connector for solenoid
(58) Gauge port for discharge pressure
The typical port and compensator locations for type 3 pumps.
(51) Discharge port
(56) Suction port
5/9/22, 8:37 SIS 2.0
Hydraulic schematic for type 1 and 2 pumps
(51) Discharge port
(56) Suction port
5/9/22, 8:37 SIS 2.0
Hydraulic schematic for type 3 pumps.
(51) Discharge port
(56) Suction port
4C-3582 Load Sensing Valve
5/9/22, 8:37 SIS 2.0
Schematic for 4C-3582 Load Sensing Valve
(59) Outlet port
(60) Adjustment for the discharge flow
(61) Inlet port
(62) High-pressure port
(63) Adjustment for the discharge pressure
(64) Low-pressure port
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5/9/22, 8:37 SIS 2.0
4C-3582 Load Sensing Valve and 1U-5796 Pressure Differential Gauge
(59) Outlet port
(60) Adjustment for the discharge flow
(61) Inlet port
(62) High-pressure valve port
(63) Adjustment for the discharge pressure
(64) Low-pressure valve port
(66) Pressure differential gauge group
(67) Low-pressure gauge port
(68) High-pressure gauge port
Pump Setup
Note: A power supply is required to operate the solenoid. The power supply should be able to deliver 0mA to 1.8A.
1. Connect the suction port (56) to the test bench oil supply.
2. Connect a 1 inch high pressure "XT5" hose from pump discharge port (51) to inlet port (61) on the 4C-3582 Load Sensing Valve .
3. Connect a 1 inch high pressure "XT5" hose from outlet port (59) on the 4C-3582 Load Sensing Valve to the flow meter inlet on the test bench.
4. Connect a 1 inch high-pressure hose from the outlet of the flow meter on the test bench back to the sump.
5. Connect a 6D-7726 Hose Assembly to the pressure port for load sensing (65). Connect the other end of 6D-7726 Hose Assembly to the
pressure port for load sensing (52) on the pump.
Note: Do not use 1U-5754 Hose Assembly or 1U-5755 Hose Assembly for load sensing signal lines. The flow rate through these hoses will
not compensate for the possible leakage through the control valve. Erratic readings will result.
6. Connect the 1U-5796 Pressure Differential Gauge Group (66) to the high-pressure port (62) and low-pressure port (64) on the 4C-3582 Load
Sensing Valve . The port marked "hi" (68) on the 1U-5796 Pressure Differential Gauge Group should be hooked up to the port marked "hi"
(62) on the 4C-3582 Load Sensing Valve . The port marked "low" (67) on the 1U-5796 Pressure Differential Gauge Group should be hooked
up to the port marked "low" (64) on the 4C-3582 Load Sensing Valve .
Note: The ports marked "low" (64) and "sense line" (65) on the 4C-3582 Load Sensing Valve are reading the same pressure.
7. Purge all air from the suction line. Loosen the suction hose at the pump until oil leaks from the connection. Tighten the suction hose.
8. Fill the pump case with oil. Pour oil directly into a case drain port until the case is full.
9. Do not rotate the pump in the wrong direction. The correct direction of rotation will be stated on the pump. The correct direction of rotation will
also be in the test specifications. The direction of rotation is viewed from the input shaft end. Visually check the pump for proper rotation.
Test Procedure
5/9/22, 8:37 SIS 2.0
Load sensing (step 3) and high-pressure cut (step 5) characteristics curve.
(P) Discharge pressure
(Q) Discharge flow
Low torque (step 6) and Hi torque (step 7) characteristics curve.
Note: The steps in the procedure correlate with the steps in the test specification tables according to your specific part number.
The hydraulic oil in the test bench should meet an ISO rating of 16/13. The oil in the test bench should be one of the following.
SAE 10W at 50 °C (122 °F) or
Mobil DTE-11 at 46 °C (115 °F)
1. Start rotating the pump according to the RPM in Step 1 of the test specifications. Listen for abnormal noise. Verify flow from the pump. Verify
that all connections are tight. Check for leaks around shaft seals. Check for leaks around the control valve.
Run the pump for at least 5 minutes in order to raise the temperature of the oil and purge the system of air.
2. Slowly increase the input RPM to the value in Step 2 of the test specifications. If the actual flow is less than the value in Step 2 of the test
specifications, the pump may not be mechanically feasible. Internally inspect the pump.
3. Slowly increase the input RPM to the value in Step 3. The discharge flow is adjusted by using the 4C-3582 Load Sensing Valve . Adjust the
discharge flow according to the values in Step 3 of the test specifications. Adjust the discharge pressure according to the values in Step 3 of
the test specifications. Adjust the screw for margin pressure (54) to the value in Step 3 of the test specifications. The margin pressure will be
displayed on the 1U-5796 Pressure Differential Gauge (64).
Note: The margin pressure may change as discharge pressure changes. Adjust margin pressure at Step 3 within operating conditions only.
4. Slowly decrease the input RPM to the value in Step 4. Increase the pump discharge pressure to the value in Step 4 of the test specifications.
Compare the actual values from the case drain with the values in Step 4 of the test specifications. This value is an indication of the efficiency.
If the case drain is more than the value given in Step 4 of the test specifications, the pump may not be mechanically feasible. Internally
inspect the pump.
Note: Step 5 will be skipped if testing a type 3 pump. Proceed to step 6 of the test procedure.
5. Increase the pump discharge pressure to the value in Step 5 of the test specifications. Turn the adjustment screw for the high pressure cut
(53) until the actual high-pressure cut value is equal to the value in Step 5 of the test specifications. The discharge flow should be zero when
the high-pressure cut is reached.
6. Slowly adjust the pump input RPM to the values in Step 6 of the test specifications. Increase discharge pressure until flow drops off gradually.
A pressure greater than the value in Step 6 should not be reached. If the pressure is greater turn the adjustment screw for constant power
(50) counterclockwise. Drop the pressure below the desired value. Raise the pressure to the set point. If the discharge pressure in Step 6
cannot be reached, turn the power set screw (50) clockwise until the discharge pressure from Step 6 can be reached. Secure the settings for
the power compensator.
Note: This adjustment should be performed on the increase of flow only.
Note: Step 7 for type 3 pumps only.
5/9/22, 8:37 SIS 2.0
Pump test pressures in this guideline may exceed the normal

operating range of the hydraulic test hoses utilized when
connecting the tested pump to the test bench. However, the
order of magnitude of these pressures is significantly below the
burst strength of the Caterpillar XT6 product.
High pressure oil can escape through improperly assembled

hoses and fittings. High pressure oil can also escape through
poorly maintained hoses and fittings. High pressure oil may also
leak through hose that has become damaged over the life of the
hose due to the pressure levels that occur during test bench
operation.
Personal injury or death can result during adjustment of the

high pressure relief valve if recommended hose maintenance
practices are not followed. Escaping fluid under pressure can
penetrate body tissue causing serious injury, and possible
death.
Adjustment of the high pressure cut or pressure override valve

shall only be performed when the pump is operating at a zero
discharge pressure condition. Continuation of the pump test
procedure can be resumed when this high pressure adjustment
is completed.
7. Apply the current value in step 7 of the test specifications. A pressure greater than the value in Step 7 should not be reached. If the pressure
is greater turn the adjustment screw for constant power (50) counterclockwise. Drop the pressure below the desired value. Raise the
pressure to the set point. If the discharge pressure in Step 7 cannot be reached, turn the power set screw (50) clockwise until the discharge
pressure from Step 7 can be reached. Secure the settings for the power compensator.
Note: If your test bench can measure input torque, use the input torque values in Steps 6 and 7 instead of values from discharge flow. If the
input torque is too low, turn the power set screw (50) clockwise. If the input torque is too high, turn the power set screw (50) counterclockwise.
Hot oil and hot components can cause personal injury. Do not
allow hot oil or hot components to contact skin.
Reduce RPM and all pressures to zero. Remove the component from the test bench. Drain the oil from the pump. Plug all of the ports.
Test Specifications
Part
Step Input Discharge Pressure Discharge Flow Input Torque Nm Max. Case Drain Flow Margin Pressure
Number
Speed Kpa (psi) Lpm (gpm) (lbin) Lpm (gpm) kPa (psi)

Pump Rotation
Counter Clockwise

1 1000 0 71 (19)
2 1500 0 106 (28)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

100-3259
18630±315 (2702±26)
4 1500 6.9 (1.8)

20700±350 (3000±50)
5 1500 0 7.4 (2.0)

6 950 18616 (2700) 64 (17) 200 (1780)
Table 3
Part
Number

Pump Rotation
Clockwise

105-2156 1 1000 0 74 (20)

2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

18630±315 (2702±46)
4 1500 7.4 (2.0)

5/9/22, 8:37 SIS 2.0
20700±350 (3000±50)
5 1500 0 7.4 (2.0)

6 950 17000 (2466) 64 (17) 200 (1780)
Table 4
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (304±15)
3 2200 15000 (2176) 75 (20)

112-6564
18630±315 (2702±26)
4 1500 7.4 (2.0)

20700±350 (3002±51)
5 1500 0 7.4 (2.0)

6 950 17000 (2466) 64 (17) 200 (1780)
Table 5
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

155-5109
18630±315 (2702±26)
4 1500 7.4 (2.0)

20700±350 (3000±51)
5 1500 0 7.4 (2.0)

6 2200 19305 (2800) 136 (36) 230 (2047)
Table 6
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

155-5110
18630±315 (2702±26)
4 1500 7.4 (2.0)

20700±350 (3000±51)
5 1500 0 7.4 (2.0)

6 2200 19305 (2800) 136 (36) 215 (1914)
Table 7
Part
Number

Pump Rotation
Clockwise

161-6634 1 1000 0 74 (20)

2 1500 0 111 (29)
5/9/22, 8:37 SIS 2.0
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

18630±315 (2702±26)
4 1500 7.4 (2.0)

20700±350 (3000±51)
5 1500 0 7.4 (2.0)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 8
Part
Number

Pump Rotation
Clockwise

1 1000 0 63 (17)
2 1500 0 95 (25)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

180-9588
18615±310 (2700±45)
4 1500 6.5 (1.7)

20684±345 (3002±50)
5 1500 0 6.5 (1.7)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 9
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

185-5918
20475±315 (2967±46)
4 1500 7.4 (2.0)

22750±350 (3297±51)
5 1500 0 7.4 (2.0)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 10
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

201-4806
20475±315 (2967±46)
4 1500 7.4 (2.0)

22750±350 (3297±51)
5 1500 0 7.4 (2.0)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 11
Part
Number

5/9/22, 8:37 SIS 2.0
Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

215-2876
20475±315 (2967±46)
4 1500 7.4 (2.0)

22750±350 (3297±51)
5 1500 0 7.4 (2.0)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 12
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

220-5623
20475±315 (2967±46)
4 1500 7.4 (2.0)

22750±350 (3297±51)
5 1500 0 7.4 (2.0)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 13
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

224-6369
20475±315 (2967±46)
4 1500 7.4 (2.0)

22750±350 (3297±51)
5 1500 0 7.4 (2.0)

6 1800 17000 (2466) 121 (32) 200 (1780)
Table 14
Part
Number

Pump Rotation
Clockwise

1 1000 0 63 (17)
2 1500 0 95 (25)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

235-4108
18630±315 (2702±46)
4 1500 6.5 (1.7)

20700±350 (3002±51)
5 1500 0 6.5 (1.7)

6 1800 17000 (2466) 133±3 (35±1) 200 (1780)
Table 15
5/9/22, 8:37 SIS 2.0
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (19.5)
2 1500 0 109 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

235-4109 20475±315 (2967 ±46)
4 1500 7.4 (2.0)

22750±350 (3299±51)
5 1500 0 7.4 (2.0)

200±10
6 1800 17000 (2466) 132 (35)
(1780±89)
Table 16
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (19.5)
2 1500 0 109 (29)
2100±100 (305±15)
3 2200 15000 (2176) 75 (20)

235-4110 20475±315 (2967 ±46)
4 1500 7.4 (2.0)

22750±350 (3299±51)
5 1500 0 7.4 (2.0)

200±10
6 1800 17000 (2466) 132 (35)
(1780±89)
Table 17
Part
Number

Pump Rotation
Clockwise

1 1000 0 74 (20)
2 1500 0 111 (30)
2100±100 (305±15)
3 2200 13000 (1885) 60 (16)

242-6085
21150±315 (3068±46)
4 1500 7.4 (2.0)

23500±350 (3408±51)
5 1500 0 7.4 (2.0)

6 1800 18000 (2611) 70 (18.5) 112 (997)
Table 18
Part
Number

Pump Rotation
Clockwise

244-2228 1 1000 0 74 (20)

2 1500 0 111 (30)
2100±100 (305±15)
3 2200 13000 (1885) 60 (16)

5/9/22, 8:37 SIS 2.0
21150±315 (3068±46)
4 1500 7.4 (2.0)

23500±350 (3408±51)
5 1800 0 7.4 (2.0)

6 1800 18000 (2611) 112±3 (30±1) 181 (1600)
Table 19
Part
Number

Pump Rotation
Clockwise

1 1000 0 63 (17)
2 1500 0 95 (25)
2100±100 (305±15)
3 2200 13000 (1885) 60 (16)

245-8998
18810±315 (2728±46)
4 1500 6.5 (1.7)

20900±350 (3031±51)
5 1800 0 6.5 (1.7)

6 1800 18000 (2611) 102±4 (27±1) 112 (993)
Table 20
Part Input Discharge Current

Step Discharge Flow Input Torque Max. Case Drain Margin Pressure
Number Speed Pressure Kpa (psi) Settings (Ma)
Lpm (gpm) Nm (lbin) Flow Lpm (gpm) kPa (psi)

Pump
Clockwise
Rotation
1 1000 0 74 (20)
2 1500 0 111 (29)
2200±100
3 2200 6900 (1000) 74 (20)
(319±14.5)
267- 4 1500 23050 (3343) 9.5 (2.6)
2755
5 - - - - - - -
120±7
6 2200 11500 (1667) 105 (28) 0 mA
(1060±62)
250±13
7 2200 25000 (3626) 110 (29) 1800 mA
(2208±116)
Table 21


Pump
Clockwise
Rotation
1 1000 0 74 (20)
2 1500 0 111 (29)
2200±100
3 2200 1500 (217) 74 (20)
(319±14.5)
269- 4 1500 23950 (3474 ) 9.5 (2.6)
9336
5 - - - - - - -
150±7
6 2200 11500 (1667) 105 (28) 0 mA
(1327±62)
250±13
7 2200 25000 (3626) 110 (29) 1800 mA
(2208±116)
Table 22


5/9/22, 8:37 SIS 2.0
Pump
Clockwise
Rotation
1 1000 0 74 (20)
2 1500 0 111 (29)
2200±100
3 2200 1500 (217) 74 (20)
(319±14.5)
289- 4 1500 23050 (3343) 9.5 (2.6)
6370
5 - - - - - - -
120±7
6 2200 11500 (1667) 105 (28) 0 mA
(1060±62)
250±13
7 2200 25000 (3626) 110 (29) 1800 mA
(2208±116)
Table 23


Pump
Clockwise
Rotation
1 1000 0 74 (20)
2 1500 0 111 (29)
2200±100
3 2200 1500 (217) 74 (20)
(319±14.5)
294- 4 1500 23050 (3343) 9.5 (2.6)
0772
5 - - - - - - -
120±7
6 2200 11500 (1667) 105 (28) 0 mA
(1060±62)
250±13
7 2200 25000 (3626) 110 (29) 1800 mA
(2208±116)
Table 24
Test Bench Tooling

Tooling
Part Number Adapter Plate Drive Adapter Suction Adapter Split Flange Flange Adapter Pilot Pressure Port Case Drain Port

100-3259 1U-9128 1U-9834 1U-9873 1P-4578 9U-7445 7/16-20 STOR 7/8-14 STOR
105-2156 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
112-6564 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
155-5109 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
155-5110 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
161-6634 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
180-9588 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
185-5918 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
201-4806 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
215-2876 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
220-5623 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
224-6369 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
235-4108 1U-9128 1U-9834 1U-9874 1P-4577 9U-7444 7/16-20 STOR 3/4-16 STOR
235-4109 1U-9128 1U-9834 1U-9873 1P-4577 94-7444 7/16-20 STOR 7/8-14 STOR
235-4110 1U-9128 1U-9834 1U-9873 1P-4577 94-7444 7/16-20 STOR 7/8-14 STOR
242-6085 1U-9128 1U-9834 1U-9873 1P-4577 9U-7444 7/16-20 STOR 7/8-14 STOR
244-2228 1U-9128 1U-9834 1U-9874 1-5/16-12 STOR 7/16-20 STOR 3/4-16 STOR
245-8998 1U-9128 1U-9834 1U-9874 1P-4577 9U-7444 7/16-20 STOR 3/4-16 STOR
5/9/22, 8:37 SIS 2.0
Table 25
PIP-10706186

2022/09/05

12:37:15-04:00

i01767918

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5/9/22, 8:37 SIS 2.

2012/10/17 Bench Test Procedure for Hydraulic Piston Pumps{5070} (REHS1377-13)

SMCS - 5070 i05149972

420D IT (S/N: C4Y1-UP)

424D (S/N: RXA1-UP; S3G1-UP; BGP1-UP; BKR1-UP; CJZ1-UP)

428D PARA LIFT (S/N: S9D1-UP)

442E (S/N: EME1-UP; PCR1-UP; GKZ1-UP)

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Canceled Part Numbers and Replaced Part Numbers

Personal injury or death can result from improperly checking for

Always use a board or cardboard when checking for a leak.

If fluid is injected into your skin, it must be treated immediately

Pump test pressures in this guideline may exceed the normal

High pressure oil can escape through improperly assembled

Thoroughly inspect all testing hoses, fittings, and quick

Connections for the Caterpillar Hydraulic Test Center

(1) Flow control for discharge

(2) "F3" flow meter inlet

(3) "F4" flow meter inlet

(4) Oil supply from the auxiliary pump

(6) "F3"outlet for the flow meter with pressure control

(7) Load sensing pressure

(8) Signal pressure

(9) "F4" outlet for the flow meter

(10) Return to tank

(11) Connections for case drain

(12) Oil supply

(13) Meter for speed and torque

(14) Gauge for signal pressure

(15) Control for signal pressure

(16) Pressure gauge for auxiliary pump

(17) Auxiliary pump flow

(18) "F3" discharge pressure gauge

(19) "F3" discharge flow

(20) "F4" discharge pressure gauge

(21) "F4" discharge flow

(22) Auxiliary pump flow control

(23) "F3" margin pressure

(24) "F3" Load control for discharge pressure

(25) "F4" Load control for discharge pressure

Connections for the Caterpillar Hydraulic Test Bench

(27) Oil Supply

Connections for the Test Bench

(28) "Flow meter 2" loop

(29) "Flow meter 1" loop

(30) "Flow meter 2" outlet

(31) Signal pressure line

(32) "Flow meter 2" inlet

(33a) "Flow meter 1" outlet

(33b) Auxiliary oil supply outlet

(34) Auxiliary oil supply inlet

(35) "Flow meter 1" inlet

(36) Auxiliary oil supply pressure

(37) Signal pressure

(38) Control for signal pressure